4.1 SM marLED - en - 20090416a

KLS Martin Operating Lights
marLED® V10 / V16
Service Manual
Version 1.0-EN (02.09)

marLED® V10 / V16
Service Manual
Table of Contents
1 Product Liability and Warranty ...................................................... 5
1.1 General Information ..............................................................................5
1.2 Warranty .............................................................................................5
1.3 User’s Inspection of Delivered Spare Parts ...............................................6
2 Introduction ............................................................................... 7
2.1 Notice for Service Technicians ................................................................7
2.2 Reference Documents............................................................................8
2.2.1 Overview of Available marLED®, surgiCamdigital® and medTFTpro® Documentation ..... 8
2.3 Types of Light – Operation and Options ...................................................9
2.4 Symbols Used in this Service Manual ..................................................... 10
2.5 Symbols Used on the Product ............................................................... 11
3 Safety Notices............................................................................12
3.1 General Information ............................................................................ 12
3.2 “Pilot Laser” Option ............................................................................. 15
4 Circuit Diagrams ........................................................................16

4.1 Light Head Circuit Diagrams ................................................................. 18
4.1.1 Circuit Diagram for marLED® V10 / V16 Light Heads ...........................................18
4.1.2 Power Supply for Light Engines ........................................................................19
4.2 Circuit Diagram for Handle with surgiCamdigital® ....................................... 22
4.3 Tracking Arm Circuit Diagram ............................................................... 23
4.3.1 Circuit Diagram for 5-Pole Tracking Arm with Wall Control Panel and backLite
Option ..........................................................................................................23
4.3.2 Circuit Diagram for 9-Pole Tracking Arm with Wall Control Panel and Camera
Option ..........................................................................................................24
4.4 Ceiling Tube Circuit Diagrams ............................................................... 25
4.4.1 Ceiling Tube Circuit Diagram: Maximum 27 VAC / 26–36 VDC with ASPS
Changeover Assembly.....................................................................................25
4.4.2 Ceiling Tube Circuit Diagram: 85–240 VAC Power Module Without ASPS
Changeover Assembly.....................................................................................26
4.4.3 Ceiling Tube Circuit Diagram: marLED® with 85–240 VAC Power Module with ASPS
Changeover Assembly w. Additional Power Failure Recognition.............................27
4.5 RS232 via COM Interface ..................................................................... 28
4.6 Voltage Measurement via Service Connector .......................................... 29
5 Troubleshooting .........................................................................30
5.1 Symptoms, Potential Causes & Corrective Measures ................................ 30
5.1.1 Wall Control Panel Inoperative (e.g. Brightness Control not Possible)....................30
5.1.2 Light Cannot Be Turned on ..............................................................................30
5.1.3 Light Comes on and Goes out Repeatedly ..........................................................30
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5.1.4 The Control Panel Displays Are Dark in Spite of Voltage Supply, and the Light
Cannot Be Turned on ......................................................................................30
5.1.5 Wall-Mounted Control Panel Inoperative ............................................................31
5.1.6 Light Turned off, but Still Glows a Little (V10)....................................................31
5.2 Error Messages Displayed .................................................................... 32
5.2.1 Error Messages with Description.......................................................................32
5.2.2 Locate Defective Light Engine ..........................................................................33
5.2.3 Wall Control Panel Error Messages....................................................................35
6 Replacing Components................................................................36
6.1 Light Head Overview ........................................................................... 36
6.2 Removing the Back Panel ..................................................................... 37
6.3 Using the Cable Plug Puller................................................................... 39
6.4 Replacing Light Engines ....................................................................... 39
6.5 Replacing the Control Electronics Board ................................................. 42
6.6 Replacing the Cardanic Suspension ....................................................... 44
6.7 Removing the Control Panel ................................................................. 46
6.8 Replacing the Light Glass Plate ............................................................. 47
6.9 Updating the Software ......................................................................... 47
7 Bus Systems..............................................................................49
7.1 Definitions.......................................................................................... 49
7.1.1 CAN Bus and Addresses ..................................................................................49
7.1.2 CAN Bus Terminating Resistor RA......................................................................49
7.1.3 I2C Bus and Addresses ...................................................................................49
7.1.4 RS232 Interface .............................................................................................49
7.2 DIP Switches for Addresses and Terminating Resistors............................. 50
7.2.1 DIP Switches for Addresses (0 = off, 1 = on) and Configuration:..........................50
7.3 Electronic Modules .............................................................................. 54
7.3.1 Interfaces, Connectors and Fuses on the Control Electronics Board .......................54
7.3.2 Wall Control Panel ..........................................................................................56
7.3.3 Laser ............................................................................................................57
7.3.4 Camera Control Module ...................................................................................57
7.4 Replacing the Contact Block ................................................................. 58
7.5 Checking the Voltages ......................................................................... 59
7.5.1 Checking the Voltage on the Tracking Arm/Contact Block ....................................60
7.6 backLite ............................................................................................. 61
7.6.1 backLite Settings............................................................................................61
7.6.2 backLite Voltage Transformer Option ................................................................62
8 Rating Plate and Serial Number....................................................63

8.1 Serial Number Structure ...................................................................... 64
8.1.1 Explanations Concerning the 6th and 7th Digits of the “Product Type” Code.............66
8.2 surgiCamdigital® Serial Number ............................................................... 67
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9 Change History ..........................................................................68

9.1 Overview of Software Changes ............................................................. 68
9.2 Overview of Hardware Changes ............................................................ 68
10 Technical Data ...........................................................................69

10.1 General Technical Data ........................................................................ 69
10.2 Technical Data for marLED® ................................................................. 69
11 Safety Check (SC) and Intensive Maintenance ...............................70

11.1 Notices Concerning Safety Check or Intensive Maintenance Work.............. 70
11.2 Test Instructions for Intensive Maintenance............................................ 74
11.3 Test Instructions for Safety Check (SC) ................................................. 88
Spare Parts ...........................................................................................91
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1 Product Liability and Warranty

1.1 General Information
We thank you for having decided to buy a KLS Martin product. This product carries the CE-
mark, which means that it satisfies the essential requirements laid down in the EC Directive
concerning medical devices.
We are the manufacturer of this product:
Gebrüder Martin GmbH & Co. KG
A company of the KLS Martin Group

Ludwigstaler Straße 132 • D-78532 Tuttlingen / Germany
Postfach 60 • D-78501 Tuttlingen / Germany
Tel. +49 7461 706-0 • Fax +49 7461 706-193
[email protected] • www.klsmartin.com
1.2 Warranty
Our Standard Terms and Conditions of Sale effective at the time shall apply. Agreements
diverging from these Standard Terms and Conditions do not restrict the legal rights of the
buyer.
Any warranty exceeding the above provisions shall require a contractual form and shall exclude
component-related vandalism, software updates and consumables such as spare lamps or
sterilizable handles.
Important Notices
The product may only be repaired by Gebrüder Martin or a qualified person or firm expressly
authorized by Gebrüder Martin to perform such work.
If the repair is carried out by a person or firm specially authorized by Gebrüder Martin, the
operator of the product is required to obtain from the repairer a certificate with details about
the nature and scope of the repair work done. This certificate must be dated and signed and
include the firm’s details.
In all cases where a party other than the product manufacturer performed the work, repaired
products must be additionally marked with the repairer’s ID label.
Improper interventions or alterations performed by third parties during the period of limitation
shall void any and all warranty claims. Unauthorized actions performed on the product shall
invalidate any liability claims vis-à-vis Gebrüder Martin.
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1.3 User’s Inspection of Delivered Spare Parts

Immediately upon receipt, the goods must be checked for completeness and potential damage
in transit. Notice of any such damage must be given immediately.
Hotline
Should you have any technical questions or require spare parts, please contact our hotline.
Tel. +49 7461 706-343

Fax +49 7461 706-203
[email protected]
Our service representatives are available Monday through Friday from 8 a.m. to 5 p.m. (CET).
Should you have any questions concerning maintenance contracts or training courses, please
contact our Technical Service Manager under +49 74 61 706-332, or send an e-mail to:
[email protected]
Notice! Serial number

To clarify technical questions, our service technicians need the light’s
serial number. Therefore, please have this code at hand before
contacting our hotline. It is to be found on the rating plate attached to
the cardan joint of the light arm (see section 9).
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2 Introduction
2.1 Notice for Service Technicians
• To keep the lights as well as their mounting/suspension systems in a perfect technical
condition, it is essential for you as a service technician to perform your work with utmost
precision and expertise. This service manual is intended to support you in performing your
highly responsible work.
• While participation in a service training course authorizes technicians to perform mounting
and service work, it does not confer any authorization for providing user advice! Regarding
the latter, KLS Martin offers special product training.
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2.2 Reference Documents

When performing service work, it is often necessary to have knowledge of the information
provided in Mounting Instructions or other service manuals as well. If a setting or
mounting/installation procedure has already been described in the corresponding marLED®
Mounting Instructions, it will not be repeated in this manual.
2.2.1 Overview of Available marLED®, surgiCamdigital® and medTFTpro®

Documentation
What can I find where? marLED® marLED® surgiCamdigital® medTFTpro®,

Product documents also ceiling-and mobile lights camera arms &
applying wall-mounted system & monitors
lights camera arm
Mounting Instructions for X X X
intermediate ceiling assembly
& ceiling anchor plate
Item no.: 90-487-79-22
marLux® / marLED® X X X
Mounting Instructions
Item no.: 90-743-72-30
Mounting Instructions X
for TFT arms
Item no.: 90-143-52-21
Service Manual marLED® X Light head X
only
Item no.: 90-743-62-10
digital®
surgiCam Operating X
Instructions, Mounting
Instructions, Service Manual
Item no.: 90-323-52-22
marLED® X X
Operating Instructions,
Item no.: 90-743-52-10
marLED® Mobile Operating X
Instructions, Mounting
Instructions, Service Manual
Item no.: 90-nnn-52-10
Spare Parts List (CD) X X X X
Item no.: 90-272-39-04
Notice! The eighth and ninth digits of KLS Martin item numbers typically
indicate the version of the document. Therefore, the document to be
used for your service work must have the version number indicated
above (or a higher one).
Example: This service manual has the version number 2.0 and the
KLS Martin item number 90-743-61-10. The version 2.0 of this
document would be given the number 90-743-61-20, the version 2.1
would carry the number 90-743-61-21, etc.
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2.3
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Type of light
marLED® V16
marLED® V10
marLED® V10 / V16
Wiring
LED
Lighting
16 Light engines
10 Light engines
technology
Dimming optional, Dimming optional,

Functions on
5-pole light field adjust- light field adjust-
light–head con-
ment optional ment optional
trol panel
Functions on
Operation
Light field Light field

5-pole “sensoGrip”
adjustment adjustment
central handle
Types of Light – Operation and Options
5-pole yes yes variLux

Options
Wall-control
5-pole optional optional
panel, CAN bus
Camera in
central handle
light
Laser in
Only one of

available per
these options
central handle
Electronic
30 – 100% 30 – 100%
dimming
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2.4 Symbols Used in this Service Manual

Throughout this manual, important information (such as general or safety-related notices) is
marked with the following symbols and signal words:
DANGER! Life hazard or danger of severe injuries!

Non-observance may lead to immediate death or severe bodily
injuries!
Warning! Life hazard or danger of severe injuries!

Non-observance could lead to death or severe bodily injuries!
Caution! Danger of minor injuries or property damage!

