Remote 3104p

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Lighthouse Worldwide Solutions
REMOTE 3104P, 5104P Airborne Particle Counter
Operating Manual
Copyright © 2008, 2012 by Lighthouse Worldwide Solutions. All rights reserved. No part of this
document may be reproduced by any means except as permitted in writing by Lighthouse
Worldwide Solutions.
The information contained herein constitutes valuable trade secrets of Lighthouse Worldwide
Solutions. You are not permitted to disclose or allow to be disclosed such information except as
permitted in writing by Lighthouse Worldwide Solutions.
The information contained herein is subject to change without notice. Lighthouse Worldwide
Solutions is not responsible for any damages arising out of your use of the LMS program.
REMOTE 3014P™, 5104P™, Elite™ and LMS™ are trademarks of Lighthouse Worldwide
Solutions.
Microsoft®, Microsoft Windows™, and Excel™ are trademarks of Microsoft Corporation.
LWS PN 248083336-1 Rev 3

EU DECLARATION OF CONFORMITY
Manufacturer’s Name: Lighthouse Worldwide Solutions, Inc.
Manufacturer’s Address: Lighthouse Worldwide Solutions, Inc.

1221 Disk Drive
Medford, OR 97501 USA
Declares that the product:

Product Name: Remote Airborne Particle Counter
Model Number(s): REMOTE 3104P and 5104P
Conforms to the following Product Specifications:
SAFETY EN61010-1:2001 Safety Requirements for Electrical Equipment for

Measurement, Control, and Laboratory Use Part 1:
General Requirements IEC 61010-1:2000
CAN/CSA C22.2 Safety Requirements for Electrical Equipment for

No. 1010.1-1992 Measurement, Control and Laboratory Use, Part 1:
General Requirements
LASER SAFETY IEC 60825-1 Am. 2 Guidance on Laser Products: Conforms to FDA 21 CFR
IEC 60601-2-22 Chapter 1 Subchapter 1
(Laser Notice 50)
EMC EN61326 Electrical Equipment for Measurement, Control and

Laboratory Use EMC Requirements Part 1: General
Requirements Includes Amendment A1:1998; IEC
61326:1997 + A1:1998
UL 61010A-1 - UL Standard for Safety Electrical Equipment for Laboratory Use; Part 1: General Requirements
Replaces UL 3101-1
Supplementary information
The product herewith complies with the requirements of the Low Voltage Directive 73/23/EEC amended by
Directive 93/68/EEC and the EMC Directive 89/336/EEC amended by Directive 93/68/EEC and carries the
CE marking accordingly.
Fremont, CA. March 7, 2008 William Shade - V.P. Engineering

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Table of Contents
About this Manual

Text Conventions ................................................................................................................ i
Additional Help ................................................................................................................... i
Chapter 1 General Safety

Laser Safety Information ............................................................................................... 1-1
Sampling Safety ............................................................................................................. 1-2
Chapter 2 Introduction
Overview ........................................................................................................................ 2-1
Description ..................................................................................................................... 2-1
Terms Used .................................................................................................................... 2-2
Accessories .................................................................................................................... 2-2
Annual Calibration ......................................................................................................... 2-2
REMOTE 3104P Specifications .................................................................................... 2-3
REMOTE 5104P Specifications .................................................................................... 2-4
Chapter 3 Getting Started

Initial Inspection ............................................................................................................ 3-1
Shipping Instructions ..................................................................................................... 3-1
Before Power Up ............................................................................................... 3-2
Understanding the LEDs .................................................................................... 3-2
Connections ................................................................................................................... 3-3
Sample Inlet Connection .................................................................................... 3-3
Optional 4-20mA Analog Inputs ....................................................................... 3-4
Optional Analog Sensors ....................................................................... 3-5
Ethernet Communications .................................................................................. 3-6
RS-485 Communications ................................................................................... 3-6
Using the RS-485 Port to Connect to a PC ............................................ 3-8
USB Communications ....................................................................................... 3-9
Using the USB Port to connect to a PC ............................................... 3-10
DIP Switches .................................................................................................... 3-11
Power ............................................................................................................... 3-11
248083336-1 Rev 3 t-i

Lighthouse REMOTE 3014P, 5104P Operating Manual
Power Switch ................................................................................................... 3-11

Optional Analog Input Ports ............................................................................ 3-11
Remote Display Connector .............................................................................. 3-11
Peripheral Interface Connector .................................................................................... 3-12
Data .............................................................................................................................. 3-12
Chapter 4 Programming
General Information ....................................................................................................... 4-1
DIP Switches .................................................................................................................. 4-1
DIP Switch Settings ....................................................................................................... 4-2
GENERAL DEFINITIONS ............................................................................... 4-2
Communications Mode (DIP #8) ........................................................... 4-2
REMOTE Display Mode (DIP#7) ......................................................... 4-2
Addressing (DIP 1-6) ............................................................................. 4-3
Communicating with the Instrument ............................................................................. 4-4
RS-232 via USB Communications .................................................................... 4-5
RS-485 Port ........................................................................................................ 4-5
RS-485 Communications ................................................................................... 4-5
Configuring with REMOTE Display ............................................................................. 4-5
Configuring with the MODBUS Protocol ..................................................................... 4-5
Setting the Real Time Clock .............................................................................. 4-6
Changing the Default Instrument Parameters .................................................... 4-6
Running the Instrument ................................................................................................. 4-8
MANUAL Counting Mode ................................................................................ 4-9
AUTOMATIC Counting Mode ......................................................................... 4-9
Chapter 5 Maintenance Procedures

Safety ............................................................................................................................. 5-1
Calibration ..................................................................................................................... 5-1
Cleaning ......................................................................................................................... 5-1
Purge Test ...................................................................................................................... 5-1
Chapter 6 Ethernet Installation

Overview ........................................................................................................................ 6-1
Definitions of Terms Used ............................................................................................. 6-2
Preparing for Network Installation ................................................................................ 6-3
Equipment Required: ......................................................................................... 6-3
Software Required: ............................................................................................ 6-3
Additional Requirements: .................................................................................. 6-3
Configure Device ........................................................................................................... 6-4
Ethernet Port Configuration ............................................................................... 6-4
Straight-through Cat5 Setup: ................................................................. 6-4
t-ii 248083336-1 Rev 3

Table of Contents
Cross-over Cat5 Setup: .......................................................................... 6-5

Program the Interface ..................................................................................................... 6-5
Windows Telnet Programming: ......................................................................... 6-5
Connect REMOTE 3104P or 5104P to Ethernet LAN ................................................ 6-11
Connect Ethernet Cable to REMOTE .............................................................. 6-11
Appendix A MODBUS Register Map v1.48, Rx104P

COMM Settings ............................................................................................................ A-1
Supported MODBUS Commands ................................................................................. A-1
Sensor Settings Registers .................................................................................. A-2
Device Status .................................................................................................... A-7
Data Registers ............................................................................................................... A-9
Data Status Byte (30007 - 30008) ................................................................... A-11
Alarm Flags in Channels (30076) ................................................................... A-12
Data Type Registers ........................................................................................ A-12
Data Units Registers ....................................................................................... A-13
Data and Alarm Registers ........................................................................................... A-14
Data and Alarm Enable Registers ................................................................... A-14
Enable Alarming for a Channel ...................................................................... A-16
Threshold Setup Registers .............................................................................. A-17
Setting the Alarm Threshold Value .................................................... A-18
Appendix B Zero Count Test

How to Run the Test ...................................................................................................... B-1
Appendix C Limited Warranty

Limitation Of Warranties: .................................................................................. C-1
Warranty Of Repairs After Initial Two (2) Year Warranty: .............................. C-1
Index
248083336-1 Rev 3 t-iii

t-iv 248083336-1 Rev 3

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About this Manual
This manual describes the detailed operation and use of the Lighthouse
REMOTE 3014P, 5104P Airborne Particle Counters.
Text The following typefaces have the following meanings:

Conventions
Note: A note appears in italics Represents information not to be typed
the sidebar to give extra or interpreted literally. For example, file
information regarding a
feature or suggestion
represents a file name. Manual titles are
also displayed in italics.
WARNING: A boldface Introduces or emphasizes a term.

warning appears in a
paragraph like this and Courier font Indicates command syntax or text
warns that doing
something incorrectly displayed by the diagnostic terminal.
could result in personal
injury, damage to the Bold Courier Indicates commands and information that
instrument or loss of you type. You can use uppercase or
data.
lowercase letters; in this manual,
commands are shown in uppercase.
Helvetica Italics Indicates a comment on a command or

text output.
Additional For more information about Lighthouse REMOTE 3014P, 5104P

Airborne Particle Counters, contact Lighthouse Worldwide Solutions:
Help
Service and Support
Tel: 800-945-5905 (USA Toll Free)
Tel: 510-438-0500 (Outside of USA)
[email protected]
248083336-1 Rev 3 i
ii 248083336-1 Rev 3
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1 General Safety
Safety Warnings and cautions are used throughout this manual. Familiarize
Considerations yourself with the meaning of a warning before operating the particle
counter. Warnings may appear in the left margin next to the subject to
which warning applies or in the body of the text. The same warning
may appear in several places within this manual. Exercise extreme care
when performing any procedure preceded by or containing a warning.
There are several classifications of Warnings defined as follows:
• Laser - pertaining to exposure to visible or invisible laser radiation
• General Use - pertaining to use of the instrument
Laser Safety This product contains a laser-based sensor that is a Class 1 product (as
Information defined by 21 CFR, Subchapter J of the Health and Safety Act of 1968)
when used under normal operation and maintenance. Service
procedures on the sensor can result in exposure to invisible radiation.
Service should be performed only by factory-authorized personnel.
The particle counter has been evaluated and tested in accordance with
EN 610109-1:1993, "Safety Requirements For Electrical Equipment
for Measurement, Control, and Laboratory Use" and IEC 825-1:1993,
"Safety of Laser Products".
WARNING: The use

of controls, adjustments,
or performance of
procedures other than
those specified within
this manual may result in
exposure to invisible
(infrared) radiation that
can quickly cause
blindness. Figure 1-1 Warning label on unit
For further technical assistance, contact our Technical Support Team at

800-945-5905 (USA Toll Free), 541-770-5905 (Outside of USA).
248083336-1 Rev 3 1-1

Sampling WARNING: Do not attempt to sample reactive gases (such as

Safety hydrogen or oxygen) with this instrument. Reactive gases create an
explosion hazard in the instrument.
Sampling any gas under pressure can damage the instrument and
void the warranty.
Sampling any gas that is not the same density as ambient air can
result in inaccurate data.
Do NOT allow water, solvents, or other liquids to enter the instrument

via the inlet tube - the instrument will be damaged and void the
warranty.
Do NOT operate the instrument with the inlet tube capped or plugged
- the internal pump may be damaged and void the warranty.
WARNING: Be The international Caution symbol shown below may be found

advised that +24 VDC is throughout this document. Observe warnings associated with this
present on pin 7 of the
RS485 port.
symbol.
Contact Lighthouse for more information.
1-2 248083336-1 Rev 3

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2 Introduction
Overview This operating manual introduces you to the Lighthouse REMOTE

3104P, 5104P family of Airborne Particle Counters. Included in this
manual are instructions for inspecting, using and maintaining the
instrument.
Description The 3104P, 5104P instruments have up to six particle size channels
starting at 0.3 microns (3104P) and 0.5 microns (5104P) at a flow of
1.0 CFM.
Optional
Direct-mount
Isokinetic Probe
Figure 2-1 REMOTE 5104P Airborne Particle Counter
The instrument uses the Elite™ laser diode light source and laser beam
shaping optics to illuminate a cross section of the air flow path with a
laser beam. As particles move along the flow path, they cross the laser
beam and scatter light. The light scattered is collected by an imaging
optical system onto a photodiode. The photodiode converts this light
into a voltage which is amplified.
248083336-1 Rev 3 2-1

