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Green Energy and Technology
Biofuels
Technology, Challenges and Prospects
Green Energy and Technology
More information about this series at http://www.springer.com/series/8059
Avinash Kumar Agarwal
Rashmi Avinash Agarwal
Tarun Gupta
Bhola Ram Gurjar
Editors
Biofuels
Technology, Challenges and Prospects
123
Editors
Avinash Kumar Agarwal Tarun Gupta
Department of Mechanical Engineering Department of Civil Engineering
Indian Institute of Technology Kanpur Indian Institute of Technology Kanpur
Kanpur, Uttar Pradesh Kanpur, Uttar Pradesh
India India
Current energy scenario clearly suggests that oil and gas reserves are finite and will
last only few more decades. Therefore, massive research efforts are underway
globally for developing energy from resources with lower carbon footprint for
sustainable development and environmental protection. In order to ensure energy
security and to reduce impact of global and local pollution from fossil fuels,
utilization of biofuels has been adopted as an immediate solution. Biofuels play an
important role in the future scientific research portfolio, which will affect energy
independence and energy security, revitalize rural infrastructure and shift energy
landscape of the twenty-first century towards greater sustainability and towards low
carbon-intensity. Discussing multidisciplinary research dimensions of bioenergy
and its potential for replacing fossil fuels in coming decades, this monograph
provides a roadmap for understanding broad sweep of technological, sociological,
and energy policy issues that intermingle and intertwine. Biotechnology and
especially synthetic biology can play a key role in promoting sustainable production
and use of bioenergy through development of next-generation biofuels from locally
available biomass feedstocks using advanced sunlight-to-biomass-to-bioenergy
conversion processes. Socio-economic and environmental challenges need to be
duly considered while designing these technological solutions. This monograph
covers such advanced techniques for efficient production of biofuels from locally
available raw biomaterials and their utilization in IC engines and power generating
equipment.
An international workshop, 3rd ISEES Workshop on “Sustainable Energy,
Environment & Safety with Railway Centric Theme”, was held at Research Designs
and Standards Organisation (RDSO), Lucknow, India from December 21 to 23,
2015 under the aegis of International Society for Energy, Environment and
Sustainability (ISEES). This workshop provided a platform for discussions between
eminent scientists and engineers from various countries including India, USA,
South Korea, Thailand, and Austria. In this workshop, eminent speakers presented
their views related to different aspects of biofuels, and alternative energy resource
for sustainable development and cleaner environment. This research monograph
is based on the topics covered at the workshop, and brings together a wealth
v
vi Preface
Part I General
Introduction to Biofuels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Avinash Kumar Agarwal, Rashmi Avinash Agarwal, Tarun Gupta
and Bhola Ram Gurjar
Sustainable Production of Chemicals and Energy Fuel Precursors
from Lignocellulosic Fractions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Bhumica Agarwal, Vivek Ahluwalia, Ashok Pandey,
Rajender Singh Sangwan and Sasikumar Elumalai
Microbial Electrochemical Platform: Biofactory with Diverse
Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
S. Venkata Mohan, G. Velvizhi and P. Chiranjeevi
Biomass-Derived HMF Oxidation with Various Oxidants . . . . . . . . . . . . 51
S. Saravanamurugan, Ashok Pandey and Rajender Singh Sangwan
Hydrothermal Liquefaction of Lignocellulosic Biomass
Components: Effect of Alkaline Catalyst . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Rawel Singh, Bhavya B. Krishna and Thallada Bhaskar
Pretreatment Strategies of Lignocellulosic Biomass
Towards Ethanol Yield: Case Study of Pine Needles . . . . . . . . . . . . . . . . 85
Sangeeta Negi
Ultrasound-Assisted Biodiesel Synthesis: A Mechanistic Insight . . . . . . . 103
Ritesh S. Malani, Arun Goyal and Vijayanand S. Moholkar
Thermo-Chemical Ethanol Production from Agricultural
Waste Through Polygeneration: Performance Assessment
Through a Case Study . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
Kuntal Jana and Sudipta De
vii
viii Contents
ix
x About the Editors
Abstract Sustainable energy source and cleaner environment is the most important
requirement for developing countries. In India, total primary energy consumption
was *0.5 BTOE in 2008, which is expected to rise up to *1.2 BTOE by 2035. In
such a scenario, biofuel utilization program seems to be a promising solution
because biofuels are relatively cleaner and can be produced from indigenous
resources available locally. However availability and continuous supply are the
most challenging tasks for the countrywide implementation of biofuels program. In
such a scenario, advanced techniques of biofuel production including
bio-technology route seem to have significant potential for the energy security in
future. This monograph covers practical aspects of biofuel production, utilisation,
challenges and limitations and outlines the strengths and constraints of different
biofuel production techniques.