Non-observance involves some risk of bodily injury or material
damage!
Notice! This signal word works as a reminder or provides valuable information

gained from experience – for example, tips that help you to perform
an action or task in the most efficient way.
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2.5 Symbols Used on the Product
Symbol Explanation
CE-mark
Protection class: I (acc. to IEC 60601-1)
Type of equipment / applied part: B (acc. to IEC 60601-1)
Observe Operating Instructions!
Warning: Hot surface!
Warning: Dangerous electric voltage!
Warning: Laser radiation!
backLite Brightness adjustable 2-29%

Cardanic suspension Universal joint as part of the light arm
- fully cardanic Double light arm with cardan joint, rotatable in three axes
- LC cardanics Low-ceiling cardanic system: simplified light arm, rotatable in two
axes, for use in low rooms
Light engine LED illumination unit with 16 individual LEDs
Power module Switching power supply installed on an external mounting plate
sensoGrip Multifunctional handle
sensoTouch Control panel with display as status indicator
digital®
surgiCam Camera system
SC Safety check
SPS Safety power supply (mains)
variLUX Selects between two forms of light field
ASPS Additional safety power supply (battery)
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3 Safety Notices
3.1 General Information
The KLS Martin operating lights are quality products designed and manufactured in compliance
with recognized technical rules and current standards. The lights left the factory in a perfectly
safe working condition.
For your own safety

• Carefully read the safety instructions relating to servicing work (which includes light system
installation).
• For your own safety, be sure to observe and follow the instructions provided!
• Specifically, heed the safety instructions provided in the sections describing the mounting
procedures!
• The components of the light system may only be used for their intended purpose – i.e.
mounting/installing the operating lights!
• The operating lights may only be used in medical rooms whose electrical installation
satisfies pertinent requirements (DIN VDE 0100, Part 710, for Germany, or corresponding
regulations in other countries)!
Service work
• Any service work must be performed:

- by qualified persons specially authorized by Gebrüder Martin to perform such tasks
- in accordance with the instructions provided in this manual
- competently and with utmost precision
- in compliance with relevant technical, safety and accident-prevention regulations
• The parts to be mounted must be checked for defects and potential damage in transit
immediately upon receipt of the goods.
• Safety check and test report
• As part of the installation work, all safety-related parts must be checked in accordance
with the specified Safety Check (SC) procedures.
• Document the results of the check in the corresponding Test Report.

For the test instructions (safety check) and the test report form, please refer to section 11.
Maintenance
We recommend checking all functions of the light, the spring/tracking arms, the ceiling tube
and the power supply unit (PSU) for proper working order at regular intervals.
Every 24 months, a Safety Check (SC) must be performed by an authorized person! A detailed
description of the procedure as well as the appropriate Test Report form can be found in
section 11.
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DANGER! Life-threatening electric shock!
• Service technicians are authorized to remove the protective

coverings for performing tests on live measuring points for
troubleshooting purposes. However, never touch live parts!
- Voltages of up to 100 V may be present inside the light head.
- Voltages of up to 240 VAC are present in the power module
area as well as in TFT arms down to the monitor, depending on
the model used.
- Voltages of up to 40 VDC are present all the way from the
power module through the arm system to the light source.
• Components to be installed or removed must be off-circuit!

Besides, measures must be taken to prevent their getting
energized by third persons during the process! This provision
serves to protect both the technician and the product itself.
The building installation must include a disconnector (e.g. circuit
breaker acc. to DIN VDE 0100 Part 710, IEC 60364-7-710)
allowing all-pole and simultaneous disconnection of all electric
circuits of the light (115-V/230-V mains supply, 24-V direct
voltage supply) from the power source to which the light is
connected. The switch or circuit breaker used must comply with
IEC 328 (VDE 0630) requirements regarding creepage distances
and clearances or must be UL-listed.
• The light’s direct voltage supply must meet the requirements for
safety extra-low voltages (SELV) acc. to EN 61558-2-6.
• Be sure to trip the building-side circuit breaker before performing

any servicing work on the light (or multi-light setup)!
• Never touch any component inside the light head when the
focusing unit has been removed!
• The mains connecting wires must be protected against accidental

loosening or fracture at the terminal.
DANGER! Defective lights pose a life hazard!
• Defective lights can pose a life or health hazard for users and
patients alike!
• Therefore, never put defective lights into operation!
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Warning! Danger of damage or injury due to high weight!

As the components of the light (or multi-light setup) are very heavy,
they can cause damage or injuries in case they crash down.
Therefore, use a lifting device as a support when removing or
installing light or suspension components and work with an assistant,
never alone!
Warning! Danger of damage or injury due to high spring forces!

The components of a multi-light setup are heavy!
Spring arms from which the load (light head or light-head
components) has been removed may snap upwards with great force
and high speed, thereby causing severe injuries!
Therefore, be sure to tie down the spring arm before removing any
load!
Warning! Danger of damage or injury due to defective service aids!

Verify that the mounting and service aids used – such as ladders,
mounting scaffolds and lift frames – comply with valid safety
standards!
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3.2 “Pilot Laser” Option

Standards, Regulations & Operating Instructions:
The built-in pilot laser (Option) is a Class 2 laser complying with VDE 0837 (or lEC 825)
requirements. These standards, as well as relevant accident prevention regulations (VBG 93
for Germany) must be duly observed when operating the pilot laser.
Notice concerning accident prevention (VBG 93):
Due to the eyelid closure reflex, the pilot laser radiation is harmless for non-narcotized
persons.
Caution! Danger of injury!

Service technicians are not authorized to direct an operating light or a
pilot laser beam at third persons! Only users are permitted to use
them in this way.
For their own protection, technicians must avoid direct eye contact
with light sources and pilot laser beams.
Caution! Laser radiation!

These warning labels are attached to the sterilizable handle and next
to the control panel. The laser beam exit aperture is located in the
central handle.
Notice! For further pilot laser information, please refer to the Operating
Instructions for “KLS Martin marLED® V10 / V16 Operating Lights”.
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4 Circuit Diagrams
In the following circuit diagrams, cable colors are coded according to IEC 757 (international
color coding system):
Code Color (en) Color (de)

BK Black schwarz
BU Blue blau
BN Brown braun
GD Gold goldfarbig
GN Green grün
GNYE Green-Yellow grün-gelb
GY Grey grau
OG Orange orange
PK Pink rosa
RD Red rot
SR Silver silberfarbig
TQ Turquoise türkis
VT Violet violett
WH White weiß
YE Yellow gelb
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Contact block for light with wall-control panel and backLite,

with 5-pole rotary connector
1, 2 PE (GNYE)
3, 4 +VDC (RD)
4 +backLite (WH)
5, 6 -VDC (BU)
6 -backLite (BN)
7 CAN+ (WH)
8 CAN– (BN)
9, 10 unassigned
Contact block for light with wall-control panel and camera or TFT,
with 9-pole rotary connector
1, 2 PE (GNYE)
3 +VDC (RD)
4 -VDC (BU)
5 CAN+ (WH)
6 CAN– (BN)
7 Video Y, shield
8 Video Y, signal (WH)
9 Video C, shield
10 Video C, signal (BN)
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4.1 Light Head Circuit Diagrams

4.1.1 Circuit Diagram for marLED® V10 / V16 Light Heads
Fig. 4-1 Wiring diagram for V10 (left) and V16 (right), bottom view of lights
1 R/L marking 3 From control panel 5 Central board connector
2 Handle assembly connector 4 Main power supply
The light engines of marLED® lights are connected to the control electronics board as two
independent groups that are powered separately (master “M” and slave “S”, see illustration).
Correct polarity is an essential prerequisite for light engine operation. When wiring the lights
according to the diagram, make sure that the light engines are all arranged in the same way
(“Bottom/Anode” marking in upper left section; see “B” in illustration)! In the case of the V16,
the lateral parts must be mounted so that the marks (L/R in illustration) are located directly
opposite each other. To make sure that this requirement is met, the sockets and plugs
designated “BL” and “RT” in the illustration are marked blue or red, respectively, in the V16.
Cable color Length Quantity Quantity

(V10) (V16)
BN 100 mm 4 4
WH 250 mm 6 10
YE 470 mm 0 2
GN 600 mm 2 2
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4.1.2 Power Supply for Light Engines
Fig. 4-2 Power supply for light engines – orientation same as in wiring diagram, with anode on left
The light engines are connected to the control electronics board in two groups (M, S) (see
4.1.1). One group consists of 5 (V10) or 8 (V16) light engines connected in series.
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Fig. 4-3 Wiring of the LEDs of a light engine – orientation same as in wiring diagram, with anode
on left
Each light engine is powered via 8 parallel “channels”. The ninth channel is assigned to an NTC
in each case, which is reserved for future applications.
Each of the channels 1..4 powers 3 white LEDs (WH1..WH4) connected in series, whereas each
of the channels 5..8 powers one red LED (RD1..RD4).
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The white channels of each group are controlled via separate processors (M: master, S: slave).
The red channels of both groups, connected in series, are controlled by the slave. Therefore, if
a white LED fails, only the corresponding channel of the group (M or S) extinguishes. If a red
LED fails, the corresponding red channel of all light engines extinguishes!
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4.2 Circuit Diagram for Handle with surgiCamdigital®
A Filter glass assembly B SensoGrip (handle assembly)

1 D-Sub socket, 25-pole 2 D-Sub plug, 25-pole
7 Camera connector 3 Buttons (break contacts)
X3 Connector for connecting handle to control 4 Laser (option only available without camera)
electronics board via D-Sub plug 5 Slip ring
6 Camera handle
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4.3 Tracking Arm Circuit Diagram

4.3.1 Circuit Diagram for 5-Pole Tracking Arm with Wall Control Panel and
backLite Option
Ceiling tube < 400 mm -> DIN socket (7) directly soldered to cable
Ceiling tube > 400 mm -> DIN socket (7) directly soldered to cable, with 5-pole extension cable
(plug/socket)
In multi-light setups, all CAN connecting cables (CAN+/white, CAN-/brown) are parallel-
soldered to DIN socket (7).
A Tracking arm B Spring arm

1 Plug for connection to ceiling tube 4 Socket, tracking arm-side
2 Slip ring 5 Socket, light head-side
3 Plug
6 backLite connection option
7 Socket, 5-pole (DIN 41524, soldering side)
Notice! In the case of multi-light setups, please note the different color marks
on the connectors.
Tracking arm 1: red Tracking arm 3: blue

Tracking arm 2: yellow Tracking arm 4: green
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4.3.2 Circuit Diagram for 9-Pole Tracking Arm with Wall Control Panel and
Camera Option
A Tracking arm B Spring arm

1 Plug for connection to ceiling tube 5 Socket, light head-side
2 Slip ring 6 backLite connection option
3 Plug 7 Socket, 5-pole (DIN 41524, soldering side)
4 Socket, tracking arm-side
8 Socket, 8-pole (DIN 45326, soldering side)
Ceiling tube < 400 mm -> DIN socket (7) directly soldered to cable
Ceiling tube > 400 mm -> DIN socket (7) directly soldered to cable, with 5-pole extension cable
(plug/socket)
In multi-light setups, all CAN connecting cables (CAN+/white, CAN-/brown) are parallel-
soldered to DIN socket (7).
Notice! In the case of multi-light setups, please note the different color marks
on the connectors.
Tracking arm 1: red Tracking arm 3: blue

Tracking arm 2: yellow Tracking arm 4: green
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4.4 Ceiling Tube Circuit Diagrams

4.4.1 Ceiling Tube Circuit Diagram: Maximum 27 VAC / 26–36 VDC with
ASPS Changeover Assembly
1 Terminals 4 LED indicators in canopy (optional)

LED 1 = green LED 2 = red
2 Rectification 5 Terminal block or color-coded connectors for OR
light connection
Light 1: red Light 2: yellow
Light 3: blue Light 4: green
3 ASPS changeover assy 6 Floating relay contact, max. 1 A, for driving
mains/battery power supply control LEDs
In multi-light setups, the alternating voltage terminals are jumpered on the terminal block!
®
Pin assignment at terminals (1) for Fuse ratings: marLED :
lights 1–3:
Terminal a b c d e f Light 1 Light 2 Light 3 Rating
Light 1 1 2 43 44 37 38 F4 F6 F8 10 A
Light 2 3 4 45 46 39 40 F5 F7 F9 10 A
Light 3 5 6 47 48 41 42
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4.4.2 Ceiling Tube Circuit Diagram: 85–240 VAC Power Module Without ASPS
Changeover Assembly
The power module is mounted with insulation; PE must not be connected!
1 Terminals 3 Power module

2 Ferrite core (to be wrapped with two loops) 4 Light connector
In multi-light setups, L1 and N are jumpered on the terminal block!

