Black Decker The Complete Guide To Wiring Updated 8th Edition Current With 2020 2023 Electrical
Black Decker The Complete Guide To Wiring Updated 8th Edition Current With 2020 2023 Electrical
Black Decker The Complete Guide To Wiring Updated 8th Edition Current With 2020 2023 Electrical
WIRING
Updated 8th Edition
Introduction
Wiring Safety
NM Cable
Conduit
Installing Boxes
Electrical Panels
SWITCHES
Wall Switches
Specialty Switches
Testing Switches
RECEPTACLES
Types of Receptacles
Receptacle Wiring
GFCI Receptacles
Testing Receptacles
PRELIMINARY WORK
Planning Your Project
CIRCUIT MAPS
Common Household Circuits
COMMON WIRING PROJECTS
GFCI & AFCI Breakers
Surge-Protective Devices
Service Panels
Subpanels
Ceilings Lights
Track Lights
Undercabinet Lights
Vanity Lights
Landscape Lights
Doorbells
Wireless Switches
Baseboard Heaters
Wall Heaters
Ceiling Fans
Range Hoods
Outbuildings
Motion-Sensing Floodlights
REPAIR PROJECTS
Repairing Light Fixtures
Repairing Chandeliers
Boxes
Cords
Light Fixtures
Conversions
Resources
Index
Introduction
In this chapter:
• How Electricity Works
• Glossary of Electrical Terms
• Understanding Electrical Circuits
• Grounding & Polarization
• Home Wiring Tools
• Wiring Safety
How Electricity Works
A household electrical system can be compared
with a home’s plumbing system. Electrical current
flows in wires in much the same way that water flows
inside pipes. Both electricity and water enter the
home, are distributed throughout the house, do their
“work,” and exit.
In plumbing, water first flows through the
pressurized water supply system. In electricity,
current first flows along hot wires. Current flowing
along hot wires also is pressurized. Electrical
pressure is called voltage.
Large supply pipes can carry a greater volume of
water than small pipes. Likewise, large electrical
wires carry more current than small wires. This
electrical current-carrying capacity of wires is called
ampacity.
Water is made available for use through the
faucets, spigots, and showerheads in a home.
Electricity is made available through receptacles,
switches, and fixtures.
Water finally leaves the home through a drain
system, which is not pressurized. Similarly, electrical
current flows back through neutral wires. The current
in neutral wires is not pressurized and is at zero volts,
when everything is functioning as intended. Do not
assume, however, that the neutral is at zero volts.
Several defects can put voltage on the neutral, so
treat the neutral as a hot wire until demonstrated
otherwise.
Water and electricity both flow. The main difference is that you can see
water (and touching water isn’t likely to kill you). Like electricity, water
enters a fixture under high pressure and exits under no pressure.
The Delivery System
TIP: Test a live circuit with the voltage tester to verify that it is
working before you rely on it.
In this chapter:
• Wire & Cable
• NM Cable
• Conduit
Wire & Cable
W ires (known as conductors) are made of
copper or aluminum in most houses. Copper is a
better conductor of electricity and is used in most
houses. Copper-coated aluminum wires may be found
in a few houses built in the early 1970s, but this wire
is uncommon. “Tin”-coated copper wires may be
found in houses built in the 1940s and 1950s.
A group of two or more wires enclosed in a metal,
rubber, cloth, or plastic sheathing is called a cable
(see photo, opposite page). The sheathing protects the
wires from damage and protects people from
electrical shock. Conduit also protects wires, but it is
not considered a cable.
Individual wires are covered with rubber or plastic
insulation. An exception is a bare copper grounding
wire, which does not need insulation. The insulation
is color coded (see chart, below left) to identify the
wire as a hot wire, a neutral wire, or a grounding wire.
New cable sheathing is also color coded to indicate
the size of the wires inside. White means #14 wire,
yellow means #12 wire, and orange means #10 wire.
In most wiring systems installed after 1965, the
wires and cables are insulated with PVC. This type of
insulation is very durable and can last as long as the
house itself.
Before about 1965, wires and cables were
insulated with rubber or cloth. Rubber and cloth
insulation has a life expectancy of about 25 to 30
years. Old insulation that is cracked or damaged can
be reinforced temporarily by wrapping the wire with
plastic electrical tape. However, old wiring with
cracked or damaged insulation should be inspected by
a qualified electrician to make sure it is safe.
Wires must be large enough for the amperage
rating of the circuit (see chart, below right). A wire
that is too small can become dangerously hot. Wire
sizes are categorized according to the American Wire
Gauge (AWG) system. To check the size of a wire,
use the wire stripper openings of a combination tool
(see here) as a guide.
WIRE SIZE CHART
WIRE COLOR FUNCTION
White or Neutral wire carrying current at zero
gray voltage
Black Hot wire carrying current at full voltage
Wire sizes (shown actual size) are categorized by the American Wire
Gauge system. The larger the wire size, the smaller the AWG number.
The ampacities in this table are for copper wires in NM cable. The
ampacity for the same wire in conduit is usually more. The ampacity for
aluminum wire is less.
NM Sheathing Colors
Reading NM (Nonmetallic) Cable
NM cable is labeled with the number of insulated wires it contains. The bare
grounding wire is not counted. For example, a cable marked 14/2 G (or 14/2
WITH GROUND) contains two insulated 14-gauge wires, plus a bare copper
grounding wire. Cable marked 14/3 WITH GROUND has three 14-gauge
wires plus a grounding wire. NM cable also is stamped with a maximum
voltage rating, as determined by Underwriters Laboratories (UL).
Reading Unsheathed, Individual Wire
Measure and mark the cable 8" to 10" from the end. Slide the cable ripper
onto the cable, and squeeze tool firmly to force the cutting point through the
plastic sheathing.
Grip the cable tightly with one hand, and pull the cable ripper toward the
end of the cable to cut open the plastic sheathing.
Peel back the plastic sheathing and the paper wrapping from the individual
wires.
Cut away the excess plastic sheathing and paper wrapping using the
cutting jaws of a combination tool.
Cut individual wires as needed using the cutting jaws of the combination
tool. Leave a minimum of 3" of wire running past the edge of the box.
Strip insulation for each wire using the stripper openings. Choose the
opening that matches the gauge of the wire, and take care not to nick or
scratch the ends of the wires.
How to Connect Wires to Screw Terminals
Strip about ¾" of insulation from each wire using a combination tool.
Choose the stripper opening that matches the gauge of the wire, and then
clamp the wire in the tool. Pull the wire firmly to remove plastic insulation.
Form a C-shaped loop in the end of each wire using a needlenose pliers or
the hole of the correct gauge in a pair of wire strippers. The wire should have
no scratches or nicks.
Hook each wire around the screw terminal so it forms a clockwise loop.
Tighten the screw firmly. Insulation should just touch head of screw. Never
place the ends of two wires under a single screw terminal. Instead use a
pigtail wire (see here).
CABLE STAPLES
Ensure power is off and test for power. Grasp the wires to be joined in the
jaws of a pair of linesman’s pliers. The ends of the wires should be flush and
they should be parallel and touching. Rotate the pliers clockwise two or three
turns to twist the wire ends together.
Twist a wire connector over the ends of the wires. Make sure the
connector is the right size (see here). Hand-twist the connector as far onto
the wires as you can. There should be no bare wire exposed beneath the
collar of the connector.
OPTION: Reinforce the joint by wrapping it with electrician’s tape. By
code, you cannot bind the wire joint with tape only, but it can be used as
insurance. Few professional electricians use tape for purposes other than
tagging wires for identification.
OPTION: Strip ¾" of insulation off the ends of the wires to be joined,
and insert each wire into a push-in connector. Gently tug on each wire to
make sure it is secure.
How to Pigtail Wires
Cut a 6" length from a piece of insulated wire the same gauge and color as
the wires it will be joining. Strip ¾" of insulation from each end of the
insulated wire.
Drill ⅝" holes in framing members for the cable runs. This is done easily
with a right-angle drill, available at rental centers. The edge of the hole must
be set back at least 1¼" from the front face of the framing member, or the
cable must be protected with a metal plate (here).
Where cables will turn corners (step 6, here), drill intersecting holes in
adjoining faces of studs. Measure and cut all cables, allowing 2 ft. extra at
ends entering the breaker panel and 1 foot for ends entering the electrical
box.
Shut off power to the circuit breaker panel. Use a cable ripper to strip the
cable, leaving at least ¼" of sheathing to enter the circuit breaker panel. Clip
away the excess sheathing.
Open a knockout in the circuit breaker panel using a hammer and
screwdriver. Insert a cable clamp into the knockout, and secure it with a
locknut. Insert the cable through the clamp so that at least ¼" of sheathing
extends inside the circuit breaker panel. Tighten the mounting screws on the
clamp so the cable is gripped securely but not so tightly that the sheathing is
crushed.
Anchor the cable to the center of a framing member within 12" of the
circuit breaker panel using a cable staple. Stack-It® staples work well where
two or more cables must be anchored to the same side of a stud. Run the
cable to the first electrical box. Where the cable runs along the sides of
framing members, anchor it with cable staples no more than 4 ft. 6" apart.
At corners, form a slight L-shaped bend in the end of the cable and insert it
into one hole. Retrieve the cable through the other hole using needlenose
pliers (inset).
Staple the cable to a framing member within 8" from where the sheathing
ends in the box. Hold the cable taut against the front of the box, and mark a
point on the sheathing ¼" past the box edge. Remove sheathing from the
marked line to the end using a cable ripper, and clip away excess sheathing
with a combination tool. Insert the cable through the knockout in the box.
VARIATION: Different types of boxes have different clamping devices.
Make sure cable sheathing extends ¼" past the edge of the clamp to
ensure that the cable is secure and that the wire won’t be damaged by the
edges of the clamp. Clamp cable inside all boxes except single gang (2¼
× 4") boxes.
As each cable is installed in a box, clip back each wire so that at least 3" of
workable wire extends past the front edge of the box.
Strip ¾" of insulation from each circuit wire in the box using a
combination tool. Take care not to nick the copper.
Continue the circuit by running cable between each pair of electrical boxes,
leaving an extra 1 ft. of cable at each end.
At metal boxes and recessed fixtures, open knockouts, and attach cables
with cable clamps. From inside the fixture, strip away all but ¼" of
sheathing. Clip back wires so there is 8" of workable length, and then strip
¾" of insulation from each wire.
For a surface-mounted fixture such as a baseboard heater or fluorescent
light fixture, staple the cable to a stud near the fixture location, leaving
plenty of excess cable. Mark the floor so the cable will be easy to find after
the walls are finished.
At each recessed fixture and metal electrical box, connect one end of a
grounding pigtail to the box using a grounding clip attached to the frame
(shown above) or a green grounding screw. A grounding pigtail is not
needed for plastic boxes.
At each electrical box and recessed fixture, join grounding wires together
with a wire connector. If the box has internal clamps, tighten the clamps over
the cables.
Label the cables entering each box to indicate their destinations. In boxes
with complex wiring configurations, also tag the individual wires to make
final hookups easier. After all cables are installed, your rough-in work is
ready to be reviewed by the electrical inspector.
How to Run NM Cable Inside a Finished Wall
From the unfinished space below the finished wall, look for a reference
point, such as a soil stack, plumbing pipes, or electrical cables, that indicates
the location of the wall above. Choose a location for the new cable that does
not interfere with existing utilities. Drill a 1" hole up into the stud cavity.
From the unfinished space above the finished wall, find the top of the stud
cavity by measuring from the same fixed reference point used in step 1. Drill
a 1" hole down through the top plate and into the stud cavity using a drill bit
extender.
Extend a fish tape down through the top plate, twisting the tape until it
reaches the bottom of the stud cavity. From the unfinished space below the
wall, use a piece of stiff wire with a hook on one end to retrieve the fish tape
through the drilled hole in the bottom plate.
Trim back 2" of sheathing from the end of the NM cable, and then insert
the wires through the loop at the tip of the fish tape.
Bend the wires against the cable, and then use electrical tape to bind them
tightly. Apply cable-pulling lubricant to the taped end of the fish tape.
From above the finished wall, pull steadily on the fish tape to draw the
cable up through the stud cavity. This job will be easier if you have a helper
feed the cable from below as you pull.
Tips for Running Cable Inside Finished Walls
If there is no access space above and below a wall, cut openings in the
finished walls to run a cable. This often occurs in two-story homes when a
cable is extended from an upstairs wall to a downstairs wall. Cut small
openings in the wall near the top and bottom plates, then drill an angled 1"
hole through each plate. Extend a fish tape into the joist cavity between the
walls and use it to pull the cable from one wall to the next. If the walls line
up one over the other (left), you can retrieve the fish tape using a piece of
stiff wire. If walls do not line up (right), use a second fish tape. After
running the cable, repair the holes in the walls with patching plaster or
drywall scraps and taping compound.
If you don’t have a fish tape, use a length of sturdy string and a lead weight
or heavy washer. Drop the line into the stud cavity from above, and then use
a piece of stiff wire to hook the line from below.
Use a flexible drill bit, also called a bell-hanger’s bit, to bore holes through
framing in finished walls.
How to Install NM Cable in Finished Ceilings
Install a green insulated grounding wire for any circuit that runs through
metal conduit. Although code allows the metal conduit to serve as the
grounding conductor, most electricians install a green insulated wire as a
more dependable means of grounding the system. The grounding wires must
be connected to metal boxes with a pigtail and grounding screw (left) or
grounding clip (right).
Metal Conduit
Plastic PVC conduit and tubing are allowed by many local codes. It is
assembled with solvent glue and PVC fittings that resemble those for metal
conduit. When wiring with PVC conduit and tubing, always run a green
grounding wire. Use material approved for use in electrical applications. Do
not use PVC plumbing pipes.
Working with Conduit
Conduit types used most in homes are EMT (electrical metallic tubing),
IMC (intermediate metallic conduit), PVC (rigid nonmetallic conduit), and
flexible metal conduit. The most common diameters are ½" and ¾", but
larger sizes are stocked at most building centers.
Nonmetallic conduit fittings typically are solvent welded to nonmetallic
conduit, as opposed to metal conduit, which can be threaded and screwed
into threaded fittings or attached with setscrews or compression fittings.
Liquid-tight flexible conduit (LFC) is used in outdoor applications,
especially around pools and water features, at irrigation controllers, and in
air-conditioning condensers.
How to Make Nonmetallic Conduit Connections
Cut the rigid nonmetallic conduit (PVC) to length with a fine-tooth saw,
such as a hacksaw. For larger diameter (1½" and above), use a power miter
saw with a fine-tooth or plastic cutting blade.
Deburr the cut edges with a utility knife or fine sandpaper such as emery
paper. Wipe the cut ends with a dry rag. Also wipe the coupling or fitting to
clean it.
Apply a coat of PVC cement to the end of the conduit and to the inside
walls of the coupling (inset). Wear latex gloves to protect your hands. The
cement should be applied past the point on the conduit where it enters the
fitting or coupling.
Insert the conduit into the fitting or coupling and twist it a quarter turn to
help spread the cement. Allow the joint to set undisturbed for 10 minutes.
How to Install Conduit & Wires on a Concrete
Wall
Measure from the floor to position electrical boxes on the wall, and mark
location for mounting screws. Boxes for receptacles in an unfinished
basement or other damp areas are mounted at least 2 ft. from the floor.
Laundry receptacles usually are mounted at 48".
Drill pilot holes with a masonry bit, then mount the box against the wall
with masonry anchors, or use masonry anchors and panhead screws.
Open one knockout for each length of conduit that will be attached to the
box. Attach an offset fitting to each knockout using a locknut.
Measure the first length of conduit and cut it with a hacksaw. Remove any
rough inside edges with a pipe reamer or a round file. Attach the conduit to
the offset fitting on the box, and tighten the setscrew.
Anchor the conduit against the wall with pipe straps and masonry anchors.
Conduit should be anchored within 3 ft. of each box and fitting and every 10
ft. thereafter.
Make conduit bends by attaching a sweep fitting using a setscrew fitting or
compression fitting. Continue attaching additional lengths. You can also use
a conduit bender (inset) to make your own sweeps and bends.
Use an elbow fitting in conduit runs that have many bends or in runs that
require very long wires. The cover on the elbow fitting can be removed to
make it easier to extend a fish tape and pull wires.
At the panel, turn the power off and then remove the cover and test for
power. Open a knockout in the panel, attach a setscrew fitting, and install the
last length of conduit.
Unwind the fish tape and extend it through the conduit from the circuit
breaker panel outward. Remove the cover on an elbow fitting when
extending the fish tape around tight corners.
Trim back 2" of outer insulation from the end of the wires, and then insert
the wires through the loop at the tip of the fish tape.
Retrieve the wires through the conduit by pulling on the fish tape with
steady pressure.
NOTE: Use extreme care when using a metal fish tape inside a
circuit breaker panel, even when the power is turned off.
Clip off the taped ends of the wires. Leave at least 2 ft. of wire at the
service panel and 3" extending beyond the front edges at each electrical box.
Boxes & Panels
A ll wiring
connections must be
housed within a box that
is accessible. The box
may be as simple as a
small handy box for
making a splice or as
complex as a 200-amp
main service panel. It is
typically rectangular,
square, round, or octagonal, but be aware that the
boxes are shaped as they are for specific reasons, so
make sure you are using the right one for the job.
Installing a box that is too small is an extremely
common wiring mistake that is easy to understand:
small boxes cost less. But they are not one-size fits
all. The smallest common boxes, called handy boxes,
may be used only for a single device (such as a
switch or receptacle) with no more than three
conductors. Be sure to refer to a box fill chart (see
here) to learn which size and shape box is required
for your job.
Electrical panels function like other electrical
boxes insofar as they house connections, but they
also house breakers or fuses and other parts that
transmit power from the service entry to the
individual circuits. Subpanels are smaller electrical
panels that perform the same function but are
supplied by the main service panel so they can
distribute power into multiple circuits in a remote
location.
In this chapter:
• Electrical Boxes
• Installing Boxes
• Electrical Panels
Electrical Boxes
T he National Electrical Code requires that wire
connections and cable splices be contained inside an
approved metal or plastic box. The box shields
framing members and other flammable materials
from electrical sparks and protects people from being
shocked.
Electrical boxes come in several shapes.
Rectangular and square boxes are used for switches
and receptacles. Rectangular (2 × 3") boxes are used
for single switches or duplex receptacles. Square (4 ×
4") boxes are used any time it is convenient for two
switches or receptacles to be wired, or “ganged,” in
one box. Octagonal electrical boxes contain wire
connections for ceiling fixtures.
Electrical boxes are available in different depths.
A box must be deep enough so a switch or receptacle
can be removed or installed easily without crimping
and damaging the circuit wires. The box must also be
large enough to safely dissipate the heat from wires,
switches, and receptacles. This is an important fire
safety rule.
Octagonal boxes usually contain wire connections for ceiling fixtures.
Because the ceiling fixture attaches directly to the box, the box should be
anchored firmly to a framing member. A properly installed octagonal box
should support a ceiling fixture weighing up to 50 pounds. Any box must be
covered with a tightly fitting cover plate, and the box must not have open
knockouts. Do not overfill the box (inset).
ELECTRICAL BOX FILL CHART
JUNCTION BOXES
BOX SIZE 4 × 11/4" R or O
AND SHAPE
8 AWG 5
10 AWG 5
12 AWG 5
14 AWG 6
8 AWG 5
10 AWG 6
12 AWG 6
14 AWG 7
10 AWG 8
12 AWG 9
14 AWG 10
8 AWG 6
10 AWG 7
12 AWG 8
14 AWG 9
8 AWG 7
10 AWG 8
12 AWG 9
14 AWG 10
8 AWG 10
10 AWG 12
12 AWG 13
14 AWG 15
8 AWG 8
10 AWG 10
12 AWG 11
14 AWG 12
8 AWG 9
10 AWG 11
12 AWG 13
14 AWG 14
BOX SIZE 411/16 × 21/8" S
AND SHAPE
8 AWG 14
10 AWG 16
12 AWG 18
14 AWG 21
DEVICE BOXES
8 AWG 2
10 AWG 3
12 AWG 3
14 AWG 3
8 AWG 3
10 AWG 4
12 AWG 4
14 AWG 5
8 AWG 3
10 AWG 4
12 AWG 4
14 AWG 5
8 AWG 4
10 AWG 5
12 AWG 5
14 AWG 6
10 AWG 5
12 AWG 6
14 AWG 7
8 AWG 6
10 AWG 7
12 AWG 8
14 AWG 9
8 AWG 3
10 AWG 4
12 AWG 4
14 AWG 5
8 AWG 4
10 AWG 5
12 AWG 5
14 AWG 6
8 AWG 4
10 AWG 5
12 AWG 6
14 AWG 7
NOTES:
• R = Round; O = Octagonal; S = Square or rectangular
• Each hot or neutral wire entering the box is counted as one
conductor.
• Grounding wires are counted as one conductor in total—do not
count each one individually.
• Raceway fittings and external cable clamps do not count. Internal
cable connectors and straps count as either half or one conductor,
depending on type.
• Devices (switches and receptacles mainly) each count as two
conductors.
• When calculating total conductors, any nonwire components should
be assigned the gauge of the largest wire in the box.
• For wire gauges not shown here, contact your local electrical
inspections office.
Rectangular boxes are used with wall switches and duplex receptacles.
Single-size rectangular boxes (shown above) may have detachable sides
that allow them to be ganged together to form double-size boxes.
Square 4" × 4" boxes are large enough for most wiring applications. They
are used for cable splices and ganged receptacles or switches. To install one
switch or receptacle in a square box, use an adapter cover.
Braced octagonal boxes fit between ceiling joists. The metal braces extend
to fit any joist spacing and are nailed or screwed to framing members.
Outdoor boxes have sealed seams and foam gaskets to guard a switch or
receptacle against moisture. Corrosion-resistant coatings protect all metal
parts. Code-compliant models include a watertight hood that protects even
when the outlet is in use.
Old work boxes can be installed to replace older boxes or to allow you to
add new additional receptacles and switches. One type (above) has built-in
clamps that tighten against the backside of the drywall and hold the box in
place.