Large quantities of low carbon fuels are required to meet increasing global energy
demand and drive to achieve climate change goals. Electricity and hydrogen appear
1 Introduction
Till date, most of the worlds’ energy requirements are met from one or the other
form of conventional petroleum derived fossil fuels. Apart from its main application
in the transportation sector and machinery energy resources, fossil reserves also
play an important role in synthesis of industrial chemicals and solvents. However,
regrettably, near depleting fossil reserves increases energy insecurity along with
excessive greenhouse gas emissions (GHCs), evolved due to incombustible
hydrocarbons. In order to tackle this fast energy crisis, worldwide many scientists
have believed that biomass derived fuel chemicals (second generation cellulosic
fuels) are the sustainable energy source to satisfy both energy replacement and net
zero carbon emissions. With expectation, over the past few decades, biorefining of
lignocellulose feedstock is attracting worldwide interest. According to the recent
survey, global biomass production is estimated to be 1.7–2.0 1011 tons per year
[27]. Considering the current policy scenarios of India, its primary energy demand
is postulated to double in the next two decades i.e., from 750 MTOE in 2011 to
1469 MTOE in 2030 [32]. Contrarily, India’s biofuel production currently accounts
for nearly 1% of global production, which estimates for approximately 127.7 billion
litres. The major source of first-generation bio-ethanol in India remains molasses, a
by-product of sugar industry. While for second generation biofuels, sugarcane
bagasse and leaves, rice straw and husk and wheat straw accounts most of the
agricultural residues (crop residues) generated in India [16].
Around world, the abundancy of lignocellulosic biomass is widely distributed as
energy crops (e.g., switchgrass and short rotation woody crops), forestry residues
(e.g., branches and unused trees), agricultural residues (e.g., straws and stover), and
industrial residues (e.g., sawdust and brewers spent grains). In general, the inherent
biomass comprises up to 75% carbohydrate sugars in the form of cellulose and
hemicelluloses, and therefore, represents a store of abundant sugar polymers labile
to be converted into specialty chemicals. Thus, making it an ideal feedstock for
sustainably renewable energy applications [75]. In broad classification, lignocel-
lulosic conversion methodologies are thermal, thermochemical and biochemical
conversions, and in specific each method is employed for appropriate feedstock
types and resulting specific end product yield. Although most of these technologies
are at pre-commercial stage, production of bio-ethanol from biomass feedstocks is
well established (biochemically) and fully commercialized. Industrial-scale syn-
thesis of lactic acid via fermentation of glucose is also established on the market.
