4.1 SM marLED - en - 20090416a
4.1 SM marLED - en - 20090416a
4.1 SM marLED - en - 20090416a
Service Manual
Table of Contents
1 Product Liability and Warranty ...................................................... 5
1.1 General Information ..............................................................................5
1.2 Warranty .............................................................................................5
1.3 User’s Inspection of Delivered Spare Parts ...............................................6
2 Introduction ............................................................................... 7
2.1 Notice for Service Technicians ................................................................7
2.2 Reference Documents............................................................................8
2.2.1 Overview of Available marLED®, surgiCamdigital® and medTFTpro® Documentation ..... 8
2.3 Types of Light – Operation and Options ...................................................9
2.4 Symbols Used in this Service Manual ..................................................... 10
2.5 Symbols Used on the Product ............................................................... 11
3 Safety Notices............................................................................12
3.1 General Information ............................................................................ 12
3.2 “Pilot Laser” Option ............................................................................. 15
5 Troubleshooting .........................................................................30
5.1 Symptoms, Potential Causes & Corrective Measures ................................ 30
5.1.1 Wall Control Panel Inoperative (e.g. Brightness Control not Possible)....................30
5.1.2 Light Cannot Be Turned on ..............................................................................30
5.1.3 Light Comes on and Goes out Repeatedly ..........................................................30
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5.1.4 The Control Panel Displays Are Dark in Spite of Voltage Supply, and the Light
Cannot Be Turned on ......................................................................................30
5.1.5 Wall-Mounted Control Panel Inoperative ............................................................31
5.1.6 Light Turned off, but Still Glows a Little (V10)....................................................31
5.2 Error Messages Displayed .................................................................... 32
5.2.1 Error Messages with Description.......................................................................32
5.2.2 Locate Defective Light Engine ..........................................................................33
5.2.3 Wall Control Panel Error Messages....................................................................35
6 Replacing Components................................................................36
6.1 Light Head Overview ........................................................................... 36
6.2 Removing the Back Panel ..................................................................... 37
6.3 Using the Cable Plug Puller................................................................... 39
6.4 Replacing Light Engines ....................................................................... 39
6.5 Replacing the Control Electronics Board ................................................. 42
6.6 Replacing the Cardanic Suspension ....................................................... 44
6.7 Removing the Control Panel ................................................................. 46
6.8 Replacing the Light Glass Plate ............................................................. 47
6.9 Updating the Software ......................................................................... 47
7 Bus Systems..............................................................................49
7.1 Definitions.......................................................................................... 49
7.1.1 CAN Bus and Addresses ..................................................................................49
7.1.2 CAN Bus Terminating Resistor RA......................................................................49
7.1.3 I2C Bus and Addresses ...................................................................................49
7.1.4 RS232 Interface .............................................................................................49
7.2 DIP Switches for Addresses and Terminating Resistors............................. 50
7.2.1 DIP Switches for Addresses (0 = off, 1 = on) and Configuration:..........................50
7.3 Electronic Modules .............................................................................. 54
7.3.1 Interfaces, Connectors and Fuses on the Control Electronics Board .......................54
7.3.2 Wall Control Panel ..........................................................................................56
7.3.3 Laser ............................................................................................................57
7.3.4 Camera Control Module ...................................................................................57
7.4 Replacing the Contact Block ................................................................. 58
7.5 Checking the Voltages ......................................................................... 59
7.5.1 Checking the Voltage on the Tracking Arm/Contact Block ....................................60
7.6 backLite ............................................................................................. 61
7.6.1 backLite Settings............................................................................................61
7.6.2 backLite Voltage Transformer Option ................................................................62
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1.2 Warranty
Our Standard Terms and Conditions of Sale effective at the time shall apply. Agreements
diverging from these Standard Terms and Conditions do not restrict the legal rights of the
buyer.
Any warranty exceeding the above provisions shall require a contractual form and shall exclude
component-related vandalism, software updates and consumables such as spare lamps or
sterilizable handles.
Important Notices
The product may only be repaired by Gebrüder Martin or a qualified person or firm expressly
authorized by Gebrüder Martin to perform such work.
If the repair is carried out by a person or firm specially authorized by Gebrüder Martin, the
operator of the product is required to obtain from the repairer a certificate with details about
the nature and scope of the repair work done. This certificate must be dated and signed and
include the firm’s details.
In all cases where a party other than the product manufacturer performed the work, repaired
products must be additionally marked with the repairer’s ID label.
Improper interventions or alterations performed by third parties during the period of limitation
shall void any and all warranty claims. Unauthorized actions performed on the product shall
invalidate any liability claims vis-à-vis Gebrüder Martin.
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Hotline
Should you have any technical questions or require spare parts, please contact our hotline.
Our service representatives are available Monday through Friday from 8 a.m. to 5 p.m. (CET).
Should you have any questions concerning maintenance contracts or training courses, please
contact our Technical Service Manager under +49 74 61 706-332, or send an e-mail to:
[email protected]
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2 Introduction
2.1 Notice for Service Technicians
• To keep the lights as well as their mounting/suspension systems in a perfect technical
condition, it is essential for you as a service technician to perform your work with utmost
precision and expertise. This service manual is intended to support you in performing your
highly responsible work.
• While participation in a service training course authorizes technicians to perform mounting
and service work, it does not confer any authorization for providing user advice! Regarding
the latter, KLS Martin offers special product training.
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Notice! The eighth and ninth digits of KLS Martin item numbers typically
indicate the version of the document. Therefore, the document to be
used for your service work must have the version number indicated
above (or a higher one).
Example: This service manual has the version number 2.0 and the
KLS Martin item number 90-743-61-10. The version 2.0 of this
document would be given the number 90-743-61-20, the version 2.1
would carry the number 90-743-61-21, etc.
