Rexroth Frequency Converter
Rexroth Frequency Converter
Rexroth Frequency Converter
Record of Revision
Reference
For documentation available in other type or language, please consult your local
sales partner or check www.boschrexroth.com/efcx610.
Copyright
© Bosch Rexroth (Xi'an) Electric Drives and Controls Co., Ltd. 2021
All rights reserved, also regarding any disposal, exploitation, reproduction, edit-
ing, distribution, as well as in the event of applications for industrial property
rights.
Liability
The specified data is intended for product description purposes only and shall
not be deemed to be a guaranteed characteristic unless expressly stipulated in
the contract. All rights are reserved with respect to the content of this documen-
tation and the availability of the product.
RS-e49daee6243b781a0a6846a5014bffa7-13-en-US-9
Rexroth Frequency Converter EFC I
3610 / EFC 5610 Table of Contents
Table of Contents
Page
1 Mechanical Installation.......................................................................... 1
1.1 Visual Check.......................................................................................... 1
1.2 Ambient Conditions............................................................................... 1
1.3 Figures and Dimensions......................................................................... 2
1.3.1 Standard Models.................................................................................... 2
1.3.2 Cold Plate Models.................................................................................. 9
1.4 Installation........................................................................................... 12
1.4.1 Installation Conditions......................................................................... 12
1.4.2 Installation Instructions for Cold Plate Models................................... 13
1.4.3 Extension Card Module Mounting........................................................ 14
1.4.4 DIN Rail Mounting................................................................................ 15
2 Electric Installation.............................................................................. 17
2.1 Overview of Electric Connections........................................................ 17
2.2 Cable Specifications............................................................................ 19
2.2.1 Power Connection............................................................................... 19
Cable specification for international without USA / Canada............... 19
Cable specification for USA / Canada.................................................. 22
2.2.2 Control Signal Connection................................................................... 24
2.3 Terminals............................................................................................. 25
2.3.1 Power Terminals.................................................................................. 25
2.3.2 Control Terminals................................................................................ 27
Control terminals figure....................................................................... 27
Control terminals description.............................................................. 28
Digital input NPN / PNP wiring............................................................ 30
Digital output DO1a, DO1b load pull-up / pull-down wiring................ 31
Analog input terminals (AI1, AI2, EAI, +10 V, +5 V, Earth and GND).... 32
Relay output terminals......................................................................... 33
3 Start-up................................................................................................ 34
3.1 LED Panel and Dust Cover................................................................... 34
3.1.1 LED Panel............................................................................................ 34
3.1.2 Dust Cover........................................................................................... 35
3.1.3 LED Indicator....................................................................................... 36
3.1.4 Operating Descriptions........................................................................ 37
3.2 LCD Panel............................................................................................ 38
3.2.1 LCD Panel Introduction....................................................................... 38
Page
3.2.2 Operating Example.............................................................................. 39
3.3 Start-up Procedure.............................................................................. 40
3.3.1 Checking before Power-on................................................................... 40
3.3.2 Checking after Power-on...................................................................... 40
3.3.3 Checking Start-up Parameters............................................................. 40
3.3.4 Control the Motor................................................................................ 42
3.3.5 Motor Parameters Auto-Tuning............................................................. 43
3.4 Parameter List..................................................................................... 46
3.4.1 Terminology and Abbreviation in Parameter List................................. 46
3.4.2 Group b: System Parameters............................................................... 47
b0: Basic system parameters............................................................... 47
3.4.3 Group C: Power Parameters................................................................ 48
C0: Power control parameters............................................................. 48
C1: Motor and system parameters....................................................... 51
C2: V/f control parameters.................................................................. 53
C3*: Vector control parameters........................................................... 55
3.4.4 Group E: Function Control Parameters................................................ 58
E0: Set point and control parameters.................................................. 58
E1: Input terminal parameters............................................................. 61
E2: Output terminal parameters.......................................................... 64
E3: Multi-speed and simple PLC parameters....................................... 67
E4: PID control parameters.................................................................. 70
E5: Extended function parameters...................................................... 71
E8: Standard communication parameters............................................ 72
E9: Protection and error parameters................................................... 73
3.4.5 Group F0: ASF Parameters.................................................................. 76
3.4.6 Group H: Extension Card Parameters.................................................. 77
H0: Extension card general parameters............................................... 77
H1: Communication card parameters.................................................. 78
H8: I/O card parameters...................................................................... 81
H9: Relay card parameters................................................................... 86
3.4.7 Group U: Panel Parameters................................................................. 88
U0: General panel parameters............................................................. 88
U1: LED panel parameters................................................................... 88
U2: LCD panel parameters................................................................... 89
3.4.8 Group d0: Monitoring Parameters....................................................... 91
4 Diagnosis............................................................................................. 93
Page
4.1 Display of LED Characters................................................................... 93
4.2 Status Code......................................................................................... 93
4.3 Warning Code...................................................................................... 93
4.4 Error Code........................................................................................... 95
1 Mechanical Installation
1.1 Visual Check
After unpacking the frequency converter, perform a thorough visual check.