The resulting pulse is measured for width and height. The width of the
pulse is proportional to the time it takes the particle to cross the laser
beam and the height (amplitude) of the pulse is equal to the amount of
light scattered by each particle which is proportional to its size.
Additional electronics count the particles and group them based on
their size.
Both instruments are effective in ultra-clean areas (such as Class 1 or

Class 10) as well as in more traditional cleanzones rated as Class 100 or
higher. They were designed for continuous 24/7 operation. Data is
stored in a rotating buffer of 3000 records that can be downloaded real-
time or manually as required.
Using an internal pump, the instrument can be installed where space is

limited. These instruments integrate seamlessly with large facility
monitoring/management systems and transfer up to 6 channels of
simultaneous particle count data using RS-485/MODBUS output.
Refer to Specifications in this chapter for additional instrument
information.
Terms Used Throughout this publication, the terms REMOTE 3104P, 5104P;
REMOTE; R3104P, 5104P; instrument; and counter are used
interchangeably to described these instruments.
Accessories You can order several accessories to tailor the instrument to your needs.
Please contact your Lighthouse Sales Engineer for detailed additional
information.
Annual The manufacturer recommends that your Lighthouse instrument be

Calibration calibrated annually by a Certified Lighthouse Service Provider to
ensure that it continues to perform within specification.
2-2 248083336-1 Rev 3

Introduction
REMOTE
3104P
Specifications Size Range 0.3 - 25.0 µm
Channel Thresholds Standard: 0.3, 0.5, 1.0, 5.0 µm
Optional: 0.3, 0.7, 1.0, 3.0, 5.0, 10.0 µm
Other sizes available; specify at time of order
Flow Rate 1.0 CFM (28.3 LPM)
Counting Efficiency 50% (per JIS)
Light Source Elite™ Laser Diode
Laser MTBF > 20 Years
Zero Count Level <1 count/5 minutes (per JIS)
Vacuum Pump Internal Vacuum Pump
Calibration NIST Traceable, per ISO 21501-4
Communication Modes Ethernet TCP/IP; RS-485 Modbus; RS-232
via USB
Data Storage 3000 records, rotating buffer
Supporting Software Lighthouse Monitoring System, LMS
XChange, LMS Express, LMS Express RT/RT
Plus
Analog Ports Optional: two ports; can handle up to four 4-
20mA sensors (see below)
Environmental Sensors Optional: Temperature / Relative Humidity,
Air Velocity, Differential Pressure
Power Input 100-240 VAC, 50-60Hz, 130W
Display Remote Display; color LCD Touchscreen
(optional)
Enclosure Stainless Steel
Dimensions 9.5"[l] x 6.5"(w) x 8.5"(h) [24.13 x 16.51 x
21.59 cm]
Weight 12.2 lbs (5.53 kg)
Operating Temp/RH 50° F to 104° F (10° C to 40° C) / 20% to 95%
non-condensing
Storage Temp/RH 14° F to 122° F (-10° C to 50° C) / Up to 98%
non-condensing
Table 2-1 REMOTE 3104P Specifications
248083336-1 Rev 3 2-3

REMOTE
5104P
Specifications Size Range 0.5 - 25.0 µm
Channel Thresholds Standard: 0.5, 1.0, 5.0, 10.0 µm
Optional: 0.5, 0.7, 1.0, 3.0, 5.0, 10.0 µm
Other sizes available; specify at time of order
Flow Rate 1.0 CFM (28.3 LPM)
Counting Efficiency 50% (per JIS)
Light Source Elite™ Laser Diode
Laser MTBF > 20 Years
Zero Count Level <1 count/5 minutes (per JIS)
Vacuum Pump Internal Vacuum Pump
Calibration NIST Traceable, per ISO 21501-4
Communication Modes Ethernet TCP/IP; RS-485 Modbus; RS-232
via USB
Data Storage 3000 records, rotating buffer
Supporting Software Lighthouse Monitoring System, LMS
XChange, LMS Express, LMS Express RT/RT
Plus
Analog Ports Optional: two ports; can handle up to four 4-
20mA sensors (see below)
Environmental Sensors Optional: Temperature / Relative Humidity,
Air Velocity, Differential Pressure
Power Input 100-240 VAC, 50-60Hz, 130W
Display Remote Display; color LCD Touchscreen
(optional)
Enclosure Stainless Steel
Dimensions 9.5"[l] x 6.5"(w) x 8.5"(h) [24.13 x 16.51 x
21.59 cm]
Weight 12.0 lbs (5.44 kg)
Operating Temp/RH 50° F to 104° F (10° C to 40° C) / 20% to 95%
non-condensing
Storage Temp/RH 14° F to 122° F (-10° C to 50° C) / Up to 98%
non-condensing
Table 2-2 REMOTE 5104P Specifications
2-4 248083336-1 Rev 3

00
3 Getting Started
Initial The instrument is thoroughly inspected and tested at the factory and is
Inspection ready for use upon receipt.
When received, inspect the shipping carton for damage. If the carton is
damaged, notify the carrier and save the carton for carrier inspection.
Inspect the unit for broken parts, scratches, dents, or other damage.
If the carton is not damaged, keep it for reshipment when you return the
instrument for the annual factory calibration or a Return Merchandise
Authorization for repair. Replacements are available for purchase.
Shipping Should it become necessary to return the unit to the factory for any
Instructions reason, contact Lighthouse Customer Service or visit our website,
www.golighthouse.com/RMA, and obtain a Return Merchandise
Authorization (RMA) number. Reference this number on all shipping
documentation and purchase orders. After receipt of the RMA number,
follow the shipping instructions below:
WARNING: 1. Use the original container, nozzle caps and packing materials
If the instrument is whenever possible. If your instrument contains a battery, remove it
damaged during before packing the instrument. If the battery needs to be shipped,
shipment due to package it separately and refer to www.golighthouse.com/rma for
inadequate user detailed instructions.
packing, the warranty 2. If the original container and packing materials are not available,
may be voided and wrap the unit in "bubble pack", surround with shock-absorbent
may result in material and place in a double-wall carton - the instrument should
additional costs being not rattle around when the carton is vigorously shaken. If the
charged to the instrument is damaged during shipment due to inadequate user
customer.
packing, the warranty may be voided and all repairs required will
be at cost. You may contact Lighthouse to purchase a replacement
shipping container and nozzle caps.
3. Seal container or carton securely. Mark "FRAGILE" and enter the
Return Merchandise Authorization (RMA) number in any
unmarked corner.
4. Return to the address provided by your Lighthouse representative
or the RMA website.
248083336-1 Rev 3 3-1

Operation Before Power Up

Before using the REMOTE 3104P or 5104P, make sure the inlet is
uncapped. Failure to do this may damage the internal pump and void
the instrument’s warranty.
Before relocating the counter, power it OFF and reinstall the cap to
prevent contamination of the internal laser sensor.
Understanding the LEDs

The front-panel LEDs have special meanings when illuminated. The
figure below shows location of the LEDs and gives a brief description
of their meaning.
Figure 3-1 Front Panel LEDs
• The green POWER LED turns on when the instrument is powered

on.
• The green FLOW LED turns on when the flow is correct.
• The green FLOW LED will blink ON and OFF if flow is

insufficient.
• The orange SERVICE LED will stay on steady if Laser power is

low, sensor optics are dirty or the view chamber contains foreign
objects.
• The blue SAMPLING LED turns on when the instrument is

counting.
3-2 248083336-1 Rev 3

Getting Started
Features The REMOTE 3104P and 5104P instruments have the following
features:
1. Remote Display connection (optional color Touchscreen interface)
2. Optional Analog Input Ports, input ports for connecting 4-20mA

analog sensors.
3. Ethernet, RS-485 and USB ports.
4. External Start/Stop and external Alarm output through PIC

connector. See “Peripheral Interface Connector” on page 12.
5. DIP switch control for device addressing
6. MODBUS protocol (see “Supported MODBUS Commands” on

page A-1).
7. 3000 record storage in a rotating buffer
8. Internal pump with auto-adjusting flow control
Connections Sample Inlet Connection

The top of the instrument has one connection, the sampling inlet.
Standard Barb fitting
Figure 3-2 Connection on Top
Both instruments can be used with an optional direct-mount 1.0 CFM

isokinetic probe that screws directly onto the instrument. This option is
especially useful for "fixed" placement of the counter.
The standard, as shown in Figure 3-2, uses a 1/4" barb fitting to which
the barbed probe is attached via 1/4" ID tubing. This allows the user to
reposition the probe without moving the instrument. This style of
probe can also be attached to a tripod.
248083336-1 Rev 3 3-3

DIP Switch
Cover
Exhaust,
Manifold
PIC Outlet
Connector Optional HEPA
Analog Input
Display Filter
Connector
Ethernet
RS-485
USB
AC Power
Power Input
Switch
Figure 3-3 Connections on the Rear of Instrument
WARNING: Be advised that +24 VDC is present on pin 7 of the

RS485 port.
Optional 4-20mA Analog Inputs

This REMOTE instrument has two 4-20mA analog inputs that can be
used with any 4-20mA environmental sensor. Lighthouse provides
optional environmental sensors: Temperature/Relative Humidity (T/
RH), Air Velocity (AV), Differential Pressure (DP).
3-4 248083336-1 Rev 3

Getting Started
Optional Analog Sensors
Each sensor is connected to the instrument using an RJ-12 cable. The

cable pinout is shown in Table 3-1.
Figure 3-4 Rear Connector Pin Assignments
Table 3-1 Analog Connector Pinout
Pin Number Function
1 5VDC
2 Analog #1 In
3 24VDC (VCC)
4 GND (tied to Pin 6)
5 Analog #2 In
6 GND
Lighthouse sensors come complete with adapters and pre wired cables.
The Lighthouse Temperature/Relative Humidity sensor has both

functions wired to the same connector. Plug its connector into the port
labeled "1".
WARNING: Wiring If you are wiring a cable to use with a sensor from another
the pins in reverse order manufacturer, the connectors on telephone cables are mirror images of
may harm the instrument
and/or the sensor and
each other. For that reason, we have not included color coding in the
may void their respective table. The figure below shows the pin numbering on the back of the
warranties. REMOTE - your cable must be wired accordingly.
248083336-1 Rev 3 3-5