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2.3
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Type of light
marLED® V16
marLED® V10
marLED® V10 / V16
Wiring
LED
Lighting
16 Light engines
10 Light engines
technology
Functions on
Operation
Wall-control
5-pole optional optional
panel, CAN bus
Camera in
9-pole optional optional
central handle
light
Laser in
Only one of
central handle
Electronic
30 – 100% 30 – 100%
dimming
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Symbol Explanation
CE-mark
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3 Safety Notices
3.1 General Information
The KLS Martin operating lights are quality products designed and manufactured in compliance
with recognized technical rules and current standards. The lights left the factory in a perfectly
safe working condition.
• For your own safety, be sure to observe and follow the instructions provided!
• Specifically, heed the safety instructions provided in the sections describing the mounting
procedures!
• The components of the light system may only be used for their intended purpose – i.e.
mounting/installing the operating lights!
• The operating lights may only be used in medical rooms whose electrical installation
satisfies pertinent requirements (DIN VDE 0100, Part 710, for Germany, or corresponding
regulations in other countries)!
Service work
• As part of the installation work, all safety-related parts must be checked in accordance
with the specified Safety Check (SC) procedures.
Maintenance
We recommend checking all functions of the light, the spring/tracking arms, the ceiling tube
and the power supply unit (PSU) for proper working order at regular intervals.
Every 24 months, a Safety Check (SC) must be performed by an authorized person! A detailed
description of the procedure as well as the appropriate Test Report form can be found in
section 11.
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• The light’s direct voltage supply must meet the requirements for
safety extra-low voltages (SELV) acc. to EN 61558-2-6.
• Never touch any component inside the light head when the
focusing unit has been removed!
• Defective lights can pose a life or health hazard for users and
patients alike!
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The built-in pilot laser (Option) is a Class 2 laser complying with VDE 0837 (or lEC 825)
requirements. These standards, as well as relevant accident prevention regulations (VBG 93
for Germany) must be duly observed when operating the pilot laser.
Due to the eyelid closure reflex, the pilot laser radiation is harmless for non-narcotized
persons.
Notice! For further pilot laser information, please refer to the Operating
Instructions for “KLS Martin marLED® V10 / V16 Operating Lights”.
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4 Circuit Diagrams
In the following circuit diagrams, cable colors are coded according to IEC 757 (international
color coding system):
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1, 2 PE (GNYE)
3, 4 +VDC (RD)
4 +backLite (WH)
5, 6 -VDC (BU)
6 -backLite (BN)
7 CAN+ (WH)
8 CAN– (BN)
9, 10 unassigned
Contact block for light with wall-control panel and camera or TFT,
with 9-pole rotary connector
1, 2 PE (GNYE)
3 +VDC (RD)
4 -VDC (BU)
5 CAN+ (WH)
6 CAN– (BN)
7 Video Y, shield
8 Video Y, signal (WH)
9 Video C, shield
10 Video C, signal (BN)
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Fig. 4-1 Wiring diagram for V10 (left) and V16 (right), bottom view of lights
1 R/L marking 3 From control panel 5 Central board connector
2 Handle assembly connector 4 Main power supply
The light engines of marLED® lights are connected to the control electronics board as two
independent groups that are powered separately (master “M” and slave “S”, see illustration).
Correct polarity is an essential prerequisite for light engine operation. When wiring the lights
according to the diagram, make sure that the light engines are all arranged in the same way
(“Bottom/Anode” marking in upper left section; see “B” in illustration)! In the case of the V16,
the lateral parts must be mounted so that the marks (L/R in illustration) are located directly
opposite each other. To make sure that this requirement is met, the sockets and plugs
designated “BL” and “RT” in the illustration are marked blue or red, respectively, in the V16.
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Fig. 4-2 Power supply for light engines – orientation same as in wiring diagram, with anode on left
The light engines are connected to the control electronics board in two groups (M, S) (see
4.1.1). One group consists of 5 (V10) or 8 (V16) light engines connected in series.
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Fig. 4-3 Wiring of the LEDs of a light engine – orientation same as in wiring diagram, with anode
on left
Each light engine is powered via 8 parallel “channels”. The ninth channel is assigned to an NTC
in each case, which is reserved for future applications.
Each of the channels 1..4 powers 3 white LEDs (WH1..WH4) connected in series, whereas each
of the channels 5..8 powers one red LED (RD1..RD4).
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The white channels of each group are controlled via separate processors (M: master, S: slave).
The red channels of both groups, connected in series, are controlled by the slave. Therefore, if
a white LED fails, only the corresponding channel of the group (M or S) extinguishes. If a red
LED fails, the corresponding red channel of all light engines extinguishes!
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Ceiling tube < 400 mm -> DIN socket (7) directly soldered to cable
Ceiling tube > 400 mm -> DIN socket (7) directly soldered to cable, with 5-pole extension cable
(plug/socket)
In multi-light setups, all CAN connecting cables (CAN+/white, CAN-/brown) are parallel-
soldered to DIN socket (7).
Notice! In the case of multi-light setups, please note the different color marks
on the connectors.
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4.3.2 Circuit Diagram for 9-Pole Tracking Arm with Wall Control Panel and
Camera Option
Ceiling tube < 400 mm -> DIN socket (7) directly soldered to cable
Ceiling tube > 400 mm -> DIN socket (7) directly soldered to cable, with 5-pole extension cable
(plug/socket)
In multi-light setups, all CAN connecting cables (CAN+/white, CAN-/brown) are parallel-
soldered to DIN socket (7).
Notice! In the case of multi-light setups, please note the different color marks
on the connectors.
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In multi-light setups, the alternating voltage terminals are jumpered on the terminal block!