Check the following:
● The right device has been supplied
● The device has no damage
● No transport damage such as scratches, cracks or dents
If you find any deviation from one of the above points, please contact your
Bosch Rexroth sales partner.
Fig. 1-1: EFC x610 0K40...4K00 dimensions figure (1P 200 VAC / 3P 380 VAC)
Fig. 1-2: EFC x610 0K40...2K20 dimensions figure (3P 200 VAC)
Fig. 1-3: EFC x610 3K00...11K0 dimensions figure (3P 200 VAC)
Fig. 1-4: EFC x610 5K50...22K0 dimensions figure (3P 380 VAC)
Fig. 1-5: EFC 5610 30K0...37K0 dimensions figure (3P 380 VAC)
Fig. 1-6: EFC 5610 45K0...55K0 dimensions figure (3P 380 VAC)
Fig. 1-7: EFC 5610 75K0...90K0 dimensions figure (3P 380 VAC)
Fig. 1-8: EFC 5610 110K...132K dimensions figure (3P 380 VAC)
Fig. 1-9: EFC 5610 160K dimensions figure (3P 380 VAC)
Dimensions [mm] Net
Screw
Frame Model① weight
W H D④ w h d④ Ø size②
[kg]
B 0K40 95 166 167 66 156 159 4.5 M4 1.5
B 0K75 95 166 167 66 156 159 4.5 M4 1.5
C 1K50 95 206 170 66 196 162 4.5 M4 1.9
D 2K20 120 231 175 80 221 167 4.5 M4 2.6
Fig. 1-10: EFC 5610 0K40...4K00 dimensions figure (cold plate, 1P 200 VAC / 3P 380 VAC)
Fig. 1-11: EFC 5610 5K50...15K0 dimensions figure (cold plate, 3P 380 VAC)
Dimensions [mm] Net
Screw weight
Frame Model①
W H D w1 w2 h d Ø size②
[kg]
B 0K40 95 166 124 60 66 156 116 4.5 M4 1.0
B 0K75 95 166 124 60 66 156 116 4.5 M4 1.0
C 1K50 95 206 124 60 66 196 116 4.5 M4 1.2
D 2K20 120 231 124 60 66 221 116 4.5 M4 1.5
Tab. 1-5: EFC 5610 1P 200 VAC dimensions (cold plate models)
Tab. 1-6: EFC 5610 3P 380 VAC dimensions (cold plate models)
1.4 Installation
Tighten the screws with specified torques. Failure to do so, may in-
hibit drive cooling and cause possible damage to the drive.
NOTICE
Please make sure the power supply has been switched off before mounting the
extension card module onto the frequency converter.
Mounting steps:
1: Hold the frequency converter and keep component A and the lower edge of
component B at the same position level.
2: Push the frequency converter horizontally till a buckle sound indicates a suc-
cessful mounting.
Disassembly steps:
3: Pull down component C and hold it.
2 Electric Installation
2.1 Overview of Electric Connections
Tab. 2-1: 1P 200 VAC fuse and cable dimensions for international without USA / Canada
Tab. 2-2: 3P 200 VAC fuse and cable dimensions for international without USA / Canada
Tab. 2-3: 3P 380 VAC fuse and cable dimensions for international without USA / Canada
● The data listed in the table below are only used to select fuse and
cable dimensions for USA / Canada.
● Must use copper wires of 75 ℃ or above according to UL 508C.
● It is recommended to use shielded cables to connect the motor.
● *: If additional labels available with the terminals of 0K40...7K50,
please refer to the torque data on labels.
Tab. 2-4: 1P 200 VAC fuse and cable dimensions for USA / Canada
Tab. 2-5: 3P 200 VAC fuse and cable dimensions for USA / Canada
Tab. 2-6: 3P 380 VAC fuse and cable dimensions for USA / Canada
2.3 Terminals
Terminal Description
L1, L2, L3 Mains supply input terminals
U, V, W Converter output terminals
B External brake resistor terminal
Terminal Description
(-) ① DC negative bus terminal
(+) ① DC positive bus terminal
WARNING
①: Detailed descriptions on (-) and (+) in the Operating Instructions must be
read through and followed before any operation on these two terminals.
Please make sure that the power supply of the frequency converter has been
switched off before plugging or unplugging the connector.