Please note that only one "communication port" may be used at

one time. Attempting to simultaneously connect the instrument
to multiple interfaces, such as Ethernet AND RS485 or USB and
Ethernet or all three, will fail. The instrument must be powered
OFF before changing from one interface to another, such as from
USB to Ethernet.
Ethernet Communications
WARNING: Connect The Ethernet RJ45 connector provides Ethernet connectivity, over
the Ethernet port ONLY which the 3104P or 5104P uses the MODBUS over TCP/IP
to an Ethernet LAN.
communication protocol. Communicating with either instrument on an
Ethernet LAN requires a PC or server running a MODBUS
communication package, such as LMS Express, Express RT/RT+ or
LMSNet connected to same LAN. Both must be configured to use the
same IP address range, subnet and default gateway. It is strongly
advised that the 3104P or 5104P be assigned a static IP so its address
does not change and software programs monitoring its data will not
lose contact with it due to a DHCP change. Contact the local IT or
Network Admin staff for clarification and IP assignment or Lighthouse
Technical Support for more information.
Both can be connected directly to a PC computer Ethernet port by using

a cross-over cable for testing and configuration purposes. The R3104P
or 5104P must use a ’standard’ straight-through cable to attach to an
Ethernet hub or switch.
RS-485 Communications
WARNING: This The RS-485 port uses MODBUS ASCII for long distance multi-point
instrument will be RS-485. RS-232 via USB serial communication is provided for quick
damaged and its
warranty voided if the
simple cable connections from a single unit to a standard PC USB
design of the RS-485 port COM port.
is defeated to allow daisy
chaining. The port is The RS-485 MODBUS protocol is provided for industrial applications
designed for a star
with multiple devices on the same bus. The RS-485 port allows for
configuration, only,
where the instrument is easy connection using standard CAT 5 cable commonly used for office
the termination of a LANs. Connecting the counter via RS-485 requires an RS-485 hub or
single cable run between switch and Cat5 cables; the LWS RS-485 converter kit may be used to
it and a PC or hub.
connect to a PC RS-232 COM port.
3-6 248083336-1 Rev 3

Getting Started
WARNING: Using a For a detailed description of the MODBUS registers and commands,
properly configured please see “Supported MODBUS Commands” on page A-1.
RS232 to RS485
conversion kit is
imperative BEFORE Attaching the 3104P or 5104P to an RS-485 network requires special
attempting to use RS-485 attention to topology (wiring scheme of network) before and after the
COM mode with a PC. design phase to make sure the 3104P or 5104P and other instruments
Failure to heed this
will perform as expected.
warning can result in
damage to PC,
instrument or both. In an RS-485 network, the 3104P or 5104P must be used in a "star" or
hub-based configuration. Do NOT attempt to configure it for daisy
chaining. Verify with vendor that +24 VDC is not present on pin 7 of
the RJ45 connectors or damage may result.
WARNING: Be A standard Cat5 cable is used to connect the 3104P or 5104P to an RS-
advised that +24 VDC is 485 network. Table 3-2 illustrates the RS-485 RJ45 pins and the
RS485 port. Make sure
signals assigned.
that the RS485 hub or
switch used does NOT
have +24 VDC present on
pin 7 or damage to the
instrument, hub or both
may result.
Figure 3-5 Rear Connector Pin Assignments
Table 3-2 RS-485 RJ-45 Pinouts
RJ-45 Pin Signal Name
1 RESERVED for future use

4 RS-485B
5 RS-485A
7 +24 volts
8 GND
248083336-1 Rev 3 3-7

Using the RS-485 Port to Connect to a PC
To use the 3104P or 5104P RS-485 port and protocol to connect to a

computer RS-232 COM port, the LWS RS-485 converter kit must be
used. Please contact your Lighthouse Sales Representative for the RS-
485 converter kit that includes the cables and adapter needed to set this
up. The kit includes a terminator and RJ45 cable that are not required.
To connect the instrument to a computer using this kit:
1. Remove power from the instrument.
2. Connect one end of a standard Cat5 cable to an LWS RS-485

converter.
3. Connect the other end of the Cat5 cable to the RS-485 Port on the
instrument.
4. Connect the RS-232 DB-9 side of the RS-485 converter to a DB-9

Male to DB-9 Female straight through cable. Connect the female
DB-9 to any available COM port on the computer.
5. Power on the instrument. You may refer to Figure 3-6 for parts
identification.
RS-485 Converter &

Power Supply
Attach this cable

to the REMOTE
Connect serial cable
DB9 RS-232 Male-to-Female to this port
Cable and other end to PC
Figure 3-6 LWS RS-485 Converter Kit Example
Make sure that each REMOTE 3104P or 5104P has a unique non-zero
address or a conflict will result and data will be lost. The REMOTE
3104P or 5104P complies with EIA’s RS-485 standards (Table 3-3) for
distances and number of devices on a chain.
3-8 248083336-1 Rev 3

Getting Started
Table 3-3 EIA Industry Standards for RS-485 Communications
SPECIFICATIONS RS-485
Mode of Operation Differential

Total Number of Drivers and Receivers on 32 Drivers
One Line (One driver active at a time for 32 Receivers
RS-485 networks)
Maximum Cable Length 4000 ft. (1,219.2 m)
Maximum Data Rate (40 ft. - 4000 ft. for 10Mb/s - 100Kb/s
RS422/RS-485)
Maximum Driver Output Voltage -7V to +12V
Driver Output Signal Level (Loaded +/-1.5V
Min.): LOADED
Driver Output Signal Level (Loaded +/-6V
Max.): UNLOADED
Driver Load Impedance (Ohms) 54
Max Driver Current in High Z State +/-100µA
(POWER ON)
Max Driver Current in High Z State +/-100µA
(POWER OFF)
Receiver Input Voltage Range -7V to +12V
Receiver Input Sensitivity +/-200mV
Receiver Input Resistance (Ohms), (1 >12k
Standard Load for RS-485)
USB Communications
The 3104P or 5104P provides point-to-point communications via its
USB Port for simplified communications.
To use the port for the first time, install the USB driver provided on the
product CD. Once it has been installed and the instrument is
connected, the driver will be used to establish communications with the
3104P or 5104P using a virtual COM port on the PC.
248083336-1 Rev 3 3-9

Using the USB Port to connect to a PC
To connect the instrument to a computer using the USB port, make sure
that the driver has been installed first. Connecting the 3104P or 5104P
to the PC and applying power before the driver has been installed will
be problematic. Refer to the following:
Note: Make sure the 1. Remove power from the instrument.

USB driver has been
installed on the PC before 2. Connect one end of a standard "A to B" USB cable to the 3104P or
connecting and applying
power to the 3104P or 5104P (only one end will fit).
5104P.
3. Connect the other end to any available USB port on the PC.
4. Apply power to the 3104P or 5104P.
5. Windows will recognize that a new hardware device has been

attached and will finalize the installation as needed. This is a
routine "registering" of components that should take only a
moment. An additional COM port will be added to the PC.
6. Identify the computer port that has been added to the PC by using
the "Properties" of My Computer and examining the COM ports.
USB ports are generally added to the bottom of the list and named
USB COM port ’x’. Refer to Figure 3-7 for screen examples
(Windows XP).
Device Manager
Screen Before port is added
After port is added
Figure 3-7 Example Device Manager Screens
7. Use LMS XChange or one of the LMS Express products to connect

to the instrument and retrieve data from it. Use the port assignment
determined above.
3-10 248083336-1 Rev 3

Getting Started
DIP Switches
DIP switches 1-6 are used for addressing the instrument for RS-485
daisy chain configurations and setting the Communications Mode.
DIP switch 7 enables or disables the Remote LCD Display option. See
Chapter 4 for more details.
Power
This REMOTE instrument uses 100-240 VAC rated at 130W.
Power Switch
The ON/OFF switch controls power to the instrument.
Optional Analog Input Ports

Two input ports are provided for connecting 4-20mA analog sensors.
Remote Display Connector

Note: Make sure DIP The optional Remote Display color touchscreen may be connected to
switch 7 is ON and power the 3104P or 5104P instrument to provide direct control over the unit.
is OFF before attaching the
REMOTE Display to the
An optional extension cable can be added so that the instrument can be
3104P or 5104P. running in a clean area while the Display is located in a different area.
Refer to REMOTE Display Operating Manual for more details.
Refer to the photo to the left and note the orientation of the ’key’. If
you are installing a REMOTE Display, pay close attention to this
keying and do not force the connector or irreparable damage will result
and void the instrument’s warranty.
Key orientation
248083336-1 Rev 3 3-11

Peripheral The round Peripheral Interface Connector (PIC) (Table 3-4) on the rear
of the REMOTE 3104P or 5104P can be used to connect an external
Interface peripheral device such as an alarm buzzer, alarm light or a remote start/
Connector stop controller. Contact Lighthouse Technical Support for details.
Table 3-4 PIC Connector Pin-Outs
Pin Connection
1 24 VDC
2 GND
3 Alarm+
4 Alarm-
5 Start/Stop
6 Not Connected
7 Not Connected
8 GND
Data The REMOTE 3104P or 5104P stores its data (including analog data
when applicable) in a 3000-record rotating data buffer.
The data can be downloaded real-time to LMS Express RT, RT+ or to a

Lighthouse Monitoring System. The instrument can also run standalone
until you decide to view the data. The data can then be downloaded to
LMS Express or LMS XChange manually.
A real-time system will allow you to monitor the instrument counts on

a minute-by-minute basis or for the length of the sample time. Using
LMS Express Real Time (RT) to download the data allows for
historical trending of the data.
Use the optional REMOTE Display to view the data as it is being

collected.
With any of the data download transfer software, you can save the data
to an Excel xls file, a CSV file or to an HTML file.
Please refer to the data transfer software manuals for more information.
3-12 248083336-1 Rev 3

00
4 Programming
General The REMOTE 3104P or 5104P can be programmed using the

Information MODBUS Protocol or the optional REMOTE Display. The full
MODBUS protocol is detailed in Appendix A.
This chapter contains information to program basic instrument

functions to meet your needs.
DIP Switches The DIP switches are behind the cover plate illustrated below:
Figure 4-1 Panel Covering the DIP Switches
Remove the two Phillips head screws to expose the DIP switches.
Figure 4-2 Panel Removed, Switches Exposed
248083336-1 Rev 3 4-1

DIP Switch GENERAL DEFINITIONS

Settings
OFF (LEFT) = 0, ON (RIGHT) = 1
Table 4-1 DIP Switch settings
Position# Description Setting
1 Binary Bit 0 OFF=0, ON=1

7 Remote Display OFF=0, ON=1
8 Communications OFF: MODBUS
Mode
Note: The DIP Switches Communications Mode (DIP #8)

must be set before the unit
is powered on. In order to communicate with the instrument using the MODBUS
protocol, DIP switch 8 must be set to OFF.
REMOTE Display Mode (DIP#7)
In order to use the REMOTE Display option, DIP switch 7 must be set
to ON and the Display must be connected to the instrument before it is
turned on.
WARNING: Always If DIP switch 7 is ON but the REMOTE Display is not connected when
turn the instrument OFF the instrument is powered on, the unit will not start. If the Display is
before connecting or
disconnecting the
not needed, power the instrument OFF, change DIP switch 7 to OFF
REMOTE Display. and power the instrument ON. Otherwise, power the instrument OFF,
connect the REMOTE Display then power the instrument ON.
4-2 248083336-1 Rev 3

Programming
Addressing (DIP 1-6)
Note: Because Address Table 4-2 details the addresses set by the DIP switches 1-6.
’0’ is reserved for RS-485
broadcast. Whenever all Table 4-2 DIP Switch Addressing
of the dip switches are
OFF or when DIP switch1
DIP SWITCHES DIP SWITCHES
is ON, the instrument ADDRESS ADDRESS
address is set to ’1’. 123456 123456
000000 1 000001 32
100000 1 100001 33
010000 2 010001 34
110000 3 110001 35
001000 4 001001 36
1 01 0 0 0 5 101001 37
011000 6 011001 38
111000 7 111001 39
000100 8 000101 40
100100 9 100101 41
010100 10 010101 42
110100 11 110101 43
001100 12 001101 44
101100 13 101101 45
011100 14 011101 46
111100 15 111101 47
000010 16 000011 48
100010 17 100011 49
010010 18 010011 50
110010 19 110011 51
001010 20 001011 52
101010 21 101011 53
011010 22 011011 54
111010 23 111011 55
248083336-1 Rev 3 4-3