F11/12/13 only for Italy, USA
Pin assignment at terminals (1) for lights 1–3:
Terminal a b
Light 1 7 8
Light 2 9 10
Light 3 11 12
Fuse ratings:
Light 1 Light 2 Light 3 Rating
F1 / F11 F2 / F12 F3 / F13 10 A
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4.4.3 Ceiling Tube Circuit Diagram: marLED® with 85–240 VAC Power Module
with ASPS Changeover Assembly w. Additional Power Failure Recognition
The power module is mounted with insulation; PE must not be connected!

S1 remains open (power failure recognition function active).
1 Terminals 5 Terminal block or color-coded connectors for OR

light connection
Light 1: red Light 2: yellow
Light 3: blue Light 4: green
2 Ferrite core (to be wrapped with two 6 Floating relay contact, max. 1 A, for driving
loops) mains/battery power supply control LEDs
3 Power module, insulated 7 ASPS changeover assy w. power failure recognition
4 LED indicators in canopy (optional)
LED 1 = green; LED 2 = red
In multi-light setups, L1 and N are jumpered on the terminal block!

F11/12/13 only for Italy, USA
Pin assignment at terminals (1) for Fuse ratings

lights 1–3
Terminal a b c d e f Light 1 Light 2 Light 3 Rating
Light 1 7 8 43 44 37 38 F1 / F11 F2 / F12 F3 / F13 10 A
Light 2 9 10 45 46 39 40 F4 F7 F9 10 A
Light 3 11 12 47 48 41 42 F5 F7 F9 10 A
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4.5 RS232 via COM Interface
1 Arm system
with light(s)
2 CAN bus
3 RS232 connector
4 RS232 cable, 2m
5 COM interface
6 RS232 connector
Fig. 4-4 Wiring diagram for COM interface mounted on DIN (top-hat) rail
Notice! All lights must be wired 5-pole.

The COM interface with RS232 can be fitted to the ceiling tube DIN rail
using a fixing bracket; external mounting is possible as well.
1 Arm system
with light(s)
2 CAN bus
3 RS232 connector
4 RS232 cable, 2m
5 Wall control panel
with COM interface
6 RS232 connector
Fig. 4-5 Wiring diagram for COM interface in wall-mounting control panel
RS232 pin assignment

RS232 connector Connector Signal Color Pin RS232 plug
X5 GND GN 5
X6 Tx BN 3
X7 Rx WH 2
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4.6 Voltage Measurement via Service Connector

Voltage measurement requires a special "service connector". This plug bridges certain
functions (including safety functions such as voltage disconnection upon removal of the
sensoGrip handle), thus making voltage measurement possible.
Fig. 4-6 Service connector: order number and side view.
Filter glass assembly Jumpers on

D-Sub socket, 25-pole service connector
1 Buttons
Fig. 4-7 Service connector pin assignment
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5 Troubleshooting
5.1 Symptoms, Potential Causes & Corrective Measures
5.1.1 Wall Control Panel Inoperative (e.g. Brightness Control not Possible)
Corrective measures:
• De-energize (reset) the light.
• Update software for wall-mounted control panel / control electronics, or replace wall-
mounted control panel and control electronics board.
5.1.2 Light Cannot Be Turned on
Cause:
After new installation: supply voltage polarity reversal.
Corrective action:
• Connect supply voltage correctly.
5.1.3 Light Comes on and Goes out Repeatedly
Cause:
The operating light is probably supplied with alternating current.
Corrective action:
• Install a bridge rectifier with capacitor

Notice: The AC voltage must be < 27 volts.
5.1.4 The Control Panel Displays Are Dark in Spite of Voltage Supply, and the
Light Cannot Be Turned on
Cause:
Central handle not inserted completely into focusing unit.
Corrective action:
• Insert handle fully/correctly.

• Replace defective microswitch in central handle.
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5.1.5 Wall-Mounted Control Panel Inoperative
Cause:
The wall-mounted control panel is powered by the main light. If the latter is disconnected from
the supply, the control panel is cut off as well.
Corrective action:
• Install a central master switch for all lights.
5.1.6 Light Turned off, but Still Glows a Little (V10)
Cause:
The supply voltage continues to be present after turning the light off. If the voltage is higher
than 30 V, the light may still glow faintly after it has been switched off.
Remedy:
• Install a central master switch for all lights.
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5.2 Error Messages Displayed

5.2.1 Error Messages with Description
Displayed error messages always start with the character E.
The three remaining characters are to be read according to the hexadecimal format (0, 1, ...,
9, A, ..., F). Please note that the error codes are output via a 7-segment display:
Output, 7-segment 0 1 2 3 4 5 6 7 8 9 A B C d E F
Corresponding 0 1 2 3 4 5 6 7 8 9 A B C D E F
character
Hexadecimal value 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Second Source Third and fourth Description

character characters
0..3 White channel (A) 01 Current flows even though it has
4..7 White channel (B) been switched off; can happen if
several white LEDs are shorted.
8,9,A,B Red channel
02 "open circuit": No current available;
(groups A and B)
can be caused by loose contact or
defective LEDs in the line.
04 "overcurrent": Current too high,
possibly due to a short.
08 "overvoltage": Output voltage too
high.
C Global error on Each bit counts:

master DSP 0x01 CPU was reset by watchdog
E Global error on 0x02 Software reset due to fatal error
slave DSP
0x04 FLASH CRC error
0x08 RAM test error
0x10 No EEPROM data, defaults were used
(SerNum etc. lost)
0x20 EEPROM parameter defaults were
set (SerNum etc. preserved)
0x40 EEPROM write error when writing
parameters
D Global error on 0x01 24V supply undervoltage
master DSP 0x02 No data received for too long a time
F Global error on (CAN communication error)
slave DSP 0x04 sensoGrip missing
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Examples
Fig. 5-1 sensoTouch display with error message
Eb02: Red channel 4 (B): 02=“open circuit”
EE02: Error on slave DSP (group 1) no. 2 (SW reset due to fatal error)
Ed02: Error on master DSP (group 2) no. 2 (CAN communication error)
E804: Error on red channel no. 1, “overcurrent” error code
E308: Error on white channel no. 4, “overvoltage” error code
EF03: Error on slave DSP (group 2) 0x01 (24V supply) +

0x02 (CAN communication error)
5.2.2 Locate Defective Light Engine
If an error message concerning a red or white channel is displayed, all LEDs powered by the
channel extinguish. To locate the problem, proceed as follows:
Identify the channel using the error message (Eb02 -> red channel 4).
Determine corresponding pin at anode and cathode (see 4.1.2): RD4 = pin 8.
• Switch multimeter to volt measuring.
• Turn off light via control panel.
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Fig. 5-2 Measuring tips applied to light engine (left); detailed picture (right)
• Insert measuring tips at the correct pins (anode and cathode) of the control electronics
board (see picture, where they are inserted at pin 9 (NTC); the example uses pin 8)
• Turn on light via control panel

- Now a voltage should be indicated for a short period of time at least (red: 13 V, white:
up to 40 V for a short moment, then supply voltage). If this is not the case, the control
electronics board itself is defective and must be replaced.
• Turn off light via control panel
• Switch multimeter to amps measuring.
• Insert tips at the correct pins of anode and cathode of the first light engine (see picture)
• Turn on light via control panel

- If the defective line now lights up, the defective light engine is identified and will have
to be replaced.
- If not, proceed with the next light engine until the defective engine has been found.
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5.2.3 Wall Control Panel Error Messages
Error messages displayed on the wall control panel always relate to the built-in COM interface
(see 7.3.2). When turning on light 1, the wall-mounted control panel is switched on as well,
indicating its SW status (e.g. 0208). As the wall control panel can be assigned to several lights,
no light-specific operating time is indicated – this information is available from the control
panel of the respective light.
The error code of the wall control panel invariably has the format E-55, with “55” representing
any one of the numbers contained in the following table.
No. Meaning Action/Remedy

01 general error These are internal software errors.
02 Illegal case state in graph If the software has already been updated with the current
version, replace circuit board.
03 Illegal action state in graph If not, update the software first, then check whether the
function has been restored or not.
04 A function has received a null pointer where not
applicable
0A Ticker tasks overflow (task execution too slow)
0B Slow Ticker tasks overflow (tasks too slow)
1E Executed flag was not reset at entry of graph
1F Executed flag was not TRUE after call of

modules in 1 ms context
20 Executed flag was not TRUE after call of

modules in 10 ms context
51 flash fail
14 No I2C ACK from EEPROM These error codes signal an EEPROM fault:
replace board.
15 EEPROM write timeout
16 EEPROM verify error
17 Wrong EEPROM checksum
50 External watchdog fail Check if jumper is in place on board connector X3.

If yes: replace board.
7A OR1 sets ON/OFF toggle too fast This error code is triggered if ON/OFF switching is done
too fast via the OR1 interface (e.g. if ON/OFF button is
pressed continuously or got stuck). In such a case, the
OR1 interface is automatically disconnected to prevent
maloperation.
The fault must then be located on the OR1 side and not
on the wall control panel (marLED COM) side. This error
can only occur if an RS232 connection exists – which
implies that the RS232 wiring is okay if this error occurs.
7B Existing OR1 connection interrupted Check RS232 cable connections for correctness
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6 Replacing Components
6.1 Light Head Overview
1 Light engine
2 Back panel of
lateral part
3 Back panel
4 Cardanic
suspension
5 SensoTouch
control panel
6 Housing, lateral
part
7 Housing, central
part
8 sensoGrip
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6.2 Removing the Back Panel
Warning! Danger of spring arm snapping upwards!

If unsecured, the spring arm will snap upwards when removing the
light head!
Therefore, be sure to set the height stop of the spring arm to
“horizontal” position first before removing the light head or parts of it!
Notice! Make sure that work on the open light head is performed only in a
clean and dust-free environment!
1 sensoGrip
2 marLED V10
Fig. 6-1 Removing sensoGrip handle (3 quick-action locks)
• Release quick-action locks on sensoGrip (1)
• Remove sensoGrip
1 6 hexagon-socket (Allen) screws,

M4x12
2 Adapter ring
Fig. 6-2 Unscrewing adapter ring
• Loosen screws (1)

• Remove adapter ring
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Screws used from HW02 (for older versions,

see 9.2)
1 Spax-S Torx 3.5x20 countersunk

screws,
width A/F: X15
V10: 16x
V16: 24x
2 Torx M3x20 countersunk screws,
width A/F: X10
V16 only: 4x
Fig. 6-3 Unscrewing back panel
• Remove all fixing screws (1, 2) on back panel.
1 Cardan shaft of light

2 Back panel
Fig. 6-4 Removing back panel
• Lift off back panel, carefully swinging it rightwards (viewing direction: towards cardan
shaft). Avoid cable damage!
1 Back panel with light engines

2 Central glass plate with fixing clamps
3 Central part of light head
Fig. 6-5 Swinging up and removing back panel
The back panel can now be placed down next to the central part of the light.
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6.3 Using the Cable Plug Puller
Caution! Danger of cable damage!

