Is Machine
Is Machine
IS MACHINE
PARALLEL OPENING CLOSING
ADV 1050 ADV 8050
21 LINES VALVE BLOCK
AFE SYSTEM
PROPORTIONAL VALVES
GLASS LEVEL
OUR HERITAGE For the design and supply of furnaces, working ends, and forehearths,
BDF Industries Melting’s product portfolio comprises the whole
Since 1906, BDF Industries’ principal activity has MELTING glass melting and conditioning technologies. Additionally, relevant
equipment including oil and gas burners, firing system air, exhaust
been the development and integration of complex reverse valves, batch chargers, and stirrers are part of the product line.
technologies to aid industrial progress.
BDF Industries furnaces are engineered with an high level of
customization, focusing in particular on energy efficiency and
The worldwide market depends on BDF’s environmental impacts. BDF Industries is able to offer a wide range
multitasking, multicultural, and multi-expertise in design, manufacture, and supply of different furnace types for
strategy, which has evolved and shaped itself over production of containers, tableware, lighting ware, and technical
glassware due to a long history of experience combined with a team of
the years in response to market demands. skilled people who work together in a synergistic way..
The future in the world (e.g. strong credentials for forming business in O-I,
Saverglass, Sisecam, Vetropack, Vitro...).
we see through.
BDF Industries has a Service division dedicated to provide a
comprehensive range of high-quality service solutions to our clients
OUR MISSION
SERVICE from a single source. From glass melting to forming, filtering, energy
facilities, and automation, our services serve the whole product value
chain.
Manufacturer of cutting-edge The service product line includes installation & startup, upgrades
excellence. •
•
Optimization of Spare Parts inventory
On the job Training of local maintenance and operation personel.
Glass Forming
Machine
Innovation, technology, and versatility make the
BDF IS Machines the ideal solutions for high
productivity, improved world surroundings, and
considerable energy savings.
4 5
IS ANGULAR
6-8-10-12 SECTIONS AND TANDEM
IS 4 1/4”: SG-DG-TG 3”-TG 3 1/8”
IS 5” S: SG-DG-TG 85MM
FEEDER FEEDER
WARE HANDLING
TIMING SYSTEM
• AP Pusher mechanism (dual motor)
• ADV 1050 • Air jet pusher
• Conveyor HSS
• Transfer wheel TRW HSS double chain
PROCESS
ADV 8050
FEEDER FEEDER
• Proportional valves:
MACHINE Plunger up - Counter Blow - Final Blow
• IWS system
• Parallel opening close mechanism • PMPC
• 21 lines valve block • Black Box
• Blank side axial cooling • Thermocontroller
• Blow side axial cooling • CWD
• Blow side vacuum system
• Series 300 2-line mechanisms:
Baffle Pantograph - Funnel - Blow head WARE HANDLING
• Servo Invert
• Servo Take Out with motor from the top • Transfer wheel TRW HSS dual chain
• Air jet pusher
WARE HANDLING
TIMING SYSTEM
• ADV 8050
PROCESS
ADV 8050
Side View
MACHINE TYPE
D
METAL
ANGULAR M.O.C.
LINE
IS-4’’¼ SG DG 4’’ ¼ (108 mm) TG 3’’ (76 mm) TG 3” 1/8 (80 mm)
STANDARD MACHINE CONFIGURATION OPTIONAL
IS-5’’ SG DG 5’’ (127 mm) TG 85 mm
A
GOB INTERCEPTOR IS-5’’½
FEEDER SG DG 5’’ ½ (140 mm) FEEDER
UPPER PART B IS-6’’¼ SG DG 6’’ ¼ (159 mm) TG 4’’ ¼ (108 mm)
FUNNEL C
BEAM • Servo plunger • Servo arcuate dual motor shear
UPPER PART
UPPER PART • Gear-type revolving tube mechanism
• Servo parallel Shear mechanism
PARALLEL M.O.C.
