New Combined Control Strategy of On-Board Bidirectional Battery Chargers For Electric Vehicles
New Combined Control Strategy of On-Board Bidirectional Battery Chargers For Electric Vehicles
New Combined Control Strategy of On-Board Bidirectional Battery Chargers For Electric Vehicles
Corresponding Author:
Khadidja Hadji
Electrotechnical Engineering Laboratory, Electrotechnical Department, Faculty of Technology
University of Saida Dr. Moulay Tahar
4 P. O. B. 138, 20000 Ennasr, Saida, Algeria
Email: [email protected]
1. INTRODUCTION
The irreversible transition from vehicles with internal combustion engines (ICE) to electric vehicles
with electric motors is caused by the revolutionary contributions of power electronics and such disadvantages
of ICE as the emission of greenhouse gases, the quick exhaustion of petroleum, and the rising price of things
made from petroleum. Electric vehicles (EVs) has become more attractive over the past few thanks to their
advantages that are less noisy, more efficient, and more friendly. What concerns most of those who plan to
buy this type of vehicle is the autonomy, how to charge it, the accessibility of many electric recharging
stations, and the cost of charging. Currently, there is an advantage in some charging stations, which is that it
is possible to replace the empty battery with one that is charged and ready for use power electronic converters
are required for EV battery charging, which connects vehicles to the grid using the new technological trends.
Each of these trends requires stable power, a bidirectional power converter, and flexible control techniques
[1]. The power level of the battery pack determines which AC/DC converter is used for grid-connected
devices, like a single-phase half- or full-bridge, a three-phase full-bridge, or a multilevel converter [2], and
multilevel topologies such as cascaded H-bridge (CHB), neutral point clamped (NPC), or flying capacitor
(FCC) converters are used for high power, reduced voltage, and better output quality [3]. The power supply
configuration of an EV must take into account many possible converter topologies. Different converters have
different uses, such as increasing efficiency and dependability or having great sensitivity and stability to load
variations. It is important to take into account cost of components, techniques for managing hardware
structures and circuits, power factor correction, switching trouble, efficiency and system longevity, and
harmonic distortions [4]. Designing chargers for electric vehicles has attracted numerous research interest.
This paper discussed the current state of potential power converter architectures and configurations that
include single-stage and two-stage smart operation modes, opportunities and difficulties in topology,
temperature control, wireless charging, and integrated systems [5]. Discussed the impacts of integrated
chargers on the economy and the different power electronics topologies, comparing them based on the
component count, switching frequency, harmonic distortion, efficiency, and multi-functionality [6]. In [7] a
new non-isolated integral bidirectional onboard EV charger was proposed with benefits such as a longer
motor lifespan and soft switching to enhance effectiveness and minimize filter size. In [8], it was suggested
to use a flexible multilevel buck PFC rectifier to support the G2V and V2G modes of single- and three-phase
chargers. Proposes a novel five-level single-phase active neutral point clamp (ANPC) that makes use of a
DC/DC dual-active half-bridge converter for improved the quality of power and efficiency [9]. It contained
two more switching devices than typical ANPC topologies, which improved the balance of the split DC-link
voltages. Suggested a bidirectional single-phase ANPC 5LC for use in filtering active in G2V, V2G, and
V2H apps [10]. Suggested a multi-level active rectifier with self-balanced capacitors and five voltage levels
[11]. It discussed the working concept, modulation technique, closed-loop control. Discussed fast EV
charging three phase AC/DC topologies NPC, bridgeless boost, and Vienna rectifiers converters [12]. Several
of the AC/DC boost topologies mentioned in [13] have been compared based on these criteria: The size of the
boosting inductors, the active power switches as well as the output voltage level [14]–[16]. They work on
chargers integrated with electric motors or non-contact inductive charging technologies. Demonstrated a
bidirectional converter based on an isolated DC/DC topology and a pulse width modulation (PWM) resonant
converter that has V2G capabilities [17]. Suggested an interleaved buck-boost on-board charger (OBC) non-
isolated topology, which offers management of power quality that ensures reactive power operation won't
damage the battery [18]. Presents different topologies for on-board bidirectional battery chargers [19].
This paper makes a suggested onboard battery charger that enables rapid charging and rapid
discharging. It uses a combination of power electronic circuits. The three-level NPC topology is attractive for
AC/DC converters. The direct power control technique enhances the properties of the three-phase, three-level
PWM rectifiers in terms of stable switching frequency operation, unity power factor, and a reduced harmonic
distortion rate of grid currents consumed by the rectifiers [20]. A half-bridge converter is interfaced among
the AC/DC converter and the battery to realize the concepts of G2V and V2G.
This paper is organized as follows: in the second part, we are attracted to the design of a
bidirectional EV battery charger topology using a two-stage power converter, an AC/DC bidirectional PWM
converter, and a DC/DC bidirectional converter in cascade. Firstly, we are attracted to the design of the three-
level NPC PWM rectifier and the modeling of the buck-boost converter with a half-bridge topology. Then,
the electric vehicle battery (EVB) based on the algebraic Shepherd model and its validation are presented.