Plastic boxes are common in new construction. The box may include
preattached nails for anchoring it to framing members. Wall switches must
have grounding screws if installed in plastic boxes.
3½"-deep plastic boxes with preattached mounting nails are used for any
wiring project protected by finished walls. Common styles include single-
gang (A), double-gang (B), and triple-gang (C). Double-gang and triple-
gang boxes require internal cable clamps. Metal boxes (D) should be used
for exposed indoor wiring, such as conduit installations in an unfinished
basement. Metal boxes also can be used for wiring that will be covered by
finished walls. Plastic retrofit boxes (E) are used when a new switch or
receptacle must fit inside a finished wall. Use internal cable clamps.
Additional electrical boxes include cast aluminum box (A) for use with
outdoor fixtures, including receptacles that are wired through metal conduit
(these must have in-use covers if they house receptacles); old work ceiling
box (B) used for light fixtures; light-duty ceiling fan box (C) with brace that
spans ceiling joists; heavy-duty retrofit ceiling fan box (D) designed for
retrofit; PVC box (E) for use with PVC conduit in indoor or outdoor setting;
vapor-proof ceiling box with foam gasket (F).
BOX SPECIFICATIONS
Do not break off the tabs that cover cable entry holes in plastic boxes.
These are not knockouts as you would find in metal boxes. In single-gang
boxes (right), the pressure from the tab is sufficient to secure the cable as
long as it enters with sheathing intact and is stapled to the framing no more
than 8" from the box. On larger boxes (left), you will find traditional
knockouts intended to be used with plastic cable clamps that resemble metal
cable clamps. Use these for heavier-gauge cable and cable with more than
three wires.
Nail-in boxes (A) are prefitted with 10d nails that are attached
perpendicular to the face of single-gang boxes and at an inward angle for
better gripping power on larger boxes. Side-mount boxes (B) feature a
nailing plate that is attached to the front of the stud to automatically create
the correct setback; adjustable side-mount boxes (C) are installed the same
way but can be moved on the bracket.
Distortion can occur in nonmetallic boxes when nails or other fasteners
are overdriven or installed at improper angles, or when the semiflexible
boxes are compressed into improperly sized or shaped openings. This can
reduce the box capacity and prevent devices and faceplates from fitting.
Integral ribs cast into many nonmetallic boxes are used to register the
box against the wall studs so the front edges of the box will be flush with
the wall surface after drywall is installed. Most are set for ½" drywall, but if
your wall material will be a different thickness, or if you are going to install
something like a mirror on the wall, you may be able to find a box with
corresponding ribs. Otherwise, use a piece of the wallcovering material as a
reference.
Installing Boxes
I nstall electrical boxes for receptacles, switches,
and fixtures only after your wiring project plan has
been approved by your inspector. Use your wiring
plan as a guide, and follow all applicable height and
spacing guidelines when laying out box positions.
Always use the deepest electrical boxes that are
practical for your installation. Using deep boxes
ensures that you will meet code regulations regarding
box volume and makes it easier to make the wire
connections.
Some electrical fixtures, such as recessed light
fixtures, electric heaters, and exhaust fans, have built-
in wire connection boxes. Install the frames for these
fixtures at the same time you are installing the other
electrical boxes. The box heights recommended on
the following pages are for most situations. Box
heights for Americans with Disabilities Act (ADA)
compliance are different.
Electrical boxes in adjacent rooms should be positioned close together
when they share a common wall and are controlled by the same circuit. This
simplifies the cable installations and also reduces the amount of cable
needed.
Fixtures That Do Not Need Electrical Boxes
Recessed fixtures that fit inside wall cavities have built-in wire
connection boxes and require no additional electrical boxes. Common
recessed fixtures include electric blower-heaters (left), bathroom exhaust
fans (right), and recessed light fixtures. Install the frames for these fixtures
at the same time you are installing the other electrical boxes along the
circuit. Surface-mounted fixtures such as electric baseboard heaters (here–
here) and undercabinet fluorescent lights (here–here) also have built-in wire
connection boxes. These fixtures are not installed until it is time to make the
final hookups.
How to Install Electrical Boxes for
Receptacles
Position the light fixture box for a vanity light above the frame
opening for a mirror or medicine cabinet. Place the box for a ceiling
light fixture in the center of the room or as desired. Position each box
against a framing member so the front face will be flush with the
finished wall or ceiling, and then anchor the box by driving the
mounting nails into the framing.
To position a light fixture between joists, attach an electrical box to an
adjustable brace bar. Nail the ends of the brace bar to joists so the face
of the box will be flush with the finished ceiling surface. Slide the box
along the brace bar to the desired position, and then tighten the
mounting screws. Use internal cable clamps when using a box with a
brace bar.
NOTE: For ceiling fans and heavy fixtures, use a metal box
and a heavy-duty brace bar rated for heavy loads (inset
photo).
How to Install Boxes for Switches
Ceiling boxes for lights are generally round or octagonal in shape to fit
typical lamp mounting plates. The easiest way to install one is by nailing
the brace to open ceiling joists from above. If the ceiling is insulated, pull
the insulation away from the box if the fixture you’re installing is not rated
IC for insulation contact.
A heavy-duty brace is required for anchoring boxes that will support
heavy chandeliers and ceiling fans. A remodeling brace such as the one
seen here is designed to install through a small cutout in the ceiling (inset
photo).
How to Install a Junction Box
Turn off power to circuit wires at the main service panel. Test for
power. Carefully remove any tape or wire connectors from the exposed
splice. Disconnect the wires.
Open one knockout for each cable that will enter the box using a
hammer and screwdriver. Any unopened knockouts should remain
sealed.
Anchor the electrical box to a wooden framing member using screws
or nails.
Thread each cable end through a cable clamp. Tighten the clamp with
a screwdriver. See if there is any slack in the cables so you can gain a
little extra cable to work with.
Insert the cables into the electrical box, and screw a locknut onto each
cable clamp.
Tighten the locknuts by pushing against the lugs with the blade of a
screwdriver.
Use wire connectors to reconnect the wires. Pigtail the copper
grounding wires to the green grounding screw in the back of the box
(required only for metal boxes).
Carefully tuck the wires into the box, and attach the cover plate. Turn
on the power to the circuit at the main service panel. Make sure the box
remains accessible and is not concealed by wall or ceiling finishes.
Installing Pop-In (Old Work) Retrofit Boxes
Use a template to trace a cutout for the box at the intended location. If
no template is provided, press the pop-in box against the wall surface
and trace its front edges (but not the tabs on the top and bottom).
Puncture the drywall with the tip of a drywall saw or by drilling a
small hole inside the lines, and make the cutout for the box.
Pull NM cable through a knockout in the box (no cable clamp is
required with a plastic box; just be sure not to break the pressure tab that
holds the cable in place).
Insert the box into the cutout so the front flanges are flush against the
wall surface. Tighten the screws that cause the flip-out wings to pivot
(right) until the box is held firmly in place. Connect the switch or
receptacle that the box will house.
VARIATION: Feed cable into the new box and secure it in the
opening after clamping the cables. With this pop-in box, bracket
arms are inserted at the sides of the box (top) and then bent around
the front edges to secure the box in the opening (bottom).
Electrical Panels
E very home has a main panel that distributes
electrical current to the individual circuits. The main
panel may be found in the basement, garage, utility
area, or on an exterior wall and can be identified by
its metal cabinet. Before making any repair to your
electrical system, you must shut off power to the
correct circuit at the main panel or at the subpanel
where the circuit begins. Every circuit in every panel
should be labeled (see here) so circuits can be
identified easily.
Panels vary in appearance, depending on the age
of the system. Very old wiring may operate on 30-
amp service that has only two circuits. New homes
can have up to 400-amp service with 30 or more
circuits. You can usually find the size of the service
by reading the amperage rating printed on the main
fuse block or main circuit breakers.
Regardless of age, all panels have circuit breakers
or fuses (see here–here) that protect each circuit from
overloads. In general, older service panels use fuses,
while newer panels use circuit breakers.
In addition to the main panel, your electrical
system may have one or more subpanels that protect
some of the circuits in the home. A subpanel has its
own circuit breakers or fuses.
The subpanel resembles the main service panel
but is usually smaller. It may be located near the
main panel, or it may be found near the areas served
by the new circuits. Garages and basements that have
been updated often have their own subpanels. If your
home has subpanels, make sure that their circuits are
indexed correctly.
When handling fuses or circuit breakers, make
sure the area around the panel is dry. Never remove
the protective cover on the panel. After turning off a
circuit to make electrical repairs, remember to always
test the circuit for power before touching any wires.
The main panel is the heart of your wiring system. As our demand for
household energy has increased, the panels have also grown in capacity.
Today, a 200-amp panel is often installed in new construction. Many
homebuilders are installing dual 200-amp panels in larger houses.
A circuit breaker panel providing 100 amps or more of current is common
in wiring systems installed during the 1960s and later. A circuit breaker
panel is housed in a gray metal cabinet that contains two rows of individual
circuit breakers. You can often determine service size by reading the
amperage rating of the main circuit breakers. In systems rated 200 amps and
below, the main breaker is often located in the main panel, but it may be in
a separate cabinet located elsewhere.
Larger new homes may have 300- or 400-amp service. These systems may
have a single 300- or 400-amp panel or two 150- or 200-amp panels.
100-amp service is now the minimum standard for all new housing. It is
adequate for a medium-sized house with no more than three major electric
appliances. However, larger houses with more electrical appliances require
a service panel that provides 150 amps or more.
To shut off power to individual circuits in a circuit breaker panel, flip the
lever on the appropriate circuit breaker to the OFF position. To shut off the
power to the entire house, turn the main circuit breaker(s) to the OFF
position.
Some older homes may still have a 60-amp fuse panel. It usually is housed
in a gray metal cabinet that contains four individual plug fuses, plus one or
two pull-out fuse blocks that hold cartridge fuses. A 60-amp panel is
considered undersized by current standards. This type of system should be
upgraded for both convenience and safety. Insurance companies and
mortgage lenders may require a complete electrical system upgrade before
issuing a homeowner insurance policy or approving mortgage financing.
To shut off power to a circuit, carefully unscrew the plug fuse, touching
only its insulated rim. To shut off power to the entire house, hold the handle
of the main fuse block and pull sharply to remove it. Major appliance
circuits are controlled with separate cartridge fuse blocks. Shut off an
appliance circuit by pulling out its fuse block.
Circuit Breaker Panels
The circuit breaker panel is the electrical distribution
center for your home. It divides the current into
branch circuits that are carried throughout the house.
Each branch circuit is protected by a circuit breaker
that protects the wires from dangerous current
overloads. When installing new circuits, the last step
is to connect the wires to new circuit breakers at the
panel. Follow basic safety procedures and always
shut off the main circuit breaker and test for power
before touching any parts inside the panel. Never
touch the service wire lugs. If unsure of your own
skills, hire an electrician to make the final circuit
connections. (If you have an older electrical service
with fuses instead of circuit breakers, always have an
electrician make these final hookups.)
If a circuit breaker panel does not have enough
open slots for new full-size circuit breakers, you may
be able to install ½-height (slimline) circuit breakers.
Otherwise, you will need to install a subpanel.
Before installing any new wiring, evaluate your
electrical service to make sure it provides enough
current to support both the existing wiring and any
new circuits. If your service does not provide enough
current, you will need to upgrade to a panel with a
higher amp rating and enough extra breaker slots for
the new circuits you want to install.
SAFETY WARNING
Never touch any parts inside a circuit breaker panel until you
have checked for power (see here). Circuit breaker panels
differ in appearance, depending on the manufacturer. Never
begin work in a circuit breaker panel until you understand its
layout and can identify the parts.
Locate the blown fuse at the panel. If the metal ribbon inside is
cleanly melted (left), the circuit was overloaded. If window is discolored
(right), there was a short circuit.
Unscrew the fuse, being careful to touch only the insulated rim of the
fuse. Replace it with a fuse that has the same amperage rating.
How to Remove, Test & Replace a Cartridge
Fuse
Remove cartridge fuses by gripping the handle of the fuse block and
pulling out sharply.
Remove the individual cartridge fuses from the block using a fuse
puller.
Test each fuse using a continuity tester. If the tester glows, the fuse is
good. If not, install a new fuse with the same amperage rating.
How to Reset and Test a Circuit Breaker
Open the service panel and locate the tripped breaker. The lever on the
tripped breaker will be either in the OFF position or in a position
between ON and OFF.
Reset the tripped circuit breaker by pressing the circuit breaker lever
all the way to the OFF position and then pressing it to the ON position.
Test AFCI and GFCI circuit breakers by pushing the TEST button.
The breaker should trip to the OFF position. If not, the breaker is faulty
and must be replaced.
Connecting Circuit Breakers
Shut off the main circuit breaker in the main service panel (if you are
working in a subpanel, shut off the feeder breaker in the main panel).
Remove the panel cover plate, taking care not to touch the parts inside
the panel. Test for power (photo, above right).
Open a knockout in the side of the circuit breaker panel using a
screwdriver and hammer. Attach a cable clamp to the knockout.
Hold the cable across the front of the panel near the knockout, and
mark the sheathing about ½" inside the edge of the panel. Strip the cable
from the marked line to the end using a cable ripper. (There should be
18" to 24" of excess cable.) Insert the cable through the clamp and into
the service panel, and then tighten the clamp.
Bend the bare copper grounding wire around the inside edge of the
panel to an open setscrew terminal on the grounding terminal bar. Insert
the wire into the opening on the terminal bar, and tighten the setscrew.
Fold excess wire around the inside edge of the panel.
For 120-volt circuits, bend the white circuit wire around the outside of
the panel to an open setscrew terminal on the neutral terminal bar. Clip
away excess wire, and then strip ½" of insulation from the wire using a
combination tool. Insert the wire into the terminal opening, and tighten
the setscrew.
Strip ½" of insulation from the end of the black circuit wire. Insert the
wire into the setscrew terminal on a new single-pole circuit breaker, and
tighten the setscrew.
Slide one end of the circuit breaker onto the guide hook, and then
press it firmly against the bus bar until it snaps into place. (Breaker
installation may vary, depending on the manufacturer.) Fold excess
black wire around the inside edge of the panel.
For 120/240-volt circuit (top): Connect red and black wires to the
double-pole breaker. Connect white wire to the neutral terminal bar, and
the grounding wire to grounding terminal bar. For 240-volt circuits
without a neutral (bottom), attach white and black wires to the double-
pole breaker, tagging white wire with black tape. There is no neutral
terminal bar connection on this circuit.
Remove the appropriate breaker tab on the panel cover plate to make
room for the new circuit breaker. A single-pole breaker requires one tab,
while a double-pole breaker requires two tabs. Reattach the cover plate,
and label the new circuit on the panel door index.
Switches
A mong wiring
devices, switches fail
with surprising
frequency. If you’ve
carefully wired a new
circuit or a fixture and
you know you got it
right, but when you turn
on the power it doesn’t
work, you should direct
your attention to any switches in the line. Even
brand-new switches can fail to function correctly.
This is why most professional electricians will pay
the extra couple of dollars to buy a quality switch out
of the gate. It is also why most of them routinely test
each switch for continuity before installing it (see
here–here).
The most basic switches for home wiring are
single-pole switches, which control only one fixture
and have only two screw (or push-in) terminals (not
counting the grounding screw). Next, three-way
switches and four-way switches have more
installation possibilities and control circuits that are
more complicated to wire. Dimmer switches, isolated
ground switches, and motion-sensor switches are
some of the other switch options.
Use caution when you handle switches. The wires
are usually attached to screw terminals on the sides
of the fitting, which makes them very easy to contact
if you grab the switch. Always shut off the power to
the switch before removing the switch cover plate.
Also shut off the power at the service panel if you
will be working downstream from the switch—never
count on a switch that is open to function as a
breaker.
In this chapter:
• Wall Switches
• Types of Wall Switches
• Specialty Switches
• Testing Switches
Wall Switches
A n average wall switch is turned on and off
more than 1,000 times each year. Because switches
receive constant use, wire connections can loosen and
switch parts gradually wear out. If a switch no longer
operates smoothly, it must be replaced.
The methods for replacing a switch vary slightly,
depending on the switch type and its location along
an electrical circuit. When working on a switch, use
the photographs on this page–here to identify your
switch type and its wiring configuration. Individual
switch styles may vary from manufacturer to
manufacturer, but the basic switch types are
universal.
It is possible to replace most ordinary wall
switches with a specialty switch, such as a timer
switch or an electronic switch. When installing a
specialty switch, make sure it is compatible with the
wiring configuration and size of the switch box.
NOTICE: Two changes in the NEC affect how new switch wiring
should be installed. These changes do not affect existing switch
wiring. The pictures and instructions in this book about replacing
existing switches show wiring that does not comply with these new
requirements. This is because you will probably see noncompliant
wiring for many years to come. Pictures and instructions about
installing new switch wiring show wiring that complies with these
new requirements.
NOTE: The switch at right has had part of its housing removed so
the interior workings can be seen. Switches or fixtures that are not
in original condition should never be installed.
Rotary snap switches are found in many installations completed between
1900 and 1920. The handle is twisted clockwise to turn light on and off.
The switch is enclosed in a ceramic housing.
Push-button switches were widely used from 1920 until about 1940. Many
switches of this type are still in operation. Reproductions of this switch type
are available for restoration projects.
Toggle switches were introduced in the 1930s. This early design has a
switch mechanism that is mounted in a ceramic housing sealed with a layer
of insulating paper.
Toggle switches were improved during the 1950s and are now the most
commonly used type. This switch type was the first to use a sealed plastic
housing that protects the inner switch mechanism from dust and moisture.
For standard wall switch installations, choose a switch that has a wire
gauge rating of #12 or #14. For wire systems with solid-core copper wiring,
use only switches marked COPPER, CU, or CO/ ALR. For aluminum
wiring, use only switches marked CO/ALR. Note that while CO/ALR
switches and receptacles are approved by the National Electrical Code for
use with aluminum wiring, the Consumer Products Safety Commission does
not recommend using these. Switches and receptacles marked AL/CU can
no longer be used with aluminum wiring, according to the National
Electrical Code.
Single-Pole Wall Switches
A single-pole switch is the most common type of
wall switch. It has ON-OFF markings on the switch
lever and is used to control a set of lights, an
appliance, or a receptacle from a single location. A
single-pole switch has two screw terminals and a
grounding screw. When installing a single-pole
switch, check to make sure the ON marking shows
when the switch lever is in the up position.
In a correctly wired single-pole switch, a hot
circuit wire is attached to each screw terminal.
However, the color and number of wires inside the
switch box will vary, depending on the location of the
switch along the electrical circuit.
If two cables enter the box, then the switch lies in
the middle of the circuit. In this installation, both of
the hot wires attached to the switch are black.
If only one cable enters the box, then the switch
lies at the end of the circuit. In this installation
(sometimes called a switch loop), one of the hot
wires is black, but the other hot wire usually is white.
A white hot wire should be coded with black tape or
paint.
A single-pole switch is essentially an interruption in the black power
supply wire that is opened or closed with the toggle. Single-pole switches
are the simplest of all home wiring switches.
Typical Single-Pole Switch Installations
Two cables enter the box when a switch is located in the middle of a
circuit. Each cable has a white and a black insulated wire, plus a bare
copper grounding wire. The black wires are hot and are connected to the
screw terminals on the switch. The white wires are neutral and are joined
together with a wire connector. Grounding wires are pigtailed to the switch.
Old method: One cable enters the box when a switch is located at the end
of a circuit. In this installation, both of the insulated wires are hot. The
white wire should be labeled with black tape or paint to identify it as a hot
wire. The grounding wire is connected to the switch grounding screw.
New method: In new switch wiring, the white wire should not supply
current to the switched device and a separate neutral wire should be
available in the switch box.
Three-Way Wall Switches
Three-way switches have three screw terminals and
do not have ON-OFF markings. Three-way switches
are always installed in pairs and are used to control a
set of lights from two locations.
One of the screw terminals on a three-way switch
is darker than the others. This screw is the common
screw terminal. The position of the common screw
terminal on the switch body may vary, depending on
the manufacturer. Before disconnecting a three-way
switch, always label the wire that is connected to the
common screw terminal. It must be reconnected to
the common screw terminal on the new switch.
The two lighter-colored screw terminals on a
three-way switch are called the traveler screw
terminals. The traveler terminals are interchangeable,
so there is no need to label the wires attached to
them.
Because three-way switches are installed in pairs,
it sometimes is difficult to determine which of the
switches is causing a problem. The switch that
receives greater use is more likely to fail, but you
may need to inspect both switches to find the source
of the problem.
Typical Three-Way Switch Installation
Two cables enter the box: One cable has two wires, plus a bare copper
grounding wire; the other cable has three wires, plus a ground. The black
wire from the two-wire cable is connected to the dark common screw
terminal. The red and black wires from the three-wire cable are connected
to the traveler screw terminals. The white neutral wires are joined together
with a wire connector, and the grounding wires are pigtailed to the switch
grounding terminal.
How to Replace a Three-Way Wall Switch
Turn off the power to the switch at the panel, and then remove the
switch cover plate and mounting screws. Holding the mounting strap
carefully, pull the switch from the box. Be careful not to touch the bare
wires or screw terminals until they have been tested for power.
Four wires are connected to a four-way switch. The black and red wires
from one cable are attached to the top pair of screw terminals, while the
black and red wires from the other cable are attached to the bottom screw
terminals. In new switch wiring, the white wires are joined and bypass the
switch but remain available for future use.
Switch variation: Some four-way switches have a wiring guide stamped on
the back to help simplify installation. For the switch shown above, one pair
of color-matched circuit wires will be connected to the screw terminals
marked LINE 1, while the other pair of wires will be attached to the screw
terminals marked LINE 2.
How to Replace a Four-Way Wall Switch
Turn off the power to the switch at the panel, and then remove the
switch cover plate and mounting screws. Holding the mounting strap
carefully, pull the switch from the box. Be careful not to touch any bare
wires or screw terminals until they have been tested for power. Test for
power by touching each wire and terminal with a noncontact voltage
tester. The tester should not glow. If it does, there is still power entering
the box. Return to the panel, and turn off the correct circuit.