Undoubtedly, the usefulness of biomass-based chemicals is realized in biorefineries
(Fig. 1), where transformation of lignocellulosic feedstocks into value-added
products is envisaged by sequential transformations of a set of biomass derivative
molecules, the so-called platform molecules (or building blocks). The US
Department of Energy (DOE) in 2004 identified top 12 building blocks as
1,4-diacids (succinic, fumaric and malic), 2,5-furan dicarboxylic acid, 3-hydroxy
propionic acid, aspartic acid, glucaric acid, glutamic acid, itaconic acid, levulinic
acid, 3-hydroxybutyrolactone, glycerol, sorbitol, and xylitol/arabinitol, which can
Sustainable Production of Chemicals and Energy Fuel Precursors … 9
Fig. 1 Schematic illustration of concept of LCF based biorefinery for energy and product
chemicals
aromatic properties. Adversely, the most difficult and energy-consuming step in the
conversion of lignocellulosic biomass is the decomposition and degradation of
cellulose structure due to its high crystallinity. The intrinsic molecular structure of
cellulose is comprised of linearly connected b-D-anhydroglucopyranose units
(AGUs), covalently linked through acetal functions (known as b-1,4-glycosidic
linkages) between the equatorial hydroxyl groups of C4 and C1 carbon atoms [11]
(Fig. 3).
Owing to the abundance of hydroxyl groups and oxygen atoms of AGUs,
extensive networks of intra- and inter-molecular hydrogen bonds are formed,
aligning cellulose fibrils together in a highly ordered fashion forming a crystalline
H HO
H OH
H O H O
HO H
O H O
HO HO H
H H H OH
OH H HO OH H
O O O H H
H H H O
H O H
H OH
H OH H OH H OH
H OH Inter-chain hydrogen bond
H O H O
HO O H O
H H O
HO H
H HO OH H OH H OH
OH H
H H H O HO H
O
H
Intra-chain hydrogen bond H O H OH
H OH
H OH
Fig. 3 Biomass cellulose alignment representing intra-and inter-linked hydrogen bonding [18]
Sustainable Production of Chemicals and Energy Fuel Precursors … 11
OH
OH
HO
O OH O
Backbone chain HO OH O OH
HO HO HO
HO OH
OH OH
D-xylose D-mannose D-galactose
HO O
OH OH
OH HO
HO O O
Side chain MeO O
HO OH OH
HO
OH HO OH
L-arabinose 4-O-methyl-D-glucuronic acid D-galactose
Fig. 4 Chemical structure of hemicellulose backbone monomers including C5- and C6-sugars as
backbone and side chain molecules [3]
O OH
Lignin
OCH3
5-5' linkage O
O Lignin
(biphenyl)
OH H3CO
Lignin
α-O-4 linkage OCH3
(aryl ether)
H3CO O Lignin Lignin
OCH3 OCH3 Dibenzodioxocin linkage
OCH3
O
Lignin O
Lignin
Lignin
OCH3 OH
β-5 linkage OH
(phenylcoumaran) OH
OCH3
β-O-4 linkage
(β-aryl ether) O
Lignin
HO
O
H3CO
HO OCH3 Lignin OCH3
O
Lignin OCH3
Lignin
Lignin
O O
β−β' linkage
(resinol) H3CO
O OCH3
H3CO OCH3
OCH3 OH
O β-1' linkage
Lignin 4-O-5 linkage
(diphenyl ethane)
(diaryl ether)
3 Hydrolysis of Lignocellulose
H
R H O
O
HO
H OH H
H H R H O
H hydrolysis hydrolysis
O soluble HO
R H O oligomers HO OH
O H OH
HO
H OH H H
H H
Cellulose R=CH2OH Glucose R=CH2OH
Xylan R=H Xylose R=H
Mineral acid pretreatment is generally carried out with aim of hemicellulose sol-
ubilization and thereby, rendering cellulose more accessible for further processing
[75]. A key advantage of acid pretreatment is that subsequent hydrolysis step could
be sometimes over-stepped, as the acid itself hydrolyses the biomass to yield fer-
mentable sugars by careful modulating reaction conditions. Most studies have
employed strong acids like sulfuric, hydrochloric, nitric and phosphoric acids for
biomass pretreatment with favored use of sulfuric acid, owing to being relatively
less expensive than other acids and promising yield results [2]. Typically, both
dilute (1–2% wt.) and concentrated (30–70% wt.) preparations of acid are evaluated
for pretreatment; however, latter strategy is prone to intense formation of inhibitory
compounds (poison to microbes), excessive corrosion problems and expensive
product downstream. Nevertheless, literature cites that concentrated acid treatment
(up to 50% wt.) causes apparent swelling of cellulose leading to the dissolution of
cellulose to glucose, whereas dilute acid treatment offers the advantage of solubi-
lizing hemicellulose, mainly xylan and subsequent conversion of solubilized
hemicellulose to fermentable sugars depending upon reaction severity.
