MAN0430-03 06 SEP 2005 PAGE 1

Graphic Operator Control Station

HE500OCS250
Products Specifications
and Installation Data

The following information is taken from the Control Station Hardware Manual (MAN0227). To obtain user
manual updates, visit our web site at www.heapg.com.

1 SPECIFICATIONS

Table 1 – OCS250 Specifications

Humidity 5% to 95% non-condensing
NEMA Standard NEMA 4-12
Primary Power Range* 10-30VDC
Ladder Execution
0.7 ms. per 1K of boolean logic.
Typical Execution Speed
CAN Power Range 12 – 25 VDC
CAN Power Current 75mA maximum
Primary Serial Standard 9 pin RS-232 for programming, monitoring, and network
administration. Modbus/RTU Master, Slave, ASCII Send and Receive,
and CsCAN Serial also supported.
CAN Network CsCAN Network / DeviceNet Slave
Input / Output
Local (All Modules): Maximum of 4 SmartStack Modules per OCS

Remote (OCS110 / 210/ 250 / or RCS250 Modules):

In addition to 4 local I/O modules, up to 20 remote SmartStack I/O

Modules can be connected to an OCS or RCS using five Fiber Optic
Bases, which each contain four I/O slots.
Keypad Faceplate made of Autotex® polyester by Autotype®. The material is
resistant to most corrosive substances found in industrial
environments. The material also holds up well in most industrial
conditions. If used outdoors, the material can yellow or crack.
UL Class I, Groups A, B, C, D, Division 2
CE Yes
Operating Temperature 0°C to +60°C **
Typical Power Draw * 350mA @ 24VDC
Inrush Current * 800mA @24VDC for 50mS.
Height 7 7/8” (200.02 mm)
Width 11 1/8” (282.57 mm)
Mounting Depth 5 3/16” (131.76 mm)
User Keys 10 user-programmable keys + Esc, Enter, 4 direction keys and a full
numeric keypad + 8 soft keys.
Keypad 36
Display 240 x 128 Graphic LCD w / backlight
* These specifications are for products without any SmartStack I/O Modules attached. The specifications for the
SmartStack Modules can be found in the applicable SmartStack Data Sheets.
** Although the OCS withstands the temperature range of 0°C to +60°C, such temperatures may decrease the life of the
display. The recommended rating is 0°C to +50°C.
PAGE 2 06 SEP 2005 MAN0430-03

2 INSTALLATION
2.1 Panel Cut-Out
.459
(11.66mm)

6 3/4
(171.45mm)

.666
(16.92mm)

.516 10 3/16 .421

(13.12mm) (258.76mm) (10.69mm)

PANEL CUT-OUT DIMENSIONS FOR OCS250 (W/ MOUNTING SCREWS)

(OCS250 SHOWN FROM REAR VIEW)

Figure 1 – Panel Cut-Out for the OCS250

2.2 Panel Retaining Clip / Panel Mounting Clamp

Mounting
Clip Mounting Tab
Assembly

Front Panel

Panel Retaining Clip Installation

Figure 2 – Using Panel Retaining Clip

MAN0430-03 06 SEP 2005 PAGE 3

Figure 3 – Using Panel Mounting Clamp

2.3 Ports, Connectors and Wiring

2.3.1 Primary Power Port

Table 2 – Primary Power Port Pins

Pin Signal Description
1 V+ Input power supply voltage
2 V- Input power supply ground

Pin 1
Pin 2 Pin 1 Pin 2

Figure 4 - Power Connector Figure 5 - As viewed looking at

(Primary Power Port) the OCS models

Note: Power Supply Voltage Range is from 10-30 VDC.

Warning: To provide maximum noise immunity and to ensure minimum EMI radiation, the V-
signal (DC power return) need to be connected to earth ground at the power supply. The user must
ensure that the power supply selected is compatible with this method of grounding.
PAGE 4 06 SEP 2005 MAN0430-03

2.3.2 CAN / DeviceNet Network Port and Wiring

a. Network Connector

Table 3 – CAN Port Pins

Pin Signal Description
1 V- Power -
2 CN_L Signal -
3 SHLD Shield
4 CN_H Signal +
5 V+ Power +

1 2 3 4 5
1 2 3 4 5

V+ V- SHLD V+
CN_H CN_L CN_H
SHLD
CN_L
V-
Figure 6 – Network Connector Figure 7 – As viewed at the OCS

Warning: To provide maximum noise immunity and to ensure minimum EMI radiation, the V-
signal (DC power return) need to be connected to earth ground at the power supply. The user must
ensure that the power supply selected is compatible with this method of grounding.

b. Grounding

DC Power
Supply + -
+ -

OCS

Frame
(Earth) Connect DC V- to earth ground at the power supply.
Ground
Figure 8 – Grounding Method
(OCS shown in this example.)
MAN0430-03 06 SEP 2005 PAGE 5

2.3.3 RS-232 Programming Port and Wiring

Table 4– RS-232 Port Pins

Pin Signal Description Direction
1 DCD Always high Out
2 RXD Received Data Out
3 TXD Transmitted Data In
4 DTR Data Terminal Ready In
5 GND Ground -
6 DSR Data Set Ready Out
7 RTS Request to Send In
8 CTS Clear to Send Out
9 RI Ring Indicate Out
1 2 3 4 5 6
Pin 1 Pin 9

RXD+ TXD+ GND

RXD- TXD-

Figure 9 – RS-232 Port Figure 10 – RS-485 Port

The Graphic OCS features two RS-232 ports (primary and secondary). Both primary and secondary RS-
232 port pin-outs are shown in Table 4. The primary RS-232 port is the only port that supports
programming. The secondary serial port is used for application communications such as bar code
readers, etc. The secondary port can either be the second RS-232 port or an RS-485 port. Only one of
the secondary port modes can be selected for use at any given time.