Disconnect the wires and inspect them for nicks and scratches. If
necessary, clip damaged wires and strip them. Test the switch for
continuity (here–here). Buy a replacement if the switch tests faulty.
Connect two hot wires from one incoming cable to the top set of screw
terminals.
Attach remaining hot wires to the other set of screw terminals. Pigtail
the grounding wires to the grounding screw. Carefully tuck the wires
inside the switch box, and then remount the switch and cover plate. Turn
on power at the panel.
Double Switches
A double switch has two switch levers in a single
housing. It is used to control two light fixtures or
appliances from the same switch box.
In most installations, both halves of the switch are
powered by the same circuit. In these single-circuit
installations, three wires are connected to the double
switch. One wire, called the feed wire (which is hot),
supplies power to both halves of the switch. The
other wires, called the switch leg, carry power out to
the individual light fixtures or appliances.
In rare installations, each half of the switch is
powered by a separate circuit. In these separate-
circuit installations, four wires are connected to the
switch, and the metal connecting tab joining two of
the screw terminals is removed (see photo below).
Single-circuit wiring: Three black wires are attached to the switch. The
black feed wire bringing power into the box is connected to the side of the
switch that has a connecting tab. The wires carrying power out to the light
fixtures or appliances are connected to the side of the switch that does not
have a connecting tab. The white neutral wires are connected together with
a wire connector.
Separate-circuit wiring: Four black wires are attached to the switch. Feed
wires from the power source are attached to the side of the switch that has a
connecting tab, and the connecting tab is removed (photo, right). Wires
carrying power from the switch to light fixtures or appliances are connected
to the side of the switch that does not have a connecting tab. White neutral
wires are connected together with a wire connector.
Remove the connecting tab on a double switch when wired in a separate-
circuit installation. The tab can be removed with needlenose pliers or a
screwdriver.
Pilot-Light Switches
A pilot-light switch has a built-in bulb that glows
when power flows through the switch to a light
fixture or appliance. Pilot-light switches often are
installed for convenience if a light fixture or
appliance cannot be seen from the switch location.
Basement lights, garage lights, and attic exhaust fans
frequently are controlled by pilot-light switches.
A pilot-light switch requires a neutral wire
connection. A switch box that contains a single two-
wire cable has only hot wires and cannot be fitted
with a pilot-light switch.
Pilot-light switch wiring: Three wires are connected to the switch. One
black wire is the feed wire that brings power into the box. It is connected to
the brass (gold) screw terminal on the side of the switch that does not have
a connecting tab. The white neutral wires are pigtailed to the silver screw
terminal. The black wire carrying power out to a light fixture or appliance is
connected to the screw terminal on the side of the switch that has a
connecting tab.
Switch/Receptacles
A switch/receptacle combines a grounded receptacle
with a single-pole wall switch. In a room that does
not have enough wall receptacles, electrical service
can be improved by replacing a single-pole switch
with a switch/receptacle.
A switch/receptacle requires a neutral wire
connection. A switch box that contains a single two-
wire cable has only hot wires and cannot be fitted
with a switch/receptacle.
A switch/receptacle can be installed in one of two
ways. In the most common installations, the
receptacle is hot even when the switch is off (photo,
right).
In rare installations, a switch/ receptacle is wired
so the receptacle is hot only when the switch is on. In
this installation, the hot wires are reversed, so that the
feed wire is attached to the brass screw terminal on
the side of the switch that does not have a connecting
tab.
Switch/receptacle wiring: Three wires are connected to the
switch/receptacle. One of the hot wires is the feed wire that brings power
into the box. It is connected to the side of the switch that has a connecting
tab. The other hot wire carries power out to the light fixture or appliance. It
is connected to the brass screw terminal on the side that does not have a
connecting tab. The white neutral wire is pigtailed to the silver screw
terminal. The grounding wires must be pigtailed to the green grounding
screw on the switch/receptacle and to the grounded metal box.
Specialty Switches
Y our house may have several types of specialty
switches. Dimmer switches (here–here) are used
frequently to control light intensity in dining and
recreation areas. Timer switches and time-delay
switches (below) are used to control light fixtures and
exhaust fans automatically. Electronic switches
provide added convenience and home security, and
they are easy to install. Electronic switches are
durable, and they rarely need replacement.
Most specialty switches have preattached wire
leads instead of screw terminals and are connected to
circuit wires with wire connectors. Some motor-
driven timer switches require a neutral wire
connection and cannot be installed in switch boxes
that have only one cable with two hot wires. It is
precisely due to the rise in popularity of “smart”
switches that the NEC Code was changed in 2014 to
require an available neutral wire in newly installed
switch boxes.
If a specialty switch is not operating correctly, you
may be able to test it with a continuity tester. Timer
switches and time-delay switches can be tested for
continuity, but dimmer switches cannot be tested.
With electronic switches, the manual switch can be
tested for continuity, but the automatic features
cannot be tested.
Countdown timer switch. This rocker-type switch gives you the option to
easily program the switch to shut off after a specified time: from 5 to 60
minutes. Garage lights or basement lights are good applications: anywhere
you want the light to stay on long enough to allow you to exit, but not to
stay on indefinitely. These switches often are used to control exhaust fans.
Programmable timer switch. A digital or dial-type timer allows you to
program the switch to turn on for specific time periods at designated times
of day within a 24-hour cycle. Security lights, space heaters, towel
warmers, and radiant floors are typical applications.
Occupancy sensor. Many smart switches incorporate a motion detector that
will switch the lights on if they sense movement in the room and will also
shut them off when no movement is detected for a period of time. The
model shown above also has a dimmer function for further energy savings.
Spring-wound timer switch. A relatively simple device, this timer switch
functions exactly like a kitchen timer, employing a hand-turned dial to and
spring mechanism to shut the switch off in increments up to 15 minutes.
Daylight sensor switch. This switch automatically turns on when light
levels drop below a proscribed level. It can also be programmed as an
occupancy sensor to shut off when the room is vacant and turn on when the
room is entered.
Smart switches let you control lights from a smart phone or other
compatible device, such as a smart speaker, without the need for a central
hub (a common requirement with early smart home systems).
Dimmer Switches
Turn off power to the switch at the panel, and then remove the cover
plate and mounting screws. Holding the mounting straps carefully, pull
the switch from the box. Be careful not to touch bare wires or screw
terminals until they have been tested for power. In new switch wiring,
the white wire should not supply current to the switched device, and a
separate neutral wire should be available in the switch box.
Disconnect the circuit wires and remove the switch. Straighten the
circuit wires, and clip the ends, leaving about ½" of the bare wire end
exposed.
Connect the wire leads on the dimmer switch to the circuit wires
using wire connectors. The switch leads are interchangeable and can be
attached to either of the two hot circuit wires.
A three-way dimmer has an additional wire lead. This “common”
lead is connected to the common circuit wire. When replacing a
standard three-way switch with a dimmer, the common circuit wire is
attached to the darkest screw terminal on the old switch. In new switch
wiring, the white wire should not supply current to the switched device,
and a separate neutral wire should be available in the switch box.
Testing Switches
A switch that does not work properly may have
worn or broken internal parts. Test switches with a
battery-operated continuity tester. The continuity
tester detects any break in the metal pathway inside
the switch. Replace the switch if the continuity tester
shows the switch to be faulty.
Never use a continuity tester on wires that might
carry live current. Always shut off the power and
disconnect the switch before testing for continuity.
Some specialty switches, such as dimmers, cannot
be tested for continuity. Electronic switches can be
tested for manual operation using a continuity tester,
but the automatic operation of these switches cannot
be tested.
How to Test a Single-Pole Wall Switch
Attach the clip of the tester to one of the screw terminals. Touch the
tester probe to the other screw terminal. Flip the switch lever from ON
to OFF. If the switch is good, the tester glows when the lever is ON but
not when it’s OFF.
A continuity tester uses battery-generated current to test the metal
pathways running through switches and other electrical fixtures. Always
“test” the tester before use. Touch the tester clip to the metal probe. The
tester should glow. If not, then the battery or lightbulb is dead and must be
replaced.
How to Test a Three-Way Wall Switch
Attach the tester clip to the dark common screw terminal. Touch the
tester probe to one of the traveler screw terminals, and flip the switch
lever back and forth. If the switch is good, the tester should glow when
the lever is in one position, but not both.
Touch the probe to the other traveler screw terminal, and flip the
switch lever back and forth. If the switch is good, the tester will glow
only when the switch lever is in the position opposite from the positive
test in step 1.
How to Test a Four-Way Wall Switch
Test the switch by touching the probe and clip of the continuity tester
to each pair of screw terminals (A-B, C-D, A-D, B-C, A-C, B-D). The
test should show continuous pathways between the two different pairs of
screw terminals. Flip the lever to the opposite position, and repeat the
test. It should show continuous pathways between two different pairs of
screw terminals.
If the switch is good, the test will show a total of four continuous
pathways between screw terminals—two pathways for each lever
position. If not, then the switch is faulty and must be replaced. (The
arrangement of the pathways may differ, depending on the switch
manufacturer. The photo above shows the three possible pathway
arrangements.)
How to Test a Pilot-Light Switch
Test the pilot light by flipping the switch lever to the ON position.
Check to see if the light fixture or appliance is working. If the pilot light
does not glow even though the switch operates the light fixture or
appliance, then the pilot light is defective and the unit must be replaced.
Test the switch by disconnecting the unit. With the switch lever in the
ON position, attach the tester clip to the top screw terminal on one side
of the switch. Touch the tester probe to the top screw terminal on the
opposite side of the switch. If the switch is good, the tester will glow
when switch is ON but not when OFF.
How to Test a Timer Switch
Attach the tester clip to the red wire lead on the timer switch, and
touch the tester probe to the black hot lead. Rotate the timer dial
clockwise until the ON tab passes the arrow marker. The tester should
glow. If it does not, the switch is faulty and must be replaced.
Rotate the dial clockwise until the OFF tab passes the arrow marker.
The tester should not glow. If it does, the switch is faulty and must be
replaced.
How to Test a Switch/ Receptacle
Attach the tester clip to one of the top screw terminals. Touch the
tester probe to the top screw terminal on the opposite side. Flip the
switch lever from ON to OFF position. If the switch is working
correctly, the tester will glow when the switch lever is ON but not when
it’s OFF.
How to Test a Double Switch
Test each half of the switch by attaching the tester clip to one screw
terminal and touching the probe to the opposite side. Flip the switch
lever from ON to OFF position. If the switch is good, the tester glows
when the switch lever is ON but not when it’s OFF. Repeat the test with
the remaining pair of screw terminals. If either half tests faulty, replace
the unit.
How to Test a Time-Delay Switch
Attach the tester clip to one of the wire leads, and touch the tester
probe to the other lead. Set the timer for a few minutes. If the switch is
working correctly, the tester will glow until the time expires.
How to Test Manual Operation of Electronic
Switches
Automatic switch: Attach the tester clip to a black wire lead, and touch
the tester probe to the other black lead. Flip the manual switch lever
from ON to OFF position. If the switch is working correctly, the tester
will glow when the switch lever is ON but not when it’s OFF.
Programmable switch: Attach the tester clip to a wire lead, and touch
the tester probe to the other lead. Flip the manual switch lever from ON
to OFF position. If the switch is working correctly, the tester will glow
when the switch lever is ON but not when it’s OFF.
Motion-sensor switch: Attach the tester clip to a wire lead, and touch
the tester probe to the other lead. Flip the manual switch lever from ON
to OFF position. If the switch is working correctly, the tester will glow
when the switch lever is ON but not when it’s OFF.
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Receptacles
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Learning the differences among receptacles does not take long. You need to
know the amperage and voltage, and the number of devices on the circuit to
select the correct receptacle. For circuits with one receptacle, match the
circuit and receptacle amperage and voltage. A duplex receptacle (with a
space for two plugs) counts as two receptacles. Use 15-amp receptacles on
15-amp circuits with multiple receptacles. Use either 15- or 20-amp
receptacles on 20-amp circuits with multiple receptacles. Twenty-amp
receptacles have the horizontal slot that forms a T with the large slot.
Receptacles for 240-volt service have unique slot configurations so you
can’t accidentally plug in an appliance that’s not rated for the amperage in
the circuit. Some receptacles provide protection against dangerous
situations such as ground faults and arc faults tripping themselves off if
they detect a problem. Ground-fault (GFCI) and arc-fault (AFCI)
receptacles are easy to identify by the test and reset buttons on their faces.
One last bit of information about receptacles: like switches, they vary quite
a bit in quality. Paying the extra couple of dollars for a well made, durable
device is worth the money.
In this chapter:
• Types of Receptacles
• Receptacle Wiring
• GFCI Receptacles
• Testing Receptacles
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Types of Receptacles
Several different types of receptacles are found in the typical home. Each
has a unique arrangement of slots that accepts only a certain kind of plug,
and each is designed for a specific job.
When replacing a receptacle, check the amperage rating of the circuit at the
main service panel, and buy a receptacle with the correct amperage rating.
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Older Receptacles
Older receptacles may look different from more modern types, but most
will stay in good working order. Follow these simple guidelines for
evaluating or replacing older receptacles:
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The earliest receptacles were modifications of the screw-in light-
bulb. This receptacle was used in the early 1900s.
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High-Voltage Receptacles
High-voltage receptacles provide current to large appliances such as clothes
dryers, ranges, and air conditioners. The slot configuration of a high-
voltage receptacle (here) will not accept a plug rated for 120 volts.
A clothes dryer or range also may require 120 volts to run lights, timers,
and clocks. If so, a white neutral wire will be attached to the receptacle.
The appliance itself will split the incoming electricity into a 120-volt circuit
and a 240-volt circuit.
Grounding wire Red hot wire White neutral wire Black hot
wire Screw terminals
A receptacle rated for 120/240 volts has two incoming hot wires,
each carrying 120 volts, a white neutral wire, and a copper
grounding wire. Connections are made with setscrew terminals at
the back of the receptacle.
Grounding wires Black hot wire White hot wire coded black
for hot Screw terminals
One type of receptacle rated for 240 volts has two incoming hot
wires and no neutral wire. A grounding wire is pigtailed to the
receptacle and to the metal receptacle box.
Hard plastic box Screw terminals Red hot wire Green ground
wire Conduit Black hot wire White neutral wire
This surface-mounted receptacle rated for 240 volts has a hard
plastic box that can be installed on concrete or block walls.
Surface-mounted receptacles are often found in basements and
utility rooms.
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Childproofing
For standard existing receptacles, you can make them childproof or adapt
them for special uses by adding receptacle accessories. Before installing an
accessory, be sure to read the manufacturer’s instructions.
Plastic caps do not conduct electricity and are virtually impossible for small
children to remove. A receptacle cover attaches directly to the receptacle
and fits over plugs, preventing the cords from being removed.
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Cover standard receptacles with childproofing plugs to prevent
children from having access to the slots.
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Duplex Receptacles
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Wires can come loose for a number of reasons. Everyday vibrations caused
by walking across floors, or from nearby street traffic, may cause a
connection to shake loose. In addition, because wires heat and cool with
normal use, the ends of the wires will expand and contract slightly. This
movement also may cause the wires to come loose from the screw terminal
connections. Another common cause is wires coming loose from push-in
wire connections.
Not all receptacles are created equally. When replacing, make sure to buy
one with the same amp rating as the old one. Inadvertently installing a 20-
amp receptacle in replacement of a 15-amp receptacle is a very common
error.
PROBLEM REPAIR
1. 1. Repair or replace worn or
damaged lamp or appliance
cord.
2. 2. Move lamps or appliances
to other circuits to prevent
Circuit breaker trips repeatedly or fuse overloads.
burns out immediately after being 3. 3. Tighten any loose wire
connections.
replaced.
4. 4. Clean dirty or oxidized
wire ends.
5. 5. Bad AFCI, especially
those from the early 2000s.
Replace AFCI.
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Receptacle Wiring
A 120-volt duplex receptacle can be wired to the electrical system in
several ways. The most common are shown on these pages.
Position the new old-work box on the wall and trace around it.
Consider the location of hidden utilities within the wall before
you cut.
Drill a ⅝" hole in the center of each stud along the opening
between the two receptacles. A drill bit extender or a flexible drill
bit will allow you a better angle and make drilling the holes
easier.
Run the branch cable through the holes from the new location to
the existing receptacle. Staple the cable to the stud below the box.
Install a metal nail plate on the front edge of each stud that the
cable routes through.
Turn off the power at the panel and test for power. Remove the
old receptacle and its box, and pull the new branch cable up
through the hole. Remove sheathing and insulation from both
ends of the new cable.
Thread the new and old cables into an old work box large enough
to contain the added wires and clamp the cables. Fit the box into
the old hole and attach it.
Pull the cable through another old work box for the new
receptacle. Secure the cable and install the box. Connect the new
receptacle to the new branch cable. Insert the receptacle into the
box and attach the receptacle and cover plate with screws. Patch
the opening with drywall. Reattach the baseboard to the studs.
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GFCI Receptacles
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Screwdriver
Wire connectors
Masking tape
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Shut off power to the receptacle at the panel. Test for power with
a noncontact voltage tester. Be sure to check both halves of the
receptacle.
Pigtail all the white neutral wires together, and connect the pigtail
to the terminal marked WHITE LINE on the GFCI (see photo on
opposite page).
Pigtail the black wires together, and connect them to the terminal
marked HOT LINE on the GFCI.
Turn off power to the correct circuit at the panel. Test all the
receptacles in the circuit with a noncontact voltage tester to make
sure the power is off. Always check both halves of each duplex
receptacle.
Remove the cover plate from the receptacle that will be replaced
with the GFCI. Loosen the mounting screws and gently pull the
receptacle from its box. Take care not to touch any bare wires.
Confirm the power is off with a non-contact voltage tester.
Disconnect all black hot wires. Carefully separate the hot wires
and position them so that the bare ends do not touch anything.
Restore power to the circuit at the panel. Determine which black
wire is the feed wire by testing each black wire with the voltage
tester. The feed wire brings power to the receptacle from the
service panel.
USE CAUTION: This is a live wire test, during which the power is turned
on temporarily.
5
When you have found the hot feed wire, turn off power at the
panel. Identify the feed wire by marking it with masking tape.
10
Connect the other black hot wire to the terminal marked HOT
LOAD on the GFCI. Connect the grounding wire to the
grounding screw terminal of the GFCI.
11
Carefully tuck all wires into the receptacle box. Mount the GFCI
in the box and attach the cover plate. Turn on power to the circuit
at the panel. Test the GFCI according to the manufacturer’s
instructions.
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Testing Receptacles
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Multimeter
Plug-in tester
Screwdriver
For testing receptacles and other devices for power, grounding, and
polarity, neon circuit testers are inexpensive and easy to use. But they are
less sensitive than auto-ranging multimeters. In some cases, neon testers
won’t detect the presence of lower voltage in a circuit. This can lead you to
believe that a circuit is shut off when it is not—a dangerous mistake. The
small probes on a neon circuit tester also force you to get too close to live
terminals and wires. For a quick check and confirmation, a neon circuit
tester (or a plug-in tester) is adequate. But for the most reliable readings,
buy and learn to use a multimeter.
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Use a plug-in tester to test a three-slot receptacle. With the power
on, insert the tester into the suspect outlet. The face of the tester
has three colored lights that will light up in different
combinations, according to the outlet’s problem. A reference
chart is provided with the tester, and there may be a chart on the
tester itself. These testers are useful, but they do not test for all
wiring errors.
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Set the selector dial for alternating-current voltage. Plug the black
probe lead into the common jack (labeled COM) on the
multimeter. Plug the red probe lead into the V-labeled jack.
Insert each probe into one of the receptacle slots. It does not
make a difference which probe goes into which slot as long as
they’re in the same receptacle. If power is present and flowing
normally, you will see a voltage reading on the readout screen.
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Preliminary Work
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Some very important parts of any electrical project occur well before you
ever make a box cutout or strip a wire. In addition to the most elementary
tasks of figuring out what needs to happen and how it’s done, there are
required procedural steps you’ll need to take as well as some basic
household planning.
Once you’ve made an evaluation of what you have to work with, it’s time
to start the planning in earnest. Naturally the amount of planning required
depends largely on the scale of the project. If you are wiring a room
addition or an extensive remodel, the wiring plan should be established and
approved well in advance of the start of the project. In fact, without an
approved wiring plan you will be unable to obtain a valid building permit.
Even for small-scale projects, such as adding a new light circuit or a new
receptacle, you need a permit, and to get the permit you need a plan. You
typically do not need a permit for simple one-for-one replacements of
devices such as switches and receptacles, but it still pays to plan. For
example, if you are replacing a light switch, you should plan ahead and do
the job during the daytime to take advantage of the natural light.
In this chapter:
For example, when wiring a room addition, remember that the way a room
is used can change. In a room used as a spare bedroom, a single 15-amp
circuit provides plenty of power, but if you ever choose to convert the same
room to a family recreation space, you will need additional circuits.
This chapter gives an easy five-step method for determining your electrical
needs and planning new circuits.
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Examine your main service panel (see here). The amp rating of
the electrical service and the size of the circuit breaker panel will
help you determine if a service upgrade is needed.
Draw a wiring diagram and get a permit (see here). This wiring
plan will help you organize your work.
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Also look for open circuit breaker slots in the panel. The number of open
slots will determine if you need to add a circuit breaker subpanel.
Find the service size by opening the main service panel and
reading the amp rating printed on the main circuit breaker. This
method works when there is one main circuit breaker or fuse
block. Some houses have multiple services disconnects. In these
cases, contact an electrician to determine your service size. In
most cases, 100-amp service provides enough power to handle
the added loads of projects such as the ones shown in this book.
A service rated for 60 amps or less should be upgraded.
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Look for open circuit breaker slots in the main circuit breaker
panel or in a circuit breaker subpanel, if your home already has
one. You will need one open slot for each 120-volt circuit you
plan to install and two slots for each 240-volt circuit. If your
main circuit breaker panel has no open breaker slots, install a
subpanel (see here–here) to provide room for connecting new
circuits.
