EDULABS DIDACTIC

DC COMPOUND WOUND
MACHINE
EM-30-01-03

EXPERIMENTS MANUAL
DC COMPOUND WOUND MACHINE EM-30-01-03

USER INSTRUCTION

User
Interface
Coupling
Terminal
Hub
Panel

Base Plate
Coupling System For
Locking Motor /
Screw Generator
Coupling

Fig 1: User Instruction

The DC compound motor is a combination of the series motor and the shunt motor. It has a series field winding
that is connected in series with the armature and a shunt field that is in parallel with the armature. The
combination of series and shunt winding allows the motor to have the torque characteristics of the series motor
and the regulated speed characteristics of the shunt motor.

The cumulative compound motor is one of the most common DC motors because it provides high starting
torque and good speed regulation at high speeds. Since the shunt field is wired with similar polarity in parallel
with the magnetic field aiding the series field and armature field, it is called cumulative. When the motor is
connected this way, it can start even with a large load and then operate smoothly when the load varies slightly.

General Specifications:

The shunt motor can provide smooth operation at full speed, but it cannot start with a large load attached, and
the series motor can start with a heavy load, but its speed cannot be controlled. The cumulative compound
motor takes the best characteristics of both the series motor and shunt motor, which makes it acceptable for
most applications like: punch presses, shears, crushers, and reciprocating compressors.

Electrical Features:

DC COMPOUND WOUND MACHINE

MODEL : EM-30-01-03
Power: 370W Current: 1.50A
Armature Voltage: 0-220 VDC Speed Range: 1500 RPM

Fig 2: Electrical Features

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DC COMPOUND WOUND MACHINE EM-30-01-03

Terminal Panel Display For DC Compound Wound Machine

Fig 3: Terminal Panel

Basic Structure of Electric Machines

Stator: This part of the machine does not move and normally is the outer frame of the machine.

Rotor: This part of the machine is free to move and normally is the inner part of the machine.

Both stator and rotor are made of ferromagnetic materials. Slots are cut on the inner periphery of the stator and
outer periphery of the rotor.

Fig 4: Structure of electric machines

The iron core is laminated to reduce eddy current losses.

Fig 5: Laminations: (a) Stator. (b) Rotor.

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DC COMPOUN
ND WOUN
ND MACHIN
NE EM-30-001-03

Connductors plaaced in the sslots of the sstator or rotoor, are interrconnected tto form winndings. The winding in which
volttage is inducced is calledd the armatuure windingg. The windiing through which a currrent is passsed to produuce the
prim
mary source of flux in thhe machine is called thee field windding.

DC MACHINE
ES

DC machine is the earliestt machines tto be used fo for power geeneration, unntil year 1890. DC macchine can bee used
as eeither a mottor or a gennerator. How wever, appliications requuiring operaation of thee DC machiine as a gennerator
are llimited, whiile applicatiions requirinng the DC m
machine as a motor are commonplaace.

DC motors are the obviouus choice in applicationns where DC C sources aare all that iis available (e.g., autom
motive
systtems). For special appplications, w where only AC sourcees are availaable, such aas in steel mills,
m mines, and
elecctric trains, it is somettimes advanntageous to transform tthe AC intoo DC in orrder to use DC motorss. One
capaability that DC machinnes possess that inductiion and synnchronous m machines doo not is preccise speed aand/or
torqque control. The torquee-speed charracteristics oof DC motoors can be vvaried over a wide rangge while rettaining
highh efficiency..

DC Machines C
Constructioon

The Stator

• Thhis part of thhe machine does not moove and norm mally is thee outer frame of the macchine.
• Thhe stator hass poles, whicch are excited by dc cuurrent to prodduce magneetic fields.

F 6: The sttator.
Fig Fiig 7: The rootor.

The Rotor

•T
This part of the machinee is free to move
m and noormally is thhe inner parrt of the macchine.
•T
The Rotor inn DC machinnes is calledd Armature..
•A
Armature haas slots and tthe conducttors mounted into the sllots.

The Commutatoor

• Thhe commutaator consists of insulatedd copper seggments mouunted on an insulated tuube

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DC COMPOUN
ND WOUN
ND MACHIN
NE EM-30-001-03

PERIMENTS LISTS
EXP

EXP
PERIMENT 1: VOLTTAGE CHAARACTERRISTIC OF DC COMPPOUND WOOUND MA
ACHINE.
EXP
PERIMENT 2: TO ST
TUDY THEE VARIATION OF SP
PEED OF A DC COM
MPOUND W
WOUND
MO
OTOR AS A FUNCTIOON OF FIE
ELD CURR
RENT (FIE
ELD CONTTROL).