Table 4-2 DIP Switch Addressing
DIP SWITCHES DIP SWITCHES

ADDRESS ADDRESS
123456 123456
000110 24 000111 56
100110 25 100111 57
010110 26 010111 58
110110 27 110111 59
001110 28 001111 60
101110 29 101111 61
011110 30 011111 62
111110 31 111111 63
Communicating The RJ-45 connector on the instrument marked "RS-485" in Figure 4-3
with the may be used to connect the unit to a desktop or laptop PC COM port
Instrument when the distance to the instrument is greater than 50 feet. It is,
however, specifically designed to connect the REMOTE 3104P or
5104P to a MODBUS RS-485 network. Whenever possible, it is
prudent to use the USB port for connection to a PC.
WARNING: Only one

port may be used at a
time. The instrument
must be powered OFF
before changing from
USB, Ethernet or RS-485
to any other port.
Figure 4-3 The Communication Ports
4-4 248083336-1 Rev 3

Programming
RS-232 via USB Communications

The instrument uses RS-232 via USB communications in a single
instrument configuration.
RS-485 Port
The instrument’s RS-485 port RJ-45 connector uses RS-485 MODBUS
ASCII protocol.
WARNING: Be RS-485 Communications

advised that +24 VDC is
In order to use the RS-485 protocol with a PC computer, an RS-485
RS485 port.
converter must be used in a 2-wire configuration where ChB+ goes to
RJ-45 pin 4 and ChA- goes to RJ-45 pin 5. This does not apply if the
unit is installed onto an RS-485 network. Please refer to “RS-485
Communications” on page 3-6 and Figure 3-6 on page 3-8 for
information about the LWS RS-485 converter kit and its use with the
REMOTE 3104P or 5104P. Please contact your Lighthouse Sales
Representative for this kit.
Configuring The instrument can be configured using the REMOTE Display

with REMOTE touchscreen interface.
Display Please refer to the REMOTE Display Operating Manual, LWS PN
248083285-1, for detailed information.
Configuring Alternatively, the instrument can be configured using the MODBUS

with the protocol.
MODBUS To start sampling, send the command 11 to command register 40002.
Protocol The instrument will begin sampling using the default configuration:
• Location = 0
• Sample Time = 60 seconds
Note: For the full • Hold Time = 0 seconds

MODBUS register map,
please refer to Appendix A. • Initial Delay = 0 seconds
Note: The automatic To stop the sampling, send the command 12 to command register
starting of the sampling 40002.
accommodates systems
that do not send a START
command, but just polls
the instrument for its data.
248083336-1 Rev 3 4-5

Setting the Real Time Clock

The Real Time Clock (RTC) can be read in registers 40027 and 40028:
Table 4-3 Real Time Clock Registers
Register Data Type Description
40027 signed integer Real Time Clock (RTC) [high]. Works in

conjunction with 40028. Displays date and
time, in number of seconds since
midnight, 1/1/1970.
40028 signed integer Real Time Clock [low]
In order to change the RTC to the current local date/time, enter the high
and low values as unsigned integers to registers 40035 and 40036
respectively, which are the Data Set registers.
Table 4-4 Data Set Registers
40035 unsigned integer Data Set [high]. Works in conjunction

with 40036. Data entered here is applied
to the device through the command
register.
40036 unsigned integer Data Set [low]
Then write the command 13 to the command register 40002. This will
write the values in the Data Set registers (40035 and 40036) to the RTC
registers (40027 and 40028).
Changing the Default Instrument Parameters

The main instrument parameters involved with the operation of the
REMOTE counter are Location, Sample Time, Hold Time and Initial
Delay.
The Location is set by writing an unsigned integer to register 40026.

The range of values is from 0 to 999.
Sample Time, Hold Time and Initial Delay all use 2 registers, a high
word and a low word. If the desired value for any of these parameters
is less than 9 hours 6 minutes 8 seconds, then only the low word
register needs to be written (in seconds).
4-6 248083336-1 Rev 3

Programming
The low word register for Sample Time is 40034.
The low word register for Hold Time is 40032.
The low word register for Initial Delay is 40030.
Table 4-5 Instrument Parameters
40026 unsigned integer Location number; Specifies location of

Particle Counter.
40029 unsigned integer Initial Delay [high]. Works in conjunction
with 40030. Number of seconds to wait
before starting the first sample. Max value
is 359,999, which equals 99h 59m 59s.
40030 unsigned integer Initial Delay [low]
40031 unsigned integer Hold Time [high]. Works in conjunction
with 40032. Number of seconds to wait
between sample periods. Max value is
359,999, which equals 99h 59m 59s
40032 unsigned integer Hold Time [low]
40033 unsigned integer Sample Time [high]. Works in
conjunction with 40034. Number of
seconds to sample. Max value is 86,399,
which equals 23h 59m 59s.
40034 unsigned integer Sample Time [low]
248083336-1 Rev 3 4-7

Running the Action commands for running the REMOTE are discussed here:
Instrument Table 4-6 Action Commands
Value Action
1 Saves all writable 4xxxx register values to the

EEPROM.
3 Clears the Data Buffer. Record count is set to zero.
4 Saves the instrument parameters in the 40xxx registers
to the EEPROM. Parameters include Sample Time,
Hold Time, Initial Delay, and Location.
5 Enable Remote Control. Locks out the instrument’s
user interface. Can only change instrument
parameters via MODBUS.
6 Enable Local Control. Unlocks the instrument’s user
interface. Instrument changes can be made at the
device itself or through MODBUS.
7 Start pump.
8 Stop pump.
9 External Start Counter. The instrument samples
continuously until it receives an External Stop Counter
command. Does not turn on the pump. Ignores local
timing parameters.
10 External Stop Counter. Records counts since External
Start.
11 Instrument Start. Uses defined Initial Delay, Hold
Time, Sample Interval and counting mode. Instrument
executes samples and holds until an Instrument Stop
command is issued. This command will start the
pump.
12 Instrument Stop. Aborts current sample. Stops pump.
Stops data collection.
There are 2 basic modes of operation: Manual counting and Automatic

counting. Write each of the described action commands to the
command register (40002).
4-8 248083336-1 Rev 3

Programming
MANUAL Counting Mode

In Manual counting mode, the sample time is based on when the
counter is instructed to stop counting. At that point, a data record is
recorded and the sample time is the interval between the command to
start counting and the command to stop counting.
7 Start Pump
9 Start Manual Count
10 Stop Manual Count; writes a data record, uses the time interval as
the sample time
The "hold" time is effectively the time between a STOP and a START
command.
After the last desired sample is taken, send the following to stop the
pump:
8 Stop Pump
AUTOMATIC Counting Mode

In Automatic counting mode, the instrument uses the configured
sample time, hold time, initial sample delay to record samples.
The instrument will continue running samples until it receives a stop

command. When the stop command is given, since the device will not
have completed a complete sample cycle, the most current data will not
record to the buffer.
After setting all the instrument parameters, run these commands:
11 Start Instrument; to start recording
12 Stop Instrument; to stop recording
248083336-1 Rev 3 4-9

4-10 248083336-1 Rev 3

00
5 Maintenance
Procedures
This Chapter provides the user with the procedures to perform in

maintaining the REMOTE ’P’ instruments.
Safety Before performing any of the maintenance tasks described in this

chapter, review the safety warnings supplied throughout this manual.
Calibration To maintain optimum performance of this instrument, it should be

recalibrated annually by a Lighthouse Authorized Service Provider.
Cleaning This procedure may be superseded by customer requirements; however,

do not, under any circumstances, apply Acetone to the REMOTE ’P’
instrument.
1. To keep the interior of the laser sensor clean, remove any tubing
from the air inlet and install the protective plastic cap supplied
with the instrument. If the optional direct-mount Isokinetic probe
is installed, do not remove the probe and install plastic cap
supplied for this purpose.
2. Moisten a lint-free cloth with 99% isopropyl alcohol. The cloth

should be moist, not wet.
3. Wipe down the exterior surfaces of the instrument.
4. Reverse Step 1 to return instrument to service.
Purge Test 1. Connect the Purge filter to the sample inlet. The purge filter
should be a 0.1 micron, 1.0 CFM filter configured either for the
standard barb fitting or the optional direct-mount Isokinetic
probe.
2. Apply power to the instrument.
248083336-1 Rev 3 5-1

3. Configure the unit via the user interface to sample for 30 minutes.
4. Allow the instrument to sample through a 30 minute period. This

time allows the unit to warm up and purge any residual particles
that might be inside it.
5. Configure the unit via the user interface to sample for 5 minutes
and set a 10 second hold.
6. Set Cycles to 10 so the instrument will take 10 five-minute

samples.
7. If an average of more than one count per five minute sample is

reported, reset the instrument to sample for 30 minutes again to
purge it, then repeat the Purge Test again.
8. After the instrument has met the requirement of the Purge test,
remove the filter, cap the inlet for moving and return the
instrument to its normal location and operating status.
9. If the instrument still fails the Purge Test, contact Lighthouse

Tech Support for assistance.
5-2 248083336-1 Rev 3

00
6 Ethernet Installation
This procedure requires pre-approval and

planning by the IT department and a joint
setup effort.
Overview The Lighthouse Worldwide Solutions REMOTE x104P family of

instruments incorporates MODBUS TCP/IP communication over
Ethernet. Connecting a REMOTE 3104P or 5104P particle counter
directly to an Ethernet network should only be done with the
permission and guidance of the network administrator.
The primary advantage of using the REMOTE 3104P or 5104P on an

Ethernet network is that a separate network does not have to be
installed just for the instruments. Using the REMOTE 3104P or 5104P
Ethernet Port allows the instrument to co-exist with computers, printers
and servers on a LAN that is already in place, thereby reducing
installation costs.
This document will explain how to program the Network Adapter

through its Ethernet interface or its RS-232 interface. It will also list
typical equipment required and provide some troubleshooting
information. The end of the document includes examples of T568A
and T568B wiring diagrams for straight-through and cross-over cables.
248083336-1 Rev 3 6-1

Definitions of This list is provided for the convenience of the user or technician.
Terms Used • ARP - Address Resolution Protocol, a program that can change
the ARP Cache of a host by adding or removing IP addresses.
Each IP address is associated to a MAC address.
• ARP Cache - List of IP addresses and their associated MAC
addresses for hosts whose addresses cannot be resolved normally.
• DHCP - Dynamic Host Configuration Protocol, a program
running on a server that issues IP addresses to computers or
devices (Hosts) on its LAN.
• Gateway - a network device that controls traffic between two or
more networks.
• Hardware address - a unique identifying code programmed by the
factory into a network device, such as a network PCB, comprised
of six two-digit groups of letters A-F and numbers 0-9.
• Host - a computer or device that allows access to itself via a LAN.
• IP (Internet Protocol) Address - a unique logical address used to
identify a host on a TCP/IP network.
• LAN - Local Area Network, a group of computers or hosts
connected together in a relatively small geographical area, such
as a building or floor of a building.
• MAC address - the same as hardware address.
• Netmask - a logical hexadecimal number that prevents accessing
hosts outside of its range. A bit value of zero allows access and a
non-zero blocks access.
• Subnet - a logical grouping of hosts based on their IP addresses.
• TCP/IP - a communication protocol suite that is used for the
Internet and a large number of LANs that allows hosts to share
data.
• Telnet - a communication program used primarily to issue
commands directly to a TCP/IP-based host.
6-2 248083336-1 Rev 3

Ethernet Installation
Preparing for Equipment Required:

Network
• Network enabled Personal Computer (IBM-compatible);
Installation
• REMOTE 3104P or 5104P;
Note: The network Use either of the following:
where the instruments will
operate must have an • Small 5-port hub or switch and two 3-foot long straight-
available IP address for
each instrument. The IP through Cat5 Ethernet cables;
scheme, or subnet, must • Or one 3-foot cross-over Cat5 Ethernet cable.
match that of the PC that
will be used to retrieve the
data from the instruments. Software Required:
Contact Lighthouse
Technical Support for
Contact the network administrator if any of the following are not
additional information.
installed or not functional:
• Windows 2000 or XP Professional
• Telnet
Note: All values in Additional Requirements:

screen shots are examples
only. Use only the values
1. Contact the network administrator and obtain administrator rights
provided by the Network
Administrator. on the PC to be used for this procedure.
2. For each unit to be attached, obtain an unused static IP address,

Gateway IP address and the appropriate Netmask for the LAN in
which they will be installed.
3. Create a list and record the MAC address(es) for all REMOTE
x104Ps to be configured. It is suggested that the IP address that
will be used for each REMOTE x104P be written next to the
MAC address. This list can be provided to the network
administrator for future reference.
4. The PC being used to program the REMOTE x104P must be

using the same subnet that the adapter will use. See the network
administrator for assistance with this.
5. The PC that will monitor or retrieve data from the instrument(s)

must be using the same subnet and gateway programmed on the
REMOTE x104P(s) network interface.
248083336-1 Rev 3 6-3

Configure Ethernet Port Configuration

Device
This section is organized based on the cable used to perform the
REMOTE 3104P or 5104P programming.
Straight-through Cat5 requires a hub or switch and two straight-through

Cat5 cables. Cross-over Cat5 connects the PC directly to the REMOTE
3104P or 5104P with no hub. Each will be explained separately. If
troubleshooting is required, the cross-over cable technique is easier to
use in the field because it requires fewer devices.
It cannot be stressed enough, however, that the instrument and PC be

configured using the same IP scheme (IP range, Default Gateway and
Netmask).
For troubleshooting outside of the LAN, it is suggested that the PC’s IP

address be used as the Default Gateway for both the PC and the
REMOTE.
Frequently, it is necessary to change the REMOTE 3104P or 5104P

Ethernet parameters to allow for easier troubleshooting. When this is
needed, make sure the 3104P or 5104P is reprogrammed to its previous
network settings before reattaching to the LAN. Contact Lighthouse
Technical Support or the local network administrator for additional
information.
Straight-through Cat5 Setup:
Note: Screens shown This section requires the PC, two straight-through Cat5 cables and a
are examples only. Data hub or switch.
displayed and command
responses may differ. 1. Connect one end of a straight-through Cat5 cable to the
REMOTE 3104P or 5104P’s Ethernet Port.
2. The other end of the Cat5 cable should plug into one port on the
hub or switch.
3. Attach another straight-through cable to the PC’s RJ45 receptacle

and an open port on the hub or switch.
4. Proceed to “Windows Telnet Programming:” on page 5.
6-4 248083336-1 Rev 3

Cross-over Cat5 Setup:
1. Attach one end of the cross-over cable to the RJ45 receptacle on

the PC.
2. Attach the other end of the cable to the REMOTE 3104P or

5104P Ethernet Port.
3. Apply power to the instrument. Apply power to the PC if it is not

already running. Observe the LEDs on the hub/switch RJ45
connector - blinking indicates network activity. Observe the
network LEDs on the 3104P or 5104P RJ45 receptacle - they
should blink indicating activity. Proceed to next section.
Program the Windows Telnet Programming:

Interface
1. Start Windows.
2. On the Taskbar, click on Start.
WARNING: Perform 3. Select Run.

only the steps or
commands as provided
in this guide. Failure to
heed this warning can
result in damage to
equipment, personal
injury or data loss and
may void the equipment
warranties.
Figure 6-1 RUN Screen
4. In the Run window, type CMD and click OK.
248083336-1 Rev 3 6-5

Note: Typing commands

in the command console
requires a space between
the instruction and the
command variables. For
example, ’arp’ is followed
by a space, then ’-d’ and
another space, then the *.
Figure 6-2 Starting the Command Console
5. A command prompt window will open. Clear the ARP Cache by

typing arp -d * at the command line and press Enter. Ignore any
error messages that indicate the address table doesn’t exist or has
no entries.
Figure 6-3 Clear Address Table Command
6. The next step requires the unit’s assigned IP and its MAC
address. The MAC address is a group of six two-digit characters
(0-9 and A-F) found on the back of the 3104P or 5104P that may
be referred to as the HW (Hard Ware) address.
7. The next step adds the IP and MAC addresses to the ARP Cache
which allows direct communications with the 3104P or 5104P
before an IP is programmed into its Ethernet interface.
8. Type arp –s xxx.xxx.xxx.xxx nn-nn-nn-nn-nn-nn and press Enter.

Replace the x’s with the desired IP address, such as 192.168.0.10
or 10.10.0.15, and the n’s with the 3104P or 5104P programmed
MAC address, such as 00-20-4a-8a-26-31. The IP address will be
four segments total with up to 3 digits per segment, each segment
separated by a period. Note that the MAC address segments are
separated by dashes (-), not periods.
Figure 6-4 ARP Command to Add New IP
6-6 248083336-1 Rev 3

9. Activate the 3104P or 5104P Ethernet interface by typing, telnet

xx.xx.xx.xx 1 (replace x’s with the IP address to be used for the
3104P or 5104P) and press Enter. This command will cause a
connect error but is required to establish communications.
Figure 6-5 Telnet 1
10. Type telnet xx.xx.xx.xx 9999 and press Enter. This command
accesses the telnet port of the 3104P or 5104P. The expected
error message from Step 9. is shown in the example screen below.
Figure 6-6 Telnet 9999

You will have 4 seconds to respond in the next step. If you respond
too slowly, you’ll have to repeat step 10.
248083336-1 Rev 3 6-7

11. Press Enter to start the 3104P or 5104P Ethernet interface setup
program. The example below displays some of the default
settings - make no changes to these settings except as instructed.
Figure 6-7 Starting the Set Up Program
12. Type 1 to set the IP address. Type the desired IP address and
press Enter.
Figure 6-8 Assigning IP Address
13. Type Y to set the Gateway IP address. Type the Gateway IP

address and press Enter.
6-8 248083336-1 Rev 3

Figure 6-9 Assigning Gateway IP Address
14. Type Y to set the Netmask. type the desired Netmask value and
press Enter.
Figure 6-10 Assigning Netmask
15. Type N in response to "Change telnet config password". The

3104P or 5104P is shipped without a password. Changing the
telnet password or providing one is discouraged, except for
absolute security requirements. If a password is applied and
forgotten, the 3104P or 5104P will have to be returned to
Lighthouse to get it cleared.
248083336-1 Rev 3 6-9

Figure 6-11 Telnet Config Password Screen
16. Type S to Save and restart and press Enter to save the changes.
Note: When the

Ethernet restarts, it will
lose connection to the PC,
reported as, "Connection
to host lost".
Figure 6-12 Saving the Settings
17. Perform Step 6. though Step 18. for each 5104P.
WARNING: Step 18 is 18. Clear the ARP Cache by type arp –d * and press Enter. If this is
very important to prevent not done before quitting this process, the PC may create "ghost
network address errors
on the PC when the
IPs" on the LAN and cause serious problems with the network.
process is complete. 19. Type Exit to quit the command console.
6-10 248083336-1 Rev 3

Connect Connect Ethernet Cable to REMOTE

REMOTE The REMOTE 3104P or 5104P should be powered OFF before
3104P or connecting the instrument to a network, attach the network cable to the
5104P to 3104P or 5104P and the other end to the network receptacle. Apply
power to the 3104P or 5104P and check the ports LEDs to make sure
Ethernet LAN the connection is working.
When all steps are completed, the 3104P or 5104P will supply data to
the LAN connection. After approximately 60 seconds, monitoring
equipment and software should "see" the instrument and be able to
retrieve data from it.
For additional information on data provided by the 3104P or 5104P,
refer to the Remote Display and the monitoring software’s Operating
Manuals for detail information on downloading and displaying this
data.
Contact Lighthouse Worldwide Solutions Technical Support at 800-
945-5905 (USA Toll Free), 541-770-5905 (Outside of USA) for
additional information or further assistance.
248083336-1 Rev 3 6-11

6-12 248083336-1 Rev 3

00
A MODBUS Register
Map v1.48, Rx104P
COMM Lighthouse particle counters using MODBUS require the following

Settings communications settings:
Table A-1 MODBUS Communications Settings
Baud Rate 19200

Data Bits 8
Stop Bits 1
Parity None
Hardware Protocol RS485, USB and Ethernet
Software Protocol MODBUS ASCII (supports upper/lower case)
MODBUS TCP
The MODBUS slave address is set on the particle counter.
Supported
MODBUS Table A-2 MODBUS Registers
Commands
Hex Command Description
03 Read Holding Registers

04 Read Input Registers
06 Write Single Holding Register
See www.modbus.org for documentation on how to use these

commands.
248083336-1 Rev 3 A-1

Register Map Sensor Settings Registers

Instrument settings are stored in holding registers (the 4xxxx series),
which are mostly read/writable. Not all holding registers are writable.
Table A-3 describes the contents of these registers.
Table A-3 Sensor Settings Registers
40001 unsigned integer MODBUS register map version. Matches the version number
of this document. Major version digits are hundreds. Minor
version digits are tens and ones. For example, v1.35 = 135d =
0087h.
40002 unsigned integer Command register. Makes the counter execute a command.
See the description of this register in the table below.
40003 unsigned integer Device Status.
[bit 0=RUNNING, bit 1=SAMPLING, bit 2=NEW DATA, bit
3=DEVICE ERROR]
40004 unsigned integer Firmware version. Major version digits are hundreds. Minor
version digits are tens and ones. For example, 210 = v2.10.
40005 unsigned integer Serial Number [high]
40006 unsigned integer Serial Number [low]
40007 ASCII string Product Name char[0], char [1] (NULL terminated string)
40008 ASCII string Product Name char[2], char [3]
40015 ASCII string Model Name char[0], char [1] (NULL terminated string)
40016 ASCII string Model Name char[2], char [3]
A-2 248083336-1 Rev 3

MODBUS Register Map v1.48, Rx104P

40023 unsigned integer Flow Rate. Divide by 100 to get rate in CFM. For example,
100 = 1CFM.
40024 unsigned integer Record Count. Total number of records stored in the counter.
40025 unsigned integer Record Index. Zero based index to data in 30xxx register
series. Must be lower than the record count (register 40024).
Set this index to expose a counter’s record in the 30xxx
registers. Set to -1 to retrieve last record stored in the counter.
40026 unsigned integer Location number.
Particle Counters: Specifies location of Particle Counter. Must
be 1 to 200 (maps to location names associated with registers
40200 - 40999).
Manifold Controller: Specifies Manifold position. Values 1-32
for the Universal Manifold and values 1-6 for the MiniManifold
Controller moves the arm to that position on the manifold.
Value 0 moves arm to Home position.
40027 signed integer Real Time Clock (RTC) [high]. Updates instrument’s real-time
clock. Works in conjunction with 40028. Displays date and
time, in number of seconds since midnight, 1/1/1970. Can be
generated by ANSI C/C++ time() function.
40028 signed integer Real Time Clock [low]
40029 unsigned integer Initial Delay [high]. Works in conjunction with 40030.
Number of seconds to wait before starting the first sample. Max
value is 359,999, which equals 99h 59m 59s.
40030 unsigned integer Initial Delay [low]
40031 unsigned integer Hold Time [high]. Works in conjunction with 40032. Number
of seconds to wait between sample periods. Max value is
359,999, which equals 99h 59m 59s.
40032 unsigned integer Hold Time [low]
40033 unsigned integer Sample Time [high]. Works in conjunction with 40034.
Number of seconds to sample. Max value is 86,399, which
equals 23h 59m 59s.
248083336-1 Rev 3 A-3