Selecting the Secondary Port Mode: Using the ladder program, choose the secondary port mode
by selecting Comm Operations from Cscape’s main screen. Then, press the Open Communication
Port button. Double-click the Open Port Function Block, select Port 2, and then, select the desired
port under Mode.

Figure 11 – Comm Operations and Open Communication Button

The primary RS-232 port (Programming/Debug) is for connection to a PC as well as application

communications. This port is used for the purposes of Graphic OCS programming, configuring,
monitoring, and debugging. This port can also be used for general ladder logic controlled serial
communications to printers, modems, terminals, etc. When ladder has control of this port, it is not
available for programming or debugging. The wiring diagram for the RS-232 ports is shown in Figure 12.
For connection between the Graphic OCS and the PC, the use of a shielded, multiple conductor wire with
a maximum length of 15.24 meters (50 feet) enables proper performance.

Note: A shorter cable may be required when using the port at baud rates above 9600.
PAGE 6 06 SEP 2005 MAN0430-03

SHIELDED MULTI CONDUCTOR

OCS RS-232 9-PIN PC COM

DCD 1 1 DCD
RXD 2 2 RXD
TXD 3 3 TXD
DTR 4 4 DTR
GND 5 5 GND
DSR 6 6 DSR
RTS 7 7 RTS
CTS 8 8 CTS
RI 9 9 RI

DB9 DB9
MALE 15.24 METERS MAX FEMALE
(50 FEET MAX)

Figure 12 - OCS to PC Wiring Diagram (RS-232 Port)

2.4 Operating OCS250 on Battery Power

It is possible to operate an OCS on Battery Power by using the wide input power range of the OCS
product line. The range on most models is from 9 to 30 VDC. This allows both mobile and remote
operation and is very easy to set up and maintain.

a. Why use the OCS on Battery Power?

Power lines are not always available.

Mobile operation, such as in a vehicle, is desired.

b. Setting up the Hardware

The actual battery voltage is not significant as long as it is within the input range of 9 to 30 VDC. However
operation close to 24 VDC gives wider margin. Check the Power Input requirements for the specific OCS
model to determine battery size.

Note: If a DC/DC Converter is used as discussed below, use its input power requirements to determine
battery size.

c. Operating considerations

Some OCS models have experienced memory/program loss when powered by a battery that was allowed
to slowly drain to a very low voltage level. Therefore we recommend the use of a DC/DC Converter for
these applications. A DC/DC Converter maintains a constant voltage when using a battery for power. The
HE800PDC250 converts 12 VDC input to 24 VDC output at up to 2.0A and cuts off the power if the
incoming voltage drops below 9 VDC. This provides clean power for the OCS, preventing
memory/program loss. For 24 VDC battery applications, the HE800PDC250 converts 19-36VDC to
24VDC at up to 2.0 and cuts off the power when the incoming voltage drops below 19VDC.
MAN0430-03 06 SEP 2005 PAGE 7

9.2-18VDC 24 VDC
12 V DC DC/DC OCS
Battery Converter

0V

Figure 13 - Typical connection of DC/DC Converter

3 SAFETY
When found on the product, the following symbols specify:

Warning: Consult user documentation. Warning: Electrical Shock Hazard.

WARNING: To avoid the risk of electric shock or burns, always connect the safety (or earth)
ground before making any other connections.

WARNING: To reduce the risk of fire, electrical shock, or physical injury it is strongly
recommended to fuse the voltage measurement inputs. Be sure to locate fuses as close to the
source as possible.

WARNING: Replace fuse with the same type and rating to provide protection against risk of
fire and shock hazards.

WARNING: In the event of repeated failure, do not replace the fuse again as a repeated failure
indicates a defective condition that will not clear by replacing the fuse.

WARNING: Only qualified electrical personnel familiar with the construction and operation of
this equipment and the hazards involved should install, adjust, operate, or service this
equipment. Read and understand this manual and other applicable manuals in their entirety
before proceeding. Failure to observe this precaution could result in severe bodily injury or
loss of life.
PAGE 8 06 SEP 2005 MAN0430-03

For detailed installation and a handy checklist that covers panel box layout requirements and minimum
clearances, refer to the Control Station Hardware Manual (MAN0227).

• All applicable codes and standards need to be followed in the installation of this product.
• For I/O wiring (discrete), use the following wire type or equivalent: Belden 9918, 18 AWG or
larger.

Adhere to the following safety precautions whenever any type of connection is made to the module.

• Connect the green safety (earth) ground first before making any other connections.
• When connecting to electric circuits or pulse-initiating equipment, open their related breakers. Do
not make connections to live power lines.
• Make connections to the module first; then connect to the circuit to be monitored.
• Route power wires in a safe manner in accordance with good practice and local codes.
• Wear proper personal protective equipment including safety glasses and insulated gloves when
making connections to power circuits.
• Ensure hands, shoes, and floor are dry before making any connection to a power line.
• Make sure the unit is turned OFF before making connection to terminals. Make sure all circuits
are de-energized before making connections.
• Before each use, inspect all cables for breaks or cracks in the insulation. Replace immediately if
defective.

6 TECHNICAL SUPPORT
For assistance and manual updates, contact Technical Support at the following locations:

North America:
(317) 916-4274
www.heapg.com
email: [email protected]

Europe:
(+) 353-21-4321-266
www.horner-apg.com
email: [email protected]