UIPMENT
EQU T REQUIRE
ED

Iteem Desccription Qtyy Model

1 AC/D
DC Variablee Power Suppply 1 EM
M-30-09-04--01
2 DC C
Compound W Wound Macchine 1 E
EM-30-01-003
3 DC V
Voltmeter (00~600V) 2 E
EM-30-13-001
4 DC A
Ammeter (10A) 2 E
EM-30-13-002
5 Digittal Tachomeeter 1 E
EM-30-11-002
6 4mm
m Safety Stacckable Leadds Set 1 E
EM-30-15-001

C
CAUTTION!!
H
HIGH
H VOL
LTAGGE!!
HAN
NDLE THE
E EQUIPM
MENT WIT
TH EXTRE
EME CARE
E AS HIGH
H VOLTAG
GES ARE P
PRESENT A
AT
SOM
ME SOCKE
ETS AND E
EXPOSED
D TERMINA
AL.

COMMEN
REC NDATION F
FOR SAFE
E AND EFF
FICIENT OPERATIO
O ON

Owiing to the veersatility annd characteriistics of thiss electrical m

machine traiining aid, thhe followingg measures must
m
be aadhered to:
1) The
T supply to the machiines must bee protected bby earth leaakage;
2) All
A connectioons must bee terminatedd correctly aat both ends before pow wer is conneccted.
3) No
N exposed conductive parts of connnection muust be visiblee after the cconnection.
4) No
N connectioons must bee disconnectted whilst poower is still connected.
5) Coupling
C muust be done bbefore power is conneccted if experriments withh Brake Uniit or Load Unit, U
6) Innstructions specified inn individual assignmentts must be addhered to.
7) Further
F expeeriments or vvariation muust be done only after thhe teacher consent.
c
8) Motor
M shouldd be firmly tightened wwith solid baase before sttarting to bee vibration frfree.

EXP
PERIMENT 1: VOLT
TAGE CHA
ARACTER
RISTIC OF DC COMP
POUND WO
OUND MO
OTOR

Procedure:

1. Connectt the wiringg diagram foollow the Figg. 8.

22. Make suure the AC/D DC Variablle Power Suupply knobs at 0V position.
33. Slowly adjust the AC/DC
A Variiable Powerr Supply from
m 0VDC too 180VDC m
maximum.
44. Record the DC Volltage and DC C Current foor DC Comp
mpound Wouund Machinee in table 1.
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DC COMPOUN
ND WOUN
ND MACHIN
NE EM-30-001-03

SS1 S2
+ A

E1 A1
VARIABLE DC
P
POWER SUPPLY
0 ~180 VDC
V A
M

E2 A2

‐
Fig 8: DC Compound-
C -cumulative Long Shunnt connection.

DC AMMETER DC VOLTMETER
V

Couplingg

Fig 9:
9 Wiring Diagram

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DC COMPOUN
ND WOUN
ND MACHIN
NE EM-30-001-03

Meaasurement Result

AC/DC Variable Poower DCC Compoundd Wound M

Machine
No
Suppply (VDC)) Current (ADC) Speed (RPM)
1 20
2 40
3 60
4 80
5 100
6 120
7 140
8 160
9 180

Table 1

Notte: Do not supply Overr 180VDC ootherwise w

will over ru
un and burn
n the DC C
Compound Wound
W Maachine.

Exp
pected Resu
ult

AC/DC Variable Poower DCC Compoundd Wound M

Machine
No
Suppply (VDC)) Current (ADC) Speed (RPM)
1 20 0.556 254
2 40 0.660 822
3 60 0.662 1312
4 80 0.664 1741
5 100 0.666 2160
6 120 0.668 2550
7 140 0.770 2950
8 160 0.774 3329
9 180 0.882 3649

Table 1

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DC COMPOUND WOUND MACHINE EM-30-01-03

Experiment 2: To study the variation of speed of a DC Compound Wound Motor as a function of Field
Current (Field control).

Procedure:

1. Connect as shown in Fig 10

S1 S2
+ A

100Ω SW1
100W
E1 A1
VARIABLE DC 100Ω
POWER SUPPLY
0 ~180VDC
V 100W SW2 A
M
E2 100Ω
A2
100W SW3

Fig 10: Circuit diagram for field speed control

Fig 11: Wiring Diagram

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DC COMPOUN
ND WOUN
ND MACHIN
NE EM-30-001-03

22. Connecttions follow w the circuit. Make suree the switchees on the Reesistive Loaad Module aare close circcuit.
Supply 180VDC poower supplyy to the circuuit. Measuree the speed. Open the contact of sw witches S1 and
a
record thhe speed annd follow thee selection oof the Switcches accordiing to the Taable 2. Enteer the measuured
values inn the table 22.