40035 unsigned integer Data Set [high]. Works in conjunction with 40036. Data entered
here is applied to the device through the command register.
40036 unsigned integer Data Set [low]
40037 unsigned integer Alarm Mode. Type of alarming performed
40038 unsigned integer Alarm Parameter. Control parameter for given alarm mode.
40039 unsigned integer Laser Reference Voltage (millivolts)
40040 unsigned integer View Volume. Divide by 100 to get percentage.
For example: 6550d = 65.50%
40041 ASCII string Flow Unit. Defines unit as cfm, lpm, mlpm char[0], char[1]
(NULL terminated string).
40042 ASCII string Flow Unit. char[2], char[3]
40043 unsigned integer Calibration Reference Voltage (millivolts)
...
40049 signed integer Printer Options
40050 signed integer Device Options: Bit 3 - Number of Locations (1-400 locations
with four character names, 0-200 locations with eight character
names)
...
40199 unsigned integer Number of Available location names (0=not supported).
Registers 40200-40999: If number of available locations is 200, Registers 40200-40999 used for
8 character names associated with location index.
If number of available locations is 400, Registers 40200-40999 used for 4 character names
200 Locations Available (Register 40050 Bit 3=0)
40200 ASCII string Location_1_char[0], char[1] (NULL terminated string)
40201 ASCII string Location_1_char[2], char[3]
...
A-4 248083336-1 Rev 3


400 Locations Available (Register 40050 Bit 3=1)
...
Alarm Mode (40037) defines the type of calculation performed to

define an alarm condition. Alarm Mode = 0 corresponds to
conventional threshold alarming; channel bit set if threshold exceeded
for that given channel.
Alarm Parameter (40038) defines additional parameters that may be

needed in defining an alarm mode.
Printer Options (40049) displays the configuration of the instrument’s

printer function.
Table A-4 Printer Options
Bit Description
0 Unused - non-writable
1 Print on Sample (1=Enabled, 0=Disabled)
2-15 Reserved
If Bit-1 of Register 40049 is set, the instrument will print the last
recorded data at the end of each sample. This feature cannot be enabled
if the One Second Data Update feature is enabled.
248083336-1 Rev 3 A-5

Device Options (40050) displays the instrument’s device configuration.

Table A-5 Device Options
Bit Description
0 Fast Download (1=Enabled, 0=Disabled) non-writable

1 One Second Data Update (1=Enabled, 0=Disabled)
2 Display Data Record Using Index/Record (1-Record, 0-
Index)
3 Number of Locations (1-400 locations with four character
names, 0-200 locations with eight character names)
4-15 Reserved
If bit 0 of Register 40050 is set, it indicates that the instrument is

capable of Fast Download.
If Bit 1 of Register 40050 is set, the instrument will display and update
the data registers every second. No data will be recorded in the data
buffer. Enabling this feature disables the Print on Sample feature.
If Bit 2 of Register 40050 is set, the value in Register 40052 will be

used to access data in the buffer to be displayed in data registers
3xxxxx. If Bit 2 is 0, the index value in Register 40025 will be used to
access data in the buffer.
If Bit 3 of Register 40050 is set, the number of locations available

(Register 40199) is set to 400 and Registers 40200-40999 are used for
four character names associated with location index values. For
example, the name for location 3 would be located at registers 40204-
40205.
If Bit 3 of Register 40050 is 0, up to 200 locations can be specified.

Registers 40200-40999 are reserved for eight character names
associated with location index values. Thus the name for location=3
would be located at registers 40208-40211. Register 40199 indicates
the number of location names supported on this device.
Registers 40200-40999 are reserved for eight character names

associated with location index values. Thus the name for location =3
would be located at registers 40208-40211. Up to two hundred
locations can be specified.
Register 40199 indicates the number of location names supported on

this device.
A-6 248083336-1 Rev 3

Device Status
The Device Status register (40003) displays the current status of the
device.
Table A-6 Device Status
Bit Description
0 RUNNING: Set when a start command is executed

remotely via Command 9 (manual start) or Command 11
(instrument start) or through the user interface. The flag
will remained set until a stop command is executed.
1 SAMPLING: This is set only when the instrument is
actually sampling data that is to be recorded. Caution
must be used in sending a command during this time that
may invalidate current sample.
2 NEW DATA: Set to 1 to indicate that a new data record
has been recorded and it hasn't been read via modbus yet.
When a data record has been read via modbus (registers
30001 to 30999), then this flag is reset to zero.
Command The Command Register (40002) is used to make the device perform an
Register action. The register performs an action when an integer value is written
to it. The action is completed when the device sends a MODBUS
response. When this register is read, it always returns a zero.
Table A-7 Command Register
Value Action
1 Saves all writable 4xxxx register values to the EEPROM.

2 Reserved for future use.
3 Clears the Data Buffer. Record count is set to zero.
4 Saves the instrument parameters in the 40xxx registers to the
EEPROM. Parameters include Sample Time, Hold Time, Initial
Delay, and Location.
5 Enable Remote Control. Locks out the instrument’s user interface.
Can only change instrument parameters via MODBUS.
6 Enable Local Control. Unlocks the instrument’s user interface.
Instrument changes can be made at the device itself or through
MODBUS.
248083336-1 Rev 3 A-7

Table A-7 Command Register
Value Action
7 Start local pump, if applicable - perform before 9 below.

8 Stop pump, if applicable - perform after 10 below.
9 Manual Start.
The instrument samples continuously until it receives a Manual
Stop command. Ignores local timing parameters. Sets Sample Time
for data record to equal the time interval between the Manual Start
and Manual Stop command. If applicable to device, does not start
pump.
10 Manual Stop.
Stops sampling. Records counts since Manual Start.
11 Instrument Start (Automatic Counting).
Particle Counters: Uses defined Initial Delay, Hold Time, Sample
Interval and counting mode. Instrument executes samples and holds
until an Instrument Stop command is issued. For instruments with
pumps, this command will start the pump.
Manifold Controller: Uses defined Manifold Sequence. Stops
counting and changing position when Instrument Stop command is
issued.
12 Instrument Stop. Aborts current sample. Stops pump, if applicable.
Stops data collection.
13 Set Real Time Clock.
Writes "Data Set" values (from Registers 40035 & 40036) to the
local Real Time Clock. New time value is saved.
14 Manifold Controller: Clear data register bank. Bank is reset and
remains 0 until ne data is available or index registers are changed.
192 Changes instrument baud rate to 19200K upon command execution.
576 Changes instrument baud rate to 57600K upon command execution.
1152 Changes instrument baud rate to 115200K upon command
execution.
A-8 248083336-1 Rev 3

Data Data is stored in the input registers (30xxx series), which are read-only.
Registers All data items are four bytes long and are stored across two registers.
Byte and word order for integer data is big-endian. Thus, data items
are formed by placing the high bytes in front of the low bytes.
Example:
<High Bytes><Low Bytes> = <4 Byte Data Item>
IEEE floating point has big-endian byte order and little-endian word
order. Thus, analog data items are formed by placing the low bytes in
front of the high bytes.
Example:
<Low Bytes><High Bytes> = <4 Byte Data Item>
Not all particle and analog channels are necessarily active. Retrieving
data from an inactive channel returns garbage. See the Data Enable
Registers section of this document for details on how to record data
from active channels.
This entire series of registers represents one data record in the device.
The Record Index Register (40025) must be changed to index other
records here.
The first record in the data buffer is located at Index=0. The most
recently saved value is at Index=-1.
Table A-8 Data Registers

30001 signed integer Timestamp [high] (# of seconds
since midnight, 1/1/1970)
30002 signed integer Timestamp [low]
30003 unsigned integer Sample Time [high] (In seconds)
30005 signed integer Location [high] (Place where data
was recorded)
30006 signed integer Location [low]
30007 unsigned integer Data Status [high]
30008 unsigned integer Data Status [low]
248083336-1 Rev 3 A-9

Table A-8 Data Registers
30009 unsigned integer Particle Channel 1 [high]

30010 unsigned integer Particle Channel 1 [low]
...
30074 unsigned int Valid particle channels
30076 unsigned int Alarm Flags - Particle Channels
Note: Particle data is The timestamp field indicates when the data record was recorded.
always a cumulative raw Timestamps are stored as the number of seconds since 1/1/1970, the
count regardless of the
instrument’s settings.
Unix time epoch. This value can be written directly into a C/C++
time_t data type to be used by ANSI C time functions.
A-10 248083336-1 Rev 3

Data Status Byte (30007 - 30008)

Note: Although The registers used for the Data Status Byte are 30007 and 30008.
MODBUS sends 4 bytes of
status information, The bit order of the Data Status Byte is 7 to 0, where bit 7 is the most
Lighthouse instruments
only use the first (least significant bit and bit 0 is the least significant bit.
significant) byte.
The bits within the Data Status Byte are flagged to indicate particular
conditions of the currently indexed data record.
If multiple states occur, the bits are added together. For example, a
Flow Alert and a Particle Overflow would return a value of 6 in register
30008 (bits 1 and 2 are set TRUE).
Table A-9 Data Status Byte
Bit Description
0 Laser Alert Status

0 = Laser is OK 1 = Laser Alert
1 Flow Alert Status
0 = Flow Rate is OK 1 = Flow Rate Alert
2 Particle Overflow Status
0 = No overflow 1 = Overflow occurred
3 Instrument Service Status
0 = Working correctly 1 = Instrument malfunction detected.
4 Threshold High Status
0 = Threshold not exceeded 1 = Threshold exceeded
5 Threshold Low Status
0 = Threshold not exceeded 1 = Threshold exceeded
6 Instrument Sampler Status
0 = Nominal Operation 1 = Sampler Error
Bits 7 to 31 are currently unused.
Valid Data in Channels (30074)
Register 30074 represents the flag bits corresponding to valid data

present in the particle register range.
248083336-1 Rev 3 A-11

Alarm Flags in Channels (30076)

Register 30076 represents the flag bits corresponding to particle
channels that have exceeded the threshold [Threshold High Registers
(45xxx series)] based on alarm mode
Data Type Registers

Note: All data records The 41xxx register series is used to identify the type of data items in the
have the same data types 30xxx series. The Data Type registers run in parallel with the Data
assigned to them. The
user does not have to read
Registers. For example, Data Register 30041’s Data Type register is
the data type registers for 41041.
every record.
Data Types are assigned 4 ASCII characters across 2 registers. If a
Data Type string contains less than 4 characters, then the rest of the
string is padded with NULL characters. Note that a Data Type using all
four characters will not end with a NULL character.
Table A-10 Data Types
String Description
TIME Timestamp
STIM Sample Time
SVOL Sample Volume
LOC Location
STAT Status
TEMP Temperature
RH Relative Humidity
AIRV Air Velocity
DPRS Differential Pressure
ESD Electrostatic Discharge
FLOW Flow Rate
LASV Laser Voltage
VOLT Voltage
PRES Pressure
A-12 248083336-1 Rev 3

Note: Only Particle data Particle data items are typed specially. They contain numbers,
types have numbers in sometimes a space and sometimes a period used as a decimal point.
their strings.
These entries are used to identify particle channel sizes and are always
expressed in microns. These types represent raw counts only.
Table A-11 Examples of Particle Data Items
String Description
0.3 Particle type of size 0.3 micron