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To ensure public safety, your community requires that you get a permit to
install new wiring and have the work reviewed by an inspector. Electrical
inspectors use the National Electrical Code (NEC) as the primary authority
for evaluating wiring, but they also follow the local building code and
electrical code standards.
Most communities use a version of the NEC that is not the most current
version. Also, many communities make amendments to the NEC, and these
amendments may affect your work.
As you begin planning new circuits, call or visit your local electrical
inspector and discuss the project with him or her. The inspector can tell you
which of the code requirements apply to your job and may give you a
packet of information summarizing these regulations. Later, when you
apply to the inspector for a work permit, he or she will expect you to
understand the local guidelines as well as a few basic NEC requirements.
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Basic Electrical Code Requirements
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Three-way switches
Stairways must have one or more light fixtures that are capable of
lighting all stair treads and landings, including the top and bottom
landings. The light fixture must be controlled by three-way
switches at the top and bottom landings.
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Kitchen countertop and all bathroom receptacles must be
protected by a ground-fault circuit-interrupter (GFCI). Also, all
outdoor receptacles and receptacles in basements, crawl spaces,
and garages must be protected by a GFCI.
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Walk-in closets and other storage spaces should have at least one
light fixture that is controlled by a wall switch near the entrance.
Prevent fire hazards by positioning the light fixtures so the outer
globes are at least 12" away from all shelf areas.
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Selected NEC Standards & Tips
Service lugs
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Panels
Electrical Boxes
• Use wires that are large enough for the amperage rating of the circuit
(see Wire Size Chart, here).
• Drill holes at least 2" from the edges of joists. Do not attach cables to
the bottom edge of joists.
• Do not run cables diagonally between framing members.
• Use nail plates to protect cable that is run through holes drilled or cut
into studs less than 1¼" from the front edge of a stud.
• Do not crimp cables sharply.
• Contain spliced wires or connections entirely in a covered plastic or
metal electrical box.
• Use approved wire connectors to join wires.
• Use staples to fasten cables within 8" of an electrical box and every
54" along its run.
• Leave a minimum ¼" (maximum 1") of sheathing where cables enter
an electrical box.
• Clamp cables and wires to electrical boxes with approved clamps.
No clamp is necessary for one-gang plastic boxes if cables are stapled
within 8" of the box.
• Connect only a single wire to a single screw terminal. Use pigtails to
join more than one wire to a screw terminal.
Switches
Receptacles
Kitchens/Dining Rooms
Bathrooms
Laundry Room
Outdoors
Stairs/Hallways
• Use three-way switches at the top and bottom on stairways with six
risers or more.
• Include receptacles in any hallway that is 10 feet long or longer.
• Position stairway lights so each step and landing is illuminated.
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Electrical inspectors who issue the work permit for your wiring project will
also visit your home to review the work. Make sure to allow time for these
inspections as you plan the project. For most projects, inspectors make two
visits.
The first inspection, called the rough-in, is done after the cables are run
between the boxes but before the insulation, drywall, switches, and fixtures
are installed. The second inspection, called the final, is done after the walls
and ceilings are finished and all electrical connections are made.
When preparing for the rough-in inspection, make sure the area is neat.
Sweep up sawdust and clean up any pieces of scrap wire or cable
insulation. Before inspecting the boxes and cables, inspectors will check to
make sure all plumbing and other mechanical work is completed. Some
electrical inspectors will ask to see your building and plumbing permits.
At the final inspection, inspectors check random boxes to make sure the
wire connections are correct. If they see good workmanship at the selected
boxes, the inspection will be over quickly. However, if they spot a problem,
inspectors may choose to inspect every connection.
You cannot put new circuits into use legally until an inspector approves
them at the final inspection. If you have planned carefully and done your
work well, electrical inspections are routine visits that give you confidence
in your own skills.
Cable staple 8" maximum Cable staple 4½ ft. 48" Cable staple
Smooth curve About 20" 12"
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6 ft. 6 ft. 3 ft. sliding door 3 ft. fixed door 1 ft. 6 ft. 1 ft. 2 ft.
6ft. 5 ft. 6 ft. 6 ft. 1ft. 6 ft.
1 ft. 3 ft. refrigerator 4 ft. 1 ft. 3 ft. 2 ft. 4 ft. 2 ft. 2 ft. 2.5 ft. 1
ft. 4 ft.
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What Inspectors Look For
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Closet light fixtures must be fully enclosed (over the bulb) and at
least 12 inches from storage areas when the fixtures are surface-
mounted. Recessed fixtures must be at least 6 inches from storage
areas. Surface-mounted fixtures must be on the ceiling or on the
wall above the door.
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Before drawing a plan and applying for a work permit, make sure your
home’s electrical service provides enough power to handle the added load
of the new circuits. In a safe wiring system, the current drawn by fixtures
and appliances never exceeds the main service capacity.
To evaluate electrical loads, use the work sheet on this page or whatever
evaluation method is recommended by your electrical inspector. Include the
load for all existing wiring as well as that for proposed new wiring when
making your evaluation.
Most of the light fixtures and plug-in appliances in your home are
evaluated as part of general allowances for basic lighting/receptacle circuits
and small-appliance circuits. However, appliances that are permanently
installed usually require their own dedicated circuits. The electrical loads
for these appliances are added in separately when evaluating wiring.
If your evaluation shows that the load exceeds the main service capacity,
you must have an electrician upgrade the main service before you can
install new wiring. An electrical service upgrade is a worthwhile
investment that improves the value of your home and provides plenty of
power for present and future wiring projects.
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Calculating Loads
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Nameplate
Do not connect one or more fixed devices that in total exceed 50 percent of
a multiple outlet branch circuit’s amperage rating. Fixed devices do not
include light fixtures. This means that that all fixed devices (such as a
permanently wired disposal or hot water circulating pump) on a multiple
outlet branch circuit may not exceed 7.5 amps (about 900 watts) on a 15-
amp multiple outlet branch circuit and may not exceed 10 amps (about
1,200 watts) on a 20-amp multiple outlet branch circuit.
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Locating Wattage
Wattage rating
Nameplate
Nameplate
Nameplate
Nameplate
Nameplate
Nameplate
Forced-air furnaces and heat pump air handlers have electric fans
and are considered permanent appliances. They require dedicated
15-amp, 120-volt circuits. Include the fan wattage rating, printed
on a nameplate inside the control panel, when figuring wattage
loads for heating. You should also include the wattage rating for
heat pump backup heating coils.
Nameplate
Nameplate
Window air conditioners may be considered permanent
appliances if they are connected to a dedicated circuit. Through-
wall air conditioners are considered permanent appliances. The
wattage rating, which can range from 500 to 2,000 watts, is found
on the nameplate located inside the front grill. Include
permanently installed through-wall air conditioners and window
air conditioners that are connected to a dedicated circuit in your
evaluation.
Nameplate
STEP 1.
General lighting and receptacle circuits. Multiply
conditioned living area square footage by 3 watts per
DESCRIPTION square foot. Include new and existing areas. Do not
include garage and porches. Include parts of the
basement that can be finished.
QTY 1,500
UNITS sq. ft.
QTY 3
UNITS watts/sq. ft.
LOAD (watts) 4,500
STEP 2.
DESCRIPTION Kitchen and laundry circuits. At least 3 circuits are
required; 2 small appliance circuits for the kitchen,
dining, and breakfast areas, and 1 laundry circuit.
Multiply the number of circuits by 1,500 watts per
circuit. The refrigerator is included in the small
appliance circuits, not in the fixed appliance circuits.
You may add an additional circuit for the refrigerator, if
you wish.
QTY 3
UNITS circuits
QTY 1,500
UNITS watts/circuit
LOAD (watts) 4,500
STEP 3.
Fixed appliance circuits. Add the wattage ratings on the
DESCRIPTION appliance labels. These appliances are often on a
dedicated circuit. Examples are listed below.
DESCRIPTION Range
QTY 1
UNITS appliance
QTY 12,300
UNITS watts
LOAD (watts) 12,300
DESCRIPTION Disposer
QTY 1
UNITS appliance
QTY 800
UNITS watts
LOAD (watts) 800
DESCRIPTION Furnace
QTY 0
UNITS appliance
QTY
UNITS watts
LOAD (watts) 0
STEP 4.
DESCRIPTION Add loads from steps 1, 2, and 3.
QTY
UNITS
QTY
UNITS
LOAD (watts) 28,850
STEP 5.
DESCRIPTION Subtract 10,000 watts from Step 4.
QTY
UNITS
QTY
UNITS
LOAD (watts) (10,000)
STEP 6.
DESCRIPTION Adjusted load
QTY
UNITS
QTY
UNITS
LOAD (watts) 18,850
STEP 7.
Calculated load. Multiply the adjusted load (Step 6) by
DESCRIPTION .40. This adjusts for all appliances not operating at the
same time.
QTY
UNITS
QTY
UNITS
LOAD (watts) 7,540
STEP 8.
Cooling loads. Include all heat pump or air conditioning
condensers. Include all window air conditioners and
DESCRIPTION through‐wall air conditioners on dedicated circuits. Do
not include window air conditioners connected to
general lighting and receptacle circuits.
QTY
UNITS
QTY
UNITS
LOAD (watts)
DESCRIPTION Condenser 1
QTY 1
UNITS condenser
QTY 3,500
UNITS watts
LOAD (watts) 3,500
DESCRIPTION Condenser 2
QTY 0
UNITS condenser
QTY 0
UNITS watts
LOAD (watts) 0
STEP 9.
Heating loads. Examples are listed below. This is a
DESCRIPTION simplified procedure that will overestimate the heating
loads.
QTY
UNITS
QTY
UNITS
LOAD (watts)
STEP 10.
DESCRIPTION Enter the larger number from Steps 8 and 9.
QTY
UNITS
QTY
UNITS
LOAD (watts) 6,600
STEP 11.
DESCRIPTION Add 10,000 watts to the calculated load from Step 7.
QTY
UNITS
QTY
UNITS
LOAD (watts) 17,540
STEP 12.
DESCRIPTION Add Steps 10 and 11.
QTY
UNITS
QTY
UNITS
LOAD (watts) 24,140
STEP 13.
Divide Step 12 by 240. This is your estimated service
DESCRIPTION
current load in amps.
QTY
UNITS
QTY
UNITS
LOAD (watts) 101
STEP 14.
DESCRIPTION Enter your current service amperage.
QTY
UNITS
QTY
UNITS
LOAD (watts) 150
STEP 15.
Compare the numbers in Steps 13 and 14. If Step 13 is
larger, you may need to upgrade your electric service. If
DESCRIPTION
Step 14 is larger, you are probably okay with your
existing service.
QTY
UNITS
QTY
UNITS
LOAD (watts)
NOTICE: This is a service load calculation for the entire house. This is a
simplified procedure that will usually overestimate the current load.
Calculation of the feeder load for a subpanel is different. Contact your
local electrical inspector or a licensed electrician for guidance about more
precise load calculations.
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Never install new wiring without following your community’s permit and
inspection procedure. A permit is not expensive, and it ensures that your
work will be reviewed by a qualified inspector. If you install new wiring
without the proper permit, an accident or fire traced to faulty wiring could
cause your insurance company to discontinue your policy and can hurt the
resale value of your home.
When electrical inspectors look over your wiring diagram, they will ask
questions to see if you have a basic understanding of the electrical code and
fundamental wiring skills. Some inspectors ask these questions informally,
while others give a short written test. Inspectors may allow you to do some,
but not all, of the work. For example, they may ask that all final circuit
connections at the circuit breaker panel be made by a licensed electrician,
while allowing you to do all other work.
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Draw in cable runs between devices. Indicate cable size and type
and the amperage of the circuits. Use a different-colored pencil
for each circuit.
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Identify the wattages for permanent appliances and the type and
size of each electrical box. On another sheet of paper, make a
detailed list of all materials you will use.
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Room-by-Room Wiring
Most major home projects involve expansion or upgrading of existing
wiring. For example, if you are remodeling a room of your house, and the
plan calls for structural or significant cosmetic changes, it’s probably also
an ideal time to bring the wiring up to current standards. And when you
pull a permit for the project, an electrical update will likely be required.
Updating the wiring for a remodeled space often includes adding new
devices and fixtures (or replacing old ones) and, in many cases, adding new
circuits. Requirements vary considerably from room to room. A remodeled
bedroom may need only a few added receptacles, some new light fixtures,
and a ceiling fan, while a major kitchen renovation will likely require
several new circuits if not a complete overhaul of the room’s wiring.
One of the nice things about electrical systems is that their circuit layout
makes them relatively compartmentalized. This means you can easily
update one room without making major changes elsewhere, provided your
service panel has enough capacity for any added circuits. And it makes
good sense to bring the entire room up to current standards, whether it’s
required or not. Updating a room’s wiring and devices not only adds
convenience, it also enhances safety. If you remodel your laundry room, for
instance, you now must provide GFCI protection for all of the receptacles
—an important safety improvement for this often-wet area. And most areas
of the house now must have AFCI protection.
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Kitchens
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An updated kitchen with the usual suite of electric appliances will often
have at least six individual circuits, but many kitchens have eight or more,
depending on their size and the number of large appliances they have.
The most important things to watch out for in a kitchen wiring plan are
GFCI protection and receptacle placement. All receptacles serving
countertop areas must be GFCI protected. In addition, any receptacle within
6 feet of a sink (measured from the sink’s top inside edge) must have GFCI
protection. This includes 240-volt receptacles for electric ranges and other
large plug-in appliances. Circuits serving dishwashers also must be GFCI-
protected, and all 15- and 20-amp circuits in the kitchen also must be
AFCI-protected.
Bathrooms
Bathrooms are the second most complex rooms to wire (next to kitchens, of
course), but they’re much simpler than kitchens. As a bare minimum, the
NEC requires a 120-volt, 20-amp, GFCI-protected receptacle within 3 feet
of each sink as well as a light controlled by a wall switch near the entrance.
If the bathroom does not have a window that opens, it must have an exhaust
fan with a capacity of at least 50 cfm (cubic feet per minute).
There are some special rules governing what you can put on a bathroom
circuit, resulting in two basic approaches to the wiring plan:
The first approach makes sense if you’re wiring a single bathroom with
relatively simple needs, as it can be fed with a single home run from the
service panel. However, if there are any heaters involved—such as an
exhaust fan with heat, an in-wall heater, or even a heater-type light fixture
—additional circuits may be required.
The second approach makes more sense for everything else, and it’s better
suited for bathrooms with potentially high demand. For example, in a busy
bathroom for growing children, there may be multiple high-wattage
appliances (hair dryers, curling irons, heaters, etc.) running at the same
time; that’s a lot of power draw for a single circuit. Separating the
receptacles from the other loads in the room leaves more capacity for the
receptacles.
Finally, there are some special rules for tub and shower areas:
• A light fixture directly above a tub or shower must be rated for wet
locations if it will be subject to shower spray; otherwise, it must be
rated for damp locations.
• The bathing zone—defined as the shower or tub area and 3 feet out
from and 8 feet above the shower threshold or tub rim—can not have a
paddle fan, hanging lights, track lights, or cord-connected fixtures.
120-volt, 15- or 20-amp circuit for all lighting and a standard exhaust fan.
If the vent fan includes a heater, it may need its own circuit, but it will
surely need to be 20 amp.
120-volt, 20-amp circuit for a small in-wall heater or an exhaust fan with a
heater. For a larger heating unit, a 240-volt circuit may be required.
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Living & Dining Rooms
In addition to these basic standards, there are plenty of easy upgrades that
will help make rooms more functional and convenient:
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Bedrooms
Bedrooms don’t need much to meet code requirements and are typically
supplied by one or two circuits. But as with living and dining areas,
bedrooms can benefit greatly from additional receptacles and a thoughtful
lighting and switch layout. The minimum requirements for bedrooms
include a switch-controlled overhead light or a switched receptacle, and
standard receptacles following the 6-foot, 12-foot rule. All bedroom
circuits must be AFCI-protected and must include a smoke alarm (see
here).
Adding more receptacles and switches can make a bedroom not only more
user friendly, but it will also be more versatile, allowing for arranging (and
rearranging) furniture any way you like. Consider the following upgrades
in a bedroom plan:
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Hallways have one or more entrances, but all have at least two ends, and all
must have adequate lighting controlled by one or more wall switches. A
hallway with two entrances should have a three-way switch at each end.
Those with a single entrance need a switch at the entrance. It’s easy to add
a switch based on convenience. For example, if there are two bedrooms at
one end of a hallway, a switch on the wall between the bedroom doors
provides convenient control for someone exiting either room. If the hallway
is at least 10 feet long, it must have at least one receptacle, but it can
certainly have more.
All stairways need lighting that illuminates all landings and stair treads (the
horizontal part of a step). If the staircase has at least six risers (the vertical
part of a step), the lighting must be controlled by a three-way switch at the
top and bottom of the staircase. Receptacles are not required on stairways
— this is not a good place to leave plug-in appliances— but it adds
convenience to include a receptacle on a wall area near the top and bottom
of the stairs, for plugging in a vacuum cleaner.
Foyers and entryways that are larger than 60 square feet must have a
receptacle on any wall that is at least 3 feet long. The door and any
windows reaching to the floor do not count for this requirement. For
convenience, safety, and aesthetics, most entryways have an overhead light
fixture illuminating the entire area.
Mudrooms are entry areas that may be considered foyers, but if they are at
least 7 x 10 feet (the minimum size for habitable space), they may be
considered living areas, so it’s important to check with the local authority
for specific requirements.
Laundry Room
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There are several easy upgrades to the code minimum that will make a
garage or unfinished basement safer and more convenient:
Note: The garage wall that is shared with the house is an important fire
barrier. Never install electrical boxes on the interior and garage sides of the
wall so that the boxes are back to back. Instead, make sure they are in
separate stud bays, and offset them by at least 24 inches to maintain the fire
barrier.
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Outdoors
For lighting, each entry door at ground level needs a light (excluding
garage doors for vehicles), as does a stairway landing that provides
entrance to the house.
All outdoor receptacles must be GFCI protected. The required front and
rear receptacles may be no higher than 6½ feet above grade, and
receptacles on decks, balconies, or porches may be no more than 6½ feet
above the walking surface. Outdoor receptacles and lighting can be served
by circuits serving other areas, such as interior lighting and receptacle
circuits or garage circuits not serving vehicle bays.
T he circuit maps on
the following pages show
the most common wiring
variations for typical
electrical devices. Most
new wiring you install
will match one or more
of the maps shown. Find
the maps that match your
situation and use them to
plan your circuit layouts.
The 120-volt circuits shown on the following
pages are wired for 15 amps using 14-gauge wire and
receptacles rated at 15 amps. If you are installing a
20-amp circuit, substitute 12-gauge wires and use
receptacles rated for 15 or 20 amps.
In configurations where a white wire serves as a
hot wire instead of a neutral, both ends of the wire
are coded with black tape to identify it as hot. In
addition, each of the circuit maps shows a box
grounding screw. This grounding screw is required in
all metal boxes, but plastic electrical boxes do not
need to be grounded.
You should remember two recent code
requirements when wiring switches. (1) Provide a
neutral wire at every switch box. This may require
using 3-wire cable or two 2-wire cables where you
may have used one 2-wire cable in the past. (2) Use a
black or red wire to supply power from a 3-way or a
4-way switch to a light or switched receptacle.
In this chapter:
• Common Household Circuits
Common Household Circuits
• Service Panels
• Grounding & Bonding a
Wiring System
• Subpanels
• 120/240-Volt Dryer
Receptacles
• 120/240-Volt Range
Receptacles
• Ceiling Lights
• Recessed Ceiling Lights
• Track Lights
• Undercabinet Lights
• Vanity Lights
• Low-Voltage Cable Lights
• Hardwired Smoke Alarms &
CO Alarms
• Landscape Lights
• Doorbells
• Wireless Switches
• Baseboard Heaters
• Wall Heaters
• Underfloor Radiant Heat
Systems
• Ceiling Fans
• Remote-Control Ceiling Fan
Retrofit
• Bathroom Exhaust Fans
• Range Hoods
• Backup Power Supply
• Installing a Transfer Switch
• Outbuildings
• Motion-Sensing Floodlights
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GFCI & AFCI Breakers
U nderstanding the difference between GFCI
(ground-fault circuit-interrupter) and AFCI (arc-fault
circuit-interrupter) is tricky for most homeowners.
Essentially it comes down to this: Arc-fault interrupters
keep your house from burning down; ground-fault
interrupters keep people from being electrocuted. AFCIs
and GFCIs may not be substituted for each other, and
every room in the house requires one or both types of
protection.
The National Electric Code (NEC) requires that an
AFCI breaker be installed on most branch circuits that
supply outlets or fixtures in newly constructed homes.
The NEC also requires adding AFCI protection to select
circuits when you add new circuits and modify or
extend existing circuits. Because AFCI devices protect
against faults that commonly lead to house fires, they
are a prudent precaution in any home, especially if it has
older wiring.
AFCI breakers will not interfere with the operation
of GFCI receptacles, so it is safe to install an AFCI
breaker on a circuit that contains GFCI receptacles.
Where both AFCI and GFCI protection are required, the
simplest and most protective solution is to install a dual-
function GFCI/AFCI breaker, which provides ground-
fault and arc-fault protection to the entire circuit.
GROUND-FAULT CIRCUIT-INTERRUPTERS
A GFCI is an important safety device that disconnects a
circuit or device in the event of a ground fault (when
current takes a path other than the neutral back to the
panel). One common example demonstrating a ground-
fault risk is the case of the faulty hair dryer: If a person
is using a hair dryer that is not properly insulated or
protected (most hair dryers today have their own GFCI
protection) and the dryer has an internal fault (such as a
loose wire), the case of the dryer can become energized,
and that stray electrical current will seek the easiest path
to ground. If the user touches water or a metal object
with their free hand, they can create a path to ground
(the metal or water), and the fault current can pass
through the user’s body—a potentially deadly event. A
GFCI would detect this ground fault and shut off the
power before the user is badly harmed.