®
Pin assignment at terminals (1) for Fuse ratings: marLED :
lights 1–3:
Terminal a b c d e f Light 1 Light 2 Light 3 Rating
Light 1 1 2 43 44 37 38 F4 F6 F8 10 A
Light 2 3 4 45 46 39 40 F5 F7 F9 10 A
Light 3 5 6 47 48 41 42
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4.4.2 Ceiling Tube Circuit Diagram: 85–240 VAC Power Module Without ASPS
Changeover Assembly
Fuse ratings:
Light 1 Light 2 Light 3 Rating
F1 / F11 F2 / F12 F3 / F13 10 A
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4.4.3 Ceiling Tube Circuit Diagram: marLED® with 85–240 VAC Power Module
with ASPS Changeover Assembly w. Additional Power Failure Recognition
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1 Arm system
with light(s)
2 CAN bus
3 RS232 connector
4 RS232 cable, 2m
5 COM interface
6 RS232 connector
Fig. 4-4 Wiring diagram for COM interface mounted on DIN (top-hat) rail
1 Arm system
with light(s)
2 CAN bus
3 RS232 connector
4 RS232 cable, 2m
5 Wall control panel
with COM interface
6 RS232 connector
Fig. 4-5 Wiring diagram for COM interface in wall-mounting control panel
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1 Buttons
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5 Troubleshooting
5.1 Symptoms, Potential Causes & Corrective Measures
5.1.1 Wall Control Panel Inoperative (e.g. Brightness Control not Possible)
Corrective measures:
• Update software for wall-mounted control panel / control electronics, or replace wall-
mounted control panel and control electronics board.
Cause:
Corrective action:
Cause:
Corrective action:
5.1.4 The Control Panel Displays Are Dark in Spite of Voltage Supply, and the
Light Cannot Be Turned on
Cause:
Corrective action:
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Cause:
The wall-mounted control panel is powered by the main light. If the latter is disconnected from
the supply, the control panel is cut off as well.
Corrective action:
Cause:
The supply voltage continues to be present after turning the light off. If the voltage is higher
than 30 V, the light may still glow faintly after it has been switched off.
Remedy:
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The three remaining characters are to be read according to the hexadecimal format (0, 1, ...,
9, A, ..., F). Please note that the error codes are output via a 7-segment display:
Output, 7-segment 0 1 2 3 4 5 6 7 8 9 A B C d E F
Corresponding 0 1 2 3 4 5 6 7 8 9 A B C D E F
character
Hexadecimal value 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
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Examples
EE02: Error on slave DSP (group 1) no. 2 (SW reset due to fatal error)
If an error message concerning a red or white channel is displayed, all LEDs powered by the
channel extinguish. To locate the problem, proceed as follows:
Identify the channel using the error message (Eb02 -> red channel 4).
Determine corresponding pin at anode and cathode (see 4.1.2): RD4 = pin 8.
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Fig. 5-2 Measuring tips applied to light engine (left); detailed picture (right)
• Insert measuring tips at the correct pins (anode and cathode) of the control electronics
board (see picture, where they are inserted at pin 9 (NTC); the example uses pin 8)
• Insert tips at the correct pins of anode and cathode of the first light engine (see picture)
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Error messages displayed on the wall control panel always relate to the built-in COM interface
(see 7.3.2). When turning on light 1, the wall-mounted control panel is switched on as well,
indicating its SW status (e.g. 0208). As the wall control panel can be assigned to several lights,
no light-specific operating time is indicated – this information is available from the control
panel of the respective light.
The error code of the wall control panel invariably has the format E-55, with “55” representing
any one of the numbers contained in the following table.
02 Illegal case state in graph If the software has already been updated with the current
version, replace circuit board.
03 Illegal action state in graph If not, update the software first, then check whether the
function has been restored or not.
04 A function has received a null pointer where not
applicable
0A Ticker tasks overflow (task execution too slow)
14 No I2C ACK from EEPROM These error codes signal an EEPROM fault:
replace board.
7A OR1 sets ON/OFF toggle too fast This error code is triggered if ON/OFF switching is done
too fast via the OR1 interface (e.g. if ON/OFF button is
pressed continuously or got stuck). In such a case, the
OR1 interface is automatically disconnected to prevent
maloperation.
The fault must then be located on the OR1 side and not
on the wall control panel (marLED COM) side. This error
can only occur if an RS232 connection exists – which
implies that the RS232 wiring is okay if this error occurs.
7B Existing OR1 connection interrupted Check RS232 cable connections for correctness
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6 Replacing Components
6.1 Light Head Overview
1 Light engine
2 Back panel of
lateral part
3 Back panel
4 Cardanic
suspension
5 SensoTouch
control panel
6 Housing, lateral
part
7 Housing, central
part
8 sensoGrip
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Notice! Make sure that work on the open light head is performed only in a
clean and dust-free environment!
1 sensoGrip
2 marLED V10
• Remove sensoGrip
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• Lift off back panel, carefully swinging it rightwards (viewing direction: towards cardan
shaft). Avoid cable damage!
The back panel can now be placed down next to the central part of the light.
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Fig. 6-6 Plug puller (left), puller for light engines (right)
Fig. 6-7 Engine type information provided underneath the cardan cap (up to HW00)
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1 Light engine
2 2 connectors
3 “BIN2” type adhesive label
4 4 screws, M3x8
5 M3x8 screw with spring lock washer,
washer and fixing sleeve
Fig. 6-8 Unscrewing the light engine
• Remove both cable connectors using the plug puller (see 6.3) and note down positions.
Notice! All light engines of a light must be of the same type (see “BINx”
label on upper side of board (x=1, 2, ...))!
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1 Cooling plate
Fig. 6-10 Cooling plate of the light engine
• Apply heat transfer compound to the cooling plate (1) of the new light engine.
