Cat - Dcs..controller 3

Download as pdf or txt
Download as pdf or txt
You are on page 1of 10

INTERACTIVE SCHEMATIC

Bookmarks X
*This document is best viewed at a
Options
screen resolution of 1024 X 768.
Features
Cover Page
To set your screen resolution do the following:
Tables RIGHT CLICK on the DESKTOP.
Component Select PROPERTIES.
Connector
CLICK the SETTINGS TAB.
Schematic
Machine Views
MOVE THE SLIDER under SCREEN RESOLUTION
Chassis View until it shows 1024 X 768.
Cab View CLICK OK to apply the resolution.
Engine View
*Due to different monitor sizes and PDF reader preferences
The Bookmarks panel will allow you to there may be some variance in linked schematic locations
quickly navigate to points of interest.

Click here to save a copy of


EC-C2 E-C60 this interactive schematic
EC-C3
to your desktop
E-C61

VIEW ALL CALLOUTS

EC-C1
When only one callout is showing on a
machine view, clicking on this button will
Click on any text that is BLUE and make all of the callouts visible. This
underlined. These are hyperlinks button is located in the top right corner
that can be used to navigate the of every machine view page.
schematic and machine views.

ELECTRICAL SYMBOLS BASIC HYDRAULIC


HOTKEYS (Keyboard Shortcuts) COMPONENT SYMBOLS
T

Pressure Temperature Level Flow


Pump

FUNCTION KEYS
Switch Switch Switch Switch Circuit Breaker
or Motor Variability

Click here to view the


Zoom In “CTRL” / “+” Schematic Symbols
Fluid
Conditioner
Spring
(Adjustable)

Zoom Out “CTRL” / “-” and Definitions page

Fit to Page “CTRL” / “0” (zero)


Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
SCHEMATIC SYMBOLS AND DEFINITIONS

VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC


ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump


Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring


(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

MAIN AUX.
Line Restriction
PILOT CONTROL 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump

Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated

Internal Hydraulic Pneumatic


Simplified Complete Supply Pressure Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS


G
M T

Pressure Temperature Level Flow


Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS


Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
a normally open reed switch; it opens the contacts of a normally closed reed switch.
harness (C1, C2, C3, ...)
L-C12
Sender: A component that is used with a temperature or pressure gauge. 3E-5179
The sender measures the temperature or pressure.
T Its resistance changes to give an indication to the gauge of the temperature or pressure. 5A
Component
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. Fuse (5 Amps) 9X-1123 Part Number
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay. 325-AG135 PK-14
Harness identification code:
This example indicates wire group 325, Wire Gauge
Solenoid: A solenoid is an electrical component that is activated by electricity. wire 135 in harness "AG". Wire Color
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.
UENR3983-01
January 2015

326F and 329F Excavator


Hydraulic System - Attachment
324F: 329F:
HCJ1-UP WBA1-UP
XFK1-UP GKK1-UP
WGL1-UP ERL1-UP
LBN1-UP

Stick Lowering Control Valve

© 2015 Caterpillar, All Rights Reserved Printed in U.S.A.