.015 Particle type of size 0.015 micron or 15 nanometer
Data Units Registers

The 42xxx register series identifies the units used by data items in the
30xxx series. These registers run in parallel with the Data Registers.
For example, Data Register 30010’s Units Register is 42010.
Note: Not all data types Units are stored as 4 character ASCII strings across 2 registers. If the
have units. Units string contains less than 4 characters or no characters at all, the
LWS Particle Counters
rest of the string is padded with NULLs.
may use units not on the
table. The table below shows units that may be sent by the device. Some of
these units are not currently used but are reserved for future use.
Table A-12 Data Units
Units Description Units Description
# Count (For Particles) ft/m Feet per minute

% Percent m/s Meters per second
s Seconds "H2O Inches of water
min Minutes "Hg Inches of mercury
hour Hours mmWa Millimeters of water
F Fahrenheit mmHg Millimeters of mercury
C Celsius cmHg Centimeters of mercury
K Kelvin Pa Pascals
ft Feet kPa Kilopascals
248083336-1 Rev 3 A-13

Table A-12 Data Units
Units Description Units Description
m Meters Bar Bar

ft^2 Square feet mBar Milli-bar
m^2 Square meters V Volts
ft^3 Cubic feet mV Milli-volts
m^3 Cubic meters A Amperes
L Liters mA Milli-amps
CFM Cubic feet per minute Ohm Ohms
CMM Cubic meters per minute mOhm Milli-ohm
L/m Liters per minute p/f3 Particles per cubic foot
p/m3 Particles per cubic meter LPM Liters per minute
PCT Percent MLPM Milliliters per minute
SEC Seconds IHG Inches of mercury
p/L Particles per liter p/ml Particles per milliliter
Data and Data and Alarm Enable Registers

Alarm
The Data and Alarm Enable input registers (43xxx series) are read/
Registers write. All enable data items are 4 bytes long and are stored across 2
registers. Byte and word ordering is big-endian. Thus, data items are
formed by placing the high bytes in front of the low bytes. For
example:
The 43xxx register series is used to determine which particle data

channel is ENABLED and which are set to ALARM ENABLE. These
registers supersede the older Data Enable Registers (31xxx) which
have been obsoleted.
Table A-13 Enable/Disable Bits
Bit Description
0 DATA ENABLE (0=disable; 1=enable)

1 ALARM ENABLE (0=disable; 1=enable)
A-14 248083336-1 Rev 3

These registers run in parallel with the data registers (30xxx series).
For example, data register 30010’s enable register would be 43010.
Data register 30016’s enable register would be 43016.
Note: Alarm Enable The user can enable multiple particle channels for alarming at the same
currently only works for time.
Particle Channels.
Particle data registers for the Enable setting start at 43009 for the high
word and 43010 for the low word for particle channel 1.
Table A-14 Alarm Enable Registers
43009 unsigned int Enable for Particle Channel 1 [high] (smallest

particle size starts here)
43010 unsigned int Enable for Particle Channel 1 [low]
43011 unsigned int Enable for Particle Channel 2 [high]
43041 unsigned int Enable for Analog Channel 1 [high]
43042 unsigned int Enable for Analog Channel 1 [low]
248083336-1 Rev 3 A-15

Table A-14 Alarm Enable Registers

Enable Alarming for a Channel

To enable alarming on the third particle channel, the user would enable
Bit 1 for register 43014.
To disable alarming on the third channel and enable alarming on the

second channel, disable Bit 1 for register 43014 and enable Bit 1 for
register 43012.
To disable alarming completely, disable Bit 1 for register 43012. Now,

no channels are enabled for alarms.
Table A-15 Example of Alarming on Channel 2
Particle Bit 1
Registers
Channel Enabled
43009 - 43010 1 0
43011 - 43012 2 1
43013 - 43014 3 0
43015 - 43016 4 0
43017 - 43018 5 0
43019 - 43020 6 0
43021 - 43022 7 0
43023 - 43024 8 0
Use the Threshold registers to set the alarm threshold value. This is
described in the next section.
A-16 248083336-1 Rev 3

Threshold Setup Registers

Threshold data is stored in the input registers in the 45xxx series which
are read/write. All threshold data items are 4 bytes long and are stored
across 2 registers. Byte and word ordering is big-endian. Thus, data
items are formed by placing the high bytes in front of the low bytes.
For example:
For particle channels, the threshold value is a 32-bit unsigned integer.

If the data value exceeds the threshold value and the alarm is enabled
for that channel, the threshold flag in the Data Status register (30007-
30008, bit 4) is set.
Note: The table below The threshold registers (45xxx series) run in parallel with the data
shows the registers for an registers (30xxx series). For example, data register 30010’s
8 channel particle counter.
Counters with fewer
corresponding threshold register would be 45010. Data register 30016’s
channels do not use the threshold register would be 45016.
extra registers. The
smallest particle channel Table A-16 Alarm Threshold Registers
starts at the xxx09 position.
45009 unsigned int Threshold for Particle Channel 1 [high]

(smallest particle size starts here)
45010 unsigned int Threshold for Particle Channel 1 [low]
248083336-1 Rev 3 A-17

Table A-16 Alarm Threshold Registers

Setting the Alarm Threshold Value
The Alarm Threshold Value is set in the low register of the channels.
Table A-17 Alarm Threshold Registers set to default value
Particle Threshold
Registers
Channel Value
45009 - 45010 1 1000

45011 - 45012 2 1000
45013 - 45014 3 1000
45015 - 45016 4 1000
45017 - 45018 5 1000
45019 - 45020 6 1000
45021 - 45022 7 1000
45023 - 45024 8 1000
A-18 248083336-1 Rev 3

00
B Zero Count Test
How to Run This is the Zero Count Test procedure. A Purge (Zero Count) Filter
the Test must be attached to the instrument and 6 five-minute samples must be
taken. There should be no more than 1 count, average, per five-minute
sample. The purge filter should be a 0.1 micron filter at 1.0 CFM.
1. Connect the instrument to the monitoring system.
2. Attach the Purge Filter to the sample inlet.
3. Apply power to the instrument.
4. Allow the instrument to sample through a 30 minute period. This

time allows the unit to warm up and purge any residual particles
that might be inside it.
5. Configure the unit to sample for 5 minutes.
6. Allow the instrument to sample 6 five-minute periods.
7. If the average count for the total of the six sample periods is NOT
less than one per five minute period or if more than one count
occurs in ANY five-minute sample period, allow the instrument
to sample for an additional 30 minutes to purge it and repeat the
test.
8. If the instrument still fails the Zero Count Test, call Lighthouse
Technical Support for assistance.
9. After the instrument meets the requirements of the Zero Count

test, turn it off, remove the Purge Filter and return the instrument
to its normal location and operating status.
248083336-1 Rev 3 B-1

B-2 248083336-1 Rev 3

00
C Limited Warranty
Limitation Of Warranties: LIABLE TO BUYER UNDER ANY TORT, NEGLIGENCE,
STRICT LIABILITY, OR PRODUCT LIABILITY CLAIM
AND BUYER AGREES TO WAIVE SUCH CLAIMS. LWS’s
A. Lighthouse Worldwide Solutions (LWS) warrants that all SOLE AND EXCLUSIVE LIABILITY AND BUYERS SOLE
equipment shall be free from defects in material and AND EXCLUSIVE REMEDY, FOR ANY
workmanship under normal use for a period of two years from NONCONFORMITY OR DEFECT IN THE PRODUCTS OR
date of shipment to Buyer except that LWS does not warrant that ANYTHING DONE IN CONNECTION WITH THIS
operation of the software will be completely uninterrupted or CONTRACT, IN TORT, (INCLUDING NEGLIGENCE),
error free or that all program errors will be corrected. Buyer shall CONTRACT, OR OTHERWISE, SHALL BE AS SET FORTH
be responsible for determining that the equipment is suitable for IN THE SUBSECTION A HEREOF AS LIMITED BY
Buyer’s use and that such use complies with any applicable SUBSECTION B HEREOF. THIS EXCLUSIVE REMEDY
local, state, or federal law. Provided that Buyer notifies LWS in SHALL NOT HAVE FAILED OF ITS ESSENTIAL PURPOSE
writing of any claimed defect in the equipment immediately (AS THAT TERM IS USED IN THE UNIFORM
upon discovery and any such equipment is returned to the COMMERCIAL CODE) PROVIDED THAT THE SELLER
original shipping point, transportation charges prepaid, within REMAINS WILLING TO REPAIR OR REPLACE
two years from date of shipment to Buyer and upon examination DEFECTIVE EQUIPMENT (AS DEFINED IN SUBSECTION
LWS determines to its satisfaction that such equipment is A) WITH A COMMERCIALLY REASONABLE TIME
defective in material or workmanship, i.e. contains a defect AFTER RECEIVING SUCH EQUIPMENT. BUYER
arising out of the manufacture of the equipment and not a defect SPECIFICALLY ACKNOWLEDGES THAT SELLER’S
caused by other circumstances, including, but not limited to PRICE FOR THE EQUIPMENT IS BASED UPON THE
accident, misuse, unforeseeable use, neglect, alteration, LIMITATIONS OF LWS’S LIABILITY AS SET FORTH IN
improper installation, improper adjustment, improper repair, or THIS CONTRACT.
improper testing, LWS shall, at its option, repair or replace the
equipment, shipment to Buyer prepaid. LWS shall have
reasonable time to make such repairs or to replace such Warranty Of Repairs After Initial
equipment. Any repair or replacement of equipment shall not
extend the period of warranty. If the Instrument is modified or in Two (2) Year Warranty:
any way altered without the explicit written consent of LWS then
the warranty is null and void. This warranty is limited to a period A. Upon expiration of the initial two-year warranty, all parts and
of two years, except as noted below, without regard to whether repairs completed by an authorized Lighthouse repair technician
any claimed defects were discoverable or latent on the date of are subject to a six (6) month warranty.
shipment. The length of warranty for pumps in the HANDHELD
and REMOTE ’P’ particle counters is one (1) year. Batteries and B. Other than the above, LWS makes no warranty of any kind,
accessories with all products are warranted for one (1) year. expressed or implied, except that the products manufactured and
Fuses and purge filters carry no warranty. If a third party battery sold by LWS shall be free from defects in materials and
is used in the product, the product warranty is null and void. If workmanship and shall conform to LWS’s specifications; Buyer
the battery is charged by a third party battery charger the battery assumes all risk and liability resulting from use of the products
warranty is null and void. whether used singly or in combination with other products. If
instrument is modified or in any way altered without the explicit
B. If Buyer shall fail to pay when due any portion of the purchase written consent of LWS, then the warranty is null and void.
price or any other payment required from Buyer to LWS under
this contract or otherwise, all warranties and remedies granted C. WARRANTY REPAIRS SHALL BE COMPLETED AT THE
under this Section may, at LWS’s option, be terminated. FACTORY, BY AN AUTHORIZED SERVICE LOCATION,
BY AN AUTHORIZED SERVICE TECHNICIAN, OR ON
C. THE FOREGOING WARRANTY IS EXCLUSIVE AND IN SITE AT BUYER’S FACILITY BY A LIGHTHOUSE
LIEU OF ALL OTHER REPRESENTATIONS, WARRANTIES AUTHORIZED EMPLOYEE. BUYER PAYS FREIGHT TO
AND COVENANTS, EXPRESS OR IMPLIED WITH FACTORY; SELLER WILL PAY STANDARD RETURN
RESPECT TO THE EQUIPMENT AND ANY DEFECTS FREIGHT DURING THE WARRANTY PERIOD. BUYER
THEREIN OF ANY NATURE WHATEVER, INCLUDING MAY SELECT A FASTER METHOD OF SHIPMENT AT ITS
AND WITHOUT LIMITATION WARRANTIES OF OWN EXPENSE.
MERCHANTABILITY OR FITNESS FOR A PARTICULAR
PURPOSE. LWS SHALL NOT BE LIABLE FOR, AND
BUYER ASSUMES ALL RISK OF, ANY ADVICE OR
FAILURE TO PROVIDE ADVICE BY LWS TO BUYER
REGARDING THE EQUIPMENT OR BUYERS USE OF THE
SAME. UNDER NO CIRCUMSTANCES SHALL LWS BE
248083336-1 Rev 3 C-1