• Shear spray system DELIVERY SYSTEM
IS-P 6’’¼ DG 6’’ ¼ (159 mm) TG 4’’ ¼ (108 mm)
• Multi Direct Drive servo gob distributor
DELIVERY SYSTEM X2/X3/X4
Top View E
Baffle Pantograph
A GOB INTERCEPTOR
- Funnel - Blow head WARE HANDLING
• UPPER
Servo 3.666 3.975 4.380 3.705 3.975 4.380 3.765 4.065 4.455 3.765 4.065 4.455
REQUIRED SPACE LENGHT (mm) PARTInvert
(mm)
• B FUNNEL
Servo Take Out with motor from the top • Transfer wheel TRW HSS dual chain
3.470 3.780 4.180 3.505 3.780 4.180 3.565 3.865 4.255 3.565 3.865 4.255
F UPPER PART (mm) • Air jet pusher
LOADING POINTS OF BED LENGHT (mm)
C BEAM UPPER PART (mm) 3.065 3.375 3.775 3.100 3.375 3.775 3.160 3.460 3.850 3.160 3.460 3.850
WARE HANDLING
D METAL LINE (mm) 4.800 5.000 5.400 4.800 5.000 5.400 4.800 5.200 5.600 4.800 5.200 5.600
• AP Pusher mechanism (dual motor)
• SIDEConveyor
VIEW
G • (constant
Transfer
anglewheel
version)TRW 1305
C.L. ORIFICE DELIVERY CONSTANT ANGLE
TO C.L. CONVEYOR
(mm) TIMING SYSTEM
MACHINES IS-4’’¼ IS-5’’ IS-5’’ ½ IS-6’’ ¼
H
SECTIONS 8B10 10 12 8B10 10 12 8B10 10 12 8B10 10 12
LOADING • ADV 8050
POINTS OF BED A GOB INTERCEPTOR
4.390 4.390 4.650 4.390 4.390 4.650 4.470 4.470 4.720 4.470 4.470 4.720
WIDTH (mm) UPPER PART (mm)
B FUNNEL
PROCESS 4.205 4.205 4.460 4.205 4.205 4.460 4.270 4.270 4.520 4.270 4.270 4.520
UPPER PART (mm)
• C BEAM
Blow & Blow
UPPER PART (mm) 3.805 3.805 4.055 3.805 3.805 4.055 3.865 3.865 4.120 3.865 3.865 4.120
• Press & Blow
D METAL LINE (mm) 5.500 5.500 5.800 5.500 5.500 5.800 5.600 5.600 5.900 5.600 5.600 5.900
I
• Narrow Neck Press and Blow (NNPB)
MAX
REQUIRED
SPACE
WIDTH (mm)
10 IS Machine 11 IS PARALLEL
Technical Details
ADV 8050 HSS
D
IS PARALLEL
TOP VIEW 8-10-12 SECTIONS AND TANDEM
IS-P: DG 6 ¼”-TG 4 1¼”
MACHINES IS-4’’ ¼ IS-5’’ IS-5’’ ½ IS-6’’ ¼
ADV 8050
D
SECTIONS 6 8 10 12 6 8 10 12 6 8 10 12 8 10 12 A
E REQUIRED SPACE
5.180 6.250 7.315 8.380 5.180 6.250 7.315 8.380 5.180 6.250 7.315 8.380 6.250 7.315 8.380
LENGHT (mm)
F LOADING POINTS A
4.480 5.547 6.614 7.680 4.480 5.547 6.615 7.680 4.480 5.550 6.615 7.680 5.550 6.615 7.680
OF BED LENGHT (mm)
G C. L. ORIFICE TO
C. L. CONVEYOR (mm)
2.397 2.397 2.397 2.657 2.417 2.417 2.417 2.786 2.565 2.565 2.565 2.825 2.621 2.621 2.881
STANDARD MACHINE CONFIGURATION B OPTIONAL
B
H LOADING POINTS
1.465 1.465 1.465 1.465 1.465 1.465 1.465 1.465 1.465 1.465 1.465 1.465 1.465 1.465 1.465