Meaasurement Result

DC Voltage
1880 180 180 1180
Supplly (VDC)
S1(N
NC), S1(NO)), S1(NO), S1((NO),
Switchees Selectionn S2(N
NC), S2(NC)), S2(NO), S2((NO),
S3(N
NC), S3(NC)), S3(NC), S3((NO),

Currrent (A)

Speed (RPM)

Table 2
Exp
pected Resu
ult

DC Voltage
1880 180 180 1180
Supplly (VDC)
S1(N
NC), S1(NO)), S1(NO), S1((NO),
Switchees Selectionn S2(N
NC), S2(NC)), S2(NO), S2((NO),
S3(N
NC), S3(NC)), S3(NC), S3((NO),

Currrent (A) 0.880 0.73 0.68 0

0.65

Speed (RPM) 3588 3000 2260 1663

Table 2

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DC COMPOUN
ND WOUN
ND MACHIN
NE EM-30-001-03

WA
ARRANTY AND STAN
NDARD CONDITION
NS OF SAL
LE

The Seller warrrants to the P Purchaser thhat any equiipment mannufactured bby it and beaaring its nam me plate to bbe
free from defeccts in material or workm manship, undder proper and
a normal uuse and servvice, as folloows: If, at aany
timee within onee (1) year froom the datee of shipmennt, the Purchhaser notifiees the Sellerr that in his oopinion, thee
equiipment is deefective, andd returns thee equipmentt to the Seller’s originaating factoryy prepaid, annd the Sellerrs
insppection findss the equipm ment to be defective
d in m
material or workmanshhip except p part like swwitches, knoob,
push h button, liighting, etc. the Seller will prompttly correct itt by either, aat its optionn, repairing any
a defectivve
partt or materiall or replacinng it free of ccharge and return shippping lowest cost transpoortation preppaid by
purcchaser (if Puurchaser reqquests premiium transpoortation, Purrchaser will be billed foor differencee in transporrtation
costts). If inspecction by the Seller doess not disclosse any defecct in materiaal or workmaanship, the Seller’s regular
charrges will appply. This waarranty shalll be effectivve only if usse and mainntenance is in accordancce with Seller's
instrructions andd written nootice of a deffect is givenn to the Seller within suuch period. T THIS WAR RRANTY IIS
EXC CLUSIVE A AND IS IN N LIEU OF ANY OTH HER WARR RANTIES, WRITTEN N, ORAL O OR IMPLIE ED.
SPE ECIFICALL LY, WITH HOUT LIMITATION,, THERE IS S NO WAR RRANTY OF O MERCH HANTABIL LITY
OR FITNESS FOR ANY Y PURPOSE E. The liabillity of the S
Seller shall bbe limited too the repair oor replacem
ment of
mateerials or parrts as above set forth.

LIM
MITATION
N OF LIABILITY

The Seller shalll not be liabble for any cclaim or connsequential oor special looss or damagge arising or alleged to have
ariseen from anyy delay in deelivery or malfunction
m o failure off the equipm
or ment. The Seeller’s liabillity for any oother
loss or damage arising out of or conneected with thhe manufactture or use oof the equipment sold, iincluding daamage
due to negligennce, shall noot in any eveent exceed thhe price of tthe equipmeent suppliedd by Seller.

GEN
NERAL CO
ONDITION
NS

All orders are ssubject to accceptance byy Seller at itts Main Offi
fice. Stenogrraphic and clerical
c errorrs are subject to
corrrection. No ooral or subssequent moddification orr any other foregoing
f geeneral proviisions or of any term orr
conddition of anyy order shalll be bindingg unless agrreed to in wrriting by thee Seller andd Purchaser.

SCIIENSCOPE E SDN BHD D reserves thhe right to make

m changes at any tim
me, without notice, in pprices, colorrs,
mateerials, speciifications annd models, aand also to ddiscontinue models.

SC
CIEN
NSCO
OPE SDN
N BHD
D
(Com mpany No: 520887-D)
20, JJalan BP 5/10, Bandar Bukit Puchoong,
471000 Puchongg, Selangor Darul
D Ehsann.
Tel: 6012-40800443
E-m
mail: [email protected]
Webbsite: http:///www.sciennscope.com.mmy

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ution provider for scieentific and technical education trraining systtem since 2000

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