02 Annexures Iii, Iv, V, Vii & Viii

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QUALITY MANAGEMENT SYSTEM MANUAL

DOC.NO. QM/01

STATUTORY & REGULATORY Annexure - V Page 1 of 1


REQUIREMENTS Rev. No. 00

STATUTORY & REGULATORY REQUIREMENTS

 Permanent Account Number (AAAFE1456C) from Income Tax


Authority.

 Sales Tax Registration number ( CST NO. LC/14/049219 dt. 07-04-


1971 & TIN NO. - 07080049219) under DELHI SALE TAX
 Micro Industrial license numbers: - 070091100302 – Part 2
 Factory License No: - FD 4330
 Import Export Code- 0595045553

Dated: 01.12.2009 PROP.

REFERENCE
TS 16949:2009
DATE: 01.12.2009 PREPARED BY APPROVED BY
QUALITY MANAGEMENT SYSTEM MANUAL
DOC.NO. QM/01

ACTION PLAN TO ACHIEVE Annexure - IV Page 1 of 1


QUALITY OBJECTIVES Rev. No. 00
ACTION PLAN TO ACHIEVE QUALITY OBJECTIVE
QUALITY OBJECTIVES ACTION PLAN
1. To increase sales 15 % by end of next 1. To develop new customers.
Calendar year. 2. To .Increase Production
3. To make value added Products.
(RESP. PROP./HOD (MKT) & HOD(PRD)
2. In-House Rejection PPM to be maintained 1. To Follow Work Instruction Properly.
Max.1500 PPM. Customer Rejection PPM Level 2. To check the product at all stages.
to be Maintained Max.500 PPM 3. To release the product to next operation only if previous operation
is satisfactory.
(RESP.HOD (QC)/HOD (PRD)

3. Maximum 02 nos. Customer complaint per year 1. To Inspect the product as per customer Specification/requirement
of each customer.& Customer satisfaction 95%. during the in process & final stage inspection.
2. The product should be packed/ handle properly to avoid any
damage during transit.
(RESP. HOD (MKT )/ HOD(STR)/ HOD ( QC )

1. To follow the preventive maintenance schedule strictly.


4.. M/c Breakdown Reduced Up to 240Hrs / Year 2. To use proper spare parts.& lubricants
or 20Hrs / Month (RESP.HOD (PRD)/HOD(MAINT))

1. To Procure the Raw material in Time


5. To Deliver the Products on time. 2..To make production-planning according to delivery schedule.
3. To follow and monitor the production planning strictly as per
Schedule.
(RESP. PROP./HOD (PRD)/HOD(PUR))

To place the order in-time .


6. To procure material in-time. To buy the material from the party having material in stock
To maintain minimum stock level of the material
(RESP.HOD (PUR)/HOD(STR)

To stack the material in order of its receipt & put date of expire on
the lot
7. To maintain first-expire First-out system by (RESP.HOD (STR )
end of next Calendar year.
To plan processes for Manufacturing of new Products in consultation
8. To Develop the Processes for Manufacturing of with all departmental in charges. To monitor the development.
new Products in time as per requirement of the ( RESP. ALL DEPARTMENTAL INCHARGES )
customers.

REFERENCE
TS 16949:2009
DATE: 01.12.2009 PREPARED BY APPROVED BY
QUALITY MANAGEMENT SYSTEM MANUAL
DOC.NO. QM/01

LABORATORY SCOPE Annexure - VII Page 1 of 1


Rev. No. 00
1. Facility for inspection, Test and calibration
A. Physical: Hardness, Tensile.
B. Dimensional: Linear, Radius, Chamfer.
C. Visual: Color, seams, cracks, burrs.
D. Chemical: Chemical composition.

2. Instruments Used:
A. Physical
a. Hardness & tensile by outsource

B. Dimension :
a. Linear Dimensions are checked by Vernier Caliper, Micrometer,
Depth Gauge, as per criticality of the dimensions (Detail given in the
Control Plan of each part)
b. Radius are checked by radius gauge as per criticality of the
dimensions (Detail given in the Control Plan of each part)

C. Visual :
a. Color checked with Ref. samples.
b. Cracks checked with Ref. samples.
c. Seams checked with Ref. samples
d. Burr checked with Ref. samples

3. Detail of Calibration records of the instruments Ref Doc. No.


4. Detail of operator Guidance Sheet for Visual inspection.
5. All above Inspection are performed by Trained Personal as mention in list of
employee & Competence criteria ref doc. No. QR/10

REFERENCE
TS 16949:2009
DATE: 01.12.2009 PREPARED BY APPROVED BY
QUALITY MANAGEMENT SYSTEM MANUAL
DOC.NO. QM/01

SEQUENCE AND INTERACTION Annexure - III Page 1 of 1


OF PROCESSES Rev. No. 00

Product Realization
Marketing Planning(Prd.QA Material
Tooling,Pur,Str,Mkt,
Maint) Management
-Enquiry & Order

- Review & Approval


PROCESS
DEVELOPMENT OF
NEW PRODUCTS Store Maint.

Internal Audit, training.

Management Review Meeting

Resource Management Production


Corrective & Preventive Action Cutting, Pressing,shot
blasting, mixing,
Continual Improvement
glueing,grinding,
baking,Powder
Coating.

Customer
Packaging
QA
Dispatch

REFERENCE
TS 16949:2009
DATE: 01.12.2009 PREPARED BY APPROVED BY
REFERENCE
TS 16949:2009
DATE: 01.12.2009 PREPARED BY APPROVED BY

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