WHERE ARE AFCI & GFCI PROTECTION
REQUIRED?
Kitchen AFCI & GFCI
Dishwasher AFCI & GFCI
Dining Room AFCI
Living Room AFCI
Bedrooms AFCI
Bathrooms GFCI
Whirlpool/Jetted Bathtubs GFCI
Basement GFCI (also AFCI if finished)
Family Room AFCI
Den AFCI
Recreation Room AFCI
Library AFCI
Parlor AFCI
Hallways AFCI
Closets AFCI
Laundry Area AFCI & GFCI
Sunroom AFCI
Garage GFCI
Outdoors GFCI
Crawl Space (lights & receptacles) GFCI
Sump Pump GFCI
Swimming Pool & Spa GFCI
Breakers designed for extra protection: 20-amp GFCI (A), 30-amp double-
pole GFCI (B), 20-amp combination AFCI (C), and 20-amp dual-function
GFCI/AFCI (D). GFCI and AFCI breakers are identifiable by two features: a
white coiled neutral wire (which connects to the terminal bar in the panel) and a
manual test button on the face of the breaker. While today’s GFCI and AFCI
devices include a self-monitoring feature that automatically tests for device
failure, it is important to test the breakers manually (using the test button) as
specified by the manufacturer.
Insulated screwdriver
Voltage tester
Combination tool
AFCI, GFCI, or dual-function GFCI/AFCI circuit breaker
Locate the breaker for the circuit you’d like to protect. Turn off the main
circuit breaker. Remove the cover from the panel, and test to ensure that
power is off (see here). Remove the breaker you want to replace from the
panel. Remove the black wire from the LOAD terminal of the breaker.
2
Find the white wire on the circuit you want to protect, and remove it from
the neutral terminal bar.
3
Flip the handle of the new AFCI or GFCI breaker to OFF. Loosen both of
the breaker’s terminal screws. Connect the black circuit wire to the breaker
terminal labeled LOAD POWER. Connect the white circuit wire to the
breaker terminal labeled PANEL NEUTRAL.
4
Connect the new breaker’s coiled white wire to the neutral terminal bar on
the panel.
5
Make sure all the connections are tight. Snap the new breaker into the bus
bar.
6
Turn the main breaker on. Turn off and unplug all fixtures and appliances
on the AFCI or GFCI breaker circuit. Turn the AFCI or GFCI breaker on.
Press the test button. If the breaker is wired correctly, the breaker trips open.
If it doesn’t trip, check all connections or consult an electrician. Replace the
panel cover.
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Surge-Protective Devices
Hammer
Combination tool
Screwdrivers
Cable ripper
Linesman’s pliers
Circuit tester
Crimping tools
Whole-house surge arrestor
Conduit nipple and locknuts
Two 15- or 20-amp single-pole breakers
Coaxial cable and terminators
UTP cable and terminators
Turn off power at the main breaker. Remove the cover, and test to make
sure the power is off. Mount the arrestor near the service panel following the
manufacturer’s instructions. Typically the arrestor mounts on one side of the
panel so its knockout lines up with a lower knockout on the panel. Remove
the knockout on the panel. Install a conduit nipple on the arrestor, and thread
the wires from the arrestor through the nipple and into the panel. Slip the
other end of the nipple through the opening in the panel, and tighten the
locknut. Secure the box to the wall with screws as directed.
2
Trim the wires as short as possible without making sharp bends. Connect
the two black wires to two dedicated 15- or 20-amp breakers. Connect the
white neutral wire to the neutral bar and the green grounding wire to the
grounding bar. Keep wire lengths as short as possible. Snap the new
breakers into the bus bar. Restore the power and carefully test that the
voltage between the two black arrestor leads is 240 volts. Replace the panel
cover and the arrestor cover. If the arrestor has indicator lights, they should
glow, showing that the system is now protected.
LINE bar EQUIPMENT bar
• Service disconnects
• Meter disconnects
• Listed disconnect switches or circuit breakers
Disconnects may be located before or after the meter
base and may be in their own enclosure. They must be
clearly labeled. Check with the local code authority for
specific requirements.
Before
After
Modern homeowners consume more power than our forebears, and it is often
necessary to upgrade the electrical service to keep pace. While homeowners are
not allowed to make the final electrical service connections, removing the old
panel and installing the new panel and meter base yourself can save you
hundreds or even thousands of dollars.
Service
drop
cables
Service
mast RMC
conduit
Local codes dictate where the main service panel may be placed
relative to other parts of your home. Although local codes vary
(and always take precedence), national codes stipulate that a
service panel (or any other distribution panel) may not be
located near flammable materials, in a bathroom, clothes closet
or other area designated for storage, above stairway steps, or
directly above a workbench or other permanent work station or
appliance. The panel also can’t be located in a crawl space. If
you are installing a new service entry hookup, there are many
regulations regarding height of the service drop and the meter.
Contact your local inspections office for specific regulations.
Maximum circuit
breaker height 79"
(ideal height 60")
Minimum 78" high
unobstructed access
Minimum 36" deep
unobstructed access
Minimum 30" wide
unobstructed access
Attach to studs or to
¾" plywood backer
ABCDE
All the equipment you’ll need to upgrade your main panel is sold at most
larger building centers. It includes (A) a new 200-amp panel; (B) a 200-amp
bypass meter base (also called a socket); (C) individual circuit breakers; (D)
new, THW, THHW, THWN-2. RHW, RHW-2, XHHW 2/0 copper or 4/0
aluminum; (E) 2"-diameter rigid metallic conduit; (F) weatherhead for mast.
Meter Shutoff switch
The main circuit breaker (called the service equipment) may need to be
located outside next to the electric meter if your main panel is too far away from
the point where the service cable enters your house. The maximum distance
allowed varies widely, from as little as 3 ft. to more than 10 ft. Wiring the
service cable through the shutoff has the effect of transforming your main panel
into a subpanel, which will impact how the neutral and ground wires are
attached (see Subpanels, here–here).
How to Replace a Main Panel
1
Shut off power to the house at the transformer. This must be done by a
technician who is certified by your utility company. Also have the utility
worker remove the old meter from the base. It is against the law for a
homeowner to break the seal on the meter.
2
Label all incoming circuit wires before disconnecting them. Labels should
be written clearly on tape that is attached to the cables outside of the existing
service panel. Test the circuits before starting to make sure they are labeled
correctly.
3
Unscrew the lugs securing the service entry cables at the top of the panel.
For 240-volt service you will find two heavygauge SE cables, probably with
black sheathing. Each cable carries 120 volts of electricity. A neutral service
cable, usually of smaller gauge than the SE cables, will be attached to the
neutral terminal bar. This cable returns current to the source.
5
Remove the old service panel box. Boxes are rated for a maximum current
capacity; and if you are upgrading, the components in the old box will be
undersized for the new service levels. The new box will have a greater
number of circuit slots as well.
6
Replace the old panel backer board with a larger board in the installation
area (see sidebar, here). A piece of ¾" plywood is typical. Make sure the
board is well secured to wall framing members.
7
Attach the new service panel box to the backer board, making sure that at
least two screws are driven through the backer and into wall studs. Drill
clearance holes in the back of the box at stud locations if necessary. Use
roundhead screws that do not have tapered shanks so the screwhead seats
flat against the panel.
8
Attach properly sized cable clamps to the box at the knockout holes.
Install one cable per knockout in this type of installation and plan carefully
to avoid removing knockouts that you do not need to remove (if you do
make a mistake, you can fill the knockout hole with a plug).
SPLICING IN THE BOX
Some wiring codes allow you to make splices inside the panel
box if the circuit wire is too short. Use the correct wire cap
and wind electrical tape over the conductors where they enter
the cap. If your municipality does not allow splices in the
panel box, you’ll have to rectify a short cable by splicing it in
a junction box before it reaches the panel and then replacing
the cable with a longer section for the end of the run. Make
sure each circuit line has at least 12" of slack.
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9
Attach the white neutral from each circuit cable to the neutral terminal
bar. Most panels have a preinstalled neutral terminal bar, but in some cases
you may need to purchase the bar separately and attach it to the panel back.
The panel should also have a separate grounding bar that you also may need
to purchase separately. Attach the grounds as well.
Note: For GFCI and AFCI breakers, the neutral circuit wire
connects to the breaker, and the breaker’s coiled neutral lead
connects to the neutral terminal bar.
10
Attach each hot circuit wire to the terminal on the circuit breaker, and then
snap the breaker into an empty slot. When loading slots, start at the top of
the panel and work your way downward. It is important that you balance the
circuits as you go to equalize the amperage. For example, do not install all
the 15-amp circuits on one side and all the 20-amp circuits on the other.
11
Create an accurate circuit index and affix it to the inside of the service
panel door. List all loads that are on the circuit as well as the amperage.
Once you have restored power to the new service panel, test out each circuit
to make sure you don’t have any surprises. With the main breakers on, shut
off all individual circuit breakers, and then flip each one on by itself. Walk
through your house and test every switch and receptacle to confirm the loads
on that circuit.
12
Replace the old meter base (have the utility company remove the meter
when they shut off power to the house, step 1). Remove the old meter base,
also called a socket, and install a new base that’s rated for the amperage of
your new power service. Here, a 200-amp bypass meter base is being
installed.
14
Update the conduit that runs from your house to the bottom of the meter
base. This should be 2" rigid conduit in good repair. Attach the conduit to
the base and wall with the correct fittings. Rigid metal conduit is a good
option, but Schedule 80 PVC is probably the best choice for housing the
service entrance wires.
15
Install new service entrance wires. Each wire carries 120 volts from the
meter to the service wire lugs at the top of your service panel. Also attach
the sheathed neutral wire to the neutral/grounding lug.
Attach the SE wires to the lugs connected to the main breakers at the top
of your service entry panel. Do not remove too much insulation on the wires
—leaving the wires exposed is a safety hazard. The neutral service entry
wire is attached either directly to the neutral terminal bar or to a metal
bridge that is connected to the neutral bonding terminal bar. Install the green
grounding screw provided with the panel.
17
Install service entrance wires from the meter to the weatherhead, where
the connections to the service drop wires are made. Only an agent for your
public utility company may make the hookup at the weatherhead.
TALL MAST, SHORT ROOF
The service drop must occur at least 10 ft. above ground
level, and as much as 14 ft. in some cases. Occasionally, this
means that you must run the conduit for the service mast up
through the eave of your roof and seal the roof penetration
with a boot.
Service drop Boot minimum 18
inches from the bottom of the drip
loop Weatherhead Mast (conduit)
18
Have the panel and all connections inspected and approved by your local
building department, and then contact the public utility company to make
the connections at the power drop. Once you have restored power to the new
service panel, test out each circuit to make sure you don’t have any
surprises. With the main breakers on, shut off all individual circuit breakers,
and then flip each one on by itself. Walk through your house and test every
switch and receptacle to confirm the loads on that circuit.
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Grounding & Bonding a Wiring System
Hammer
Flat screwdriver
Drill
½" drill bit
A length of ground wire
Wire staples
3 pipe ground clamps
Eye and ear protection
Work gloves
Grounding rods
5-lb. maul
Caulk
A pair of 8-ft.-long metal ground rods are driven into the earth next to your
house to provide a path to ground for your home wiring system.
How to Bond Metallic Piping
1
Run the bonding wire from a point near your water heater to an exit point
where the wire can be bonded to the grounding wire that leads to the exterior
grounding electrodes. This is frequently done at the service panel. Run this
wire as you would any other cable, leaving approximately 6 to 8 ft. of wire
at the water heater. If you are running this wire through the ceiling joists,
drill a ½" hole as close to the center as possible to not weaken the joist.
Staple the wire every 2 ft. if running it parallel to the joists.
3
Install pipe ground clamps on each pipe (hot water supply, cold water
supply, gas), roughly 1 foot above the water heater. Do not install clamps
near a union or elbow because the tightening of the clamps could break or
weaken soldered joints. Also make sure the pipes are free and clear of any
paint, rust, or any other contaminant that may inhibit a good clean
connection. Do not overtighten the clamps. Use clamps that are compatible
with the pipe so that corrosion will not occur. Use copper or brass clamps on
copper pipe. Use brass or steel clamps on steel pipe.
Route the ground wire through each clamp wire hole and then tighten the
clamps onto the wire. Do not cut or splice the wire: the same wire should
run through all clamps.
5
At the panel, turn off the main breaker. Open the cover by removing the
screws, and set the cover aside. Route the ground wire through a small ⅜"
hole provided toward the rear of the panel on the top or bottom. You will
usually have to knock the plug out of this hole by placing a screwdriver on it
from the outside and tapping with a hammer. Make sure the ground wire will
not come into contact with the terminal bars in the middle of the panel or
any of the load terminals on the breakers.
6
Locate an open hole on your ground and neutral terminal and insert the
ground wire. These holes are large enough to accommodate up to a #4 awg
wire, but it may be difficult at times. If you’re having trouble pushing the
wire in, trim a little wire off the end and try with a clean cut piece. Secure
the set screw at the lug. Replace the panel cover and turn the main breaker
back on.
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Drill a 5/16” hole in the rim joist of your house, as close as practical to the
main service panel to the outside of the house above the ground level at least
6".
3
About 1 foot from the foundation of the house, pound one ground rod into
the earth with a 5-lb. maul. If you encounter a rock or other obstruction, you
can pound the ground rod at an angle as long as it does not exceed 45°.
Drive until only 3" or 4" of the rod is above ground. Measure at least 6 ft.
from the first ground rod and pound in another one.
4
Run uninsulated copper ground wire from the ground bus in your main
service panel through the hole in the rim joist and to the exterior of the
house, leaving enough wire to connect the two ground rods together.
5
Connect the second ground rod with another acorn to the uncut grounding
wire previously pulled through the first acorn. Trim the excess wire.
7
Dig out a few inches around each rod to create clearance for the 5-lb. maul.
Creating a shallow trench beneath the grounding wire between the rods is
also a good idea. Drive each rod with the maul until the top of the rod is a
few inches below grade.
8
Inject caulk into the hole in the rim joist on both the interior and exterior
side.
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Hammer
Screwdriver
Voltage tester
Cable ripper
Combination tool
Screws
Cable clamps
Three-wire NM cable
Cable staples
Double-pole circuit breaker
Circuit breaker subpanel
Slimline circuit breakers
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Attach a cable clamp to the knockout in the subpanel. Insert the cable into
the subpanel, and then anchor it to framing members within 8" of each panel
and every 54" thereafter.
4
Strip away outer sheathing from the feeder cable using a cable ripper.
Leave at least ¼" of sheathing extending into the subpanel. Tighten the cable
clamp screws so the cable is held securely, but not so tightly that the wire
sheathing is crushed.
5 Main lug
Neutral terminal
bar Grounding
terminal bar
Strip ½" of insulation from the white neutral feeder wire, and attach it to
the main lug on the subpanel neutral terminal bar. Connect the grounding
wire to a setscrew terminal on the grounding terminal bar. Fold excess wire
around the inside edge of the subpanel.
6 Lug Hot bus
bars Lug
Strip away ½" of insulation from the red and the black feeder wires.
Attach one wire to the main lug on each of the hot terminal bars. Fold excess
wire around the inside edge of the subpanel.
7 Slimline breakers
At the main circuit breaker panel, shut off the main circuit breaker, and
then remove the coverplate and test for power (here). If necessary, make
room for the double-pole feeder breaker by removing single-pole breakers
and reconnecting the wires to slimline circuit breakers. Open a knockout for
the feeder cable using a hammer and screwdriver.
NOTE: Some panels do not allow slimline breakers and some
restrict where slimline breakers can be installed. Read the
instructions on the panel cover.
8
Strip away the outer sheathing from the feeder cable so that at least ¼" of
sheathing will reach into the main service panel. Attach a cable clamp to the
cable, and then insert the cable into the knockout, and anchor it by threading
a locknut onto the clamp. Tighten the locknut by driving a screwdriver
against the lugs. Tighten the clamp screws so the cable is held securely, but
not so tightly that the cable sheathing is crushed.
9 Grounding terminal bar
Bend the bare copper wire from the feeder cable around the inside edge of
the main circuit breaker panel, and connect it to one of the setscrew
terminals on the grounding terminal bar.
10 Neutral terminal bar
Strip away ½" of insulation from the white feeder wire. Attach the wire to
one of the setscrew terminals on the neutral terminal bar. Fold excess wire
around the inside edge of the service panel.
11
Strip ½" of insulation from the red and the black feeder wires. Attach one
wire to each of the setscrew terminals on the double-pole feeder breaker.
Hook the end of the feeder circuit breaker over the guide hooks on the
panel, and then push the other end forward until the breaker snaps onto the
hot terminal bars (follow manufacturer’s directions). Fold excess wire
around the inside edge of the circuit breaker panel.
13
If necessary, remove two tabs from the cover plate where the double-pole
feeder breaker will fit, and then reattach the cover plate. Label the feeder
breaker on the circuit index. Turn the main breaker on, but leave the feeder
breaker off until all subpanel circuits have been connected and inspected.
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120/240-Volt Dryer Receptacles
Combination tool
Drill
Circuit tester
Hammer
Screwdriver
30-amp double-pole GFCI breaker
30-amp 120/240-volt dryer receptacle
Receptacle box
10/3 NM cable or 10-gauge THHN/THWN
Conduit (for masonry walls)
Connect the white neutral wire to the silver neutral screw terminal.
Connect each of the black and the red wires to either of the brass screw
terminals (the terminals are interchangeable). Connect the green ground wire
to the receptacle grounding screw. Attach the cover plate.
With the panel main breaker shut off, connect the dryer cable to a
dedicated 30-amp double-pole GFCI breaker. Connect the ground wire to
the panel grounding terminal bar. Connect the white neutral wire to the
neutral bar. Connect the red and the black wires to the two brass screw
terminals on the breaker. Connect the coiled white wire to the neutral
terminal bar. Snap the breaker into the bus bar. Attach the panel cover.
Restore power to the panel, and test the GFCI breaker and dryer receptacle.
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120/240-Volt Range Receptacles
Combination tool
Voltage tester
Screwdriver
Drywall saw
Fish tape
Range receptacle
6/3 grounded NM cable
40- or 50-amp double-pole circuit breaker
Note: If the range receptacle is within 6 feet of a sink, the circuit may
need to be GFCI protected. Check the local building department for
requirements.
How to Install a Kitchen Range Receptacle
1
Wire the receptacle. Connect the bare copper ground wire to the receptacle
grounding screw. Connect the white neutral wire to the silver neutral screw
terminal. Connect each of the hot (black and red) wires to either of the brass
screw terminals (the terminals are interchangeable). Mount the housing on
the wall and attach the cover plate.
3
Wire the cable to a 40- or 50-amp breaker. With the main breaker off,
remove the panel cover. Remove a knockout from the panel and feed the
cable into the panel. Connect the ground to the grounding terminal bar.
Connect the neutral wire from the cable to the neutral terminal bar. Connect
the red and the black wires to the two brass screw terminals on the breaker.
Snap it into the bus bar. Attach the panel cover. Turn the breakers on and test
the circuit.
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Dryer and Range Cords
Screwdrivers
Nut driver (as needed)
Ground strap (as needed)
UL-listed dryer or range appliance cord
Strain-relief fitting
Cords for electric dryers and ranges are sold at appliance outlets and
hardware and home improvement stores. They come in standard 4- to 6-foot
lengths and usually include a strain-relief fitting for securing the cord to the
appliance. Make sure any cord you use carries the UL stamp or similar
certification to ensure that it meets industry safety standards.
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4-prong range cords have red and black hot wires, a white neutral wire, and a
green ground wire. The hot wires carry 120 volts each and are interchangeable.
These cords are typically rated for 50 amps and plug into a 4-slot NEMA 14-50
50-amp receptacle.
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4-prong dryer cords have red and black hot wires, a white neutral wire, and a
green ground wire. The hot wires carry 120 volts each and are interchangeable.
They are typically rated for 30 amps. Dryer receptacles are identifiable by their
L-shaped neutral slots.
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3-prong dryer cords are flat and do not have color-coded wires. The center
wire is always neutral. The two outer wires are hot and carry 120 volts each;
they are interchangeable. There is no separate ground wire. These cords
typically are rated for 30 amps and must be used with matching 3-slot
receptacles.
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Strain-relief fittings are simple metal clamps that secure the cord to the
appliance and protect the cord sheathing from damage. Strain reliefs for 4-prong
cords (top) are rounded; strain reliefs for 3-prong cords (bottom) are flat.
Always use an appropriate strain relief for the cord shape.
1
Loosen the screws on the wiring compartment cover on the back of the dryer
or range, using a screwdriver or nut driver. Remove the cover and set it aside.
2
Remove each cord wire from its terminal on the terminal block (and ground
screw, as applicable), if you’re replacing an existing cord. Loosen the screws of
the strain-relief fitting and remove the fitting. Pull the cord out through the hole
in the back panel or bracket.
3
Configure the terminals for a 4-wire cord. Confirm that the ground screw is
isolated from the neutral (center) terminal on the terminal block. If there is a
metal strap between the ground and neutral, remove the strap from the neutral
(you can leave it attached under the ground screw). If there is a white or green
internal wire connected to the ground screw, move it to the neutral terminal; it
will make a harmless neutral connection.
4
Connect a 4-wire cord. Secure the white cord wire under the neutral (center)
terminal. Secure the black (hot) and red (hot) cord wires to the two outer
terminals, connecting only one wire to each terminal (the hot terminals and
wires are interchangeable). Connect the green ground wire to the ground screw.
Make sure all connections are very tight.
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Install the strain relief by fitting the two halves together so they clamp onto
the cord. Tighten the clamp screws so the cord is held securely but the clamp is
not so tight that the cord is deformed.
6
Reposition the wiring compartment cover and secure its screws. The dryer or
range is ready for use.
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Adding an Outdoor Receptacle
Shut off the power to the interior receptacle circuit. Remove the receptacle’s
cover plate and test each receptacle terminal and all wires in the box to confirm
the power is off, using a noncontact voltage tester. Disconnect the wires and
remove the receptacle.