OF BED WIDTH (mm) FEEDER FEEDER
I MAX REQUIRED
SPACE (mm)
5.300 5.300 5.300 5.300 5.300 5.300 5.300 5.300 5.300 5.300 5.300 5.300 5.300 5.300 5.300
PRODUCTION
• Servo plunger LIMIT TABLE • Servo arcuate dual motor shear
• Gear-type revolving tube mechanism C C
• Servo parallel Shear mechanism
• Shear spray system ANGULARDELIVERY
M.O.C. SYSTEM
MACHINES IS 4” ¼ IS 5” IS 5” ½ IS 6” ¼
• Multi Direct Drive servo gob distributor
PARALLEL M.O.C. TG
DELIVERY SYSTEM
CONFIGURATION SG DG TG 3”
3”1/8
SG X2/X3/X4
DG TG 85 SG DG SG DG TG 4” 1/4
SIDE VIEW
• BLOW-BLOW
Servo gob distributor SGD 330
DELIVERY EASY ALIGNING CONSTANT ANGLE • MAXCostant Angle 30° Delivery system
HEIGHT UNDER
MACHINE
360(1) 301 276 140 360(1) 325 245 389(1) 342 389(-1) 342 287
FINISH (mm) (A)
MACHINES IS-P 6’’ ¼
MIN HEIGHT UNDER • Proportional valves:
54(2) 58 59 25 54(2) 73 55 54(2) 68 54(2) 75(3) 30(3)
SECTIONS 8 10 12 8 10 12 MACHINE
FINISH (mm) (B) Plunger up - Counter Blow - Final Blow
A GOB INTERCEPTOR MAX BODY DIAMETER • IWS system
UPPER PART (mm)
3.762 4.062 4.452 4.470 4.470 4.720 • (mm)Parallel opening close178
WITH STACK mechanism
90 52 60 •
178 PMPC
102 62 178 111 178 130 90
B FUNNEL
• COOLING (C) valve block
21 lines • Black Box
3.565 3.865 4.265 4.270 4.720 4.520 • MAXBlank side axial cooling
BODY DIAMETER • Thermocontroller
UPPER PART (mm)
• (mm) WITH STACK
Blow side axial cooling170
COOLING/VACUUM (C)
76 45 50 170
• 95
CWD 54 170 102 170 121 80
C BEAM UPPER PART (mm) 3.160 3.460 3.850 3.865 3.865 4.120
• Blow side vacuum system
MAX BODY DIAMETER
D METAL LINE (mm) 4.800 5.200 5.600 5.600 5.600 5.900 • (mm)Series 300 2-line mechanisms:
WITH VERTICAL 156 76 51 50 156 95 60 156 102 156 121 76
Baffle
BLOW Pantograph
COOLING (C) - Funnel - Blow head WARE HANDLING
TOP VIEW • MAXServo
FINISHInvert
DIAMETER
48 48
• (mm)Servo
(D) Take Out with motor from the30
top 35 48
• 48
Transfer 30
wheel 48
TRW 48
HSS dual48
chain 48 48
MACHINES IS-P 6’’ ¼
• Air jet pusher
PRESS-BLOW
SECTIONS 8 10 12
WARE HANDLING
MAX HEIGHT UNDER
285(1) 282 268 140 285(1) 290 213 320(1) 300 320(1) 300 268
E REQUIRED SPACE FINISH (mm) (A)
6.247 7.314 8.380
LENGHT (mm)
• MINAP Pusher
HEIGHT mechanism
UNDER (dual motor)
54(2) 40 47 45 54(2) 55 50 54(2) 58 54(2) 70(3) 30(3)
F LOADING POINTS OF BED
LENGHT (mm)
5.547 6.614 7.680 • FINISH (mm) (B)
Conveyor
G C. L. OREFICE TO C. L.