Digital inputs
Analog inputs
Digital outputs
Analog outputs
Modbus communication
① NPN wiring with internal power supply ③ PNP wiring with internal power supply
② NPN wiring with external power supply ④ PNP wiring with external power supply
Fig. 2-6: Digital input NPN / PNP wiring
① Load pull-up wiring with internal power ③ Load pull-up wiring with external power
supply supply
② Load pull-down wiring with internal ④ Load pull-down wiring with external
power supply power supply
Fig. 2-7: Digital output DO1a, DO1b load pull-up / pull-down wiring
● For internal supply, ONLY USE terminal +24 V and NEVER USE terminal +10 V
or +5 V!
● For external supply, its reference ground MUST be connected to terminal
COM!
Analog input terminals (AI1, AI2, EAI, +10 V, +5 V, Earth and GND)
3 Start-up
3.1 LED Panel and Dust Cover
Frequency Converter EFC x610 are available with Dust Cover instead
of LED Panel on demand. To operate frequency converters with Dust
Cover,
● Order one LED Panel additionally, and then set the frequency con-
verters with Parameter replication function. See parameter b0.11.
● ①: Available on dust cover or when neither the LED panel nor the
dust cover is installed.
● The frequency converter stops if FWD and REV commands are ac-
tive at the same time.
Disconnect the load from the motor shaft for rotational auto-tuning.
Rotational
Static auto-tuning Parameters obtained by auto-tuning
auto-tuning
– √ C3.00: Speed loop proportional gain 1
– √ C3.01: Speed loop integral time 1
√ √ C3.05: Current loop proportional gain
√ √ C3.06: Current loop integral time
Disconnect the load from the motor shaft for rotational auto-tuning.
In condition the motor load is removable, it’s recommended to move the load
and the motor away and run rotational auto-tuning. This method allows the
acquisition of all the motor and control parameters that are needed for the
vector control and thus enable the best vector control effect.
Press the <Run> button on the operating panel when the setting is finished for
auto-tuning. In the process of auto-tuning, a status code 'tUnE' will be displayed
on the operating panel. When the auto-tuning process is completed, the status
code disappears and the settings of the following parameters will be obtained
automatically:
Static auto-tuning Rotational auto-tuning Parameters obtained by auto-tuning
– √ C1.13: Motor inertia mantissa
– √ C1.14: Motor inertia exponent
√ √ C1.20: Motor no-load current
√ √ C1.21: Stator resistance
√ √ C1.23: Leakage inductance
√ √ C3.05: Current loop proportional gain
√ √ C3.06: Current loop integral time
– √ C3.00: Speed loop proportional gain 1
– √ C3.01: Speed loop integral time 1
①: ONLY for EFC 5610, and motor load must be decoupled before ro-
tational auto-tuning.
①:
①:Output PZD 1...Output PZD 10 are the process data containers for
data transferring from PROFIBUS master to slave.
②: Input PZD 1...Input PZD 10 are the process data containers for da-
ta transferring from PROFIBUS slave to master.
①:
①:
9: V/f separation setting voltage; 10: Output voltage; 11: Output current
12: Output power; 13: DC-bus voltage
14: Energy saving counter kWh; 15: Energy saving counter MWh
16: Output torque; 17: Setting torque
20: Power module temperature; 21: Actual carrier frequency
23: Power stage running time; 30: AI1 input
31: AI2 input; 33: I/O card EAI1 input; 34: I/O card EAI2 input
35: AO1 output; 37: I/O card EAO output
38: I/O plus card TSI input signal value
40: Digital input 1; 43: I/O card digital input
45: DO1 output; 47: I/O card EDO1 output; 48: I/O card EDO2 output
50: Pulse input frequency; 55: Pulse output frequency
60: Relay output; 62: I/O card relay output
63: Relay card output; 70: PID reference engineering value
71: PID feedback engineering value; 80: ASF Display00
81: ASF Display01; 82: ASF Display02
83: ASF Display03; 84: ASF Display04
85: ASF Display05; 86: ASF Display06
87: ASF Display07; 88: ASF Display08
89: ASF Display09; 98: High resolution output current
99: Firmware version; 100: Inactive
4 Diagnosis
4.1 Display of LED Characters
Character A b C d E F H I L
Display
Character n O o P r S t U –
Display –
Code Description
APF1
APF2
Warning which can be thrown by the application, description in application man-
APF3
ual
APF4
APF5
UH-A Converter under temperature
SLi- Speed limit
OE-4 Overvoltage during stop
Ot Motor over temperature
USdc Unsupported device configuration
iSt Invalid state transition
FtL RPDO telegram loss
Notes
Bosch Rexroth (Xi'an) Electric Drives and Controls Co., Ltd.
No.3999, Shangji Road, Economic and Technological
Development Zone, 710021 Xi'an, P.R. China
Tel:+86 29 86555100
Tel(Sales):+86 29 86555232
Tel(Aftersales):400 880 7030
Emial:[email protected]
Email(Aftersales):[email protected]
Website: www.boschrexroth.com.cn/fc
*R912005856*
R912005856
DOK-RCON03-EFC-X610***-QU14-EN-P