Note: If the electrical box is small, this is a good time to replace it with
a larger, old work retrofit box (see here to here).
2
Drill through a cable access hole in the box, using a long ¼-inch drill bit,
drilling through the wall cavity and the sheathing and siding on the exterior side
of the wall. Angle the drill bit as desired, based on where you want to install the
exterior receptacle box.
3
Enlarge the hole on the exterior side of the wall, using a 1-inch spade bit (or
as needed), drilling through the siding and sheathing to make room for the cable
clamp.
Variation: To install a recessed box, trace the outline of the box body
onto the wall, drill a ⅜-inch hole at each corner of the outline, then cut
along the outline with a jigsaw (see here).
4
Cut a 2-foot length of 2-wire NM cable; this must have the same wire gauge
as the cable of the receptacle circuit. Feed the cable through the hole in the
interior box and out through the exterior hole. If necessary, use a fish tape to
pull the cable through (see here).
5
Secure the cable to the exterior receptacle box with a cable clamp, leaving
about 6 inches of cable extending from the front of the box.
6
Mount the exterior box to the wall siding, using corrosion-resistant screws. If
necessary, drill pilot holes for the screws to prevent splitting the siding.
Note: If the receptacle box is metal, connect two grounding pigtails to
the ground wire in the cable, using wire connectors. Connect one of the
pigtails to the ground screw on the metal box.
7
Remove all but ½ inch of sheathing from the cable inside the box. Strip ¾
inch of insulation from each wire, using wire strippers. Connect the black (hot)
wire to the HOT LINE (brass) terminal of the GFCI receptacle. Connect the
white (neutral) wire to the WHITE LINE (silver) terminal and connect the
ground wire to the receptacle’s ground screw. Tuck the wires into the box and
mount the receptacle to the box with the provided screws.
Install the box cover onto the front of the exterior box, following the cover
manufacturer’s instructions.
9
Apply a neat bead of exterior caulk along the entire perimeter of the exterior
box, creating a watertight seal between the box and the siding. If desired, paint
the caulk and box body (not the cover) to match the wall after the caulk cures
completely.
10
Cut a 6-inch length from the leftover NM cable. Remove the cable sheathing
and strip both ends of the insulated wires to create pigtails (see here). Trim the
NM cable so it extends about 6 inches beyond the front of the interior box and
remove all but ½ inch of the cable sheathing. Connect the pigtails and original
circuit wires to the wires of the new cable, using wire connectors.
11
Connect the pigtail wires to the interior receptacle: black (hot) wire to the
brass screw terminal, white (neutral) wire to the silver terminal, ground wire to
the ground screw. Tuck the wires into the box and mount the receptacle to the
box with the original screws.
12
Reinstall the cover plate on the interior receptacle. Restore power to the
circuit and test the GFCI for proper operations, following the manufacturer’s
instructions.
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Ceiling Lights
Electrical
box Metal
braces
Neutral
wire
Grounding
No matter what a ceiling light fixture looks like on the outside, they all
attach in basically the same way. An electrical box in the ceiling is fitted with a
mounting strap, which holds the fixture in place. The bare wire from the ceiling
typically connects to the mounting strap. The two wires coming from the fixture
connect to the black and the white wires from the ceiling.
Shown cutaway Brace Wallboard Joist
If the new fixture is much heavier than the original fixture, it will require
additional bracing in the ceiling to support the electrical box and the fixture.
The manufacturer’s instructions should specify the size and type of box. If the
ceiling is finished and there is no access from above, you can remove the old
box and use an adjustable remodeling brace appropriate for your fixture
(shown). The brace fits into a small hole in the ceiling (inset). Once the bracing
is in place, install a new electrical box specified for the new fixture.
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Shut off power to the ceiling light, and remove the shade or diffuser.
Loosen the mounting screws and carefully lower the fixture, supporting it as
you work (do not let light fixtures hang by their electrical wires). Use a
voltage tester to make sure no power is reaching the connections.
2
Remove the twist connectors from the fixture wires or unscrew the screw
terminals and remove the white neutral wire and the black lead wire (inset).
3
Before you install the new fixture, check the ends of the wires coming
from the ceiling electrical box. They should be clean and free of nicks or
scorch marks. If they’re dirty or worn, clip off the stripped portion with your
combination tool. Then strip away about ¾" of insulation from the end of
each wire.
4
Attach a mounting strap to the ceiling fixture box if there is not one
already present. Your new light may come equipped with a strap; otherwise
you can find one for purchase at any hardware store.
5
Lift the new fixture up to the ceiling (you may want a helper for this), and
attach the bare copper ground wire from the power supply cable to the
grounding screw or clip on the mounting strap. Also attach the ground wire
from the fixture to the screw or clip.
6
With the fixture supported by a ladder or a helper, join the white wire
lead and the white fixture wire with a wire connector (often supplied with
the fixture).
7
Connect the black power supply wire to the black fixture wire with a wire
connector.
8
Position the new fixture mounting plate over the box so the mounting
screw holes align. Drive the screws until the fixture is secure against the
ceiling.
NOTE: Some fixtures are supported by a threaded rod or nipple in
the center that screws into a female threaded opening in the
mounting strap (inset).
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Recessed Ceiling Lights
Recessed Materials
ABCDEF
Recessed ceiling light housings come in many sizes and styles for various
purposes and budgets. Some are sold with trim kits (below) included. Some
common types are new construction recessed housing (sold in economical
multipacks) (A); airtight recessed housings (for heated rooms below unheated
ceilings) (B); shallow recessed housings (for rooms with 2 × 6 ceiling joists)
(C); small-aperture recessed housing (D); recessed slope ceiling housing (for
vaulted ceilings) (E).
ABCDEF
Trim kits for recessed ceiling lights may be sold separately. Common types
include open trim with reflective baffle (A); eyeball trim (B); baffle trim (black)
(C); shower light trim (D); open trim (E); baffle trim (full reflective) (F).
How to Install Recessed Ceiling Lights
1
Mark the location for the light canister. If you are installing multiple
lights, measure out from the wall at the start and end of the run, and connect
them with a chalkline snapped parallel to the wall. If the ceiling is finished
with a surface (drywall or plaster), see next page.
2
Install the housing for the recessed fixture. Housings for new construction
(or remodeling installations where the installation area is fully accessible
from either above or below) have integral hanger bars that you attach to each
joist of the joist bay.
3
Run electric cable from the switch to each canister location. Multiple lights
are generally installed in series so there is no need to make pigtail
connections in the individual boxes. Make sure to leave enough extra cable
at each location to feed the wire into the housing and make the connection.
4
Run the cables into the electrical boxes attached to the canister housings.
You’ll need to remove knockouts first and make sure to secure the cable
with a wire staple within 8" of the entry point to the box.
5
Connect the circuit wires to the fixture wires inside the junction box. Twist
the hot circuit wire together with the black fixture wire, as well as the hot
circuit wire running to other fixtures further downline. Also connect the
neutral white wires. Join the ground wires and pigtail them to the grounding
screw or clip in the box. Finish the ceiling, as desired.
6
Attach your trim kit of choice. Normally these are hung with torsion
spring clips from notches or hooks inside the canister. This should be done
after the ceiling is installed and finished for new construction projects. With
certain types of trim kits, such as eyeball trim, you’ll need to install the
lightbulb before the trim kit.
How to Connect a Recessed Fixture Can in a
Finished Ceiling
1
Make the hole for the can. Most fixtures will include a template for sizing
the hole. Fish 14/2 cable from the switch location to the hole. Pull about 16"
of cable out of the hole for making the connection.
2
Remove a knockout from the electrical box attached to the can. Thread the
cable into the box; secure it with a cable clamp. Remove sheathing and
insulation. Connect the black fixture wire to the black circuit wire, the white
fixture wire to the white circuit wire, and then connect the ground wire to
the grounding screw or grounding wire attached to the box.
3
Retrofit cans secure themselves in the hole with spring-loaded clips. Install
the can in the ceiling by depressing the mounting clips so the can will fit
into the hole. Insert the can so that its edge is tight to the ceiling. Push the
mounting clips back out so they grip the drywall and hold the fixture in
place. Install the trim piece.
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Track Lights
Shut off power to the circuit at the service panel. Remove the fixture globe
and lightbulbs, then remove the fixture mounting screws. Carefully pull the
fixture away from the ceiling without touching any wires.
2
Test the fixture wires with a voltage tester to make sure the circuit is dead.
Support the fixture from below while you work—never allow a light fixture
to hang by its electrical wires alone. Remove the wire connectors and pull
the wires apart. Remove the old light fixture.
3
Attach the mounting strap for the new track light to the old ceiling box. If
the mounting strap has a hole in the center, thread the circuit wires through
the hole before screwing the strap to the box. The green or bare copper
ground from the circuit should be attached to the grounding screw or clip on
the strap or box.
4
Cut the track section to length, if necessary, using a hacksaw. Deburr the
cut end with a metal file. If you are installing multiple sections of track,
assemble the sections with the correct connector fittings (sold separately
from your kit). You can also purchase T-fittings or L-fittings (inset photo) if
you wish to install tracks in either of these configurations.
5
Position the track section in the mounting saddle on the mounting strap
and hold it temporarily in place in the location where it will be installed. The
track section will have predrilled mounting holes in the back. Draw a
marking point on the ceiling at each of these locations. If your track does not
have predrilled mounting holes, remove it and drill a 3/16” hole in the back
every 16".
6
Insert the bolt from a toggle bolt or molly bolt into each predrilled screw
location and twist the toggle or molly back onto the free end. These types of
hardware have greater holding power than anchor sleeves. Drill a ⅝"-
diameter access hole in the ceiling at each of the mounting hole locations
you marked on the ceiling in step 5.
7
Insert the toggle or molly into the access hole far enough so it clears the
top of the hole and the wings snap outward. Then tighten each bolt so the
track is snug against the ceiling. If the mounting hole happens to fall over a
ceiling joist, simply drive a drywall screw at that hole location.
8
Hook up wires from the track’s power supply fitting to the circuit wires.
Connect black to black and white to white. The grounding wire from the
power supply fitting can either be pigtailed to the circuit ground wire and
connected to the grounding screw or clip, or it can be twisted together with
the circuit grounding wire at the grounding terminal. Snap the fitting into the
track if you have not already done so.
9
Attach the protective cover that came with your kit to conceal the ceiling
box and the electrical connections. Some covers simply snap in place; others
require a mounting screw.
10 Dead end
Insert the light heads into the track by slipping the stem into the track slot
and then twisting it so the electrical contact points on the head press against
the electrified inner rails of the track slot. Tug lightly on the head to make
sure it is secure before releasing it.
11
Cap the open ends of the track with a dead end cap fitting. These also may
require a mounting screw. Leaving track ends open is a safety violation.
12
Arrange the track light heads so their light falls in the manner you choose,
and then depress the locking tab on each fixture to secure it in position.
Restore power and test the lights.
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Undercabinet Lights
Voltage tester
Utility knife
Drywall saw
Hammer
Screwdriver
Drill and hole saw
Jigsaw
Wire stripper
Undercabinet lighting kit
14/2 NM cable
Wire connectors
Switch box
Switch
Eye protection
Hardboard panel adhesive
ardwired undercabinet lights illuminate the kitchen
Look in the adjoining room for a usable power source in the form of a
receptacle that has a box located in the wall behind your base cabinets.
Unlike the small-appliance circuit with outlets in your backsplash area, these
typically are not dedicated circuits (which can’t be expanded). Make sure
that the receptacle’s circuit has enough capacity to support another load.
Shut the power to the receptacle off at the main panel and test for power.
2
Cut a hole in the base cabinet back panel to get access to the wall behind
it in roughly the area where you know the next-door receptacle to be. Use a
keyhole saw or drywall saw and make very shallow cuts until you have
positively identified the locations of the electrical box and cables. Then
finish the cuts with a jigsaw.
3
Drill an access hole into the kitchen wall for the cable that will feed the
undercabinet light. A ½"-diameter hole should be about the right size if you
are using 12-ga. or 14-ga. sheathed NM cable.
4
Cut a small access hole (4" × 4" or so) in the back panel of the base cabinet
directly below the undercabinet light location.
5
Feed cable into the access hole at the light location until the end reaches the
access hole below. Don’t cut the cable yet. Reach into the access hole and feel
around for the free cable end, and then pull it out through the access hole once
you’ve found it. Cut the cable, making sure to leave plenty of extra on both
ends.
6
Feed the cable into a piece of flexible conduit that’s long enough to reach
between the two access holes in the base cabinets. Attach a connector to each
end of the conduit to protect the cable sheathing from the sharp edges of the cut
metal.
TIP: To make patching the cabinet back easier, drill a new access hole
for the cable near the square access hole.
7
Hang the conduit with hanger straps attached to the base cabinet frame or
back panel, drilling holes in the side walls of the cabinet where necessary to
thread the conduit through. On back panels, use small screws to hang the straps
instead of brads or nails. Support the conduit near both the entrance and the exit
holes (the conduit should extend past the back panels by a couple of inches).
Protect cable in notch by installing
nail plates, as on page 209.
VARIATION: If you are installing more than one undercabinet light, run
cable down from each installation point as you did for the first light. Mount
an electrical junction box to the cabinet back near the receptacle providing
the power. Run the power cables from each light through flexible conduit
and make connections inside the junction box. Be sure to attach the junction
box cover once the connections are made.
8
Remove the receptacle from the box you are tying into and insert the new
circuit cable into one of the knockouts using a cable clamp. Check a wire
capacity chart (see here) to make sure the box is big enough for the new
conductors. Replace it with a larger box if necessary. Reinstall the receptacle
once the connections are made.
9
Install the undercabinet light. Some models have a removable diffuser that
allows access to the fixture wires, and these should be screwed to the upper
cabinet prior to making your wiring hookups. Other models need to be
connected to the circuit wires before installation. Check your manufacturer’s
instructions.
10
Connect wires inside the light fixture according to the light manufacturer’s
instructions. Make sure the incoming cable is stapled just before it enters the
light box and that a cable clamp is used at the knockout in the box to protect the
cable. Restore power and test the light.
11
Cut patches of hardboard and fit them over the access holes, overlapping the
edges of the cutouts. Attach the access panels to the cabinet backs with screws
or other removable fasteners.
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Vanity Lights
Drywall saw
Drill
Combination tool
Voltage tester
Screwdrivers
Hammer
Electrical boxes and braces
NM cable
Nail Plates
Vanity light fixtures
Wire connectors
Eye protection
Turn off the power at the panel. Remove the old fixture from the wall, and
test to make sure that the power is off. Then remove a strip of drywall from
around the old fixture to the first studs beyond the approximate location of
the new fixtures. Make the opening large enough that you have room to
route cable from the existing fixture to the boxes.
2
Mark the locations for the fixtures, and install new boxes. Install the
boxes about 66" above the floor and 18" to 20" from the centerline of the
mirror (the mounting base of some fixtures is above or below the bulb, so
adjust the height of the bracing accordingly). If the correct location is on or
next to a stud, you can attach the box directly to the stud; otherwise you’ll
need to install blocking or use boxes with adjustable braces (shown).
Nail plates 3
Open the side knockouts on the electrical box above the vanity. Then drill
⅝" holes in the centers of any studs between the old fixture and the new
ones. Run two NM cables from the new boxes for the fixtures to the box
above the vanity. Protect the cable with metal protector plates. Secure the
cables with cable clamps, leaving 11" of extra cable for making the
connection to the new fixtures. Remove sheathing, and strip insulation from
the ends of the wires.
4
Connect the white wires from the new cables to the white wire from the old
cable, and connect the black wires from the new cables to the black wire
from the old cable. Connect the ground wires. Cover all open boxes, and
then replace the drywall, leaving openings for the fixture and the old box.
(Cover the old box with a solid junction box cover plate and leave it
accessible.)
5
Install the fixture mounting braces on the boxes. Attach the fixtures by
connecting the black circuit wire to the black fixture wire and connecting the
white circuit wire to the white fixture wire. Connect the ground wires.
Position each fixture over each box, and attach with the mounting screws.
Restore power and test the circuit.
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Low-Voltage Cable Lights
Hammer
Level
Screwdrivers
Drill and bits
Low-voltage cable light kit
Voltage Tester
Eye protection
Low-voltage cable lights typically are sold in kits that contain the
hanging lights, the low-voltage cable, and a decorative transformer that
can be ceiling mounted or wall mounted.
1
Lay out locations for the screw eyes that are used to suspend the cables,
which should be in a parallel line. The path should lead the cables within a
foot of the existing ceiling fixture box that you are using to provide power.
2
Install wall anchors at the appointed locations for the screw eyes that will
suspend the cables. Plastic sleeve anchors are adequate in most cases. Drive
the anchors into guide holes with a hammer.
3
Twist the screw eyes into the wall anchor sleeves, taking care to make sure
they are driven in equal amounts and are not overdriven. Install a set of
screw eyes the same distance apart on each facing wall in the installation
area. Cut two pieces of low-voltage cable to span between screw eyes on
facing walls. Recommendations may vary—for the project shown here the
cable is cut 12" shorter than the distance between the screw eyes.
4
Use the crimping hardware in your kit to form small loops at the ends of
each cable. Slip the loops over the screw eyes on one end, and attach them
to turnbuckles at the opposite ends. Slide the turnbuckles over the screw
eyes and tighten them until the cables are taut.
5
Attach the transformer crossbar to the electrical box containing the circuit
leads. Shut off the power at the panel and test for power, and then remove
the old fixture, if you have not already done so.
6
Make wiring connections for the transformer inside the electrical box.
Make sure the transformer is supported while you join the wires. Be sure to
attach the grounding wires to the grounding screw or clip in the box.
7
Thread short lengths of cable into the openings on the screw terminals on
the transformer. Tighten the screws until the pointed probe in each terminal
pierces the cable sheathing and makes contact with the wire inside. Do the
same with the other ends of the jumper cables using the provided connector
hardware.
WALL-MOUNT IT
Install the transformer in a wall location if there is a more
convenient power source or if you simply prefer the
appearance of the wall location.
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9
Hang the light fixture holders from the cables, tightening the screws in
the hanger ends until their probes pierce the cable sheathing and make
contact. It’s a good idea to hang all of the fixtures and arrange them to your
liking before you begin tightening the screws and piercing the sheathing.
10
Insert the special low-voltage bulbs into the fixture holders and secure
them as instructed (here, we are tightening a setscrew). Turn on the power
and test the lights, adjusting the angles and directions of the bulbs.
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Hardwired Smoke Alarms & CO Alarms
Screwdriver
Combination tool
Fish tape
Drywall saw
Wall or ceiling outlet boxes
Cable clamps (if boxes are not self-clamping)
Two- and three-wire 14-gauge NM cable
Alarms
Wire connectors
15-amp single-pole AFCI breaker
Eye protection
Smoke alarms and carbon monoxide (CO) alarms are required in new
construction. Hardwired CO alarms (A) are triggered by the presence of carbon
monoxide gas. Smoke alarms are available in photoelectric and ionizing
models. In ionizing detectors (B), a small amount of current flows in an
ionization chamber. When smoke enters the chamber, it interrupts the current,
triggering the alarm. Photoelectric alarms (C) rely on a beam of light, which
when interrupted by smoke triggers an alarm. Heat alarms (D) sound an alarm
when they detect areas of high heat in the room.
Pull 14/2 NM cable from the panel into the first ceiling electrical box in the
smoke alarm series. Pull 14/3 NM cable between the remaining alarm outlet
boxes. Use cable clamps to secure the cable in each outlet box. Remove
sheathing, and strip insulation from wires.
2
Ensure power is off, and test for power. Wire the first alarm in the series.
Use a wire connector to connect the ground wires. Splice the black circuit
wire with the alarm’s black lead and the black wire going to the next alarm
in the series. Splice the white circuit wire with the alarm’s white wire and
the white (neutral) wire going to the next alarm in the series. Splice the red
traveler wire with the odd-colored alarm wire (in this case, also a red wire).
3
Low-voltage lights are safe to install and use to beautify your outdoor spaces.
Unlike solar landscape lights, they are powered by household electricity, so they
really can stay on all night if you wish them to.
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ABCDEfGHIJK
Specialty lights can cost a lot more than the standard plastic
spike-base lamps. Because of this, many people modify the
cheaper units to serve other purposes. To do this, first cut off the
spike-base with a hacksaw.
2 Sensor
Drill a hole through the wall for the low-voltage cable and any
sensors to pass through. If a circuit begins in a high-traffic area,
protect the cable by running it through a short piece of PVC pipe
or conduit, and then into the shallow trench.
6 Connector box
Take apart the connector box and insert the ends of the fixture
wire and the low-voltage landscape cable into it. Puncture the
wire ends with the connector box leads. Reassemble the
connector box.
Feed the wire connector back into the light base, and attach it to
the lampholder according to directions. Install the low-voltage
lightbulb.
Assemble the fixture parts that cover the bulb, including the lens
cap and reflector or the cap.
Lay out the lights, with the wires attached, in the pattern you
have chosen. Then cut the sod between fixtures with a spade.
Push the blade at least 6" deep and pry open a slot by rocking the
blade back and forth.
10
Gently force the cable into the slot formed by the spade; don’t
tear the wire insulation. A paint stick (or a cedar shingle) is a
good tool for this job. Push the wire to the bottom of the slot.
11
Firmly push the light into the slot in the sod. If the lamp doesn’t
seat properly, pull it out and cut another slot at a right angle to the
first and try again.
12
Once the lamp is stabilized, tuck any extra wire into the slot
using the paint stick. No part of the wire should be exposed when
you are done with the job.
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Doorbells
images TOOLS & MATERIALS
Continuity tester
Screwdriver
Multimeter
Needlenose pliers
Cotton swab
Rubbing alcohol
Masking tape
6 Transformer
Locate the doorbell transformer. If it’s not near the service panel,
look in the garage, crawlspace, and attic.
8
Reattach the cover plate. Inspect the low-voltage wire
connections, and reconnect any loose wires using needlenose
pliers or a screwdriver. Turn on power to the transformer at the
main service panel.
