Vortrag Bastos-Neto Symposium-2019
Vortrag Bastos-Neto Symposium-2019
Vortrag Bastos-Neto Symposium-2019
a tool to estimate
transport properties
Moises Bastos-Neto
Universidade Federal do Ceará
Introduction – Concepts
Aims and basics
Adsorption
Adsorbents
Column dynamics
Modelling – Theoretical Background
Definitions and terminology
Momentum, Material and Energy Balances
Equilibrium theory
Adsorption kinetics
Assessing mass transfer
Simple fit to breakthrough curves
From uptake curves
From calorimetry
Final remarks
Outline
Introduction – Concepts
Aims and basics
Adsorption
Adsorbents
Column dynamics
Modelling – Theoretical Background
Definitions and terminology
Momentum, Material and Energy Balances
Equilibrium theory
Adsorption kinetics
Assessing mass transfer
Simple fit to breakthrough curves
From uptake curves
From calorimetry
Final remarks
Column dynamics
Designing a process
H2
N2
CO
CH4
CO2
1.0
relative concentration
0.8
0.2
0.0
0 200 400 600 800 1000
time / s
What is your aim?
Optimize operations?
• Costs
• Maintenance
• Facilities
etc
Basics
Conservation equations
(mass, energy, momentum, electric charge)
Constitutive laws
Optimization criterion
Classification of systems
• Nature of equilibrium relationship
• Linear isotherm
• Favorable isotherm
• Unfavorable isotherm
• Thermal effects
• Isothermal
• Near isothermal
• Concentration level
• Trace systems
• Nontrace systems
• Flow model
• Plug flow
• Dispersed flow
• Complexity of kinetic model
• Negligible transfer resistance
• Single transfer resistance
• Multiple transfer resistance
Adsorbents
• Types
• Structures
• Homogeneous
• Porous
• Bidisperse
• Properties
• Adsorption capacity
• Selectivity
• Kinetics
• Stability
• Mechanical
• Thermal
• Chemical
Outline
Introduction – Concepts
Aims and basics
Adsorption
Adsorbents
Column dynamics
Modelling – Theoretical Background
Definitions and terminology
Momentum, Material and Energy Balances
Equilibrium theory
Adsorption kinetics
Assessing mass transfer
Simple fit to breakthrough curves
From uptake curves
From calorimetry
Final remarks
An accurate process simulator is an important
tool for learning, designing and optimization
purposes.
Alírio E. Rodrigues
Definitions and terminology
• Concentration profiles – Ci(z) at a given t
Adsorption Desorption
Equilibrium
Purity
Feed Kinetics
Simulation
Model Cycle time
Co-
Heat data
adsorption
Adsorber
dimensions
Hydrodynamics
Modelling adsorption processes
Modelling a fixed bed
Transport Phenomena
To model the dynamic behavior of an adsorption
column is a problem far from trivial.
Momentum balance
Continuity – General Form: CT z, t Fz, t s z, t 0
t
m m
Considering the interparticle volume: CT Cg
VT V
CT C g
Flux – Accounting convective and dispersive effects: F CT Dax or F C g Dax
z z
Q
Material “removal” rate: s where Q is the amount of the species leaving the bulk phase in the control volume
t
mP m A
Concentration inside the particle: Q
VT
m m m m
Then: Q 1 P A 1 P P A
VA VA VP VA
Material balance
mS
Defining the particle density: s
VA
m
Thus: Q 1 P C g s A 1 P C g s q
mS
Q
Deriving to obtain s
t
We get: s 1 P Cg s q
t
1
q t qr , t dV
VA
Where q is defined as the average specific amount adsorbed:
VA 0
C
Substituting equations:
Cg Cg Dax g 1 P Cg s q 0
t z t
E z, t Fz, t s z, t 0
t
m
E cT C cT
VT
Temperature changes in the given control volume is represented by the temperature changes in the gas and in the
solid phases
mg ~
For the gas phase: E g c g Tg C g c~g Tg
VT
E Tg Ts
E g E s C g c~g 1 s cˆ s
t t t
E Tg
Then: C g c~g 1 s cˆ s
t t
Heat is transported through the adsorbent bed along with the fluid flow and dispersed analogously to the mass.