Be sure to unplug the cables correctly, disconnecting them carefully
from the connector housing! Never pull at the cables because cables
could come loose as a result!
Use the plug puller (item no. 08-670-50-04) for matching plugs.
Fig. 6-6 Plug puller (left), puller for light engines (right)
6.4 Replacing Light Engines

When replacing a light engine, be sure to use a new engine of the same type in order to
prevent color shift! In the case of HW00 lights, the type of engine used was always noted
below the cardan cap during the final inspection of the light (Bin1 = type A, Bin2 = type B, ...).
This allows you to access and check this information easily and reliably without any need to
open the light head. As from HW02, marLED lights are no longer marked in this way (“Bin1”,
“Bin2” or “Bin3”) underneath the cap. Instead, the engine type (“A”, “B” or “C”) has been
made part of the serial number (see 8.1) located on the rating plate (e.g. mV16A0Dxxxx for a
V16 light with engine type A).
1 Year of build, with number

(see 8.1)
2 Engine type (here: Bin1 = type A)
Fig. 6-7 Engine type information provided underneath the cardan cap (up to HW00)
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1 Light engine
2 2 connectors
3 “BIN2” type adhesive label
4 4 screws, M3x8
5 M3x8 screw with spring lock washer,
washer and fixing sleeve
Fig. 6-8 Unscrewing the light engine
• Remove both cable connectors using the plug puller (see 6.3) and note down positions.
• Loosen the 4 M3x8 screws

• Remove light engine
• Get new light engine
Notice! All light engines of a light must be of the same type (see “BINx”
label on upper side of board (x=1, 2, ...))!
Replacing the Light Engine Optics
1 Light engine optics

2 4 distance sleeves
3 4 Ejot Delta PT screws, 30x28
Fig. 6-9 Unscrewing the light engine optics
• Undo fixing screws (3) and remove distance sleeves (2).
• Remove optics (1).
To reassemble, proceed in reverse order.

• Screw optics in place on the new light engine (replacement part).
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1 Cooling plate
Fig. 6-10 Cooling plate of the light engine
• Apply heat transfer compound to the cooling plate (1) of the new light engine.
• Screw light engine in place (see section 6.4).
• Re-connect the two connectors correctly (positions as noted down).
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6.5 Replacing the Control Electronics Board

To replace the control electronics board, the back panel must be removed in a first step (see
6.2).

light head!
Therefore, be sure to tie down the spring arm first before removing
parts of the light head!
1 Light engines to be removed
Fig. 6-11 Unscrewing four light engines
• Remove four (see item 1) of the light engines (see 6.4).
1 Retaining ring
2 4 hexagon socket screws
3 Connector X3
Fig. 6-12 Unscrewing retaining ring
• Remove fixing screws (2) of retaining ring (1).
• Disconnect connector X3 (3) using the plug puller (see 6.3).
• Remove retaining ring (1).
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1 6 hexagon-socket fixing screws

2 4 hexagonal distance sleeves
Fig. 6-13 Unscrewing control electronics board
• Unscrew fixing screws (1) and distance sleeves (2).
• Note down the positions of all the remaining connectors.
• Disconnect connector X3 using the plug puller (see 6.3) where possible.
• Remove control electronics board (lifting it off).
1 + 2 6xdistance sleeves (short), l= 2.4 mm

3 4 distance sleeves (long), l= 7.5 mm
Fig. 6-14 Checking the distance sleeves
• Check distance sleeves (items 1-3, different lengths!).
• Put new control electronics board in place and fix it. Reassembly is carried out in reverse
order. Reconnect the cables in line with your position notes and the wiring diagram (see
4.1.1).
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6.6 Replacing the Cardanic Suspension

If the cardanic suspension needs to be exchanged (e.g. because the room is too low for use of
the Comfort version), proceed as follows:

light head!
Therefore, be sure to tie down the spring arm first before removing
parts of the light head!
• Remove back panel of central part (see Removing the Back Panel, page 37).
1 Duct to cardan joint

2 Fixing clamps for glass plate
Fig. 6-15 Fixation of cardanic suspension
• Note down the connecting positions of the cables leading through the cardan joint into the
light housing.
• Disconnect the cables; use plug puller where possible (see 6.3).
• Remove cable fixations (cable ties; fixing clamps (2) where necessary).
1 Central part of light head

2 2 brake setscrews
3 Locking screw
4 Cardan joint
• Loosen the 2 brake setscrews (2) (a quarter turn is enough).
• Loosen and remove the locking screw.
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3 Locking screw
4 Locking segment
5 Sliding ring
• Remove locking segment (4).
• The cardan joint is now free and can be pulled out of the central part of the light head. The
brake setscrews remain mounted in place.
• Disconnect connecting cable and pull it backwards out of the cardan joint.
1 Sliding ring
2 Cardan joint
Fig. 6-18 New cardanic suspension
• To install the new cardanic suspension, proceed in reverse order.
1 Fixing clamp
2 Cable tie
Fig. 6-19 Fixing the cables in place again
• Re-install cables, cable ties and fixing clamps in accordance with your initial notes.
• Re-install back panel (see 6.2).
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6.7 Removing the Control Panel

The control panel needs to be removed in case of defect or if its housing needs to be replaced.
1 Control panel front with

touch panel
2 Cardan joint fixing screws
3 4 oval head screws, M4x20
Fig. 6-20 Removing the control panel
• Unscrew control panel front (1).
• Use plug puller (see 6.3) to disconnect the cables from the printed board, noting down the
cable positions.
• If the entire housing needs to be replaced, loosen and remove the cardan joint fixing
screws (2), then remove the housing. Leave cables in place in the cardanic suspension.
• To reassemble the control panel, proceed in reverse order.
1 Control panel front

2 Touch panel
3 Holder with 3 Ejot PT screws
4 3 Ejot PT screws
Fig. 6-21 Dismounting the control panel electronics board
• Unscrew holder (3) and loosen the remaining screws (4).

• Replace touch panel.
• To reassemble the control panel, proceed in reverse order.
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6.8 Replacing the Light Glass Plate

• Remove back panel of respective light section (see Removing the Back Panel, page 37).
1 Chipboard screws, 4x20 mm

2 Fixing clamps
Fig. 6-22 New cardanic suspension
• Unscrew and remove all fixing clamps (2).
• Remove cover.
• Take out glass plate and clean or replace it.
To reassemble the light head, proceed in reverse order, starting with mounting the glass plate.
6.9 Updating the Software

• Turn off the light via the control panel button.
• Remove sensoGrip (see 6.2).

• Plug in service connector.
1 Tab on micro SD card

2 Micro SD card
3 Card reader
Fig. 6-23 Inserting the micro SD card
• Insert the micro SD card (2) into the reader (3) of the control electronics board using the
tab (1) – the contacts must point upwards.
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2 Micro SD card
3 Card reader
Fig. 6-24 Inserting the micro SD card
• Press micro SD card (2) inwards a little to make sure that it locks home in card reader (3).
- The control panel display now shows “UPD” in the status line (see 7.3.2).
• Press “ON” button on control panel to start the software updating process.
4 Flashing LED
Abb. 6-25 LED set flashing during updating process
• Observe green LED (4) next to the master processor: as soon as the LED starts flashing
with three short pulses followed by a pause, the updating process is finished.
Notice! The following step is acknowledged by the operating light coming on

fully (100% brightness!). Therefore, avoid staring directly into the
light when removing the micro SD card!
• Remove SD card.
- The light will now come on automatically.
• Switch light off and on again via the control panel button.
- The current software version is now indicated in the status line (see 7.3.2).
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7 Bus Systems
7.1 Definitions
7.1.1 CAN Bus and Addresses
The CAN bus signal requires 3 leads: CAN+, CAN- and reference level. It interconnects
processor-controlled circuit boards featuring a CAN bus connector.
Basically, each of the processors connected is capable of outputting commands to any of the
other controllers, as well as to execute commands received from any of them. In KLS Martin
lights, the interaction between the control panel, the control electronics module and the
camera control unit is regulated in such a way that devices belonging together share the same
address. Consequently, if a control panel is assigned an incorrect address, its commands will
be carried out by the wrong controller – or not at all.
If a multi-light setup includes a light prepared for camera installation, this light is assigned the
address “0”. The addresses for all other lights are then counted upwards (1, 2, 3) –
irrespective of their mechanical sequence in the arm system (up to September 2008).
7.1.2 CAN Bus Terminating Resistor RA
The CAN bus must be fitted with a terminating resistor at both ends. In KLS Martin lights, each
printed board with CAN bus features a terminating resistor that can be enabled or disabled and
is switched on for all devices whose address is “0” (i.e. remains disabled for all other boards).
Notice! Even if a single light is operated in isolation, its terminating resistor

needs to be set because every “combination electronics module”
utilizes an internal CAN bus, so correct communication must be
guaranteed.
Caution! Danger of malfunction if terminating resistor is set incorrectly!

Switching on too many or too few terminating resistors may lead to
unpredictable malfunction!
7.1.3 I2C Bus and Addresses
The I2C bus works on the basis of a 2-wire signal: I2C+ and I2C-. In KLS Martin lights, the I2C
bus connects the control unit of the light with its built-in control panel, and in the case of a
wall-mounted control panel, the control panel board with the “marLED COM” interface board.
7.1.4 RS232 Interface
The RS232 signal requires 3 conductors: Tx, Rx and reference level. It connects processor-
controlled circuit boards with PCs (Rx of the control electronics board goes to Tx of the PC and
vice versa).
The master control panel of a wall control panel setup can be connected to a PC and
touchscreen via the distribution plate of the RS232 control.
On the camera, a RS232 interface is used for connection to a PC and touchscreen.
Cameras installed in a light are controlled via the RS232 interface of the control unit of the
respective light.
The interface parameters are factory-preset and cannot be changed.
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7.2 DIP Switches for Addresses and Terminating Resistors
Fig. 7-1 DIP switches for addresses (SW6) and RA (SW4) on control electronics board (above), and
SW1 for RA on marLED COM interface board (below)
7.2.1 DIP Switches for Addresses (0 = off, 1 = on) and Configuration:
DIP switch positions, SW6: 1 = ON, 0 = OFF
Notice! When replacing the control electronics board, the DIP switches must
be set to the same positions!
SW6 (control electronics board)

No. 1 No. 2 Address 3-7 No. 8 Configuration
0 0 0 non- 0 V10
1 0 1 assigned 1 V16
0 1 2
1 1 3
The addresses (0–3) for the CAN bus are always set by way of DIP switches.
For the control electronics of the light, these are the switches 1-2 of SW6; the switches 3-7 are
unassigned and switch 8 of SW6 serves for light control configuration.
To synchronize several lights properly, the addresses must be set correctly even if no wall-
mounted control panel is used.
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DIP switch SW1 for terminating resistor RA (0 = off, 1 = on):

No. 1 No. 2 RA
0 0 OFF
1 0 ON
0 1 ON
1 1 ON
The terminating resistor RA for the CAN bus is also set via 2 DIP switches that are connected in
parallel in this case.
These are the switches 1–2 of SW1 in the case of the control electronics board of the light, and
the switches 1–2 of SW1 on the wall control panel.
For the control electronics of light 1, as well as for the wall control panel, the terminating
resistor RA must be set to “ON”. The terminating resistor of the camera control unit is also set
to “ON” ex factory.
Notice! Maximum 3 terminating resistors per pro CAN bus!