The combined control strategy of the onboard EV battery charger is presented in the third part. We are
developing a new predictive direct power control using the SVM approach to control a bidirectional AC/DC
converter and controlling the buck-boost converter using direct current techniques. The numerical simulation
of the suggested onboard converter is shown in the fourth part. The conclusion will be given in the last section.
Int J Pow Elec & Dri Syst, Vol. 15, No. 1, March 2024: 303-311
Int J Pow Elec & Dri Syst ISSN: 2088-8694 305
𝑑𝑖𝐿
𝑉𝐿 = 𝐿 = 𝑉𝐶𝑏𝑢𝑠 − 𝑉𝑏𝑎𝑡𝑡
𝑑𝑡
{ 1 𝑇𝑜𝑛 (1)
𝑖𝐿 = ∫ (𝑉𝐶𝑏𝑢𝑠 − 𝑉𝑏𝑎𝑡𝑡 )𝑑𝑡
𝐿 0
𝑑𝑖𝐿
𝐿 = −𝑉𝑏𝑎𝑡𝑡
𝑑𝑡
{ 1 𝑇𝑜𝑓𝑓 (2)
𝑖𝐿 = ∫𝑇𝑜𝑛 −𝑉𝑏𝑎𝑡𝑡 𝑑𝑡
𝐿
So:
Where:
𝑇𝑜𝑛
𝐷= (4)
𝑇𝑜𝑓𝑓
− Boost mode: During this mode, 𝑇14 and 𝐷13 are turned 𝑜𝑛. The main equations governing this mode by
(5), when T14 is turned 𝑜𝑛: 𝑉𝑏𝑎𝑡𝑡 < 𝑉𝐶𝑏𝑢𝑠 .
𝑑𝑖𝐿
𝐿 = −𝑉𝑏𝑎𝑡𝑡
𝑑𝑡
{ 1 𝑇𝑜𝑓𝑓 (5)
𝑖𝐿 = ∫𝑇𝑜𝑛 −𝑉𝑏𝑎𝑡𝑡 𝑑𝑡
𝐿
The ratio relationship between the chopper sides can be controlled using a PWM signal. with the
drive 𝑇𝑜𝑛 and cut-off 𝑇𝑜𝑓𝑓 timings forming one switching period 𝑇. The duty-cycle 𝐷 of this circuit
determines the voltage conversion ratio, which may be described in (3) in the buck scenario and (7) for the
boost scenario. while sizing this inductor Taking into account the greater power output when the battery is
charged Regardless of the manner of operation, the voltage is lower. In (8) is the result for buck mode:
𝑉𝐶𝑏𝑢𝑠 −𝑉𝑏𝑎𝑡𝑡
𝐿= 𝑇𝑜𝑛 (8)
2𝛥𝑖𝐿
Vbatt min
Ton − min = V T
Cbus
T Vbatt max
on − max = T
VCbus (9)
New combined control strategy of on-board bidirectional battery chargers … (Khadidja Hadji)
306 ISSN: 2088-8694
Vbatt max
Ton min = 1 − V T
Cbus
T Vbatt min
on max = 1 − T
VCbus (11)
Where: 𝑉𝐶𝑏𝑢𝑠 = 500 𝑉, 𝑉𝑏𝑎𝑡𝑡𝑚𝑖𝑛 = 330 𝑉, 𝑉𝑏𝑎𝑡𝑡𝑚𝑎𝑥 = 385 𝑉, and 𝑇 = 50 𝜇𝑠. The numerical application of in
(8), (9), (10) and (11) in brief is shown in Table 1. Using the maximum 𝑇𝑜𝑛 value for the buck case 38 𝜇𝑠 as a
result, a 1.2 𝑚𝐻 chopper inductor is used to verify the smaller size of this charger.
Where:
𝑄
𝑉𝑝 = 𝐾 𝑖 𝑡
𝑄−𝑖𝑏𝑎𝑡𝑡 𝑡 𝑏𝑎𝑡𝑡
𝑉
𝐾 : polarization resistance [ ],𝑄: battery capacity [𝐴ℎ],𝑉𝑑𝑟𝑝 : ohmique voltage drop 𝑖𝑏𝑎𝑡𝑡 𝑡 = ∫ 𝑖𝑏𝑎𝑡𝑡 𝑑𝑡 actuel
𝐴ℎ
charge [𝐴ℎ], 𝐴 : exponential zone amplitude, 𝑅𝑖𝑛𝑡 : internal résistance, 𝐵 : exponential zone time constant
inverse [𝐴ℎ]−1, [𝛺], 𝐴 and 𝐵 : the exponential zone settings.
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Int J Pow Elec & Dri Syst ISSN: 2088-8694 307
2.5. Extracting the parameters and the model validation of the battery
The suggested approach's easy extraction of the dynamic model parameters is a key component. In
actuality, obtaining the parameters from the battery does not need doing experimental tests on it. The
manufacturer's rating is only three points with the help of MATLAB discharge curve, in steady state, are
required to obtain the parameters. In our case, the battery consists of 22 modules connected in parallel to
obtain a (330 V, 50 Ah) pack, where each module consists of 100 (3.3 V, 2.3 Ah) cells connected in series,
The model validation of the battery pack in MATLAB Simulink gives us these parameters: E0 = 357.8385,
Rint = 0.066, K = 0.049446, A = 27.7121, B = 1.2212 . In addition to what is summarized in the Table 2.