At the same time, organic acids such as fumaric, maleic and trifluoroacetic acid
have emerged as hydrolyzing agents with comparable monosaccharide yields as
sulfuric acid along with limited sugar degradation and corresponding furfural
production [40, 52]. With time, various types of reactors have been developed and
applied for large-scale acidic pretreatment of lignocellulosic materials such as
percolation, plug flow, shrinking-bed and counter-current reactors [77].
Voluminous amount of literature is available on acidic pretreatment of lignocel-
lulose biomass [10, 87] and it has been summarized that optimum conditions for the
acid pretreatment are highly dependent on the purpose of pretreatment in terms of
targeted sugars [49]. For instance, Saha and co-workers [71] achieved maximum
carbohydrate content of 76% and 60% wt. from mild acid pretreated wheat straw
and rice hull substrates, respectively, after enzyme saccharification and reported less
or no formation of sugar degradation products (furfural and HMF) under typical
reaction conditions (1.0% v/v H2SO4 at 121 °C for 1 h) [71]. Alternatively, several
Sustainable Production of Chemicals and Energy Fuel Precursors … 15
other studies have proposed for addition of supplementary agents during acidic
hydrolysis, in order to improve the direct conversion of cellulose into glucose. For
example, Ragg and co-workers [62] employed HCl (6–7 M) supplemented with
LiCl or CaCl2 in aqueous phase for conversion of cellulose to glucose and yiel-
ded *85% fermentable sugar release [62]. Later, in a similar fashion Cao and
co-workers [5] employed ZnCl in a homogeneous cellulose pretreatment system
followed by hydrolysis with dilute HCl, resulting in improved glucose yield (up to
91.5%) [5]. In modified study, Luterbacher and co-workers [50] evaluated the
applicability of biphasic reaction system consisting aqueous (0.05% by wt. H2SO4)
and organic (c-valerolactone, a biomass derived green organic solvent) phase for
the conversion of various cellulosic substrates to glucose and reported 70–90%
conversion yield [50].
Likewise, studies have also been conducted on C5 sugar production from
hemicellulosic fraction of lignocellulose via dilute acid hydrolysis. Herrera and
co-workers [30] evaluated the production of xylose (16.2 g/L) which corresponded
to 71.6% of theoretical yield from sorghum straw using 6% wt. HCl at 122 °C for
70 min [30]. Later, Rita and co-workers demonstrated further improved xylose
yield (*74% wt.) from sugarcane bagasse using sulfuric acid (100 mg acid/g dm)
under comparatively low severity conditions (130 °C for 10 min) [65]. In modified
study, Zhang and co-workers [85] investigated combined dilute acid-catalyzed
hydrolysis of palm oil empty fruit bunch by employing both dilute H2SO4 (0.5%
w/v) and H3PO4 (0.2% w/v) to achieve 91.3% xylose yield. The apparent improved
yields is mainly attributed to the synergistic action of acids under the modest
reaction conditions (160 °C within 10 min) [85].