For a CAN bus to function properly, at least one – but no more than
three – terminating resistors must be set to “ON”!
After disconnecting the power supply, the terminating resistance can be directly measured
between CAN+ and CAN- because the bus drivers themselves are very high-ohmic, with
resistance being approx.
- 120 ohms with one RA
- 60 ohms with two RA switched on in parallel
- 40 ohms with three RA switched on in parallel
If no RA is used, bus communication could be disturbed (interference signals, failure of

individual users). A bus with insufficient resistance works like a short-circuit (bus completely
disturbed). Correct bus communication is indicated by a continuously flashing LED on the
control electronics board as well as on the COM interface.
Notice! Restart required if settings have been changed

If the CAN address or DIP switch settings have been changed or
components have been disconnected and/or connected, the entire
system (operating light) must be restarted (power OFF/ON) to make
the changes effective.
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CAN-Address setting
In multi-light setups with wall-mounted control panels (5-pole or 9-pole wiring), addresses
must be assigned to the lights and their wall-control panels as follows:
• bearing shaft position 4 = uppermost arm: address “3”
• bearing shaft position 3: address “2”

• bearing shaft position 2: address “1”
• bearing shaft position 1 = lowest arm: address “0”
Fig. 7-2 Data communication in marLED® light system, example 2
The color temperature is synchronized via CAN bus for all connected lights.
The wall-control panel is controlled via CAN bus. The two CAN signals and the supply voltage
are supplied via a four-pole shielded cable. The CAN bus occupies two leads (CAN-Hi and CAN-
Low). A specific protocol is used, which is not compatible to existing protocols such as CAN
Open.
The operating light with 9-pole connection has a CAN bus to the camera control unit plus an S-
video signal lead. If a camera is integrated into the light head, it is controlled via the same
CAN bus lines as the light. In this case, direct communication takes place between the camera
and the camera control unit.
The maximum CAN bus cable length is 100 m. A shielded cable must be used for this purpose.
The shield is connected to the PE terminal on the ceiling tube. The cross section of the
conductor used must be greater than 0.8 mm.
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Fig. 7-3 CAN bus cabling (5) in arm system (see also 4.3.2)
1 Camera socket (9-pole) 4 Plug, light 2

2 Supply socket (5-pole) 5 CAN bus connection
3 Plug, light 1
If a wall-mounted control panel is used, its connection line is run upwards through the ceiling
tube via connector (2), and from there to the control panel using the connecting cable (15 m).
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7.3 Electronic Modules

7.3.1 Interfaces, Connectors and Fuses on the Control Electronics Board
Fig. 7-4 Control electronics board with SW4 and supply voltage (left), SW6 and card reader X21
(right), measuring points for supply voltage (bottom left) and connector for sensoGrip
(bottom right)
2 electric circuits are fused separately on the control electronics board: slave and master
If only one lamp fuse fails, light supply at least is guaranteed via the other part. “8 AT” (slow-
blow) fuses (1) are used as mains fuses (F9/F7).
The control electronics board features the following data interfaces:
• CAN bus for external control panels (connectors X34/X35)
• I2C bus for control panel mounted on light head (connector X18)
• Connection for D-Sub socket (1) and camera (connector X3)
The supply voltage for the control electronics board can be measured on the coil terminals
marked (+) and (-).
X34/35/36/37 connector pin assignment (voltage supply and CAN)

View Designation Pin Color Signal / connection
X34 1 WH CAN_HIGH
X35 2 BN CAN_LOW
X36 3 BU, GN GND, CAN GND
X37 4 RD +24 to 36 VDC
{with GND 24-36 TRMS}
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X18 connector pin assignment (I2C)

View Pin Color Signal / connection
1 WH +5 V voltage supply
2 BN +3.3 V
3 GN I2C SDA
4 YE I2C SCL
5 GY GND
X3 connector pin assignment (connection to sensoGrip)

1 WH “Up” switch
2 BN “Down” switch
3 GN “Left” switch
4 YE “Right” switch
5 GY GND for switch
6 OG Laser+
7 BU Laser-
8 RD Camera motor +5.5 VDC
9 BK Camera motor -GND
10 VT +9 V (electr. isolated)
11 GYPK Camera TX (electr. isolated)
12 RDBU Camera RX (electr. isolated)
13 WHGN GND (electr. isolated)
7.3.1.1 Power Supply for the Control Electronics Board
The control electronics board is supplied with a nominal voltage of 18-36 VDC. The control
electronics board features reverse voltage protection at the voltage input.
Emergency operation:
Upon switching it on, the operating light provides light immediately in default mode.
The light electronics are based on two processors – master and slave – that are independent of
each other. If a fault occurs in one of them, this is recognized by the other processor, which
then goes into emergency operation mode (provided it had previously been switched on).
Emergency operation always takes place with standard settings. Depending on which processor
– master or slave – takes on emergency operation, the light control functionality may be
restricted.
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7.3.2 Wall Control Panel
The lights can be operated via a wall-mounted control panel. The following functions can be
controlled:
- brightness (dimming)
- variLux (light field form: circular or elliptical)
- light field adjustment (focusing)
- standby (ON/OFF)
While the power supply for the wall-mounted control panel is the same as that for the control
electronics board, it is tapped directly inside the ceiling part from the light mounted in bottom
position.
Besides, the control panel indicates lamp and error statuses – e.g. which lamp is currently
active or, in the event of failure, defective.
Fig. 7-5 Wall-mounted control panel setup, front view (left, with changeover switch (1) for
light and status display (2)) and rear view (open) (right)
The wall-mounted control panel (with COM interface board, see bottom part of illustration)
is required when operating several lights via wall control. The wall-mounted control panel
incorporates the following interfaces:
• CAN bus for external control panels, X2

• I2C bus (X1, X4) between COM interface and display
• RS232 for camera control (also via X5/6/7)
The COM interface board communicates with the wall-control panel via the I2C bus.
LED1 indicates the status:

- green: light turned on, normal operation
- red: error (error code “Ennn” is indicated as status (2))
- dark: light 1 switched off
LED2 flashes in the event of RS232 operation (e.g. OR1)
LED3 flashes if CAN bus communication is correct (connection to lights)
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X1+X4 connector pin assignment (I2C)

1 WH +5 V voltage supply
2 BN +3.3 V
3 GN I2C SDA
4 YE I2C SCL
5 GY GND
X2 connector pin assignment (CAN)

View X2 Pin Color Signal / connection
(CAN)
1 YE CAN+
2 GR CAN-
3 GN +24 V supply
4 BN GND supply
5
6
7
8
7.3.3 Laser
The laser is also contacted via the “collective” 13-pole JST connector (X3).
The supply voltage is 5 V.
As soon as the light head is moved, one of the four microswitches located in the sensoGrip
handle is switched and the laser activated at the same time.
7.3.4 Camera Control Module
The camera control unit is connected to the control electronics module via CAN bus.
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7.4 Replacing the Contact Block

Contact block installation is necessary in the event of tracking arm replacement, system
conversion, cable breakage in the spring arm or slip-ring replacement.
Notice! Installing the contact block with the mounting tool supplied!
• Make sure that the orange tongues (1) of the contact carrier are
well positioned on the corresponding yellow slip-rings (3).
• Use the mounting tool (2) (item no. 08-666-26-04).
Fig. 7-6 Contact block in tracking arm
1 Contact tongues on contact

carrier
2 Mounting tool
3 Slip rings
4 Cross-recessed head screw for
fixing the contact block in place
Fig. 7-7 Installing the contact block in the tracking arm
• Finally, re-assemble the contact block and the spring arm one-to-one.
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7.5 Checking the Voltages

Voltage adjustment is necessary to make up for the voltage drops caused by local installation
conditions (conductor length and cross section).
If the power module (PSU) is installed on the ceiling tube, the voltage adjustment has already
been performed at the factory (no on-site adjustment required in this case).
If the PSU is installed in a switchbox, on-site voltage adjustment is necessary!

Following installation of the PSU, the voltage present at the light (to be measured on the
contact block located in the tracking arm) must be checked for compliance with the specified
value.
If necessary, adjust the voltage via the adjusting screw located on the power module
(see Mounting Instructions for “marLux® / marLED®”, section 14.2.2).
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7.5.1 Checking the Voltage on the Tracking Arm/Contact Block
The voltage checks are carried out on the contact block (located underneath a cover).
Fig. 7-8 Removing the contact block cover on the tracking arm
• Remove the cover(s) from the tracking arm(s).
• Turn on the light(s) and check the lamp(s) during the starting phase / at maximum load
when both the halogen lamp and the gas discharge lamp are on.
• Measure the lamp voltage with a rms instrument (measuring range: 30 V or higher)
between the “+VDC” and “-VDC” connections at the contact block terminal.
The supply voltage measured on the contact block (at max. brightness) must be at least 26
VDC but no higher than 36 VDC.
Notice! Voltage drop!

To achieve an optimal supply voltage of 24.0 VDC on the control
electronics module, the PSU voltage must be set to at least 26 VDC in
order to compensate for the voltage drops occurring between the
ceiling tube and the light (approx. 1.5 VDC).
In the case of on-site power supply (24-V version), the measured voltage must be in the
specified range (minimum 26 V, maximum 36 V) both at no-load and at rated load.
• Adjust the lamp voltage if necessary.
• Reinstall the cover(s) after the lamp voltage has been properly adjusted.
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7.6 backLite
7.6.1 backLite Settings
1 Photo sensor
2 Connector for supply voltage
26 to max. 30 VDC
3 GND measuring point for
switching threshold
4 +VDC measuring point for
switching threshold
5 Potentiometer with
adjusting screw
Fig. 7-9 backLite
The backLite facility is installed in the far end of the tracking arm. It is equipped with a photo
sensor (1) for light intensity measurement and is automatically switched on or off as soon as
the brightness of the room drops below or exceeds a preset limit (illuminance level).
Notice! Basic setting of the switching threshold in delivery condition:

8.1 V at a supply voltage of 26 VDC
This switching threshold can be adjusted with the potentiometer (5).
In case the backLite comes on too late or not at all, the switching threshold needs to be
increased.
Increase switching threshold – for backLite to come on in a brighter environment
• Rotate the potentiometer (5) adjusting screw clockwise.
If the backLite comes on too early or lights up permanently, the switching threshold needs to
be decreased.
Decrease switching threshold – for backLite to come on in a darker environment
• Rotate the potentiometer (5) adjusting screw counterclockwise.
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7.6.2 backLite Voltage Transformer Option
A voltage transformer for the backLite is installed in the tracking arm and connected to the
backLite on the line side under the following conditions:
• if the supply voltage is >30 VDC but no higher than 40 VDC
• if the light is operated with alternating current (AC) in conjunction with a downstream
rectifier and electrolytic capacitor
1 Voltage transformer
2 Connector for backLite
Fig. 7-10 backLite voltage transformer
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8 Rating Plate and Serial Number

The serial number indicated on the rating plate (ID label) is structured as follows:
mV 10 XE 01 00 09 C 3793
| | | | | | | Consecutive number per year of

manufacture*
| | | | | | Design / installation type: C=Ceiling, W=Wall
| | | | | Year of manufacture: 09 = 2009
| | | | Software version
| | | Hardware version
| | XE = Engine type X, plus E = specification code acc. to electrical, optical

and mechanical parameters
| Type V10 or V16
KLS Martin marLED® operating light
* Each year of manufacture starts with “0001” again.
Should you have any questions or need to file a complaint, please indicate your light’s
complete serial number.
For further information, please refer to sections 8.1 and 8.2.
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8.1 Serial Number Structure