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1 Retaining ring
2 4 hexagon socket screws
3 Connector X3
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• Disconnect connector X3 using the plug puller (see 6.3) where possible.
• Put new control electronics board in place and fix it. Reassembly is carried out in reverse
order. Reconnect the cables in line with your position notes and the wiring diagram (see
4.1.1).
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• Remove back panel of central part (see Removing the Back Panel, page 37).
• Note down the connecting positions of the cables leading through the cardan joint into the
light housing.
• Disconnect the cables; use plug puller where possible (see 6.3).
• Remove cable fixations (cable ties; fixing clamps (2) where necessary).
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3 Locking screw
4 Locking segment
5 Sliding ring
• The cardan joint is now free and can be pulled out of the central part of the light head. The
brake setscrews remain mounted in place.
• Disconnect connecting cable and pull it backwards out of the cardan joint.
1 Sliding ring
2 Cardan joint
Fig. 6-18 New cardanic suspension
1 Fixing clamp
2 Cable tie
Fig. 6-19 Fixing the cables in place again
• Re-install cables, cable ties and fixing clamps in accordance with your initial notes.
• Re-install back panel (see 6.2).
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• Use plug puller (see 6.3) to disconnect the cables from the printed board, noting down the
cable positions.
• If the entire housing needs to be replaced, loosen and remove the cardan joint fixing
screws (2), then remove the housing. Leave cables in place in the cardanic suspension.
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• Remove cover.
• Take out glass plate and clean or replace it.
To reassemble the light head, proceed in reverse order, starting with mounting the glass plate.
• Insert the micro SD card (2) into the reader (3) of the control electronics board using the
tab (1) – the contacts must point upwards.
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2 Micro SD card
3 Card reader
• Press micro SD card (2) inwards a little to make sure that it locks home in card reader (3).
- The control panel display now shows “UPD” in the status line (see 7.3.2).
• Press “ON” button on control panel to start the software updating process.
4 Flashing LED
• Observe green LED (4) next to the master processor: as soon as the LED starts flashing
with three short pulses followed by a pause, the updating process is finished.
• Remove SD card.
- The light will now come on automatically.
• Switch light off and on again via the control panel button.
- The current software version is now indicated in the status line (see 7.3.2).
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7 Bus Systems
7.1 Definitions
7.1.1 CAN Bus and Addresses
The CAN bus signal requires 3 leads: CAN+, CAN- and reference level. It interconnects
processor-controlled circuit boards featuring a CAN bus connector.
Basically, each of the processors connected is capable of outputting commands to any of the
other controllers, as well as to execute commands received from any of them. In KLS Martin
lights, the interaction between the control panel, the control electronics module and the
camera control unit is regulated in such a way that devices belonging together share the same
address. Consequently, if a control panel is assigned an incorrect address, its commands will
be carried out by the wrong controller – or not at all.
If a multi-light setup includes a light prepared for camera installation, this light is assigned the
address “0”. The addresses for all other lights are then counted upwards (1, 2, 3) –
irrespective of their mechanical sequence in the arm system (up to September 2008).
The CAN bus must be fitted with a terminating resistor at both ends. In KLS Martin lights, each
printed board with CAN bus features a terminating resistor that can be enabled or disabled and
is switched on for all devices whose address is “0” (i.e. remains disabled for all other boards).
The I2C bus works on the basis of a 2-wire signal: I2C+ and I2C-. In KLS Martin lights, the I2C
bus connects the control unit of the light with its built-in control panel, and in the case of a
wall-mounted control panel, the control panel board with the “marLED COM” interface board.
7.1.4 RS232 Interface
The RS232 signal requires 3 conductors: Tx, Rx and reference level. It connects processor-
controlled circuit boards with PCs (Rx of the control electronics board goes to Tx of the PC and
vice versa).
The master control panel of a wall control panel setup can be connected to a PC and
touchscreen via the distribution plate of the RS232 control.
On the camera, a RS232 interface is used for connection to a PC and touchscreen.
Cameras installed in a light are controlled via the RS232 interface of the control unit of the
respective light.
The interface parameters are factory-preset and cannot be changed.
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Fig. 7-1 DIP switches for addresses (SW6) and RA (SW4) on control electronics board (above), and
SW1 for RA on marLED COM interface board (below)
Notice! When replacing the control electronics board, the DIP switches must
be set to the same positions!
The addresses (0–3) for the CAN bus are always set by way of DIP switches.
For the control electronics of the light, these are the switches 1-2 of SW6; the switches 3-7 are
unassigned and switch 8 of SW6 serves for light control configuration.
To synchronize several lights properly, the addresses must be set correctly even if no wall-
mounted control panel is used.
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The terminating resistor RA for the CAN bus is also set via 2 DIP switches that are connected in
parallel in this case.
These are the switches 1–2 of SW1 in the case of the control electronics board of the light, and
the switches 1–2 of SW1 on the wall control panel.
For the control electronics of light 1, as well as for the wall control panel, the terminating
resistor RA must be set to “ON”. The terminating resistor of the camera control unit is also set
to “ON” ex factory.
After disconnecting the power supply, the terminating resistance can be directly measured
between CAN+ and CAN- because the bus drivers themselves are very high-ohmic, with
resistance being approx.
- 120 ohms with one RA
- 60 ohms with two RA switched on in parallel
- 40 ohms with three RA switched on in parallel
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CAN-Address setting
In multi-light setups with wall-mounted control panels (5-pole or 9-pole wiring), addresses
must be assigned to the lights and their wall-control panels as follows:
The color temperature is synchronized via CAN bus for all connected lights.