COMPONENT TABLE
Component Locations
Part Machine Schematic
Description
Number Location Location
Accumulator Gp 164-6981
1 B-3
Accumulator Gp (For Canada BC/AL Regulation) 352-6860
Control Gp - Joystick (LH) 323-7948 2 E-3
Control Gp - Joystick (RH) 323-7947 3 E-1
Filter Gp - Oil 188-4145 4 A-4
Filter Gp - Oil (Case Drain) 289-8194 5 A-3
Filter Gp - Oil (Pilot) 158-8987 6 B-3
Motor Gp - Swing 334-9970 7 F-6
Motor Gp - Travel (LH) 209-5992 8 F-4
Motor Gp - Travel (RH) 209-5992 9 F-4
Pump Gp - Hydraulic 339-0513 10 B-2
Sensor Gp - Pressure (Boom Cylinder Head) 344-7390 11 E-7
Sensor Gp - Pressure (Boom Down Control) 344-7390 12 D-3
Sensor Gp - Pressure (Drive Pump) 344-7390 13 A-7
Sensor Gp - Pressure (Idler Pump) 344-7390 14 A-6
Sensor Gp - Pressure (NFC Drive Pump) 344-7390 15 D-7
Sensor Gp - Pressure (NFC Idler Pump) 344-7390 16 D-6
Sensor Gp - Pressure (Swing Control) 344-7390 17 D-1
Swivel Gp 234-4440 18 E-4
Valve Gp - Check (MCV) 389-2477 19 B-8
Valve Gp - Check (Oil Cooler Bypass) 335-0300 20 D-5
Valve Gp - Load Control (Boom) 323-7610 21 A-8
Valve Gp - Load Control (Stick) 335-0200 22 D-5
Valve Gp - Main Control (Heavy Lift) 323-7903
23 D-7
Valve Gp - Main Control (STD) 323-7900
Valve Gp - Pilot (Travel) 369-8502 24 F-2
Valve Gp - Pilot (Manifold) 215-5037 25 C-3
Valve Gp - Pressure Reducing (Boom Priority) 352-7065 26 C-2
Valve Gp - Shuttle (Cab) 323-7560 27 D-3
Valve Gp - Solenoid (Heavy Lift) 352-7176 28 C-3
Valve Gp - Swing Cushion 158-9085 29 F-6
Valve Gp - Travel Couterbalance (LH) 322-8714 30 E-5
Valve Gp - Travel Couterbalance (RH) 322-8714 31 E-6
Attachment: Stick Lowering Control Valve
Block Gp - Hydraulic (BLCV) 323-7604 32 E-7
Block Gp - Hydraulic (SLCV) 323-7765 33 C-4
Valve Gp - Check & Relief (BLCV) (LH) 335-0405 34 F-8
Valve Gp - Check & Relief (BLCV) (RH) 335-0405 35 F-7
Valve Gp - Check & Relief (SLCV) 335-0406 36 F-1

Note: Check Part Number In The Part Manual For Your Specific Machine.
TAP TABLE

Tap Locations
Pressure, Sampling, and Sensor
Tap Schematic
Description
Number Location
AA Drive Pump Pressure A-3
BB Idler Pump Pressure B-3
CC Idler NFC Pressure B-2
DD Drive NFC Pressure A-2
EE Power Shift Pressure B-1
FF Boom Regeneration Pressure B-8
GG Pump Case Drain Pressure B-3
PG Pilot Pressure A-3
SOS Oil Sampling Port A-3
8 7 6 5 4 3 2 1
BOOM CYLINDER SWING MOTOR TRAVEL MOTOR (LEFT) (7) MOTOR GP TRAVEL MOTOR (RIGHT)
SWG
PRKG BK TRAVEL (LH)
TP (24) VALVE GP
CONTROL PG 209-5992
PILOT (TRAVEL)
TT 369-8502 BUCKET CYLINDER STICK CYLINDER
(8) MOTOR GP
SWG DR TRAVEL (RH)
MOTOR TRAVEL(L) TRAVEL(R)
(34) VALVE GP 209-5992
(35) VALVE GP DRAIN
CHECK & RELIEF (BLCV) (LH) MU
CHECK & RELIEF (BLCV) (RH) MU
335-0405
F 335-0405 F
X
X SLCV-T (7) MOTOR GP AG BG Pp3 Pp3
SWING
334-9970 (36) VALVE GP
R3 A1 DR B1 T1 T1 L5 R5 L6 CHECK & RELIEF (SLCV)
(FWD) (BKWD) (BKWD) (FWD) 335-0406
T T2 T2 T5 T1 T3 T6 T4
T2 CYL
T
pR1f pL1f pL2b pR2b
(29) MOTOR GP
Pi SWING CUSHION
Pi 158-9085 2
1
AG BG BG AG DR
SLCV-Dr