Note: The digits 6 and 7 of the “Product type” code are described in a separate table below.
“Product type” Version Designation Explanations
( max. 7 digits ) HW SW Year Design/ Consec.
of version no.
man.
1. 2. 3 4. 5. 6. 7. XX XX XX X XXXX
M L 1 0 1
M L 2 0 1 Meaning of design/version:
m L 3 0 1
m L H 5 _ C = Ceiling, Decke
m L H 5 P L = Low Ceiling, Decke
m L H 6 E W = Wall, Wand Types of marLux® light:
H 6 C P = Plus
See 9.1.1
m L M = Mobile, Stativ
m L H 8 C B = Battery, Batterie E = ECO Version
m L X 6 C C = centriXbeam
m L X 6 V V = Vario
m L X 8 C
m L X 8 V Types of marLED:
m V 1 0 X V10 = 10 light engines X = engine type
m V 1 6 X V16 = 16 light engines A, B or C
m L L 0 1 --- LL = Laser aiming beam (pilot laser)
F = Flat screen
m T V F 0 1 S = Sony F01 = TFT 18"
F 0 2 N = National Display F02 = TFT 15"
F 0 3 E = Eye Que F03 = TFT 19"
F 0 4 A = ACT Kern F04 = TFT 21"
F 0 5 V = Vorverkabelt, View Medic F05 = TFT 23"
Prewired, ViewMedic
F 9 x F9x = special TFT, project-specific version
B = “Comfort” TFT support
V = “ECO” TFT support
m T V B 0 1 B01 = for TFT with 24 / 300 V, with ASPS
B 0 2 C = Ceiling B02 = for TFT with 24 / 12 V, with ASPS
B 0 3 S = Control unit in B03 = for TFT with 24 / 12 V, w/o ASPS
B 0 4 monitor support B04 = for TFT with 24 / 300 V, w/o ASPS
B 0 5 B05 = w/o TFT, only wire pull with internal
V 0 5 stops in rotary joints
V 05 = same as above
B 0 6 B06 = w/o TFT, AC2000 w. internal stops, wire
pull, ceiling tube from 250 mm, w. rotary
canopy
B 0 7 T = Twin, duo Aufhängung B07 = for 2 TFTs, OndaSpace w. internal stops,
V 0 7 “Twin” DUO suspension wire pull, ceiling tube from 250 mm, w.
rotary canopy
V05 = same as above
B 0 8 D = Decke, Ceiling B08 = w/o TFT, AC2000 w. internal stops, wire
V 0 8 C = Ceiling pull, cables routed through central bearing
shaft from below
V05 = same as above
B 0 9 B09 = for TFT w. monitor PSU on ceiling tube,
9-pole wiring
B 1 0 B10 = w/o TFT, AC3000 w. internal stops, wire
pull, cables routed through central bearing
shaft from below
V 10 = same as above
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“Product type” Version Designation Explanations

(max. 7 digits) HW SW Year Design/ Consec.
of version no.
man.
1. 2. 3. 4. 5. 6. 7. XX XX XX X XXXX
M T V K 0 3 E = Elosoft Camera head, Elosoft Æ medTVproplus®
K 0 4 P = PAL Camera head, Völker Æ medTVdigital®
m T V K 0 5 N = NTSC Camera head, Feo Æ surgiCamdigital®
M T V A 0 3 E = Elosoft Camera suspension on separate arm, Elosoft

Æ medTVproplus®
A 0 4 P = PAL Camera suspension on separate arm, Völker
N = NTSC Æ medTVdigital®
m T V A 0 5 Camera suspension on separate arm, Feo
Æ surgiCamdigital®
M T V S 0 3 E = Elosoft Control unit, Elosoft Æ medTVproplus®
S 0 4 B = Basic system Control unit, Völker Æ medTVdigital®
m T V S 0 5 M = MPEG system Control unit, Feo Æ surgiCamdigital®
net-server
M T V N 0 1 S = with camera System N = surgiCam (MPEG4 Video CODEC)
A = stand-Alone device
M T V H P 1 R = R-light H (Handle) = Camera in central handle Æ
medTVfokus®
H N 1 E = E-light P = PAL
X = Xenon, xx2-light N = NTSC
m G T P 8 D = Decke Device support arm w. small plate,
C = Ceiling 200x100 mm, for third-party camera
m G T P 1 4 Device support arm w. large plate,
478x410 mm, max. useful load 14 kg
M G T P 9 0 D = Decke / Ceiling Service head (w. power & compressed air) on
OndaSpace, rotary canopy
m S K A 1 SKA1 = switchbox, “Aufputz” (surface-
mounting), for 1 operating light
S K A 2 SKA2 = switchbox, “Aufputz” (surface-
mounting), for 2 operating lights
ML = KLS Martin operating light
mL = marLux® operating light
Engine type: A = Bin1, B = Bin2, C = Bin3
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8.1.1 Explanations Concerning the 6th and 7th Digits of the “Product Type” Code
6th digit Meaning

0 24 V on mounting plate,
mobile light
1 Switching power supply on
mounting plate
2 24 V on ceiling tube
3 Switching power supply on
ceiling tube
Example 1: Example 2:
mLX6V1B xx yy 06L0001 mLX6C0A xx yy 06M0001
marLux® X6 Vario marLux® X6 centriXbeam
(1) = switching power supply on mounting (0) = mobile light
plate (A) = no further options
(B) = with ASPS changeover assembly
7th digit A B C D E F G H I J K L M N O P
with ASPS changeover ass. X X X X X X X X
with wall-m. control panel X X X X X X X X
w. camera preparation set X X X X
with camera X X X X
with pilot laser X X X X
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8.2 surgiCamdigital® Serial Number

The surgiCamdigital® serial number provided on the rating plate (ID label) of the
camera, the control unit and the arm system has been restructured as follows:
KLS Martin Version Designation Service Service

product type HW SW Year Design / Consec. HW SW technician
of version no.
man.
1. 2. 3. 4. 5. 6. 7. XX XX XX X XXX_
m T V C E A 5 N
| | | | |
| | | | Camera: N = NTSC, P = PAL, _ = N/A (for HD camera)
| | | | Control unit: B = Basic, V = Vollversion (Advanced version) (MPEG ),
H = HD ready
Net-server: S = with camera System, A = stand-Alone version
| | | 5 = FEO system, 1 = net-server type 1
| | Camera:
| | Z = in central handle
| | A = on separate arm, _ = N/A
| Version as part of a complete system: Version as individual unit:
| E = Economy S = Steuergerät (control unit)
| B = Basic K = Kamera (camera)
| V = Vollversion (Advanced version) (MPEG) N = Net-Server (net-server)
H = HD-Kamera (HD camera)
C = surgiCamdigital®
Additional rating plate information:

with camera in central handle mTV CxZ5 xxxx
added below the serial number of the light and on the camera on the
inside of the sensoGrip:
for camera preparation set KV surgiCamdigital®
added below the serial number of the light:
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9 Change History
Notice! Hardware/software (HW/SW) statuses
For the current HW/SW status of the marLED® light, please refer to
the serial number (see section 8).
9.1 Overview of Software Changes

®
marLED Versions Date HW/SW Description of change
models conc. status
all all = Mar. 2009 SW 01 Overview of software changes from 1048 to 1056
- Direction of rotation of camera motor changed in order to
have the control unit buttons for “image rotation left/right“
assigned in the same way as in marLux control units.
9.2 Overview of Hardware Changes

®
marLED Versions Date HW/SW Description of change
models conc. status
all all Mar. 2009 HW 01 Change concerning the fixing screws on back panel of housing:
i.e., there are two different types of housing back panel with
different countersinkings available as spare parts, as well as
housing parts with different bore holes.
Screw type change
Up to HW00 From HW01
Spax screw Spax-S Torx
with cross-recessed head, countersunk screw, 3.5x20
4x20
Torx screw from Jan. 09
Raised countersunk head Countersunk screw
screw, cross recess, M4x20 Torx, M4x20
Torx screw from Jan. 09
all all Apr. 2009 HW02 The previous way of marking the different light engine types –
“Bin1”, “Bin2” or “Bin3” – underneath the cover cap of the light’s
cardan shaft has been discontinued.
Instead, the different types of light engine are now specified with
“A, B or C” in the serial number provided on the rating plate.
Example: mV16 A 0D xx xx
Installation of an insulation foil below and above the circuit board
next to the light engine as an interim solution.
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10 Technical Data
10.1 General Technical Data
Color of the suspension system (ceiling tube, canopy, tracking arm, spring arms) and the light
head: --> RAL 9010 (pure white)
Color of light head rail: --> “silver metallic” approaching RAL 9006 (white aluminum)
10.2 Technical Data for marLED®

marLED® V10 marLED® V16
PSU input voltage: 85–240 VAC, 50–60 Hz
PSU output voltage: (21–28 VDC, adjustable)
Supply voltage at contact block: min. 24 VDC, max. 36 VDC
PSU rated power output 240 VA
Power input (prim.) approx. 75 VA approx. 120 VA
Light sources High-performance High-performance
LEDs, arranged into LEDs, arranged into
10 light engines 16 light engines
LED life 25,000 h
Max. illuminance (Ec) 110,000 lx 160,000 lx
Total irradiance at maximum illuminance approx. 380 W/m² approx. 550 W/m²
Luminous efficacy 289 lm/W 289 lm/W
Light field diameter, circular 23–33 cm 25–35 cm
Light field diameter, oval 23 x 33 cm 25 x 35 cm
Light field diameter, D50 12 cm 13 cm
Color temperature 3,800 K / 4,300 K / 4,800 K
Color rendering index (CRI) 95
* Shadow dilution with one mask 43% 64%
* Shadow dilution with two masks 48% 52%
* Shadow dilution in standard tube 100% 80%
* Shadow dilution in std. tube with one mask 48% 45%
* Shadow dilution in std. tube with two masks 42% 37%
Dimmability 2–100%
Operation Sterile via sensoGrip
Non-sterile via sensoTouch control panel
Illumination depth, L1+L2 490 + 800 mm
Protection class I acc. to IEC 60601-1
Device type B acc. to IEC 60601-1
Ambient conditions
- Storage temperature -10°C to +50°C (14–122°F) with 20–90%
humidity (non-condensing)
- Operating temperature 5°C to +40°C (41–104°F) with 30–80%
humidity (non-condensing)
- Atmospheric pressure min. 700–1,060 hPa
All values were determined in accordance with IEC 60601-2-41.
Subject to technical and design changes. Photometric values are subject to a measuring
tolerance of 5%.
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11 Safety Check (SC) and Intensive Maintenance

11.1 Notices Concerning Safety Check or Intensive Maintenance
Work
Each time work has been done on an operating light (such as repairs), but at least every
24 months, a safety check must be performed by an authorized person.
Notice! It is recommended to perform the more comprehensive Intensive

Maintenance work every 24 months, instead of the prescribed Safety
Check.
• The Safety Checks or maintenance work may only be carried out by persons who have the
necessary training, knowledge and practical experience to perform such work properly,
competently and independently!
• These requirements are satisfied only by Gebrüder Martin Service Center personnel or
specially trained (and thus duly authorized) persons!
• The Test Report form is based on EN 60601-2-41, “Medical electrical equipment – Part 2-
41: Particular requirements for the safety of surgical luminaires and luminaires for
diagnosis (IEC 60601-2-41:2000); German version EN 60601-2-41:2000”, and DIN VDE
0751-1, “Medical electrical equipment – Recurrent test and test after repair of medical
electrical equipment (IEC 62353:2007); German version EN 62353:2008”.
• A separate test report must be established for each light or light head. Example:
- OR with a marLED® V10/V16 light combination: In this case, two forms must be filled
out. In the first form, underline “marLED® V10”, “two” and “ceiling”. In the second
form, underline “marLED® V16”, “two” and “ceiling”.
- Under “Extras”, enter any additional equipment or equipment deviating from the
standard (special solutions). Examples: surgiCamdigital® camera mounted on light head
or separate arm (incl. serial number), TFT monitor, etc.
- Be sure to specify the room or OR number as well as the serial number in each case!
• Draw up each Test Report in triplicate:
- The original always remains with the customer/operator of the respective light.
- One copy is intended for the service personnel.
- One copy must be sent to the Gebrüder Martin Service Center.
DANGER! Touching live parts poses a danger of life-threatening electric

shock!
Therefore, before starting any work on an operating light, be sure to
disconnect the light (or combination of lights) all-pole on the building
side in all cases where there is no real need to keep the light in
operation for the task at hand! Also, protect it against accidental
reconnection/startup and disconnect the emergency power supply for
the light(s) where applicable.
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DANGER! Life hazard or danger of severe injuries!