The wall-control panel is controlled via CAN bus. The two CAN signals and the supply voltage
are supplied via a four-pole shielded cable. The CAN bus occupies two leads (CAN-Hi and CAN-
Low). A specific protocol is used, which is not compatible to existing protocols such as CAN
Open.
The operating light with 9-pole connection has a CAN bus to the camera control unit plus an S-
video signal lead. If a camera is integrated into the light head, it is controlled via the same
CAN bus lines as the light. In this case, direct communication takes place between the camera
and the camera control unit.
The maximum CAN bus cable length is 100 m. A shielded cable must be used for this purpose.
The shield is connected to the PE terminal on the ceiling tube. The cross section of the
conductor used must be greater than 0.8 mm.
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Fig. 7-3 CAN bus cabling (5) in arm system (see also 4.3.2)
If a wall-mounted control panel is used, its connection line is run upwards through the ceiling
tube via connector (2), and from there to the control panel using the connecting cable (15 m).
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Fig. 7-4 Control electronics board with SW4 and supply voltage (left), SW6 and card reader X21
(right), measuring points for supply voltage (bottom left) and connector for sensoGrip
(bottom right)
2 electric circuits are fused separately on the control electronics board: slave and master
If only one lamp fuse fails, light supply at least is guaranteed via the other part. “8 AT” (slow-
blow) fuses (1) are used as mains fuses (F9/F7).
• I2C bus for control panel mounted on light head (connector X18)
The supply voltage for the control electronics board can be measured on the coil terminals
marked (+) and (-).
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The control electronics board is supplied with a nominal voltage of 18-36 VDC. The control
electronics board features reverse voltage protection at the voltage input.
Emergency operation:
Upon switching it on, the operating light provides light immediately in default mode.
The light electronics are based on two processors – master and slave – that are independent of
each other. If a fault occurs in one of them, this is recognized by the other processor, which
then goes into emergency operation mode (provided it had previously been switched on).
Emergency operation always takes place with standard settings. Depending on which processor
– master or slave – takes on emergency operation, the light control functionality may be
restricted.
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The lights can be operated via a wall-mounted control panel. The following functions can be
controlled:
- brightness (dimming)
- variLux (light field form: circular or elliptical)
- light field adjustment (focusing)
- standby (ON/OFF)
While the power supply for the wall-mounted control panel is the same as that for the control
electronics board, it is tapped directly inside the ceiling part from the light mounted in bottom
position.
Besides, the control panel indicates lamp and error statuses – e.g. which lamp is currently
active or, in the event of failure, defective.
Fig. 7-5 Wall-mounted control panel setup, front view (left, with changeover switch (1) for
light and status display (2)) and rear view (open) (right)
The wall-mounted control panel (with COM interface board, see bottom part of illustration)
is required when operating several lights via wall control. The wall-mounted control panel
incorporates the following interfaces:
The COM interface board communicates with the wall-control panel via the I2C bus.
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7.3.3 Laser
The laser is also contacted via the “collective” 13-pole JST connector (X3).
The supply voltage is 5 V.
As soon as the light head is moved, one of the four microswitches located in the sensoGrip
handle is switched and the laser activated at the same time.
The camera control unit is connected to the control electronics module via CAN bus.
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Notice! Installing the contact block with the mounting tool supplied!
• Make sure that the orange tongues (1) of the contact carrier are
well positioned on the corresponding yellow slip-rings (3).
• Finally, re-assemble the contact block and the spring arm one-to-one.
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If necessary, adjust the voltage via the adjusting screw located on the power module
(see Mounting Instructions for “marLux® / marLED®”, section 14.2.2).
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The voltage checks are carried out on the contact block (located underneath a cover).
Fig. 7-8 Removing the contact block cover on the tracking arm
• Turn on the light(s) and check the lamp(s) during the starting phase / at maximum load
when both the halogen lamp and the gas discharge lamp are on.
• Measure the lamp voltage with a rms instrument (measuring range: 30 V or higher)
between the “+VDC” and “-VDC” connections at the contact block terminal.
The supply voltage measured on the contact block (at max. brightness) must be at least 26
VDC but no higher than 36 VDC.
In the case of on-site power supply (24-V version), the measured voltage must be in the
specified range (minimum 26 V, maximum 36 V) both at no-load and at rated load.
• Adjust the lamp voltage if necessary.
• Reinstall the cover(s) after the lamp voltage has been properly adjusted.
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7.6 backLite
7.6.1 backLite Settings
1 Photo sensor
2 Connector for supply voltage
26 to max. 30 VDC
3 GND measuring point for
switching threshold
4 +VDC measuring point for
switching threshold
5 Potentiometer with
adjusting screw
The backLite facility is installed in the far end of the tracking arm. It is equipped with a photo
sensor (1) for light intensity measurement and is automatically switched on or off as soon as
the brightness of the room drops below or exceeds a preset limit (illuminance level).
In case the backLite comes on too late or not at all, the switching threshold needs to be
increased.
Increase switching threshold – for backLite to come on in a brighter environment
If the backLite comes on too early or lights up permanently, the switching threshold needs to
be decreased.
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A voltage transformer for the backLite is installed in the tracking arm and connected to the
backLite on the line side under the following conditions:
• if the light is operated with alternating current (AC) in conjunction with a downstream
rectifier and electrolytic capacitor
1 Voltage transformer
2 Connector for backLite
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mV 10 XE 01 00 09 C 3793
| | | | Software version
| | | Hardware version
Should you have any questions or need to file a complaint, please indicate your light’s
complete serial number.
For further information, please refer to sections 8.1 and 8.2.