PD-Dr
CYL CV (R) A B (L) 5 6 3 2
CYL CV CV Pi T
4 1
BP2 L4 R4
X Dr
X Dr SP2
A B B A SLCV-T
(30) VALVE GP 4 1
(31) VALVE GP
TRAVEL COUTERBALANCE (LH) 5 6 3 2 SLCV-Pi
TRAVEL COUTERBALANCE (LH)
E 322-8714 PD-Pi E
322-8714
(BKWD) (FWD) (BKWD) (FWD)
JLP JRP
L1 R1 L2 R2 (2) CONTROL GP (3) CONTROL GP
2 SPEED JOYSTICK (LH) JLT JRT JOYSTICK (RH)
(32) BLOCK GP TRAVEL 323-7948 323-7947
BLCV-Dr BLCV-Pi STICK SWING BUCKET BOOM
HYDRAULIC (BLCV) CONTROL
SWG (18) SWIVEL GP
323-7604 DRAIN
MOTOR 234-4440
(11) SENSOR GP FILTER
R.C.V-D DRAIN
PRESSURE (BOOM CYLINDER HEAD)
344-7390
(OUT) (IN) (R) (L) (OPEN) (CLOSE) (DOWN) (UP)
(15) SENSOR GP (16) SENSOR GP (20) VALVE GP JL1 JL3 JL2 JL4 JR2 JR4 JR1 JR3
PRESSURE (NFC IDLER PUMP) C
(23) VALVE GP PRESSURE (NFC DRIVE PUMP) CHECK (OIL COOLER BYPASS)
MAIN CONTROL 344-7390 344-7390 455-3961
323-7920 (STD) NFC-Dr NFC-Pi
323-7923 (HEAVY LIFT)
NFC-S1 NFC-Dr1 NFC-Dr2 NFC-S2
B
NFC1 15 16 NFC2

E (27) VALVE GP A1 A2 A3 A4 A5 A6 A7 A8
D SHUTTLE (CAB) D
(22) VALVE GP 323-7560
LOAD CONTROL (STICK)
A 335-0200
MU
T
SDr
B1 C1 B2 B3 C2 B4 C3 B5 B6 B7 C4 B8
L6 SPi
pL5f pR4b
pL4b
(12) SENSOR GP
SP2 PRESSURE (BOOM DOWN CONTROL) 3 (17) SENSOR GP
R6 344-7390 PRESSURE (SWING CONTROL)
SOL1-T pBR pR5f pR6f SLCV-Pi 344-7390
SP1 (33) BLOCK GP
HYDRAULIC (SLCV) pL3b pR5b pSR
ST6 ST 323-7765
(Dimensions: 39 inches x 28 inches)

22 BLCV-Pi pL3f pR3B


P T
UENR3983-01

pL6f
(IN) pSR 2 SPEED pL5b
STICK(2) pR3f
TRAVEL
pR6f CONTROL
(OUT) dST
A
L5
C pST MF-P PD-Pi MF-TANK NFC-Dr (28) VALVE GP C
SOLENOID (HEAVY LIFT) IDENT CONNECTOR
R5 HPi (26) VALVE GP
352-7176 1 LEFT TRAVEL PRESS SW
PRESSURE REDUCING (BOOM PRORITY)
pR5f P2 Pi1 P-IN PSA2 DR1 PSA1 T-OUT2 DR2 352-7065 2 RIGHT TRAVEL PRESS SW
(OPEN) B
(CLOSE) 3 IMPLEMENT PRESS SW
pL5f pR5b 18 20 (25) VALVE GP
(OUT) 12 PS PRESS EPRV
STICK(1) PILOT (MANIFOLD)
BUCKET 17 P A
369-8502 pL6f 13 BOOM REGEN REPRV
(IN)
pL5b 15 NFC 1 LIMIT EPRV
NFC-Pi
16 NFC 2 LIMIT EPRV
L4 T
(1) ACCUMULATOR GP 17 SWING BREAK SOL
(R) RDr P1 PAC
pL4b 21 164-6981 18 TRAVEL SPEED CHANGE SOL
352-6860 (FOR CANADA PRV-T
R4 19 STRAIGHT TRAVEL SOL
BRG BC/AL REGULATION)
FF 13 (L) (10) PUMP GP 20 HYD LOCK SOL
30 Page,