If the light (or light combination) is found to have safety-related
defects or deficiencies, it must be withdrawn from service and
appropriate measures must be taken to protect it against
unauthorized operation (e.g. by removing the line fuses or putting
warning signs in place)! In addition, the customer/operator and the
Gebrüder Martin Service Center must be notified immediately!
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D-78501 Tuttlingen/Germany
Test Report Form for Intensive Maintenance

Underline as appropriate:
marLED® V10 / V16, TFT, surgiCamdigital®
one / two / three / four lights,
ceiling, wall, mobile
Extras:
Room/OR No. Serial No.

Customer: Company:
1. Checking the wall/ceiling assembly for stability OK Not OK N/A

a) Checking the wall/ceiling assembly
– Heavy-duty anchor torque ( ______ Nm)
– Intermediate ceiling assembly torque ( ______ Nm)
b) Checking ceiling tube alignment
c) Checking the insulating rings, washers and spring lock washers
d) Bolted connections of ceiling tube ( ______ Nm)
e) Electric lines, connections and circuit boards
2. Checking potential equalization / protective conductor (PE) resistance N/A

Light: internal resistance between PE main terminal (max. 0.3 Ω)
and :
( See first-measured value recorded in Handover Report ) Ohms
3. Checking the suspension arm system OK Not OK N/A

a) Checking and securing the fixing screws
b) Checking the safety sleeve
c) Checking the locking screw
d) Checking the nose segment
e) Checking the brake setscrews
f) Checking the spring arm setting
g) Checking the rating plate (ID label) and warning labels
h) Checking the sliding/plug-in contacts of tracking arm
i) Checking backLite fixation
4. Checking the light head OK Not OK N/A

a) Checking for damage
b) Checking electrical connections and plug-in contacts
c) Install current software SW _____________
d) Checking light engines and bottom glass plate
e) Checking light housing and back panel
f) Checking light engines
5. Checking the light functions OK Not OK N/A

a) Checking the KLS Martin ASPS (emerg. power changeover)
b) Function test according to Operating Instructions

c) Checking the light field
d) Checking illuminance Specified: min. – max. Actual:
e) Checking lamp voltage at nominal load on contact block Specified: Actual:

26–36 VDC
No defects found. The operating light can be kept in operation.
The operating light may still be operated despite certain deficiencies.
The defects found require immediate attention before the operating light is used again, as otherwise
patients, users or third parties may be at risk.
Test equipment used (ID no.):
Comment:
Date/signature:
Operator/customer: Inspector/technician
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11.2 Test Instructions for Intensive Maintenance

The required checks, whose results must be documented in the Test Report as part of the
Safety Check, have been subdivided into four sections:
• Checking the wall/ceiling assembly for stability
• Checking potential equalization / protective conductor (PE) resistance

• Checking the suspension arm system
• Checking the light functions
Notice! If a test instruction is followed by the symbol (ticked box) shown

below, you must document the test results in the appropriate section
of the Test Report:
• √ (plus torque)
1. Checking the Wall/Ceiling Assembly for Stability

Tools required:
torque wrench, extension, attachments/bits 17/19/23, spirit level
a) Checking the wall/ceiling assembly
• Check all heavy-duty anchors and fixing nuts of the ceiling anchor plate (and of the
intermediate ceiling assembly if applicable) for secure fixation, taking due account of the
specifications below.
Heavy-duty anchor torques
Fig. 11-1 Checking the torques of the heavy-duty anchors
• Heavy-duty anchor 10/20

Tightening torque (MP) = 50 Nm (used for round ceiling anchor plates)
Light models: marLux® H6 ECO / H5 / H5 PLUS (wall- and ceiling-mounted versions)
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• Heavy-duty anchor 12/25:

Tightening torque (MP) = 80 Nm (used for square ceiling anchor plates)
Light models: marLux® X8/H8/X6/H6 and all multi-light suspensions
Warning! Life hazard or danger of severe injuries!

If the torques indicated above cannot be reached for one or more
heavy-duty anchors, reinstall the ceiling anchor plate by taking
suitable measures (e.g. enlarge mounting holes or move plate, drilling
new holes for plate installation)!
• √ (plus torque)
Intermediate ceiling assembly torque
1 Ceiling anchor plate

2 M16 nut
3 Intermediate plate
Fig. 11-2 Checking the torques on the intermediate ceiling construction
• Check all M16 fixing nuts of the ceiling anchor plate and the intermediate plate (if
applicable) for proper tightening, using a torque of 65 Nm.
• √
Notice! Torque checks on intermediate ceiling assembly!
If the torques of the heavy-duty anchors and the intermediate ceiling
assembly have been documented in the Handover Report, the
technician may check them again if considered necessary.
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b) Checking ceiling tube alignment
• Check the ceiling tube for correct (vertical) alignment, using a spirit level.
• √
c) Checking the insulating rings, washers and spring lock washers
• Check all ceiling-tube bolts for presence of insulating rings (1), washers (2) and spring lock
washers (3).
• √
1 Insulating rings
2 Washers
3 Spring lock washer
4 M12 nuts
Fig. 11-3 Checking the ceiling tube screw connections
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d) Checking the bolted connections on the ceiling tube
• Check all fixing nuts (4) for secure fixation on the ceiling-tube bolts (tightening torque:
45 Nm).
• √
Fig. 11-4 Checking the torques of the bolted connections of the ceiling tube
Notice! To check the torques with which the nuts are tightened, the bolted
connections must first be relieved from the lever action of the
suspension arms and light head(s).
• Rotate the tracking arm(s) (4) to the position shown in figure a), then check the torques of
the two nuts (1) and tighten the nuts with a torque of 45 Nm if necessary!
• Rotate the tracking arm(s) (4) to the position shown in figure b), then check the torques of
• Rotate the tracking arm(s) (4) to the position shown in figure c), then check the torques of
e) Checking the electric lines, connections and boards
• Check all screwed and clipped connections of the electrical components (mains connection,
ASPS changeover assembly, etc.) for proper working condition and stability. Also, check all
electric lines and boards for proper working order.
• √
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2.) Checking Potential Equalization / Protective Conductor (PE) Resistance

Tool required: measuring instrument (e.g. Bender Unimet 300 ST)
Notice!
• The measured value must be at least 0.2 A!
• The no-load voltage shall not exceed 24 V but may not be less
than 4 V, either!
a) Mobile light
Rimax = 0.3 Ω
1 Power supply cable

2 PE terminal
3 Measuring instrument
4 Measuring leads
Fig. 11-5 Resistance measurement on mobile lights
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b) Fixed lights
Rimax = 0.3 Ω
1 Mains connection
2 Main protective conductor terminal
4 Measuring leads
5 Externally accessible connector
Fig. 11-6 Resistance measurement on fixed lights
Notice! The external protective conductor may only be used for measurement
if the ceiling terminal is no longer accessible after installation (e.g. in
the case of ventilated ceilings). However, this requires that both the
point 5 and the resistance between points 2 and 5 were documented
in the initial test report (Handover Report) at the time of installation.
This information (“first-measured values”) can then be used as a
reference basis for all subsequent measurements.
• If applicable, measure the resistance between the main protective conductor terminal (2)
and the nearest protective conductor terminal (5).
• Document the location of the external protective conductor (5) and enter the value
measured between this point and the main protective conductor terminal (2) in the Test
Report form.
• Following installation of the light(s), measure the resistance between point 2 and point 5
and all metallic parts of the light and enter the highest value obtained in the Test Report
form.
• √
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Service Manual
3. Checking the Suspension Arm System

Tools/aids required:
caliper gauge, flat-tip screwdriver, cross-tip screwdriver, hexagon socket wrench, contact
spray, grease (e.g. Molycote MOS 2), Loctite sealant
a) Checking and securing the fixing screws
Fig. 11-7 Ceiling-tube and tracking-arm fixing screws
• Check all fixing screws for correct insertion and fixation (i.e. the six screws with which the
tracking arm is mounted on the ceiling tube and the two screws with which the spring arm
is fitted to the tracking arm).
DANGER! Danger of damage or injury by crashing-down arm system!

As the tracking and spring arms are very heavy, they could easily fall
down once the fixing screws have been loosened or removed!
• Therefore, work with an assistant when removing or installing light

or suspension components and/or use a lifting device!
• Replace missing screws and secure all screws with Loctite screw-locking varnish one after
the other.
• √
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Service Manual
b) Checking the safety sleeve
• Check safety sleeve (1) and fixing screw (5) for presence. Replace if necessary.
• √
1 Safety sleeve
2 Nose segment
3 Locking screw,
M4x5 oval head screw without
washer (acc. to DIN 7985)
4 Spring arm socket
5 Cross recessed head screw
6 Light arm neck
7 Light arm neck grooves
Fig. 11-8 AC2000
1 Spring arm sliding sleeve

2 Locking screw (2x)
4 Brake setscrew
5 Mounting hole
Fig. 11-9 AC 2000LC and Onda Space LC
V 1.0 81
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Service Manual
c) Checking the locking screw
• Check locking screws (3 or 2) for presence, correct length and snug seat:
- AC2000: M4x5 oval head screw acc. to DIN 7985, without washer
• √
d) Checking the nose segment
Fig. 11-10 AC2000 nose segment (until June 2006) AC1400 / AC2000 (from June 2006)
• Verify that the engaging part of the securing nose segment has a minimum thickness of
1.5 mm in the case of AC1400/AC2000 spring arms. Replace nose segment if necessary.
Fig. 11-11 AC3000 nose segment Onda Space
Caution! Danger of injury or material damage!