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m L M = Mobile, Stativ
m L H 8 C B = Battery, Batterie E = ECO Version
m L X 6 C C = centriXbeam
m L X 6 V V = Vario
m L X 8 C
m L X 8 V Types of marLED:
m V 1 0 X V10 = 10 light engines X = engine type
m V 1 6 X V16 = 16 light engines A, B or C
m L L 0 1 --- LL = Laser aiming beam (pilot laser)
F = Flat screen
m T V F 0 1 S = Sony F01 = TFT 18"
F 0 2 N = National Display F02 = TFT 15"
F 0 3 E = Eye Que F03 = TFT 19"
F 0 4 A = ACT Kern F04 = TFT 21"
F 0 5 V = Vorverkabelt, View Medic F05 = TFT 23"
Prewired, ViewMedic
F 9 x F9x = special TFT, project-specific version
B = “Comfort” TFT support
V = “ECO” TFT support
m T V B 0 1 B01 = for TFT with 24 / 300 V, with ASPS
B 0 2 C = Ceiling B02 = for TFT with 24 / 12 V, with ASPS
B 0 3 S = Control unit in B03 = for TFT with 24 / 12 V, w/o ASPS
B 0 4 monitor support B04 = for TFT with 24 / 300 V, w/o ASPS
B 0 5 B05 = w/o TFT, only wire pull with internal
V 0 5 stops in rotary joints
V 05 = same as above
B 0 6 B06 = w/o TFT, AC2000 w. internal stops, wire
pull, ceiling tube from 250 mm, w. rotary
canopy
B 0 7 T = Twin, duo Aufhängung B07 = for 2 TFTs, OndaSpace w. internal stops,
V 0 7 “Twin” DUO suspension wire pull, ceiling tube from 250 mm, w.
rotary canopy
V05 = same as above
B 0 8 D = Decke, Ceiling B08 = w/o TFT, AC2000 w. internal stops, wire
V 0 8 C = Ceiling pull, cables routed through central bearing
shaft from below
V05 = same as above
B 0 9 B09 = for TFT w. monitor PSU on ceiling tube,
9-pole wiring
B 1 0 B10 = w/o TFT, AC3000 w. internal stops, wire
pull, cables routed through central bearing
shaft from below
V 10 = same as above
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medTVfokus®
H N 1 E = E-light P = PAL
X = Xenon, xx2-light N = NTSC
m G T P 8 D = Decke Device support arm w. small plate,
C = Ceiling 200x100 mm, for third-party camera
m G T P 1 4 Device support arm w. large plate,
478x410 mm, max. useful load 14 kg
M G T P 9 0 D = Decke / Ceiling Service head (w. power & compressed air) on
OndaSpace, rotary canopy
m S K A 1 SKA1 = switchbox, “Aufputz” (surface-
mounting), for 1 operating light
S K A 2 SKA2 = switchbox, “Aufputz” (surface-
mounting), for 2 operating lights
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8.1.1 Explanations Concerning the 6th and 7th Digits of the “Product Type” Code
Example 1: Example 2:
mLX6V1B xx yy 06L0001 mLX6C0A xx yy 06M0001
marLux® X6 Vario marLux® X6 centriXbeam
(1) = switching power supply on mounting (0) = mobile light
plate (A) = no further options
(B) = with ASPS changeover assembly
7th digit A B C D E F G H I J K L M N O P
with ASPS changeover ass. X X X X X X X X
with wall-m. control panel X X X X X X X X
w. camera preparation set X X X X
with camera X X X X
with pilot laser X X X X
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9 Change History
Notice! Hardware/software (HW/SW) statuses
For the current HW/SW status of the marLED® light, please refer to
the serial number (see section 8).
all all Apr. 2009 HW02 The previous way of marking the different light engine types –
“Bin1”, “Bin2” or “Bin3” – underneath the cover cap of the light’s
cardan shaft has been discontinued.
Instead, the different types of light engine are now specified with
“A, B or C” in the serial number provided on the rating plate.
Example: mV16 A 0D xx xx
Installation of an insulation foil below and above the circuit board
next to the light engine as an interim solution.
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10 Technical Data
10.1 General Technical Data
Color of the suspension system (ceiling tube, canopy, tracking arm, spring arms) and the light
head: --> RAL 9010 (pure white)
Color of light head rail: --> “silver metallic” approaching RAL 9006 (white aluminum)
Subject to technical and design changes. Photometric values are subject to a measuring
tolerance of 5%.
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• The Safety Checks or maintenance work may only be carried out by persons who have the
necessary training, knowledge and practical experience to perform such work properly,
competently and independently!
• These requirements are satisfied only by Gebrüder Martin Service Center personnel or
specially trained (and thus duly authorized) persons!
• The Test Report form is based on EN 60601-2-41, “Medical electrical equipment – Part 2-
41: Particular requirements for the safety of surgical luminaires and luminaires for
diagnosis (IEC 60601-2-41:2000); German version EN 60601-2-41:2000”, and DIN VDE
0751-1, “Medical electrical equipment – Recurrent test and test after repair of medical
electrical equipment (IEC 62353:2007); German version EN 62353:2008”.
• A separate test report must be established for each light or light head. Example:
- OR with a marLED® V10/V16 light combination: In this case, two forms must be filled
out. In the first form, underline “marLED® V10”, “two” and “ceiling”. In the second
form, underline “marLED® V16”, “two” and “ceiling”.
- Under “Extras”, enter any additional equipment or equipment deviating from the
standard (special solutions). Examples: surgiCamdigital® camera mounted on light head
or separate arm (incl. serial number), TFT monitor, etc.
- Be sure to specify the room or OR number as well as the serial number in each case!
• Draw up each Test Report in triplicate:
- The original always remains with the customer/operator of the respective light.
- One copy is intended for the service personnel.
- One copy must be sent to the Gebrüder Martin Service Center.