It is profound that typical alkaline pretreatments increase cellulose digestibility
through fiber swelling and are known to be more effective for lignin solubilization,
exhibiting minor cellulose and hemicellulose solubilization (less sugar loss) than
acid or hydrothermal processes [6]. In perception, alkalis viz. sodium, potassium,
calcium and ammonium hydroxides generally enables degradation of ester and
glycosidic side chains, resulting in structural alterations of lignin, cellulose swelling
and increase its internal surface area, partial decrystallization of cellulose, and
partial solvation of hemicellulose [53]. In support, several early studies have
revealed for the improved digestibility of lignocellulose (for example hardwood
substrate) after pretreatment using NaOH yielded up to 55% wt. glucose, due to
enhanced enzyme accessibility through recalcitrant lignin removal [41]. Similarly,
numerous comparative studies have established for the better delignification
capabilities of NaOH (up to 59% wt.) than sulfuric acid (31% wt.) while increasing
its concentration from 0.05 to 0.2% g/g solids [19].
Alongside, studies have also demonstrated using weak base (for example CaOH)
for biomass hydrolysis through removal of acetyl groups in hemicellulose and
reducing steric hindrance, resulting in enhanced cellulose digestibility. Indeed,
biomass pretreatment using lime offers the advantages of lower cost and less safety
requirements compared to NaOH or KOH pretreatments, and easy recovery from
hydrolysate by reaction with CO2. Consequently, application of this approach has
resulted in 89% wt. glucose recovery from leafstar rice straw [59]. Furthermore,
16 B. Agarwal et al.
Table 1 Examples of monomeric sugar production from lignocellulosic biomass (adapted from
Ref. [88])
Catalyst Lignocellulose Operating parameters Hydrolysis Yield (% Ref.
Product wt.)
H2SO4 Wood chips 210 °C, 2 min, *1.9 MPa Xylose 54 [20]
(0.175% wt.)
H2SO4 (0.5% Corn cobs 125 °C, 165 min Xylose 25 [66]
wt.)
H2SO4 (6.2 % Sugar maple wood extract 95 °C, 50 min, 0.1 MPa Xylose 161.6 g.L-1 [31]
wt.)
SO2 Aspen chips 205 °C, 3 min, 1.62 MPa Glucose 37 [15]
Impregnation Xylose 10
HCl (20% wt.) Cellulose 105 °C, 2–4 h Glucose *90 [2]
+ [EMIM]Cl
Sustainable Production of Chemicals and Energy Fuel Precursors … 17
Table 2 Popularly used heterogeneous solid acid catalysts for bio-derived component transfor-
mation reactions [29]
Example solids Class
Zeolite and zeolite-like X-, Y-zeolites (faujasite), chabasite, ferriertie, beta-zeolite,
mordenite, erionite, HZSM-5, MCM-22, metalloaluminophosphate
(e.g., silicoaluminophosphate, gallosilicate, beryllosilicate,
titanosilicate, stanosilicate
Clay Montmorillnite, saponite
Metal oxide and mixed Al2O3, TiO2, SiO2, Nb2O5, WO3, SiO2–Al2O3, SiO2–ZrO2, SiO2–
metal oxide MgO, TiO2–SiO2, WO3–ZrO2, WO3–Al2O3, WO3–SnO2, Nb2O5–
Al2O3, B2O3–Al2O3
Acid supported H3PO4/SiO2, HClO4/SiO2, SO3H/SiO2, SO3H/C, AlCl3/SiO2, BF3/
SiO2, SbF5/SiO2–Al2O3, SbF5/TiO2, CF3SO3H/SiO2, heteropoly
acids/SiO2
Sulfated oxide SO42−/ZrO2, SO42−/TiO2, SO42−/SnO2
Layered transition metal HNBMoO6, HTaWO6, HNbWO6
oxide
Metal salt AlPO4, Nb3(PO4)5, FePO4, NiSO4
Heteropoly compound H3PW12O40, H4SiW12O40, H3PMo12O40, H4SiMo12O40, and their
salts (e.g., H0.5Cs2.5PW12O40)
Ion exchange resin Amberlyst-15, Nafion, Nafion-silica composite/nanocomposite
18 B. Agarwal et al.
Fig. 7 Process scheme of corncob hydrolysis by CSA derived from the hydrolysis residue [35]