pR4b DR3 DR4 Pi2 DR5 T-OUT1 DR6


(UP) HYDRAULIC 21 SWING PRIORITY VALVE
pL3b
SWING
SOL1-T
339-0513 CC
22 HEAVY LIFT SOL
BDr M2
(19) VALVE GP
CHECK (MCV) pL3f
(UP) pBR PD-Dr BB Pn2
NFC2
LINE PATTERNS
B 389-2477 PRV-T SWG Pressure Line B
BT3 R3 PRKG BK
Ps2 Pilot / Load Sensing Pressure
CONTROL P2
BT A2 Drain / Return Lines
MF-P (6) FILTER GP PsM2
Component Group
BP1 L3 OIL (PILOT)
158-8987 Air Line
BP2 pR3b EE CALLOUTS
OUT IN
BOOM(1) BOOM(2) SLCV-Dr S1 Pm YY Taps (Pressure, Sampling, Sensor - by letter)
pR3f T
GG Connectors (By letter)
BPi (DOWN) S3
DL DL D
BLCV-Dr
Callout Number
BDr R2
Component
(Machine Location from (52) VALVE GP - CONTROL Name

SDr PG Component LocationsTable)


138-1234 Part Number

(21) VALVE GP pR2b PC


(FWD) Dr
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
LOAD CONTROL (BOOM)
323-7610 L2
TRAVEL(R) dR1b PG SOS PsM1 PILOT PUMP OUTPUT
DrM
R1 DRIVE PUMP OUTPUT
A3 HEAVY LIFT CONTROL CIRCUIT

pL2b pR1f RDr P1 Ps1 LEFT TRAVEL CONTROL CIRCUIT


POWER SHIFT CONTROL CIRCUIT
(BKWD) (FWD) A1
R.C.V-D NFC1 SUPPLY LINE
TRAVEL(L) dR1b MF-TANK Pn1
RIGHT TRAVEL CONTROL CIRCUIT
STICK CYLINDER CONTROL CIRCUIT
STR-TRAVEL
L1
AA SWING MOTOR CONTROL CIRCUIT
DRAIN / RETURN LINE
A SWING BREAK CONTROL CIRCUIT A
M1 IDLER PUMP CONTROL CIRCUIT
pL1f Pi
DD
TRAVEL SPEED CONTROL CIRCUIT
(BKWD) 12 BUCKET CYLINDER CONTROL CIRCUIT
RIGHT TRAVEL CONTROL CIRCUIT
pST BOOM CYLINDER CONTROL CIRCUIT
(5) FILTER GP
dST 19 OIL (CASE DRAIN) THIS SCHEMATIC IS FOR THE 326F AND 329F EXCAVATOR HYDRAULIC SYSTEM
PUMP-S1 PUMP-S2 289-8194 ATTACHMENT: STICK LOWERING CONTROL VALVE
DRAIN
(13) SENSOR GP FILTER MEDIA NUMBER: UENR3983-01
(14) SENSOR GP
PRESSURE (DRIVE PUMP) (4) FILTER GP SCHEMATIC PART NUMBER: 337-8449, CHANGE: 02, VERSION: HE
344-7390 PRESSURE (IDLER PUMP) Components are shown installed on a fully operable machine with the key and engine off, with parking brake set.
P1 344-7390 P2 HPi OIL (TANK) Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
188-4145 Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

8 7 6 5 4 3 2 1
PUMP GP - RIGHT SIDE VIEW
VIEW ALL CALLOUTS
10 GG 5 6 4

EE

AA

CC DD BB SOS PG
MAIN CONTROL VALVE
VIEW ALL CALLOUTS
REAR 23

15 16

19 20
26
28

14
13

FF

22 21

36

25
FRONT
MACHINE - TOP RIGHT VIEW
VIEW ALL CALLOUTS

29
18 34 36

35

32

11

30

31

9
CAB - TOP VIEW
VIEW ALL CALLOUTS

2 24 3

17 27 12

You might also like