C-2 248083336-1 Rev 3

00
Index
Symbols B
+24 VDC warning 3-4, 3-7 big-endian data A-9
Numerics C
30076 Calibration 2-3, 2-4
Alarm Flags A-12 Channel Threshold 2-3, 2-4
3104P Specifications 2-3 Clear LAT 6-10
3104P, 5104P instrument 2-1 Clear the Data Buffer 4-8
5104P Specifications 2-4 Clearing the Address Table 6-6
5-port hub 6-3 Clearing the ARP Cache 6-10
CMD 6-5
Command Console 6-5
A Command Register A-7
Communicating with the Instrument 4-4
Accessories 2-2
Communication Mode 4-2
Additional help 1-i
Addressing 4-3 Communications Settings A-1
Administrator rights 6-3 Configuring with MODBUS Protocol 4-5
Configuring with REMOTE Display 4-5
Alarm Enable Registers A-14
Connection to host lost 6-10
Alarm Flags A-12
Connections 3-3
Alarm Registers
Analog Input Ports 3-3
Enable Alarming A-16
Connector
Analog Sensors 3-5
Remote Display 3-11
4-20mA Analog Inputs 3-5
Count Modes 2-3, 2-4
Connector Pinout 3-5
Counting Efficiency 2-3, 2-4
Annual Calibration 2-2
Cross-over Cable 3-6
ARP 6-2
Cross-over Cat5 6-3
ARP Cache 6-2
Cross-over Cat5 Setup 6-5
ARP Command to Add New IP 6-6
arp -d * 6-6
arp –d * 6-10 D
arp –s 6-6
Assigning Gateway IP Address 6-9 Data 3-12
Assigning Netmask 6-9 Data loss 3-8
AUTOMATIC Counting Mode Commands 4-9 Data Registers A-9
Automatic Mode 4-8 Device Status Word A-11
Data Type Registers A-12
248083336-1 Rev 3 I-1

Data Units Registers A-13 MODBUS protocol 3-3

Default Instrument Parameters Remote Display 3-3
Changing 4-6 Rotating buffer 3-3
Definitions RS-485 port 3-3
ARP 6-2 USB port 3-3
ARP Cache 6-2 Flow Rate 2-3, 2-4
DHCP 6-2 Front Panel LEDs 3-2
Gateway 6-2
Hardware address 6-2
Host 6-2
G
IP Address 6-2
Gateway 6-2
LAN 6-2
Gateway IP 6-3
Local Area Network 6-2 General Information 4-1
MAC Address 6-2
Netmask 6-2
Subnet 6-2 H
TCP/IP 6-2
Telnet 6-2 Hardware address 6-2
Device Status A-7 Help 1-i
Device Status Word A-11 Historical trending 3-12
DHCP 6-2 Host 6-2
Dimensions 2-3, 2-4 Hub 3-7
DIP Switches 3-11, 4-1
Settings 4-2 I
E Initial Inspection 3-1
instrument 2-1
EIA RS-485 standards 3-8 Instrument Control 4-8
Elite™ 2-1 Instrument Start 4-8
Enable Alarming A-16 IP 6-6
Environmental Sensors 2-3, 2-4 IP Address 6-2, 6-3
Ethernet Configuration 6-4
Ethernet Port 3-6 L
Example Device Manager Screens 3-10
External Start Counter 4-8 LAN 6-2
External Stop Counter 4-8 LAN topology 3-7
Laser Source 2-3, 2-4
F Lighthouse Monitoring System 3-12
Limitation Of Warranties C-1
Features 3-3 little-endian data A-9
Analog Input Ports 3-3 LMS Express 3-12
Auto-adjusting flow control 3-3 LMS Express Real Time 3-12
DIP Switch address control 3-3 LMS Express Real Time Plus 3-12
Ethernet port 3-3 LMS XChange 3-12
Internal pump 3-3 Local Area Network 6-2
I-2 248083336-1 Rev 3

Index
Local Control 4-8 Preventive Maintenance 5-1

Programming 4-1
DIP Switches 4-2
M
MAC Address 6-2 R
MAC address 6-3, 6-6
Maintenance 5-1 Real Time Clock
MANUAL Counting Mode Commands 4-9 Setting 4-6
Manual Start 4-8 Real-time system 3-12
Manual Stop 4-8 Register Map A-2
MODBUS Remote Control 4-8
Addressing 4-3 REMOTE Display 3-12
AUTOMATIC Counting Mode 4-9 Configuring with 4-5
Commands for Running Instrument 4-8 Remote Display Connector 3-11
Instrument Run Commands 4-8 REMOTE Display Mode 4-2
MANUAL Counting Mode 4-9 Rotating data buffer 3-12
MODBUS Protocol 4-1 RS-232 via USB 4-5
Configuring with 4-5 RS-232 via USB Communications 3-9
RS-485 Communications 3-6
RS-485 converter 3-8, 4-5
N RS-485 Port 4-5
RS-485 topology 3-7
Netmask 6-2
Network address 3-8 Run Instrument Commands 4-8
Network administrator 6-3
Network Mask 6-2 S
Non-zero address 3-8
Safety 1-1, 5-1
Laser safety information 1-1
O Save 4-8
Saving the Settings 6-10
Operating Temp/RH 2-3, 2-4
Operation 3-2 Sensor Settings Registers A-2
Set adapter’s IP address 6-8
Understanding LEDs 3-2
Setting DIP Switches 4-2
Optional 4-20mA Analog Inputs 3-4
Setting the Alarm Threshold Value A-18
Optional Analog Input Ports 3-11
Setting the Real Time Clock 4-6
Shipping instructions 3-1
P Specifications
3104P 2-3
PC Ethernet port 3-6 5104P 2-4
Peripheral interface connector 3-12 Star topology 3-7
Personal Computer 6-3 Storage Temp/RH 2-3, 2-4
PIConnector 3-12 Straight-through Cat5 6-3
Power 3-11 Straight-through Cat5 Setup 6-4
Power Input 2-3, 2-4 Subnet 6-2
Power Switch 3-11 Supported MODBUS Commands A-1
248083336-1 Rev 3 I-3

Supporting Software 2-3, 2-4 Z
T Zero Count Check B-1

Zero Count Level 2-3, 2-4
TCP/IP 6-2 Zero Count Test B-1
Telnet 6-2
Telnet 1 6-7
Telnet 9999 6-7
Telnet Config Password Screen 6-10
Telnet Programming 6-5
Text conventions 1-i
Threshold Setup Registers A-17
Setting the Alarm Threshold Value A-18
Topology
Hub 3-7
Star 3-7
U
Understanding the LEDs 3-2
Unique non-zero address 3-8
USB A to B cable 3-10
USB cable 3-10
USB driver install 3-9
USB driver installation notes 3-9
USB port assignment 3-10
Using RS-485 for PC Connection 3-8
Using the REMOTE Display 4-5
V
Valid Data A-11
W
Warning
+24 VDC present on hub pin 7 3-7
+24 VDC present on pin 7 3-4, 3-7
Before Power Up 3-2
Infrared Radiation 1-1
Warranty Of Repairs After Initial Two (2) Year
Warranty C-1
Weight 2-3, 2-4
I-4 248083336-1 Rev 3

00

Remote 3104p

Uploaded by

Remote 3104p

Uploaded by

00

Lighthouse Worldwide Solutions

REMOTE 3104P, 5104P Airborne Particle Counter

LWS PN 248083336-1 Rev 3

Manufacturer’s Address: Lighthouse Worldwide Solutions, Inc.

Declares that the product:

Conforms to the following Product Specifications:

SAFETY EN61010-1:2001 Safety Requirements for Electrical Equipment for

CAN/CSA C22.2 Safety Requirements for Electrical Equipment for

EMC EN61326 Electrical Equipment for Measurement, Control and

Fremont, CA. March 7, 2008 William Shade - V.P. Engineering

About this Manual

Chapter 1 General Safety

Chapter 3 Getting Started

248083336-1 Rev 3 t-i

Power Switch ................................................................................................... 3-11

Chapter 5 Maintenance Procedures

Chapter 6 Ethernet Installation

t-ii 248083336-1 Rev 3

Cross-over Cat5 Setup: .......................................................................... 6-5

Appendix A MODBUS Register Map v1.48, Rx104P

Appendix B Zero Count Test

Appendix C Limited Warranty

248083336-1 Rev 3 t-iii

t-iv 248083336-1 Rev 3

About this Manual

Text The following typefaces have the following meanings:

WARNING: A boldface Introduces or emphasizes a term.

Helvetica Italics Indicates a comment on a command or

Additional For more information about Lighthouse REMOTE 3014P, 5104P

There are several classifications of Warnings defined as follows:

• Laser - pertaining to exposure to visible or invisible laser radiation

• General Use - pertaining to use of the instrument

WARNING: The use

For further technical assistance, contact our Technical Support Team at

248083336-1 Rev 3 1-1

Sampling WARNING: Do not attempt to sample reactive gases (such as

Do NOT allow water, solvents, or other liquids to enter the instrument

WARNING: Be The international Caution symbol shown below may be found

Contact Lighthouse for more information.

1-2 248083336-1 Rev 3

Overview This operating manual introduces you to the Lighthouse REMOTE

Figure 2-1 REMOTE 5104P Airborne Particle Counter

248083336-1 Rev 3 2-1

Both instruments are effective in ultra-clean areas (such as Class 1 or

Using an internal pump, the instrument can be installed where space is

Annual The manufacturer recommends that your Lighthouse instrument be

2-2 248083336-1 Rev 3

248083336-1 Rev 3 2-3

2-4 248083336-1 Rev 3

248083336-1 Rev 3 3-1

Operation Before Power Up

Understanding the LEDs

Figure 3-1 Front Panel LEDs

• The green POWER LED turns on when the instrument is powered

• The green FLOW LED turns on when the flow is correct.

• The green FLOW LED will blink ON and OFF if flow is

• The orange SERVICE LED will stay on steady if Laser power is

• The blue SAMPLING LED turns on when the instrument is

3-2 248083336-1 Rev 3

1. Remote Display connection (optional color Touchscreen interface)

2. Optional Analog Input Ports, input ports for connecting 4-20mA

3. Ethernet, RS-485 and USB ports.

4. External Start/Stop and external Alarm output through PIC

5. DIP switch control for device addressing

6. MODBUS protocol (see “Supported MODBUS Commands” on

7. 3000 record storage in a rotating buffer

8. Internal pump with auto-adjusting flow control

Connections Sample Inlet Connection

Standard Barb fitting

Figure 3-2 Connection on Top

Both instruments can be used with an optional direct-mount 1.0 CFM

248083336-1 Rev 3 3-3

Figure 3-3 Connections on the Rear of Instrument

WARNING: Be advised that +24 VDC is present on pin 7 of the

Optional 4-20mA Analog Inputs