• MAXTransfer wheel TRW 1305
BODY DIAMETER
2.621 2.621 2.881 (mm) WITH STACK 178 90 52 60 178 102 62 178 111 178 130 90
CONVEYOR (mm) COOLING (C)
H LOADING POINTS OF BED MAX BODY DIAMETER
1.465 1.465 1.465 TIMING SYSTEM
WIDTH (mm) (mm) WITH STACK 170 80 45 50 170 95 54 170 102 170 121 80
D MAX REQUIRED SPACE COOLING/VACUUM (C)
5.300 5.300 5.300
WIDTH (mm) • MAXADV
BODY8050
DIAMETER
(mm) WITH VERTICAL 156 76 51 50 156 95 60 156 102 156 121 76
BLOW COOLING (C)
PROCESS
MAX FINISH DIAMETER
120 83 38 45 120 90 55 120 90 120 90 70
(mm) (D)
• Blow & Blow
•For realizations
Press & Blow
close to the max. limits & min. limits, it’s recommended (1)
Close to the maximum limits needs specific variable equipment:
• consult
to Narrow
BDF, whoNeck
will be Press and
glad to put Blow (NNPB)
his experience at customer’s disposal. Plunger mechanism, Blow mold stack cooling, Vertical blow cooling, etc.
It is possible to reach multiple range limits simultaneously, which must Close to the minimum limits needs specific variable equipment:
(2)
be properly verified with BDF. Plunger mechanism, Blow mold stack cooling, Vertical blow cooling, etc.
Blank mounting assembly, Blow mounting assembly, Blow mold stack cooling,
etc.
12 IS Machine 13 IS PARALLEL
Technical Details
ADV 8050 HSS
IS PARALLEL STANDARD SERVICE REQUIREMENT
MACHINES IS 4” ¼ IS 5” 8-10-12ISSECTIONS
5” ½ ANDISTANDEM
6” ¼
IS-P: DG 6 ¼”-TG 4 1¼”
CONFIGURATION DG TG 3” TG 3”1/8 DG TG 85 DG DG TG 4” 1/4
ADV 8050
NNPB
MACHINES
ANGULAR M.O.C.
IS-4’’ ¼ — IS-5’’ IS-5’’ ½ — IS-6’’ ¼
MAX HEIGHT UNDER
282 268 140 290 213 300 300 268
FINISH (mm) (A)
PRESSURE 8 10 12 8 10 12
MIN HEIGHT UNDER
40 47 45 55 50 58 70(3) 30(3)
FINISH (mm) (B) kg/ ft3/ Nm3/ ft3/ Nm3/ ft3/ Nm3/ ft3/ Nm3/ ft3/ Nm3/ ft3/ Nm3/
P.S.I.
cm2 min min min min min min min min min min min min
MAX BODY DIAMETER
(mm) WITH STACK 90 52 60 102 62 111 130 90
STANDARD
L.P. COMPRES-
MACHINE CONFIGURATION OPTIONAL
34,8 2,4 282 8 353 10 424 12 311 8,8 388 11 466 13,2
COOLING (C) SED AIR
MAX BODY DIAMETER
FEEDER
H.P. COMPRES-
FEEDER
50,75 3,5 847 24 1.059 30 1.271 36 1.073 30,4 1.342 38 1.610 45,6
(mm) WITH STACK 80 45 50 95 54 102 121 80 SED AIR
COOLING/VACUUM (C) • P&BServo plunger
- PLUNGER • Servo arcuate dual motor shear
50,75 3,5 282 8 353 10 424 12 339 9,6 424 12 508 14,4
MAX BODY DIAMETER • COOLING*
Gear-type revolving tube mechanism
(mm) WITH VERTICAL 76 51 50 95 60 102 121 76 • NNPB
Servo parallel Shear mechanism
- PLUNGER
BLOW COOLING (C) 87 6 282 8 353 10 424 12 339 9,6 424 12 508 14,4
• COOLING*
Shear spray system DELIVERY SYSTEM
MAX FINISH DIAMETER