The dispersion term can be simplified and evaluated by applying Fourier’s method of separation of variables. Thus,
the energy flux can be written as:
Tg
F E conv E disp C g c~g Tg
z
g g
z z z z 2
g g g
(iii) the gas flows in only one dimension – axially
Energy Balance
Heat is generated in the system through adsorption and removed by conduction through the walls and later by
convection with the environment.
q 4 hw
s 1 s H Tg Tw
t di
Tw
w cˆ w w hw Tg Tw wL U g Tw T
t
Summarizing
Material Balance
C g ,i
1 qi
Dax
2 C g ,i
u
C g ,i
0
t t z z
b 2
Energy Balances
1 H q 2Tg 1 c
Tg
Tg 4hw
Tg Tw 0
g PG
c u c
t z 2 t z
b b PS g PG
di
generation dispersion accumulation convection transfer to wall
Tw
whw Tg Tw wC pw wLU g Tw T 0
t
gas to wall wall to environment A.M. Ribeiro, Chem. Eng. Sci. 63 (2008)
accumulation D.M. Ruthven, Principles of Adsorption (1984)
D. Bathen and M. Breitbach, Adsorptionstechnik (2001)
Assumptions and Simplifications
The shape and nature of the breakthrough curve are strongly influenced by the
equilibrium
1.0 1.0
0.8 0.8
relative concentration
relative concentration
0.6 0.6
0.4 0.4
Max. Adsorption Capacity
Adsorption Affinity
qmax0 K0
0.2 qmax0 + 20% 0.2 K0 + 20%
qmax0 - 20% K0 - 20%
0.0 0.0
0 20 40 60 80 100 0 20 40 60 80 100
time / min time / min
Kp
q q max
1 K p
Influence of the equilibrium
Increasing the partial pressure
Flow [Norm] P y Pi Partial Flow
mL/min bar % bar mL/min
100 10 10 1.0 10
150 15 10 1.5 10
200 20 10 2.0 10
300 30 10 3.0 10
1.0 3.0
10 bar
15 bar Methane
20 bar AC CarboTech D 55/2 PSA
0.8 30 bar 2.5
-1
amount adsorbed / mmol.g
relative concentration
2.0
0.6
1.5
0.4
1.0
0.2 10°C
methane 0.5
AC CarbTech D 55/2 PSA 20°C
300 K 40°C
0.0 0.0
0 20 40 60 80 100 120 0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5
time / min pressure / bar
C g ,i ui C g ,i 2 C g ,i C g ,i q
Dax 1 P s 0
t z z 2 t t
becomes
C g ,i C g ,i 1 qi
*
ui 0
z t t
Equilibrium theory
considering q * f (C g ,i )
C g ,i 1 C g ,i
then ui 1 f ' (C g ,i ) 0
z t
C g ,i
z t
since z
t c
C g ,i
z t
z ui
uc
it results in t 1 De Vault’s Equation
c 1 f ' (C g ,i )
Adsorption as a wave phenomenon
The velocity of propagation of a concentration C, i.e. uc, is inversely proportional to the local slope of the isotherm f’(C)
A.E. Rodrigues and D. Tondeur, Percolation Processes: Theory and Applications (1981)
D. DeVault, J. Am. Chem. Soc. 65 , 532 (1943)
Equilibrium theory
unfavorable isotherms
Dispersive Front
z ui
u sh
t 1 qi
c 1
C g ,i
“ideal” situation
real situation
Lc
u sh
t st
Vc 1 qi
t st 1
Q C g ,i
Influence of the equilibrium
Ci Ci
If non-idealities are present
Axial dispersion
1.0
Axial Dispersion Coefficient Dax,2
Dax,1
0.8
relative concentration
Dax,3
0.6 Dax,1 < Dax,2< Dax,3
0.4
0.2
0.0
0 20 40 60 80 100
time / min
If non-idealities are present
Mass transfer resistances
1.0
0.8
relative concentration
0.6
0.4
Mass Transfer Coefficient
kLDF
0.2 kLDF x 0.2
kLDF x 5.0
0.0
0 20 40 60 80 100
time / min
If non-idealities are present
Axial dispersion and mass transfer resistances are to be considered
q adsorbed amount
adsorbent volume
Homogeneous q 1 2 q
Dh 2 r
particle t r r r
Porous C p q 1 2 q
particle D p ,e 2 r
r t r r r
Intraparticle kinetics
Adsorbed amount as a function of radius and time
q f r , t
q t q r , t dV
1 VA q
Averaging:
VA
0
q
Rp 0 Rp
Linear Driving Force (LDF) approach: k LDF q * q
t
Introduction – Concepts
Aims and basics
Adsorption
Adsorbents
Column dynamics
Modelling – Theoretical Background
Definitions and terminology
Momentum, Material and Energy Balances
Equilibrium theory
Adsorption kinetics
Assessing mass transfer
Simple fit to breakthrough curves
From uptake curves
From calorimetry
Final remarks
Estimating kLDF
0.8 1 MPa
0.5 MPa
2 MPa
q
0.6 4 MPa
t
k LDF q * q
0.4
KÖSTROLITH 5ABF
0.2 nitrogen
model
0.0
0.0 1.5 3.0 4.5 6.0 7.5 9.0
3
time / 10 s
Estimating kLDF
• Mass and energy balances are used to estimate the mass transfer coefficient
• LDF approach
Estimating kLDF
Adsorption kinetics
q D
t
k LDF q * q kLDF
r 2
Energy Balance
T q
ms cˆ p , s ms (H ) have A (T T )
t t
q
k LDF
t
Estimating kLDF
1 1
Estimating kLDF
Simulated results using the estimated coefficients showed good agreement with the
experimental breakthrough data.