10
Test the chime unit. Remove the cover plate on the doorbell
chime unit. Inspect the low-voltage wire connections, and
reconnect any loose wires.
11
12
1
Remove the doorbell switch mounting screws, and carefully pull
the switch away from the wall.
Turn off power to the doorbell at the main panel. Remove the
cover plate from the old chime. Label the low-voltage wires
FRONT, REAR, or TRANS to identify their screw terminal
locations. Disconnect the wires. Remove the old chime unit.
Purchase a new chime unit that matches the voltage rating of the
old unit. Thread the low-voltage wires through the base of the
new chime unit. Attach the chime unit to the wall using the
mounting screws included with the installation kit.
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Wireless Switches
images TOOLS & MATERIALS
Voltage tester
Screwdrivers
Wire connectors
The kits work by replacing a conventional switch with a unit that has a
built-in radio frequency receiver that will read a remote device mounted
within a 50-foot radius. The kits come with a remote, battery-powered
switch (it looks like a standard light switch) that you can attach to a wall
with double-sided tape.
Two other similar types of wireless switch kits are also available. One
allows you to control a plugged-in lamp or appliance with a remote light
switch. The second type allows you to control a conventional light fixture
remotely, but instead of replacing the switch, the receiver screws in below
the lightbulb. This is particularly useful if you want to control a pull-chain
light from a wall switch.
Wireless kits are available to let you switch lights on and off
remotely in a variety of ways: at the switch, at the plug, or at the
bulb socket.
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Get rid of the old switch. Shut off power to the switch circuit, and
then disconnect and remove the old switch.
2 Grounding wire
Identify the lead wire. Carefully separate the power supply wires
(any color but white or green) in the switch box so they are not
contacting each other or any other surface. Restore power and
test each lead wire with a noncontact voltage tester to identify
which wire carries the power (the LINE) and which is headed for
the fixture the switch controls (the LOAD). Shut power back off,
and then label the wires.
NOTE: Some switch boxes, such as the one above, are wired with NM2
cable that has two blacks and a green wire and no white.
Once the wires are firmly connected, you can attach the switch to
the box. Tuck the new switch and wires neatly back into the box.
Then drive the two long screws that are attached to the new
switch into the two holes in the electrical box.
Attach the cover plate to the new wireless switch. Turn the power
service back on, and test to make sure the switch operates
normally.
Install a new 9-volt battery (or other type as required) in the box,
and connect it to the switch transmitter terminals. Remove the
backing from the adhesive pads on the back of the wireless
switch transmitter box.
Stick the transmitter box to the wall at the desired location. The
box should be no more than 50 ft. from the receiver switch (see
manufacturer’s instructions). The box should be at the same
height (usually 48") as the other switch boxes.
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Baseboard Heaters
images TOOLS & MATERIALS
Drill/driver
Wire stripper
Cable ripper
Drywall saw
12/2 NM cable
Electrical tape
Basic wiring supplies
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Baseboard Thermostats
Here is a simple calculation get a rough idea of the lineal feet of baseboard
a room requires. For a more accurate estimate, consult a professional.
1. 1. Measure the area of the room in square feet (length × width): ____
2. 2. Multiply the area by 10 to get the baseline minimum wattage: ____
3. 3. Add 5% for each newer window or 10% for each older window:
____
4. 4. Add 10% for each exterior wall in the room: ____
5. 5. Add 10% for each exterior door: ____
6. 6. Add 10% if the space below is not insulated: ____
7. 7. Add 20% if the space above is not well insulated: ____
8. 8. Add 10% if ceiling is more than 8 ft. high: ____
9. 9. Total of the baseline wattage plus all additions: ____
1. 10. Divide this number by 250 (the wattage produced per foot of
standard baseboard heater): ____
2. 11. Round up to a whole number. This is the minimum number of feet
of heater you need. ____
NOTE: It is much better to have more feet of heater than is required than
fewer. Having more footage of heater does not consume more energy; it
does allow the heaters to work more efficiently.
At the heater locations, cut a small hole in the drywall 3" to 4"
above the floor. Pull 12/2 NM (or the wire gauge specified by the
heater manufacturer) cables through the first hole: one from the
thermostat, the other to the next heater. Pull all the cables for
subsequent heaters. Middle-of-run heaters will have two cables,
while end-of-run heaters have only one cable. (See also circuit
map 15, here.)
Anchor the heater against wall about 1" off floor by driving
flathead screws through the back of the housing and into studs.
Strip away cable sheathing so at least ½" of sheathing extends
into the heater. Strip ¾" of insulation from each wire using a
combination tool.
4 To next heater To element From thermostat Grounding screw
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One heater with end-cap thermostat. Run both power leads (black
plus tagged neutral) into the connection box at either end of the
heater. If installing a single-pole thermostat, connect one power
lead to one thermostat wire and connect the other thermostat
wire, to one of the heater leads. Connect the other hot LINE wire
to the other heater lead. If you are installing a double-pole
thermostat, make connections with both legs of the power supply.
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Multiple heaters. At the first heater, join both hot wires from the
thermostat to the wires leading to the second heater in line. Be
sure to tag all white neutrals hot. Twist copper ground wires
together and pigtail them to the grounding screw in the baseboard
heater junction box. This parallel wiring configuration ensures
that power flow will not be interrupted to the downstream heaters
if an upstream heater fails.
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Wall Heaters
images TOOLS & MATERIALS
Drywall saw
Voltage tester
Drill
Fish tape
Combination tool
Screwdrivers
12/2 NM cable
Wire connectors
Wall heater
Thermostat (optional)
Wall heaters are easy to install during a remodel (most have a separate can
assembly that you attach to the framing before the drywall is installed).
They can also be retrofitted.
Most models available at home centers use 120-volt current (shown below),
but 240-volt models are also available.
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Make an opening in the wall for the heater. Use a stud finder to
locate a stud in the area where you want to install the heater.
Mark the opening for the heater according to the manufacturer’s
guidelines so that one side of the heater sits flush with a stud. Pay
attention to clearance requirements. Cut the opening with a
drywall saw. If the wall is open, install the heater can before
hanging drywall (inset).
Turn the power off, and test for power. Pull 12/2 NM (or the wire
gauge specified by the heater manufacturer) cable from the
service panel to the wall opening. If the heater is controlled by a
separate thermostat, pull cable to the thermostat, and then run
another cable from the thermostat to the heater location.
Disconnect and remove the motor unit from the heater can.
Remove a knockout from the can, and route the cable into the
can.
4
Install the can in the opening. Secure the cable with a clamp,
leaving 8" to 12" of cable exposed. Attach the can to the framing
as directed by the manufacturer.
Wire the heater. Connect the black hot circuit wire to one of the
black heater leads. Connect the white neutral circuit wire to the
neutral lead. Connect the grounds.
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Vacuum cleaner
Multimeter
Tape measure
Scissors
Router/rotary tool
Marker
12/2 NM cable
Conduit
Thinset mortar
Junction box(es)
Drill
Cable clamps
Floor-warming systems require very little energy to run and are designed to
heat ceramic tile floors only; they generally are not used as sole heat
sources for rooms. Extending a branch circuit or adding a new branch to
install new receptacles, lights, switches, or equipment requires a permit.
Check with the electrical inspector before starting such projects.
The system shown in this project includes two plastic mesh mats, each with
its own power lead that is wired directly to the thermostat. Radiant mats
may be installed over a plywood subfloor, but if you plan to install floor
tile, you should put down a base of cementboard first, and then install the
mats on top of the cementboard.
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• Each radiant mat must have a direct connection to the power lead
from the thermostat, with the connection made in a junction box in the
wall cavity. Do not install mats in series.
• Do not install radiant floor mats under shower areas.
• Do not overlap mats or let them touch.
• Do not cut heating wire or damage heating wire insulation.
• The distance between wires in adjoining mats should equal the
distance between wire loops measured center to center.
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Drill access holes in the sole plate for the power leads that are
preattached to the mats (they should be over 10 ft. long). The
leads should be connected to a supply wire from the thermostat in
a junction box located in a wall near the floor and below the
thermostat box. The access hole for each mat should be located
directly beneath the knockout for that cable in the thermostat box.
Drill through the sill plate vertically and horizontally so the holes
meet in an L-shape.
Run conduit from the electrical boxes to the sill plate. The line
for the supply cable should be ¾" conduit. If you are installing
multiple mats, the supply conduit should feed into a junction box
about 6" above the sill plate and then continue into the ¾" hole
you drilled for the supply leads. The sensor wire needs only ½"
conduit that runs straight from the thermostat box via the
thermostat. Unless you are tapping into an existing circuit, the
mats should be powered by a dedicated 20-amp GFCI circuit of
12/2 NM cable run from your main service panel to the electrical
box (this is for 120-volt mats—check your instruction manual for
specific circuit recommendations).
Clean the floor surface thoroughly to get rid of any debris that
could potentially damage the wire mats. A vacuum cleaner
generally does a more effective job than a broom.
5
Test for resistance using a multimeter set to measure ohms. This
is a test you should make frequently during the installation, along
with checking for continuity. If the resistance is off by more than
10% from the theoretical resistance listing (see manufacturer’s
chart in installation instructions), contact a technical support
operator for the kit manufacturer. For example, the theoretical
resistance for the 1 × 50 ft. mat seen here is 19, so the ohms
reading should be between 17 and 21.
Finalize your mat layout plan. Most radiant floor warming mat
manufacturers will provide a layout plan for you at the time of
purchase, or they will give you access to an online design tool so
you can come up with your own plan. This is an important step to
the success of your project, and the assistance is free.
Unroll the radiant mat or mats and allow them to settle. Arrange
the mat or mats according to the plan you created. It’s okay to cut
the plastic mesh so you can make curves or switchbacks, but do
not cut the heating wire under any circumstances, even to shorten
it.
Finalize the mat layout, and then test the resistance again using a
multimeter. Also check for continuity in several different spots. If
there is a problem with any of the mats, you should identify it and
correct it before proceeding with the mortar installation.
Run the thermostat sensor wire from the electrical box down the
½" conduit raceway and out the access hole in the sill plate.
Select the best location for the thermostat sensor, and mark the
location onto the flooring. Also mark the locations of the wires
that connect to and lead from the sensor.
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VARIATION: If your local codes require it, roll the mats out of
the way, and cut a channel for the sensor and the sensor wires
into the floor or floor underlayment. For most floor materials, a
spiral cutting tool does a quick and neat job of this task. Remove
any debris.
10
Bond the mats to the floor. If the mats in your system have
adhesive strips, peel off the adhesive backing and roll out the
mats in the correct position, pressing them against the floor to set
the adhesive. If your mats have no adhesive, bind them with
strips of double-sided carpet tape. The thermostat sensor and the
power supply leads should be attached with hot glue (inset photo)
and run up into their respective holes in the sill plate if you have
not done this already. Test all mats for resistance and continuity.
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Connect the power supply leads from the mat or mats to the NM
cable coming from the thermostat inside the junction box near the
sill. Power must be turned off. The power leads should be cut so
about 8" of wire feeds into the box. Be sure to use cable clamps
to protect the wires.
13
Connect the sensor wire and the power supply lead (from the
junction box) to the thermostat/timer according to the
manufacturer’s directions. Attach the device to the electrical box,
restore power, and test the system to make sure it works. Once
you are convinced that it is operating properly, install floor tiles
and repair the wall surfaces.
Note: Enclose the junction box with a blank cover. Do not cover it with
drywall; it must remain accessible.
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Ceiling Fans
images TOOLS & MATERIALS
Screwdriver
Combination tool
Voltage tester
Hammer
Eye protection
Most standard ceiling fans work with a wall switch functioning as master
power for the unit. Pull chains attached to the unit control the fan and
lights. In these installations, it’s fairly simple to replace an existing ceiling
fixture with a fan and light.
If you will be installing a new circuit for the fan, use three-wire cable so
both the light and the motor can be controlled by wall switches (see circuit
maps 30 and 31, here).
Because ceiling fans generally weigh more than ceiling lights and the
motion of the blade creates more stress, it is very important that the ceiling
box is securely mounted and is rated for ceiling fans. Ceiling boxes rated
for ceiling fans are marked with the phrase “For ceiling fan support.” If
your existing ceiling box is not fan-rated, replace it with one that is. And be
sure to inspect the manner in which the box is mounted to make sure it is
strong enough (see here).
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A ceiling fan helps keep living spaces cooler in the summer and
warmer in the winter. Replacing an overhead light with a
fan/light is an easy project with big payback.
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The first generation of ceiling fans did one job: they spun and moved air.
As the technology advanced, light kits were added to replace the light
source that is lost when a fan-only appliance is installed. Now, some ceiling
fans are manufactured with electric heating elements that can produce up to
5,000 BTU of heat, comparable to a small space heater. Located in the fan
canopy, the ceramic heat elements direct heat out the vents and force it
down to the living level in the room, along with the heated air that naturally
rises.
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Add a wood brace above the ceiling box if you have access from
above (as in an attic). Cut a 2 × 4 or deeper brace to fit and fasten
it between the ceiling joists. Drive a couple of deck screws
through the ceiling box and into the brace. If the box is not fan
rated, replace it with one that is.
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Bracket-Mounted Fans
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Shut off the power to the circuit at the panel. Unscrew the
existing fixture and carefully pull it away from the ceiling. Test
for power with a voltage tester to confirm the power is off.
Disconnect and remove the old fixture.
Run the wires from the top of the fan motor through the canopy
and then through the rod hanger pipe. Slide the rod hanger pipe
through the canopy and attach the pipe to the motor collar using
the included hanging pin. Tighten the mounting screws firmly.
3 Hanging pin
Attach the fan blades with the included hardware. Connect the
wiring for the fan’s light fixture according to the manufacturer’s
directions. Tuck all wires into the switch housing, and attach the
fixture. Install lightbulbs. Restore power and test the fan.
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Wire connectors
Screwdrivers
Pliers
Needlenose pliers
Wire strippers
Voltage tester
Eye protection
Ceiling fan remote control switches offer an easy way of controlling both
the lighting and fan function of your ceiling fan. They are commonly used
when there are only a hot and neutral at the fan location or where the ability
to switch two different functions is not present in the wiring. The remote
can save you the need to install another switch and/or the need to pull
another wire to your ceiling fan. Many different remotes on the market can
be used with different manufacturer ceiling fans, so you are not limited to
the brand of fan you are using.
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A retrofit remote control kit lets you take the hassle (and the pull
chains) out of operating just about any ceiling fan and light.
Turn your fan on high speed and turn the lights on. Then, at the
main service panel, shut off the power to the circuit that supplies
your ceiling fan.
If your fan has a downrod between the motor housing and the
ceiling, remove the canopy on the top of the pipe connected to
the mounting plate on the ceiling. You should find two to four
horizontally installed #6 screws near the base of the canopy.
Remove the screws, and slide the canopy down to expose the
wiring.
Disconnect the black, red or blue, and white wires from the
electrical box wires.
Install the receiving unit of the remote fan kit. Connect the black
and white wires from the receiving unit input to the black and the
white wires coming from the electrical box in the ceiling. If a red
wire was used originally to feed the light portion of the fan, cap
this wire with a wire nut and fold it into the box.
Reinstall the canopy, fan blades, and light kit. Restore power.
Install the batteries into the remote control sending unit, and test
to make sure the fan is spinning on all three modes: Low,
Medium, and High. Test the light switch to verify the light switch
works as well. Disconnect and remove the pullchains.
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Bathroom Exhaust Fans
images TOOLS & MATERIALS
Drill
Jigsaw
Combination tool
Screwdrivers
Caulk gun
Reciprocating saw
Pry bar
Screws
Cable clamp
Hose clamps
Pipe insulation
Roofing cement
Shingles
Wire connectors
Most exhaust fans are installed in the center of the bathroom ceiling or over
the toilet area. A fan installed over the tub or shower area must be rated for
use in wet areas. You can usually wire a fan that just has a light fixture into
a main bathroom lighting circuit (but not into a dedicated bathroom
receptacle circuit). Units with built-in heat lamps or blowers require
separate circuits. Extending a branch circuit or adding a new branch to
install new receptacles, lights, switches, or equipment requires a permit.
Check with the electrical inspector before starting such projects.
If the fan you choose doesn’t come with a mounting kit, purchase one
separately. A mounting kit should include an exhaust hose (duct), a vent
tailpiece, and an exterior terminal.
Three common places to terminate the exhaust are the roof, a soffit, or a
sidewall. The instructions in this book are for a shingle roof covering. You
should have a roofer install the exhaust termination if you have any other
roofing material or if you are not comfortable walking on your roof.
A soffit exhaust involves routing the duct to a soffit (roof overhang) where
it is connected to a terminal that directs the exhaust outside. While soffit
exhausts are allowed, they are not recommended, because the moisture can
be drawn back into the attic through the soffit vents. Check with the
exhaust fan manufacturer for instructions about how to run and terminate
the exhaust duct and to determine the required duct diameter and maximum
length.
Position the fan unit against a ceiling joist. Outline the fan onto
the ceiling surface. Remove the unit, drill pilot holes at the
corners of the outline, and cut out the area with a jigsaw or
drywall saw.
Remove the grille from the fan unit, and then position the unit
against the joist with the edge recessed ¼" from the finished
surface of the ceiling (so the grille can be flush mounted). Attach
the unit to the joist using drywall screws.
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Mark and cut an opening for a double-gang box on the wall next
to the latch side of the bathroom door, and then run a 14/3 NM
cable from the switch cutout to the fan unit. Run a 14/2 NM cable
from the power source to the cutout.
Strip 10" of sheathing from the ends of the cables, and then feed
the cables into a double-gang retrofit switch box so at least ½" of
sheathing extends into the box. Clamp the cables in place.
Tighten the mounting screws until the box is secure.
Strip 10" of sheathing from the end of the cable at the unit, and
then attach a cable clamp to the cable. Insert the cable into the fan
unit. From the inside of the unit, screw a locknut onto the
threaded end of the clamp.
Mark the exit location in the roof next to a rafter for the exhaust
duct. Drill a pilot hole, and then saw through the sheathing and
roofing material with a reciprocating saw to make the cutout for
the exhaust tailpiece.
8 Exhaust tailpiece
Attach a hose clamp to the rafter next to the roof cutout about 1"
below the roof sheathing (top). Insert the exhaust tailpiece into
the cutout and through the hose clamp, and then tighten the clamp
screw (bottom).
9
Slide one end of the exhaust duct over the tailpiece, and slide the
other end over the outlet on the fan unit. Slip hose clamps or
straps around each end of the duct, and tighten the clamps. Wrap
the exhaust duct with pipe insulation. Insulation prevents moist
air inside the duct from condensing and dripping down into the
fan motor.
10
Turn power off and test for power. Make the following wire
connections at the fan unit: the black circuit wire from the timer
to the wire lead for the fan motor; the red circuit wire from the
single-pole switch (see step 14) to the wire lead for the light
fixture in the unit; the white neutral circuit wire to the neutral
wire lead; the circuit grounding wire to the grounding lead on the
fan unit. Make all connections with wire connectors. Attach the
cover plate over the unit when the wiring is completed.
12
NOTE: If you removed the wall and ceiling surfaces for the installation,
install new surfaces before completing this step.
14
Tuck the wires into the switch box, and then attach the switch and
timer to the box. Attach the cover plate and timer dial. Turn on
the power.
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Range Hoods
images TOOLS & MATERIALS
Hammer
Jigsaw
Screwdrivers
Utility knife
Circular saw
Caulk gun
Wire connectors
Foil tape
Caulk
Eye protection
Range hoods do more than just get rid of cooking odors. Their most
important job is to reduce the amount of water vapor in the air that’s
generated by routine cooking. The pot of water that boils for 30 minutes
before you remember to drop in the pasta adds a lot of water vapor into
your house. Usually the results are innocent enough. But prolonged periods
of high moisture can lead to mildew and other molds that can stain your
walls and ceilings and possibly make family members sick.
The hardest part of adding a range hood is installing the ductwork between
the hood and the outside of your house. Always use galvanized steel,
copper, or stainless-steel ducts. Never use flexible duct, including flexible
metal duct. If the range is located on an outside wall, the best choice is to
run the duct from the back of the hood straight through the wall. If you
have wood siding, this job is not difficult. But if you have brick or stone,
plan on spending several hours to cut this hole.
If the range is on an interior wall, the preferred route is usually from the top
of the hood through the roof. It’s also possible to put the duct into the attic,
then across the ceiling (between two rafters or trusses) and out through an
overhanging soffit. Follow the hood manufacturer’s instructions about the
size and length of the duct. A duct that is too long or too small will not
work well and may be a grease fire hazard.
Consult the local code and manufacturer’s installation requirements. You
may need to power the hood with a dedicated 20-amp circuit. If your range
hood includes a microwave oven, be sure to read the installation
instructions, preferably before you buy the microwave. You may need a
different cabinet above the range. Inspectors may not approve microwaves
that are too close to the range.
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Range Hoods
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Blower unit
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Island exhausts hang down from ceiling-mounted ductwork and
draw steam and odors up from stovetops that are installed in
kitchen islands. They typically have a very contemporary
appearance.
Install the sheet metal duct in the wall first, and then cut a hole in
the back of the range hood cabinet and mount the cabinet over the
duct. Cut a hole in the bottom of the cabinet to match the opening
on the top of the hood. The range hood often comes with
templates to help you cut holes in the right place.
Make sure the circuit power is turned off at the service panel and
test for power. Then join the power cable wires to the lead wires
inside the range hood. Use wire connectors for this job.
Get someone to help lift the range hood into place and hold it
there while you attach it. Drive two screws through both sides
and into the adjacent cabinets. If the hood is slightly small for the
opening, slip a shim between the hood and the walls, trying to
keep the gaps even.
Run ductwork from the cabinet to the exhaust exit point. Use two
45° adjustable elbows to join the duct in the wall to the top of the
range hood. Use sheet metal screws and foil tape to hold all parts
together and keep them from moving. Connect the duct securely
to the fan outlet, and connect all sections so they do not leak. A
leaky connection can allow grease-laden air to collect on the
wood and start a fire.