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Gebrüder Martin GmbH & Co. KG
Ludwigstaler Straße 132
D-78501 Tuttlingen/Germany
The defects found require immediate attention before the operating light is used again, as otherwise
patients, users or third parties may be at risk.
Comment:
Date/signature:
Operator/customer: Inspector/technician
marLED® V10 / V16
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• √ (plus torque)
• Check all heavy-duty anchors and fixing nuts of the ceiling anchor plate (and of the
intermediate ceiling assembly if applicable) for secure fixation, taking due account of the
specifications below.
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• √ (plus torque)
• Check all M16 fixing nuts of the ceiling anchor plate and the intermediate plate (if
applicable) for proper tightening, using a torque of 65 Nm.
• √
Notice! Torque checks on intermediate ceiling assembly!
If the torques of the heavy-duty anchors and the intermediate ceiling
assembly have been documented in the Handover Report, the
technician may check them again if considered necessary.
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• Check the ceiling tube for correct (vertical) alignment, using a spirit level.
• √
• Check all ceiling-tube bolts for presence of insulating rings (1), washers (2) and spring lock
washers (3).
• √
1 Insulating rings
2 Washers
3 Spring lock washer
4 M12 nuts
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• Check all fixing nuts (4) for secure fixation on the ceiling-tube bolts (tightening torque:
45 Nm).
• √
Fig. 11-4 Checking the torques of the bolted connections of the ceiling tube
Notice! To check the torques with which the nuts are tightened, the bolted
connections must first be relieved from the lever action of the
suspension arms and light head(s).
• Rotate the tracking arm(s) (4) to the position shown in figure a), then check the torques of
the two nuts (1) and tighten the nuts with a torque of 45 Nm if necessary!
• Rotate the tracking arm(s) (4) to the position shown in figure b), then check the torques of
the two nuts (2) and tighten the nuts with a torque of 45 Nm if necessary!
• Rotate the tracking arm(s) (4) to the position shown in figure c), then check the torques of
the two nuts (3) and tighten the nuts with a torque of 45 Nm if necessary!
• Check all screwed and clipped connections of the electrical components (mains connection,
ASPS changeover assembly, etc.) for proper working condition and stability. Also, check all
electric lines and boards for proper working order.
• √
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Notice!
• The measured value must be at least 0.2 A!
• The no-load voltage shall not exceed 24 V but may not be less
than 4 V, either!
a) Mobile light
Rimax = 0.3 Ω
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b) Fixed lights
Rimax = 0.3 Ω
1 Mains connection
2 Main protective conductor terminal
3 Measuring instrument
4 Measuring leads
5 Externally accessible connector
Fig. 11-6 Resistance measurement on fixed lights
Notice! The external protective conductor may only be used for measurement
if the ceiling terminal is no longer accessible after installation (e.g. in
the case of ventilated ceilings). However, this requires that both the
point 5 and the resistance between points 2 and 5 were documented
in the initial test report (Handover Report) at the time of installation.
This information (“first-measured values”) can then be used as a
reference basis for all subsequent measurements.
• If applicable, measure the resistance between the main protective conductor terminal (2)
and the nearest protective conductor terminal (5).
• Document the location of the external protective conductor (5) and enter the value
measured between this point and the main protective conductor terminal (2) in the Test
Report form.
• Following installation of the light(s), measure the resistance between point 2 and point 5
and all metallic parts of the light and enter the highest value obtained in the Test Report
form.
• √
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caliper gauge, flat-tip screwdriver, cross-tip screwdriver, hexagon socket wrench, contact
spray, grease (e.g. Molycote MOS 2), Loctite sealant
• Check all fixing screws for correct insertion and fixation (i.e. the six screws with which the
tracking arm is mounted on the ceiling tube and the two screws with which the spring arm
is fitted to the tracking arm).
• Replace missing screws and secure all screws with Loctite screw-locking varnish one after
the other.
• √
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• Check safety sleeve (1) and fixing screw (5) for presence. Replace if necessary.
• √
1 Safety sleeve
2 Nose segment
3 Locking screw,
M4x5 oval head screw without
washer (acc. to DIN 7985)
4 Spring arm socket
5 Cross recessed head screw
6 Light arm neck
7 Light arm neck grooves
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• Check locking screws (3 or 2) for presence, correct length and snug seat:
- AC2000: M4x5 oval head screw acc. to DIN 7985, without washer
• √
Fig. 11-10 AC2000 nose segment (until June 2006) AC1400 / AC2000 (from June 2006)
• Verify that the engaging part of the securing nose segment has a minimum thickness of
1.5 mm in the case of AC1400/AC2000 spring arms. Replace nose segment if necessary.
• Verify that the engaging part of the nose segment has a minimum thickness of 1.5 mm
(AC3000) or 3.5 mm (Onda Space). Replace nose segment if necessary.
• √
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• Check the brake setscrews for correct adjustment in the tracking and light arms.
• If necessary, tighten the screws to such an extent that the arms and the light heads can be
easily manipulated without moving of their own accord.
• √
• Check the spring tension and height stop of the spring arm(s) for correct setting.
• √
• For lights with pilot laser, check the warning labels for presence and legibility.
• √
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1, 2 PE (GNYE)
3 +VDC (RD)
4 -VDC (BU)
5 CAN+ (WH)
6 CAN– (BN)
7 Video Y, shield
8 Video Y, signal (WH)
9 Video C, shield
10 Video C, signal (BN)
Fig. 11-13 Contact block, 9-pole, for operating light with wall control panel and camera or TFT
• Apply some contact spray to the contact springs inside the slip-ring contact block while
rotating the tracking arm 360 degrees.
• Check the cables at the plug-in contacts.
• √
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• √
• Check all plug-in and cable connections of the various boards (see Fig. 7-4, page 54, for
the control electronics board). Use cable ties to fix the cables in place if required.