Different coefficient values were used to evaluate the influence of the kLDF on the
relative concentration curve shape and the temperature history.
𝑑𝑄𝑟𝑒𝑣 𝑑𝑝
Δℎ𝑎𝑑𝑠,𝑇,𝑛 = + 𝑉𝑑
𝑑𝑛𝜎 𝑇,𝐴
𝑑𝑛𝜎 𝑇,𝐴
Estimating kLDF
Discontinuous procedure:
dQrev dp
Vc hadsT , n
dn T , A dn T , A
Vcalorimetric cell
nadsorbed
Estimating kLDF
Heat peaks
8
ሶ
𝑄𝑎𝑑𝑠 = න 𝑄𝑑𝑡
𝑖=1
ሶ
𝑄𝑑𝑒𝑠𝑜𝑟 = න 𝑄𝑑𝑡
Vv, Cv
Vd, Td, P
dosing cell Pv Tv
dead T
volume
P
3 defined parts (volumes):
• Dosing cell
calorimetric cell with
• Dead volume
temperature control
• Calorimetric cell
𝑛ሶ 𝑠
𝑑𝐶𝑣 𝑛ሶ 𝑠 Vv, Cv
=−
𝑑𝑡 𝑉𝑣
Pv Tv
𝑑𝑇𝑣 ℎ𝑣 𝐴𝑣
𝐶𝑣 𝑐𝑝 = 𝑇01 − 𝑇𝑣
𝑑𝑡 𝑉𝑣
𝑃𝑣 = 𝐶𝑣 𝑅𝑇𝑣 (EOS)
Estimating kLDF
Dead volume
𝑛ሶ 𝑠 𝑛ሶ 𝑒
𝑑𝑇𝑑 𝑑𝑃
𝑉𝑑 𝑐𝑝 𝐶𝑑 − 𝑉𝑑 = 𝑛ሶ 𝑠 𝑐𝑝 𝑇𝑣 − 𝑇𝑑 − ℎ𝑐 𝐴𝑑 𝑇𝑑 − 𝑇01
𝑑𝑡 𝑑𝑡
𝑃𝑑 = 𝐶𝑑 𝑅𝑇𝑑 (EOS)
𝑃𝑑 = 𝑃
Estimating kLDF
Calorimetric cell calorimetric cell with temperature control
𝑛ሶ 𝑒
𝑑𝐶𝑐 𝑑𝑞ത
𝑉𝑐 = 𝑛ሶ 𝑒 − 𝑚𝑠
𝑑𝑡 𝑑𝑡
T
𝑑𝑇 𝑑𝑃 𝑑𝑇 𝑑 𝑞ത 𝑑𝑇
𝑉𝑐 𝑐𝑝 𝐶 − 𝑉𝑐 + 𝑚𝑠 𝑐𝑝𝑠 + 𝑚𝑠 −∆𝐻 + 𝑚𝑠 𝑐𝑝 𝑞ത P
𝑑𝑡 𝑑𝑡 𝑑𝑡 𝑑𝑡 𝑑𝑡
= 𝑛ሶ 𝑒 𝑐𝑝 𝑇𝑑 − 𝑇 − ℎ𝑐 𝐴𝑐 𝑇 − 𝑇𝑐 (𝑅1)
𝑃 = 𝐶𝑅𝑇 (EOS)
Boundary conditions:
𝑑𝑇𝑐
ℎ𝑐 𝑇 − 𝑇𝑐 (𝑡, 𝑅1) = −𝐾𝑐1 (𝑡, 𝑅1) 𝑇𝑐 𝑡, 𝑅3 = 𝑇02
𝑑𝑡
𝑑 𝑞ത
= 𝑘𝐿𝐷𝐹 𝑞∗ − 𝑞ത
𝑑𝑡
2. Diffusion
Boundary conditions:
𝜕𝑞𝑝
𝑡, 0 = 0 𝑞𝑝 𝑡, 𝑟𝑝 = 𝑞𝐸 (𝑃)𝜌𝑝
𝜕𝑟
Resistance transitions
Relationship between and the mass transfer resistances (film, macro
and micropores)
1 𝑅𝑝 𝑞0 𝑞0 𝑅𝑝2 𝑅𝑐2
= + +
𝑘𝐿𝐷𝐹.𝑖 3𝑘𝑓,𝑖 𝐶0 15𝜀𝑝 𝐷𝑝,𝑖 𝐶0 15𝐷𝑐,𝑖
Estimating kLDF
AC Norit RB4 – CO2 adsorption 1.6
1.4
1.8 -1
1.6
1.2 kLDF =0.13 s
1.4 1.0
1.2 0.8
1.0 0.6
0.8 experimental
0.4
0.6 simulation
0.2
0.4
experimental 0.0
0.2 Langmuir fit 0 500 1000 1500 2000 2500 3000
0.0 time (s)
0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
pressure (bar) 1.0
0.9
34
0.8
enthalpy of adsorption (kJ/mol)
2 -1
32
Dc/R = 0.0084 s
22 0.3
experimental
20 0.2
simulation
18 Peak 3 0.1
16 0.0
0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 0 500 1000 1500 2000 2500 3000
adsorbed amount (mmol/g) time (s)
Estimating kLDF
AC Norit RB4 – CO2 adsorption 1.6