The AC3000 and Onda Space (OSP) spring arms usually have through-
cabling and lack a redundant locking screw. In this case, it is only
possible to check the securing nose segment when working with an
assistant capable of holding the suspended load or the spring arm
neck in the given position!
• Verify that the engaging part of the nose segment has a minimum thickness of 1.5 mm
(AC3000) or 3.5 mm (Onda Space). Replace nose segment if necessary.
• Grease the nose segment (e.g. with Molycote MOS 2).
• √
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Service Manual
e) Checking the brake setscrews
• Check the brake setscrews for correct adjustment in the tracking and light arms.
• If necessary, tighten the screws to such an extent that the arms and the light heads can be
easily manipulated without moving of their own accord.
• √
Fig. 11-12 Brake setscrew positions in a typical arm system
f) Checking the spring arm setting
• Check the spring tension and height stop of the spring arm(s) for correct setting.
• √
g) Checking the rating plate (ID label) and warning labels
• Check the ID label(s) for presence and legibility.
• For lights with pilot laser, check the warning labels for presence and legibility.
• √
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Service Manual
h) Checking the sliding/plug-in contacts of the tracking arms
1, 2 PE (GNYE)
3 +VDC (RD)
4 -VDC (BU)
5 CAN+ (WH)
6 CAN– (BN)
7 Video Y, shield
8 Video Y, signal (WH)
9 Video C, shield
10 Video C, signal (BN)
Fig. 11-13 Contact block, 9-pole, for operating light with wall control panel and camera or TFT
• Apply some contact spray to the contact springs inside the slip-ring contact block while
rotating the tracking arm 360 degrees.
• Check the cables at the plug-in contacts.
• √
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Service Manual
4. Checking the Light Head
a) Checking for damage
• Inspect the light head for potential damage/cracks.
• √
b) Checking the cable and plug-in connections
• Check all plug-in and cable connections of the various boards (see Fig. 7-4, page 54, for
the control electronics board). Use cable ties to fix the cables in place if required.
• √
c) Installing the current software
• Please see section 6.9, page 47. On that account the new software number must be now
entered in the Test Report and noted on the control board as well.
• √
d) Checking the light engines and bottom glass plate
• Check the light engines and the inner side of the glass retaining ring for soiling. Do not use
aggressive agents for cleaning.
• √
e) Checking the light housing and rear panel
• Check the light housing and rear panel for soiling, damage and paint work defects. Do not
use aggressive cleaners for cleaning.
• √
f) Checking the light engines
• Use the ground glass plate to check for proper focusing, as shown in the illustration.
3 white and one red LED must be clearly recognizable in each case.
In case of malfunction, replace the light engine (see 6.4)
V 1.0 85
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Service Manual
5.) Checking the Light Functions

Tools/aids required:
Operating Instructions,
true rms voltmeter
luxmeter with a measuring range of 0.1 to 199,900 lx
a) Checking the KLS Martin ASPS changeover function (mains-to-battery switchover)
• Check the ASPS changeover assembly (if applicable) for correct functioning, for example by
tripping the on-site circuit breaker of the respective light (or combination of lights) or by
removing the fuse holder from the terminal block located on the ceiling tube.
• √
b) Performing function test according to Operating Instructions
• Check all operating functions of the light(s) for proper working order. Be sure to observe
the instructions provided in the appropriate Operating Instructions (relating to the given
type of light and – where applicable – optional equipment such as monitor or camera).
• √
• Level the light head and verify that the light produces a circular luminous field on the
target surface from a distance of one meter.
• √
d) Checking the illumination intensity
• Measure the illuminance at a distance of one meter between the light and the target
surface, using the smallest light field and no dimming.
Specified range of illuminance values
Model marLED® V10 marLED® V16
Ec 100-110 klx 135–160 klx
• Record the measured values in the Test Report form.
• √
e) Checking the rated-load lamp voltage on the contact block
• √
86 V 1.0
Test Report Form for Safety Check (SC)

Underline as appropriate:
marLED® V10 / V16, TFT, surgiCamdigital®
one / two / three / four lights,
ceiling, wall, mobile
Extras:
Room/OR No. Serial No.

Customer: Company:
1. Checking the wall/ceiling assembly and the suspension system OK Not OK N/A
a) Checking the wall/ceiling assembly for stability
b) Checking the suspension system for potential damage
c) Checking the suspension system for proper functioning
2. Checking potential equalization / protective conductor (PE) resistance N/A

Light: internal resistance between PE main terminal (max. 0.3 Ω)
and :
(See first-measured value recorded in Handover Report) Ohms
3. Checking the light head OK Not OK N/A

a) Checking the rating plate and warning labels
b) Function test according to Operating Instructions
d) Checking the light field
e) Checking illuminance Specified: min. – max. Actual:
f) Checking lamp voltage at nominal load on contact block Specified: Actual:

26–36 VDC
No defects found. The operating light can be kept in operation.

The operating light may still be operated despite certain deficiencies.
The defects found require immediate attention before the operating light is used again, as otherwise
patients, users or third parties may be at risk.
Test equipment used (ID no.):
Comment:
Date/signature:
Operator/customer: Inspector/technician:
marLED® V10 / V16
Service Manual
11.3 Test Instructions for Safety Check (SC)

1. Checking the Wall/Ceiling Assembly and the Suspension System
a) Checking the wall/ceiling assembly for stability
• Check the wall/ceiling assembly for stability by performing an adequate shake test on the
tracking arm, covering the entire swiveling range of the operating light.
b) Checking the suspension for potential damage
• Check the tracking and spring arms for proper working condition, paying particular
attention to deformation, fissures/cracks and varnish defects.
c) Checking the suspension system for proper functioning
• Verify that the light head can be easily positioned without particular effort, remaining
nonetheless securely suspended in any chosen position. If necessary, adjust the brake
setscrews and the height stop (see appropriate Mounting Instructions for a detailed
description of the procedure).
2. Checking Potential Equalization / Protective Conductor (PE) Resistance

Tool required: measuring instrument (e.g. Bender Unimet 300 ST)
Notice!
• The measured value must be at least 0.2 A!
• The no-load voltage shall not exceed 24 V but may not be less
than 4 V, either!
a) Mobile light
Rimax = 0.3 Ω
1 Power supply cable

2 PE terminal
4 Measuring leads
Fig. 11-14 Resistance measurement on mobile lights
88 V 1.0
marLED® V10 / V16
Service Manual
b) Fixed lights
Rimax = 0.3 Ω
1 Mains connection
2 Main protective conductor terminal
4 Measuring leads
5 Externally accessible connector
Fig.11-15 Resistance measurement on non-detachable lights
Notice! The external protective conductor may only be used for measurement
if the ceiling terminal is no longer accessible after installation (e.g. in
the case of ventilated ceilings). However, this requires that both the
point 5 and the resistance between points 2 and 5 were documented
in the initial test report (Handover Report) at the time of installation.
This information (“first-measured values”) can then be used as a
reference basis for all subsequent measurements.
• If applicable, measure the resistance between the main protective conductor terminal (2)
and the nearest protective conductor terminal (5).
• Document the location of the external protective conductor (5) and enter the value
measured between this point and the main protective conductor terminal (2) in the Test
Report form.
• Following installation of the light(s), measure the resistance between point 2 and point 5
and all metallic parts of the light and enter the highest value obtained in the Test Report
form.
• √
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Service Manual
3.) Checking the Light Head
a) Checking the rating plate and warning labels
• Check the rating plate(s) for presence and legibility.
• Check the lights with pilot laser for presence and legibility of the required warning labels.
• √
b) Performing function test according to Operating Instructions
• Check all operating functions of the light(s) for proper working order. Be sure to observe
the instructions provided in the appropriate Operating Instructions (relating to the given
type of light and – where applicable – optional equipment such as monitor or camera).
• √
• Level the light head and verify that the light produces a circular luminous field on the
target surface from a distance of one meter.
• √
d) Checking the illumination intensity
• Measure the illuminance at a distance of one meter between the light and the target
surface, using the smallest light field and no dimming.
Specified range of illuminance values
Model marLED® V10 marLED® V16
Ec 100-110 klx 135–160 klx
• Record the measured values in the Test Report form.
• √
e) Checking the rated-load lamp voltage on the contact block
• √
90 V 1.0
marLED® V10 / V16
Service Manual
Spare Parts
For notices and information concerning spare parts and item numbers, please refer to the
“Spare Parts” file contained on the CD supplied with the product.
V 1.0 91
KLS Martin Group
Karl Leibinger GmbH & Co. KG Stuckenbrock Medizintechnik GmbH KLS Martin GmbH + Co. KG
78570 Mühlheim 78532 Tuttlingen 79224 Umkirch
Germany Germany Germany
Tel. +49 74 63 838-0 Tel. +49 74 61 16 11 14 Tel. +49 76 65 98 02-0
[email protected] [email protected] [email protected]
Rudolf Buck GmbH KLS Martin France SARL Martin Italia S.r.l.
78570 Mühlheim 68000 Colmar 20059 Vimercate (MB)
Germany France Italy
Tel. +49 74 63 99 516-30 Tel. +33 3 89 21 66 01 Tel. +39 039 605 67 31
[email protected] [email protected] [email protected]
Martin Nederland/Marned B.V. Nippon Martin K.K. Gebrüder Martin GmbH & Co. KG
1270 AG Huizen Osaka 541-0046 Representative Office
The Netherlands Japan 121471 Moscow
Tel. +31 35 523 45 38 Tel. +81 6 62 28 90 75 Russia
[email protected] [email protected] Tel. +7 (499) 792-76-19
[email protected]
KLS Martin L.P. Orthosurgical Implants Inc.

Jacksonville, Fl 32246 Miami, Fl 33186
USA USA
Office phone +1 904 641 77 46 Office phone +1 877 969 45 45
[email protected] [email protected]

A company of the KLS Martin Group
Ludwigstaler Straße 132 · D-78532 Tuttlingen
Postfach 60 · D-78501 Tuttlingen/Germany
Tel. +49 7461 706-0 · Fax +49 7461 706-193
[email protected] · www.klsmartin.com
02.09 · 90-743-62-10 · Printed in Germany · Copyright by Gebrüder Martin GmbH & Co. KG · Alle Rechte vorbehalten · Technische Änderungen vorbehalten
We reserve the right to make alterations · Cambios técnicos reservados · Sous réserve de modifications techniques · Ci riserviamo il diritto di modifiche tecniche

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KLS Martin Operating Lights

marLED® V10 / V16

Version 1.0-EN (02.09)

4 Circuit Diagrams ........................................................................16

8 Rating Plate and Serial Number....................................................63

9 Change History ..........................................................................68

10 Technical Data ...........................................................................69

11 Safety Check (SC) and Intensive Maintenance ...............................70

Spare Parts ...........................................................................................91

1 Product Liability and Warranty

We are the manufacturer of this product:

Gebrüder Martin GmbH & Co. KG

A company of the KLS Martin Group

1.3 User’s Inspection of Delivered Spare Parts

Tel. +49 7461 706-343

Notice! Serial number

2.2 Reference Documents

2.2.1 Overview of Available marLED®, surgiCamdigital® and medTFTpro®

What can I find where? marLED® marLED® surgiCamdigital® medTFTpro®,

Dimming optional, Dimming optional,

Light field Light field

5-pole yes yes variLux

9-pole optional optional

2.4 Symbols Used in this Service Manual

DANGER! Life hazard or danger of severe injuries!

Warning! Life hazard or danger of severe injuries!

Caution! Danger of minor injuries or property damage!

Notice! This signal word works as a reminder or provides valuable information

2.5 Symbols Used on the Product

Protection class: I (acc. to IEC 60601-1)

Type of equipment / applied part: B (acc. to IEC 60601-1)

Observe Operating Instructions!

Warning: Hot surface!

Warning: Dangerous electric voltage!

Warning: Laser radiation!

backLite Brightness adjustable 2-29%

For your own safety

• Any service work must be performed:

• Safety check and test report

• Document the results of the check in the corresponding Test Report.

DANGER! Life-threatening electric shock!

• Service technicians are authorized to remove the protective

• Components to be installed or removed must be off-circuit!

• Be sure to trip the building-side circuit breaker before performing

• The mains connecting wires must be protected against accidental

DANGER! Defective lights pose a life hazard!

• Therefore, never put defective lights into operation!

Warning! Danger of damage or injury due to high weight!

Warning! Danger of damage or injury due to high spring forces!

Warning! Danger of damage or injury due to defective service aids!

3.2 “Pilot Laser” Option

Notice concerning accident prevention (VBG 93):

Caution! Danger of injury!

Caution! Laser radiation!

Code Color (en) Color (de)

Contact block for light with wall-control panel and backLite,

4.1 Light Head Circuit Diagrams

Cable color Length Quantity Quantity

4.1.2 Power Supply for Light Engines