38 38 38 38 38 38 38 38 VACUUM BLOW 635mm
(mm) (D) ”25”Hg 226 6,4 282 8 339 9,6 226 6,4 282 8 339 9,6
MOLD Hg • Multi Direct Drive servo gob distributor
DELIVERY SYSTEM
VACUUM BLANK 635mm X2/X3/X4
”25”Hg 113 3,2 141 4 169 4,8 113 3,2 141 4 169 4,8
SIDE Hg
For realizations close to the max. limits & min. limits, it’s recommended Close to the maximum limits needs specific variable equipment:
(1)
to consult BDF, who will be glad to put his experience at customer’s disposal. Plunger mechanism, Blow mold stack cooling, Vertical blow cooling, etc. • **MACHINE
Servo gob distributor
”49” WC
SGD 330
1250mm
18.361 520 22.952 650 27.542 780 22.598 640 28.248 800 33.898 960
• COOLING
Costant
AIR**Angle 30° Delivery
WC
system MACHINE
It is possible to reach multiple range limits simultaneously, which must Close to the minimum limits needs specific variable equipment:
(2)
be properly verified with BDF. CONVEYOR 650mm
Plunger mechanism, Blow mold stack cooling, Vertical blow cooling, etc. ”26”WC 4.237 120 5.297 150 6.356 180 4.237 120 5.297 150 6.3566 180
COOLING AIR WC
•
Proportional valves:
Close to the minimum limits needs specific variable equipment:
MACHINE Plunger
15 l/ up - Counter
15 l/ Blow - Final
15 l/Blow
(3)
15 l/ 15 l/ 15 l/
Blank mounting assembly, Blow mounting assembly, Blow mold stack COOLING WATER 30 2
min min min min min min
cooling, etc. • IWS system
• Parallel opening close mechanism • PMPC
• 21 lines valve block • Black Box
PARALLEL M.O.C.
PARALLEL M.O.C.
• Blank side axial cooling • Thermocontroller
MACHINES IS-P 6’’¼ • MACHINES
Blow side axial cooling • CWD DG 6’’¼ - TG 4’’¼
• Blow side vacuum systemPRESSURE 8 10 12
CONFIGURATION DG 6’’¼ (159 mm) TG 4’’¼ (108 mm)
• Series 300 2-line mechanisms:
BLOW-BLOW Baffle Pantograph P.S.I.
- Funnel - Blow
kg/cm2head ft3/min WARE
Nm 3
/min HANDLING
ft3/min Nm3/min ft3/min Nm3/min
• L.P. COMPRESSED
Servo Invert
MAX HEIGHT UNDER FINISH (mm) (A) 345 305 • AIR Servo Take Out with 34,8
motor from 2,4the top 311 • 8,8Transfer388
wheel TRW11HSS dual 466
chain 13,2
MAX HEIGHT UNDER FINISH (mm) (A) 300 285 MACHINE 1400mm
55* WC 19.209 544 24.011 680 28.813 816
• COOLING
ADV AIR
8050 WC
MIN HEIGHT UNDER FINISH (mm) (B) 80 80 CONVEYOR
26*WC 650mm WC 4.237 120 5.297 150 6.356 180
COOLING AIR**
MAX BODY DIAMETER (mm) WITH
VERTICAL BLOW COOLING WITHOUT VACUUM 121 76 PROCESS
COOLING WATER 30 2,1 15 l/min 15 l/min 15 l/min
(C)
MAX BODY DIAMETER (mm) WITH VERTICAL
120 76 • Blow & Blow
* For PB-NNPB plunger cooling pressures above 3.15 Kg/cm2 • Quantities specifed are free air (21°C-70°F and 1 Kg/cm2-14.7 p.s.i.)