1.4
1.8 -1
1.2
kLDF =0.13 s
1.6
1.4 1.0
1.2 0.8
1.0
0.6
0.8
experimental
0.4
0.6 simulation
0.4 0.2
experimental
0.2 Langmuir Fit 0.0
0 500 1000 1500 2000 2500 3000
0.0
0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 time (s)
pressure (bar) 1.6
1.4 2 -1
34 Dc/R = 0.009 s
1.2
enthalpy of adsorption (kJ/mol)
1.0
0.9
0.8
0.7
DcR2 = 0,0041 1/s
0.6
DcR2 = 0,0041/5 1/s
DcR2 = 0,0041/10 1/s
KLDF.Q1
0.5
0.4
0.3
0.2
0.1
0.0
1000 2000 3000 4000
-0.1 Time
0.6 -1 0.6
KLDF = 0.022 s 2
Dc/R = 0.0013 s
-1
0.5 0.5
0.3 0.3
Experiment Experiment
0.2 0.2
Simulation Simulation
0.1 0.1
0.0 0.0
0 250 500 750 1000 1250 1500 1750 2000 2250 2500 0 250 500 750 1000 1250 1500 1750 2000 2250 2500
Time (s) Time (s)
https://www.explainthatstuff.com/zeolites.html
Introduction – Concepts
Aims and basics
Adsorption
Adsorbents
Column dynamics
Modelling – Theoretical Background
Definitions and terminology
Momentum, Material and Energy Balances
Equilibrium theory
Adsorption kinetics
Assessing mass transfer
Simple fit to breakthrough curves
From uptake curves
From calorimetry
Final remarks
Final remarks
What about breakthrough curves of systems with non-conventional
adsorption isotherms?
PX isotherm
MIL-53 (Al)
Remy et al., 2011
CO2 isotherms
YO-MOF
Mulfort et al., 2010
ISOTHERM EQUATIONS
Final remarks
Final remarks
CS2: MIL-47 (V) – a rigid MOF
Final remarks
PX and MX isotherms in MIL-47 at 343 K
• No breathing
• Similar isotherms, although PX shows an inflexion point at 10-3 and 10-2 bar
Final remarks
Same trick applied to provide a mathematical description of PX isotherm
Final remarks
Faculty
Diana Azevedo Célio Cavalcante Jr. Eurico Torres Moises Bastos-Neto Enrique Vilarrasa-Garcia
Post-Doc Fellows
D Sc
M Sc
Ba
Laboratório de Pesquisa em Adsorção e Captura de CO2
(Laboratory of Adsorption Research and CO2 Capture)
Universidade Federal do Ceara
Campus do Pici – bloco 731
Fortaleza - Brazil
email:
[email protected]