• √
• Please see section 6.9, page 47. On that account the new software number must be now
entered in the Test Report and noted on the control board as well.
• √
• Check the light engines and the inner side of the glass retaining ring for soiling. Do not use
aggressive agents for cleaning.
• √
• Check the light housing and rear panel for soiling, damage and paint work defects. Do not
use aggressive cleaners for cleaning.
• √
• Use the ground glass plate to check for proper focusing, as shown in the illustration.
3 white and one red LED must be clearly recognizable in each case.
In case of malfunction, replace the light engine (see 6.4)
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Operating Instructions,
true rms voltmeter
luxmeter with a measuring range of 0.1 to 199,900 lx
• Check the ASPS changeover assembly (if applicable) for correct functioning, for example by
tripping the on-site circuit breaker of the respective light (or combination of lights) or by
removing the fuse holder from the terminal block located on the ceiling tube.
• √
• Check all operating functions of the light(s) for proper working order. Be sure to observe
the instructions provided in the appropriate Operating Instructions (relating to the given
type of light and – where applicable – optional equipment such as monitor or camera).
• √
• Level the light head and verify that the light produces a circular luminous field on the
target surface from a distance of one meter.
• √
• Measure the illuminance at a distance of one meter between the light and the target
surface, using the smallest light field and no dimming.
• √
The supply voltage measured on the contact block (at max. brightness) must be at least 26
VDC but no higher than 36 VDC.
• √
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1. Checking the wall/ceiling assembly and the suspension system OK Not OK N/A
a) Checking the wall/ceiling assembly for stability
b) Checking the suspension system for potential damage
c) Checking the suspension system for proper functioning
Comment:
Date/signature:
Operator/customer: Inspector/technician:
marLED® V10 / V16
Service Manual
• Check the wall/ceiling assembly for stability by performing an adequate shake test on the
tracking arm, covering the entire swiveling range of the operating light.
• Check the tracking and spring arms for proper working condition, paying particular
attention to deformation, fissures/cracks and varnish defects.
• Verify that the light head can be easily positioned without particular effort, remaining
nonetheless securely suspended in any chosen position. If necessary, adjust the brake
setscrews and the height stop (see appropriate Mounting Instructions for a detailed
description of the procedure).
Notice!
• The measured value must be at least 0.2 A!
• The no-load voltage shall not exceed 24 V but may not be less
than 4 V, either!
a) Mobile light
Rimax = 0.3 Ω
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b) Fixed lights
Rimax = 0.3 Ω
1 Mains connection
2 Main protective conductor terminal
3 Measuring instrument
4 Measuring leads
5 Externally accessible connector
Fig.11-15 Resistance measurement on non-detachable lights
Notice! The external protective conductor may only be used for measurement
if the ceiling terminal is no longer accessible after installation (e.g. in
the case of ventilated ceilings). However, this requires that both the
point 5 and the resistance between points 2 and 5 were documented
in the initial test report (Handover Report) at the time of installation.
This information (“first-measured values”) can then be used as a
reference basis for all subsequent measurements.
• If applicable, measure the resistance between the main protective conductor terminal (2)
and the nearest protective conductor terminal (5).
• Document the location of the external protective conductor (5) and enter the value
measured between this point and the main protective conductor terminal (2) in the Test
Report form.
• Following installation of the light(s), measure the resistance between point 2 and point 5
and all metallic parts of the light and enter the highest value obtained in the Test Report
form.
• √
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• Check the lights with pilot laser for presence and legibility of the required warning labels.
• √
• Check all operating functions of the light(s) for proper working order. Be sure to observe
the instructions provided in the appropriate Operating Instructions (relating to the given
type of light and – where applicable – optional equipment such as monitor or camera).
• √
• Level the light head and verify that the light produces a circular luminous field on the
target surface from a distance of one meter.
• √
• Measure the illuminance at a distance of one meter between the light and the target
surface, using the smallest light field and no dimming.
• √
The supply voltage measured on the contact block (at max. brightness) must be at least 26
VDC but no higher than 36 VDC.
• √
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Spare Parts
For notices and information concerning spare parts and item numbers, please refer to the
“Spare Parts” file contained on the CD supplied with the product.
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KLS Martin Group
Karl Leibinger GmbH & Co. KG Stuckenbrock Medizintechnik GmbH KLS Martin GmbH + Co. KG
78570 Mühlheim 78532 Tuttlingen 79224 Umkirch
Germany Germany Germany
Tel. +49 74 63 838-0 Tel. +49 74 61 16 11 14 Tel. +49 76 65 98 02-0
[email protected] [email protected] [email protected]
Rudolf Buck GmbH KLS Martin France SARL Martin Italia S.r.l.
78570 Mühlheim 68000 Colmar 20059 Vimercate (MB)
Germany France Italy
Tel. +49 74 63 99 516-30 Tel. +33 3 89 21 66 01 Tel. +39 039 605 67 31
[email protected] [email protected] [email protected]
Martin Nederland/Marned B.V. Nippon Martin K.K. Gebrüder Martin GmbH & Co. KG
1270 AG Huizen Osaka 541-0046 Representative Office
The Netherlands Japan 121471 Moscow
Tel. +31 35 523 45 38 Tel. +81 6 62 28 90 75 Russia
[email protected] [email protected] Tel. +7 (499) 792-76-19
[email protected]
02.09 · 90-743-62-10 · Printed in Germany · Copyright by Gebrüder Martin GmbH & Co. KG · Alle Rechte vorbehalten · Technische Änderungen vorbehalten
We reserve the right to make alterations · Cambios técnicos reservados · Sous réserve de modifications techniques · Ci riserviamo il diritto di modifiche tecniche