(a) (b)
4. SIMULATION RESULTS
Numerical simulations were carried out under the MATLAB/Simulink environment to confirm the
robustness of the control structures proposed for the bidirectional on-board battery charger in various
operating modes. Numerical simulations were carried out under the MATLAB/Simulink environment to test
the robustness of the control structures proposed for the bidirectional on-board battery charger in various
operating modes. The electric parameters of the first stage of the charger AC/DC are listed in Table 3.
In this simulation test, a reference DC output voltage of 500 V, a reference active power of 5 kW,
and a reactive power of 0 VAR are imposed. The initial battery state of charge has been set to 50% in order
to confirm that the battery is capable of taking or delivering power as needed. The DC/DC converter
controller calculates the reference current required to deliver the required active power shown in Figure 5(a).
From this Figure 5, we notice that the power grid follows the computed reference active power. The reactive
power is obviously kept at zero in Figure 5(b) to get a unit power factor. According to this figure, predictive
DPC control significantly reduces active and reactive power ripples. Figure 5(c) illustrates the voltage
tracking waveforms on the DC side. This answer reveals that the DC bus voltage completely matches its
reference, as we can see. In actuality, it experiences a small change when the mode is switched at t = 200 s. A
suitable steady-state operation without any static. We notice from Figure 5(d) that the average value of the
neutral point voltage is around the zero value.
First, when in G2V operating mode, the battery gets charged from the power grid between 0 and 200
s, and the battery charger draws perfect sinusoidal current from the grid, achieving a unity power factor and
enhancing the power quality of the electric power system. The system is configured to charge normally at a
current of 50 A, and the battery absorbs around 18 kW of power from the grid. The DC power thus produced
can be electrochemically converted and stored in the EV battery. Figure 5(e) shows good tracking of the
charging power reference. As shown in Figure 5(f), the battery SOC increased by 5.5% during 200 s (3.33
minutes) to get a more realistic result. Figures 5(g) and 5(h) show the variation of battery current and its
terminal voltage. When the battery is charged, we can see that the battery current is constant while the
voltage increases almost linearly until it reaches 364 volts.
After t = 200 s, the V2G mode starts, and the battery's stored energy is returned to the power grid
under a current of -50 A and an output power of 18 kw with low current ripple. During this discharging
mode, the terminal voltage drops to 346.8 V (Figure 5(h)) and the battery SOC drops by 5.5% (Figure 5(f)),
confirming that the DC/DC converter is working properly. Figure 5(i) shows the battery power. Figure 5(j)
illustrates the variation of the input current of the DC/DC converter. We notice in V2G mode that the DC/DC
converter increases the battery voltage to 853 V to reach the required DC voltage (Figure 5(k)).
Figure 5(l) shows that the electrical grid current and voltage are in phase, resulting in a unity of power factor,
Figure 5(m). The absorbed currents have a quasi-sinusoidal waveform without ripple in steady state.
Figure 5(n) represents the battery discharge stage in the common capacitor between AC/DC and DC/DC
converter, meaning it does not absorb current from the electrical grid. The FFT analysis of the grid currents
indicates a low rate of harmonic distortion of the absorbed currents (THD = 0.48%), Figure 5(o).
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Figure 5. Simulation result: (a) instantaneous active power of grid, (b) instantaneous reactive power of grid,
(c) DC bus voltage, (d) neutral point voltage, (e) power of the battery charger, (f) battery SOC, (g) battery
current, (h) battery voltage, (i) battery power, (j) load current of the DC/DC converter, (k) DC voltage in
G2V and V2G modes, (l) grid voltage and current during G2V mode, (m) power factor, (n) grid current and
voltage during V2G mode, and (o) waveform and spectrum of power source current in G2V mode
New combined control strategy of on-board bidirectional battery chargers … (Khadidja Hadji)
310 ISSN: 2088-8694
5. CONCLUSION
Taking the two power flows G2V and V2G into account, a new topology for the on-board EV
battery charger is presented in this paper. That allows controlling the instantaneous active and reactive power
exchanged between the grid and the EV battery using a combined control based on predictive DPC and direct
current control. Simulation results show that the proposed combined control can improve the characteristics
of the on-board bidirectional battery charger for electric vehicles in terms of active power regulation in the
grid by EV batteries through G2V and V2G modes, unit power factor, low harmonic distortion of grid-
injected current, and good dynamic performance of DC-bus voltage stability. This work directs us towards
several research perspectives, such as the implementation of the combined control to validate the simulation
results under balanced and unbalanced power exchange conditions and the study of other types of
bidirectional AC/DC and DC/DC converter structures.
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BIOGRAPHIES OF AUTHORS
New combined control strategy of on-board bidirectional battery chargers … (Khadidja Hadji)