BLOW COOLING WITH VACUUM (C)
• (ifPress
required& byBlow
the customer) • The operating air supply must be clean and dry (it is required the
**
MAX FINISH DIAMETER (mm) (D) 105 70 • Valure
Narrowreferred to Stack Cooling blank side and Vertiflow blow side
Neck Press and Blow (NNPB)
*** Valure referred to Axial Cooling blank side and Axial Cooling
installation of drying and flter system before the piping connection
to the machine with an effciency of 98% and a nominal retention
or Vertiflow blow side of 4 ÷ 10 μ)
MAX FINISH DIAMETER (mm) NNPB (D) 38 38 • Maximum temperature of compressed air supply to the machine
= 80°C
• Minimum temperature of compressed air supply to the solenoid
valve block = 10°C • Pilot air (Valve Block) 0.5 m3/min of free air at 21°C
(clean, oil and water free) • Dew point of compressed air: -5 ÷ -2 °C
• Water hardness 100 parts CaCO3 per 1,000,000 parts of water (P.P.M.)
14 IS Machine 15 IS PARALLEL
Technical Details
ADV 8050 HSS
Mould Cooling
Improved cooling efficiency and • Use of standard moulds designed for stack-cooling (radial)
thermal homogeneity by maintai- • Use of standard mould holders, arms, plates, or inserts
ning standard moulds and equip- • Dual on-off valve for blank cooling and neck-ring cooling (blank side)
ment: • Neck-ring cooling design with standard nozzles and spacers (blank side)
• Telescopic tube with quick self centering clamping system
Timing
• Double telescopic tube with a quick
self centering clamping system
Systems
The Control is made up of One CPU per section controller for every 4
sections, Independent MS and EME-Stop with certified safety relay per
• Complete integrated control system • Open system with field bus each section, and servo motor to fit CE safety requirements, Ethernet
communication, and remote access.
for control of the entire machine architecture
operation from stirrer to ware handling • Modular machine and industrial Machine Controls for Servo Plunger, Servo Parallel Shear, Servo Gob
• Real-time telediagnostic standard for Hw and Sw, Distributor; on demand: Servo Tube Height Positioning and Servo Tube
• Automatic set up of feeder mechanism, with centralised, decentralised, and Rotation.
gob distributor mechanism, machine, with distributed intelligence
Integrated Drive Controller For Mechanical Feeder (when the Servo
transport line, articles rejected according • Full integration of BDF stand-alone Feeder is not present), Conveyor, Transfer, and Cross Conveyor.
to the production changes systems in 3rd part-timer
The Section Controller has 48 outputs, Free assignable events to
outputs with attributes for blank or blow side, Integrated electric pu-
sher with step motor, Individual Ware-Rejection with manual or automatic
stop, and Special cycles.
We consider a complete BDF system The system takes from the main line only
equipped with a servo plunger, servo the energy to compensate for all the losses
shears, servo gob, servo pusher, servo (passive energy) that are not compensated
invert, and servo take-out mechanisms. by the recovered energy.
The system transfers from the main line to
Considering the system from a mechanical the BUS full power (without cutting) with
point of view, there is a continuous cosϕ=1.
energetic inertial change due to the
continuous mechanisms of acceleration The sinusoidal current is without low
and deceleration. harmonic (remaking signal), and the
only harmonic signal present is very low
We may say that for every movement and with high frequency, because depends
the energy needed for the acceleration on the modulation frequency (PWM signal).
is balanced with the energy needed The converter system on the BDF control
for the deceleration, more energy to cabinet is reversible and recovers the mini
compensate for the mechanical and OPDE Hydro Power AFE Regenerated
electronic losses. These losses are Power
functions of the machine’s speed. As the (kW) Inverter energy on the BUS line.
servomechanisms movements are not
in the same time, the excesed energy is • Sinusoidal line current with reduction
recovered on the CC BUS. of the harmonic current distorsion THDi
• Compensation for line voltage
variations
• Energy saving
• DC BUS Control also with power line
voltage fluctuations
• Regenerative capability thus to make
power flow in both directions.
Mains
Active
Front End
22 IS Machine
BDF Industries (+39) 0444 286100
Viale dell’Industria, 40 [email protected]
36100 Vicenza, Italy bdfindustriesgroup.com