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Roof termination: For ducts that pass through the roof, cut an
access hole through the roofing and sheathing, and then install a
weatherproof cap on top of the duct and under the roofing
shingles. Make a waterproof seal by caulking the cap with plastic
roof cement. If you don’t have much roofing experience, consult
a roofing manual for some more information on this step. Have a
roofer do this if you have a roof covering other than shingles or if
your roof is steep or high. Also see here.
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Large standby generators that resemble central air conditioners are the top
of the line in backup power supply systems. Often fueled by home natural
gas lines that offer a bottomless fuel source or in-yard propane tanks,
standby generators are made in sizes with as much as 20 to 40 kilowatts of
output—enough to supply all of the power needs of a 5,000-square-foot
home.
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A permanent transfer switch patches electricity from a large
portable generator through to selected household circuits via an
inlet at your service panel (inset), allowing you to power
hardwired fixtures and appliances with the generator.
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Choosing a Generator
It’s not necessary to buy a generator large enough to match the surge
potential of all your circuits (you won’t be turning everything on
simultaneously), but surge watts should factor in your purchasing decision.
If you will be operating the generator at or near capacity, it is also a wise
practice to stagger startups for appliances.
You will need a large amount of gasoline to power a gasoline generator for
more than a day or so. Gasoline goes bad over time, so you will need to
stock up on gas before a long outage. Be sure to store gasoline well away
from any living space. Portable generators powered by propane are
available, and may be a better choice for some. Propane can last in a tank
for years.
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Even with a fully automatic standby generator system fueled by natural gas
or propane, you will need to conduct some regular maintenance and testing
to make sure all systems are ready in the event of power loss. If you’re
depending on a portable generator and extension cords or a standby
generator with a manual transfer switch, you’ll also need to know the
correct sequence of steps to follow in a power emergency. Switches and
panels also need to be tested on a regular basis, as directed in your owner’s
manual. And be sure that all switches (both interior and exterior) are
housed in an approved enclosure box.
Pull-cord starter
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Plug the generator in at the inlet box. Make sure the other end of
the generator’s outlet cord is plugged into the appropriate outlet
on the generator (120-volt or 120/240-volt AC) and the generator
is switched to the appropriate voltage setting.
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Start the generator with the pull cord or electric starter (if your
generator has one). Let the generator run for several minutes
before flipping the transfer switch.
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Voltage tester
Drill/driver
Screwdrivers
Hammer
Wire cutters
Cable ripper
Wire strippers
Level
Screws
A transfer switch is installed next to the main service panel to override the
normal electrical service with power from a backup generator during a
power outage. Manual transfer switches require an operator to change the
power source, while automatic switches detect the loss of power, start the
backup generator, and switch over to the backup power feed. Because the
amount of electricity created by a backup generator is not adequate to
power all of the electrical circuits in your house, you’ll need to designate a
few selected circuits to get backup current (see here).
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One flip of a switch reassigns the power source for each critical
circuit so your backup generator can keep your refrigerator,
freezer, and important lights running during a utility power
outage.
Add the wattage values of all the loads you want to power, and multiply the
sum by 1.25. This will give you the minimum wattage your generator must
produce. Portable standby generators typically output 5,000 to 7,500 watts.
Most larger, stationary generators can output 10,000 to 20,000 watts (10 to
20 kilowatts).
Turn off the main power breaker in your electrical service panel.
CAUTION: The service wires and terminals (lugs) that feed the
main breaker remain live even when the main breaker is off.
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Feed the wires from the transfer switch into the knockout hole,
taking care not to damage the insulation. You will note that each
wire is labeled according to which circuit in the switch box it
feeds.
Secure the flexible conduit from the switch box to the main
service panel using a locknut and a bushing where required.
Attach the transfer switch box to the wall so the closer edge is
about 18" away from the center of the main service panel. Use
whichever connectors make sense for your wall type.
8
Remove the breaker for the first critical circuit from the main
service panel box, and disconnect the hot wire lead from the lug
on the breaker.
Locate the red wire for the switch box circuit that corresponds to
the circuit you’ve disconnected. Attach the red wire to the
breaker you’ve just removed, and then reinstall the breaker.
10
Locate the black wire from the same transfer switch circuit, and
twist it together with the old feed wire, using a yellow wire
connector. Tuck the wires neatly out of the way at the edges of
the box. Proceed to the next circuit, and repeat the process.
11
If any of your critical circuits are 240-volt circuits, attach the red
leads from the two transfer switch circuits to the double-pole
breaker. The two circuits originating in the transfer switch should
be next to one another, and their switches should be connected
with a handle tie. If you have no 240-volt circuits, you may
remove the preattached handle tie and use the circuits
individually.
12
Once you have made all circuit connections, attach the white
neutral wire from the transfer switch to an opening in the neutral
terminal bar of the main service panel.
13
Attach the green ground wire from the transfer switch to an open
port on the grounding bar in your main service panel. This should
complete the installation of the transfer switch. Replace the cover
on the service panel box, and make sure to fill in the circuit map
on your switch box.
14
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15
Before turning your generator on, attach the power cord from the
generator to the switch box. Never attach or detach a generator
cord with the generator running. Turn your standby power
generator on, and let it run for a minute or two.
16
Flip each circuit switch on the transfer switch box to GEN, one at
a time. Try to maintain balance by moving back and forth from
circuits on the left and right side. Do not turn all circuits on at the
same time. Observe the onboard wattage meters as you engage
each circuit, and try to keep the wattage levels in balance. When
you have completed testing the switch, turn the switches back to
LINE, and then shut off your generator.
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Outbuildings
images TOOLS & MATERIALS
Spray paint
Wood screws
Wrenches
Hacksaw
Pipe straps
Utility knife
Wire strippers
Pliers
Screwdrivers
Wire connectors
Hand tamper
Schedule 80 conduit
Eye protection
Adding one or two 120-volt circuits is not complicated, but every aspect of
the project is strictly governed by local building codes. Therefore, once
you’ve mapped out the job and have a good idea of what’s involved, visit
your local building department to discuss your plans and obtain a permit for
the work.
First, determine how much current you will need. For basic electrical
needs, such as powering a standard light fixture and small appliances or
power tools, a 120-volt, 20-amp circuit should be sufficient. A small
workshop may require one or two 120-volt, 20-amp circuits. If you need
any 240-volt circuits or more than two 120-volt, 20-amp circuits, you will
need to install at least a 60-amp subpanel with appropriate feeder wires.
Installing a subpanel in an outbuilding is similar to installing one inside
your home, but there are some important differences.
You may use #12 copper wire for one 120-volt, 20-amp circuit. Use #10
copper wire for two 120-volt, 20-amp circuits. Also, if the shed is more
than 150 feet away from the house, you may need heavier-gauge cable to
account for voltage drop.
Most importantly, don’t forget to call before you dig. Have all utility and
service lines on your property marked even before you make serious
project plans. This is critical for your safety of course, and it may affect
where you can run the circuit cable.
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Identify the circuit’s exit point at the house and entry point at the
shed and mark them. Mark the path of the trench between the exit
and entry points using spray paint. Make the route as direct as
possible. Dig the trench to the depth required by local code
(typically 12" deep for a GFCI-protected circuit) using a narrow
trenching shovel.
From outside, drill a hole through the exterior wall and the rim
joist at the exit point for the cable (you’ll probably need to install
a bit extender or an extra-long bit in your drill). Make the hole
just large enough to accommodate the L-body conduit fitting and
conduit nipple.
Assemble the conduit and junction box fittings that will penetrate
the wall. Here, we attached a 12" piece of ¾" PVC conduit and a
sweep to a metal junction box with a compression fitting and then
inserted the conduit into the hole drilled in the rim joist. The
junction box is attached to the floor joist.
From outside, seal the hole around the conduit with expandable
spray foam or caulk, and then attach the free end of the conduit to
the back of a waterproof L-body fitting. Mount the L-body fitting
to the house exterior with the open end facing downward.
5
Inside the shed, drill a ¾"-diameter hole in the shed wall. On the
interior of the shed, mount a junction box with a knockout
removed to allow the cable to enter through the hole. On the
exterior side directly above the end of the UF trench, mount an
exterior-rated receptacle box with cover. The plan (and your plan
may differ) is to bring power into the shed through the hole in the
wall behind the exterior receptacle.
Run conduit from the exterior box down into the trench. Fasten
the conduit to the outbuilding with a strap. Add a 90° sweep and
bushing, as before. Secure the conduit to the box with an offset
fitting. Anchor the conduit with pipe straps, and seal the entry
hole with caulk.
Run UF cable from the house to the outbuilding. Feed one end of
the UF circuit cable up through the sweep and conduit and into
the L-fitting at the house (the back or side of the fitting is
removable to facilitate cabling). Run the cable through the wall
and into the junction box, leaving at least 12" of extra cable at the
end.
9
Lay the UF cable into the trench, making sure it is not twisted
and will not contact any sharp objects. Roll out the cable, and
then feed the other end of the cable up through the conduit and
into the receptacle box in the shed, leaving 12" of slack.
10
Inside the outbuilding, install the remaining boxes for the other
switches, receptacles, and lights. With the exception of plastic
receptacle boxes for exterior exposure, use metal boxes if you
will be connecting the boxes with metal conduit.
11
Connect the electrical boxes with conduit and fittings. Inside the
outbuilding, you may use inexpensive steel EMT to connect the
receptacle, switch, and fixture boxes. Once you’ve planned your
circuit routes, start by attaching couplings to all of the boxes.
12
Cut a length of conduit to fit between the coupling and the next
box or fitting in the run. If necessary, drill holes for the conduit
through the centers of the wall studs. Attach the conduit to the
fitting that you attached to the first box.
13
14 THNN wire
Measure to find how much wire you’ll need for each run, and cut
pieces of THHN wire that are 1 or 2 feet longer than the
measurements. Before making L-turns with the conduit, feed the
wire through the first conduit run.
15
Feed the other ends of the wires into the next box or fitting in
line. It is much easier to feed wire into 45° and 90° elbows if they
have not been attached to the conduit yet. Continue feeding wire
into the conduit and fitting until you have reached the next box in
line.
16
Once you’ve reached the next box in line, coil the ends of the
wires and repeat the process with new wire for the next run. Keep
working until all of the wire is run and all of the conduit and
fittings are installed and secured. If you are running multiple feed
wires into a single box, write the origin or destination on a piece
of masking tape and stick it to each wire end.
17
NOTE: Your code may require an in-use rated receptacle box cover (see
here).
18
Run service from the last receptacle to the switch box for the
light fixture or fixtures. (If you anticipate a lot of load on the
circuit, you should probably run a separate circuit for the lights).
Twist the white neutral leads and grounding leads together and
cap them. Attach the black wires to the appropriate switches.
Install the switches and cover plate.
19
20
Run NM cable from the electrical box in the house at the start of
the new circuit to the main service panel. Use cable staples if you
are running the cable in floor joist cavities. If the cable is
mounted to the bottom of the floor joists or will be exposed, run
it through conduit.
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22
Turn on the new circuit, and test all of the receptacles and
fixtures. If any of the fixtures or receptacles is not getting power,
check the connections first, and then test the receptacle or switch
for continuity with a multimeter. Backfill the trench.
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Motion-Sensing Floodlights
images TOOLS & MATERIALS
Voltage tester
Jigsaw
Fish tape
Screwdrivers
Wire cutter
Cable ripper
Wire stripper
Caulk gun
NM cable
Wire connectors
Eye protection
Most houses and garages have floodlights on their exteriors. You can easily
upgrade these fixtures so that they provide additional security by replacing
them with motion-sensing floodlights. Motion-sensing floods can be set up
to detect motion in a specific area—such as a walkway or driveway—and
then cast light into that area. And there are few things intruders like less
than the spotlight. These lights typically have timers that allow you to
control how long the light stays on and photosensors that prevent the light
from coming on during the day. Extending a branch circuit or adding a new
branch to install new receptacles, lights, or switches requires a permit.
Check with the electrical inspector before starting such projects.
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On the outside of the house, make the cutout for the motion-
sensor light fixture. Outline the light fixture box on the wall, drill
a pilot hole, and complete the cutout with a wallboard saw or
jigsaw.
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Estimate the distance between the indoor switch box and the
outdoor motion-sensor box, and cut a length of NM cable about 2
ft. longer than this distance. Use a fish tape to pull the cable from
the switch box to the motion-sensor box. See here for tips on
running cable through finished walls.
Strip about 10" of outer insulation from the end of the cable using
a cable ripper. Open a knockout in the retrofit light fixture box
with a screwdriver. Insert the cable into the box so that at least ¼"
of outer sheathing reaches into the box. Apply a heavy bead of
silicone or polyurethane caulk to the flange of the electrical box
before attaching it to the wall.
Mounting screws
Insert the box into the cutout opening, and tighten the mounting
screws until the brackets draw the outside flange firmly against
the siding. Follow the siding manufacturer’s instructions about
flashing this wall pentration.
Turn off power to the old fixture. To remove it, unscrew the
mounting screws on the part of the fixture attached to the wall.
There will probably be four of them. Carefully pull the fixture
away from the wall, exposing the wires. Don’t touch the wires
yet.
Before you touch any wires, use a voltage tester to verify that the
circuit is dead. With the light switch turned on, insert the tester’s
probe into the electrical box and hold the probe within ½" of the
wires inside to confirm that there is no voltage. Disconnect the
wire connectors, and remove the old fixture.
Examine the ends of the three wires coming from the box (one
white, one black, and one bare copper). They should be clean and
free of corrosion. If the ends are in poor condition, clip them off
and then strip ¾" of wire insulation with a combination tool.
4 Grounding clip
Now you can attach the new fixture. Begin by sliding a rubber or
foam gasket (usually provided with the fixture) over the wires
and onto the flange of the electrical box. Set the new fixture on
top of a ladder or have a helper hold it while you make the wiring
connections. There may be as many as three white wires coming
from the fixture. Join all white wires, including the feed wire
from the house, using a wire connector.
Next, join the black wire from the box and the single black wire
from the fixture with a wire connector. You may see a couple of
black wires and a red wire already joined on the fixture. You can
ignore these in your installation.
7
Neatly tuck all the wires into the box so they are behind the
gasket. Align the holes in the gasket with the holes in the box,
and then position the fixture over the gasket so its mounting holes
are also aligned with the gasket. Press the fixture against the
gasket, and drive the four mounting screws into the box. Install
exterior-rated floodlights and restore power.
Test the fixture. You will still be able to turn it on and off with the
light switch inside. Flip the switch on and pass your hand in front
of the motion sensor. The light should come on. Adjust the
motion sensor to cover the traffic areas, and pivot the light head
to illuminate the intended area.
Repair Projects
“R epair” and
“wiring” are two words
you don’t see together
too much anymore. In
most cases of an
electrical failure, the
repair is to replace the
failed device. But many
repairs may be as simple
as reconnecting loose
wires or replacing a bad socket.
The electrical items that most frequently require
actual repairs are light fixtures. If you include lamps
and cords in this category, you’ve pretty much
covered it. Most electrical failures result from poorly
made connections in the original installation.
Exceptions are switches, which tend to wear out over
time and require replacement, and ceiling fans.
Ceiling fans are unique in that, like switches, they
contain moving parts—and rapidly moving parts at
that. Catching a switch pull chain on a moving blade
is the cause of many ceiling fan problems, along with
blades that have fallen out of balance and have begun
to wobble.
When replacing part of an electrical fixture, the
rule of thumb for finding the replacement part is to
remove the broken part and bring it with you to a
lighting or electrical supply store. Failing that, take
down the make and serial number of the fixture so
the clerk can look up part information for you.
In this chapter:
• Repairing Light Fixtures
• Repairing Chandeliers
• Repairing Ceiling Fans
• Repairing Fluorescent Lights
• Replacing Plugs & Cords
• Replacing a Lamp Socket
Repairing Light Fixtures
Turn off the power to the light fixture at the main panel. Remove the
lightbulb and any shade or globe, then remove the mounting screws
holding the fixture base and the electrical box or mounting strap.
Carefully pull the fixture base away from the box.
Test for power with a voltage tester. The tester should not glow. If it
does, there is still power entering the box. Return to the panel and turn
off power to the correct circuit.
Remove the old light fixture. Remove the socket from the fixture. The
socket may be held by a screw, clip, or retaining ring. Disconnect wires
attached to the socket.
Purchase an identical replacement socket. Connect the white wire to
the silver screw terminal on the socket, and connect the black wire to the
brass screw terminal. Attach the socket to the fixture base, and reinstall
the fixture.
How to Test & Replace a Built-In Light
Switch
Remove the light fixture. Unscrew the retaining ring holding the
switch.
Label the wires connected to the switch leads. Disconnect the switch
leads, and remove the switch.
Test the switch by attaching the clip of the continuity tester to one of
the switch leads and holding the tester probe to the other lead. Operate
the switch control. If the switch is good, the tester will glow when the
switch is in one position but not both.
If the switch is faulty, purchase and install a duplicate switch. Remount
the light fixture, and turn on the power at the main service panel.
Repairing Chandeliers
R epairing a chandelier requires special care.
Because chandeliers are heavy, it is a good idea to
work with a helper when removing a chandelier.
Support the fixture to prevent its weight from pulling
against the wires.
Chandeliers have two fixture wires that are
threaded through the support chain from the electrical
box to the hollow base of the chandelier. The socket
wires connect to the fixture wires inside this base.
Fixture wires are identified as hot and neutral.
Look closely for raised ribs on one of the wires. This
is the marked neutral wire that is connected to the
white circuit wire and white socket wire. The other
fixture wire is smooth or unmarked; it is hot and is
connected to the black wires.
If you have a new chandelier, it may have a
grounding wire that runs through the support chain to
the electrical box. If this wire is present, make sure it
is connected to the grounding wires in the electrical
box.
How to Repair a Chandelier
Label any lights that are not working using masking tape. Turn off
power to the fixture at the panel. Remove lightbulbs and all shades or
globes.
Unscrew the retaining nut, and lower the decorative coverplate away
from the electrical box. Most chandeliers are supported by a threaded
nipple attached to a mounting strap.
MOUNTING VARIATION: Some chandeliers are supported only
by the cover plate that is bolted to the electrical box mounting strap.
These types do not have a threaded nipple.
Test for power with a voltage tester. The tester should not glow. If it
does, turn off power to the correct circuit at the panel.
Test each fixture wire by attaching the clip of the continuity tester to
one end of the wire and touching the probe to other end. If the tester
does not glow, the wire must be replaced. Install new wires, if needed,
then reassemble and rehang the chandelier.
Repairing Ceiling Fans
Turn off the power at the panel. Use a screwdriver to remove the three
to four screws that secure the bottom cap on the fan switch housing.
Lower the cap to expose the wires that supply power to the pull-chain
switch.
Test the wires by touching a voltage tester to each one. If the tester
beeps or lights up, then the circuit is still live and is not safe to work on.
When the tester does not beep or light up, the circuit is dead and may be
worked upon.
Locate the switch unit (the part that the pull chain used to be attached
to if it broke off); it’s probably made of plastic. You’ll need to replace
the whole switch. Fan switches are connected with three to eight wires,
depending on the number of speed settings.
Attach a small piece of tape to each wire that enters the switch, and
write an identifying number on the tape. Start at one side of the switch,
and label the wires in the order they’re attached.
Disconnect the old switch wires, in most cases by cutting the wires off
as close to the old switch as possible. Unscrew the retaining nut that
secures the switch to the switch housing.
BUYER’S TIP
Here’s how to buy a new switch. Bring the old switch to
the hardware store or home center, and find an identical
new switch—one with the same number and color of
wires. It should also attach to the fan motor wires in the
same way (slots or screw terminals or with integral wires
and wire connectors) and attach to the fan in the same
way. If you are unable to locate an identical switch, find
the owner’s manual for your ceiling fan and contact the
manufacturer. Or, find the brand and model number of the
fan and order a switch from a ceiling fan dealer or
electronics supply store.
Remove the switch. There may be one or two screws that hold it in
place or it may be secured to the outside of the fan with a small knurled
nut, which you can loosen with needle-nose pliers. Purchase an identical
new switch.
Connect the new switch using the same wiring configuration as on the
old model. To make connections, first use a wire stripper to strip ¾" of
insulation from the ends of each of the wires coming from the fan motor
(the ones you cut in Step 5). Attach the wires to the new switch in the
same order and configuraion as they were attached to the old switch.
Secure the new switch in the housing, and make sure all wires are
tucked neatly inside. Reattach the bottom cap. Restore power to the fan.
Test all the fan’s speeds to make sure all the connections are good.
Repairing Fluorescent Lights
Turn off power to the light fixture at the switch. Remove the diffuser
to expose the fluorescent tube.
Remove the fluorescent tube by rotating it ¼ turn in either direction
and sliding the tube out of the sockets. Inspect the pins at the end of the
tube. Tubes with bent or broken pins should be replaced.
Inspect the ends of the fluorescent tube for discoloration. The new
tube in good working order (top) shows no discoloration. The normal,
working tube (middle) may have gray color. A worn-out tube (bottom)
shows black discoloration.
Install a new tube with the same wattage rating as the old tube. Insert
the tube so that pins slide fully into sockets, and then twist tube ¼ turn
in either direction until it is locked securely. Reattach the diffuser, and
turn on the power at the switch.
How to Replace a Socket
Turn off the power at the service panel. Remove the diffuser,
fluorescent tube, and the cover plate. Test for power with a voltage
tester. If the tester glows, return to the panel and turn off the correct
circuit.
Remove the faulty socket from the fixture housing. Some sockets
slide out, while others must be unscrewed.
Disconnect wires attached to the socket. For push-in fittings (above),
remove the wires by inserting a small screwdriver into the release
openings. Some sockets have screw terminal connections, while others
have preattached wires that must be cut before the socket can be
removed.
Purchase and install a new socket. If the socket has preattached wire
leads, connect the leads to the ballast wires using wire connectors.
Replace the cover plate and then the fluorescent tube, making sure that it
seats properly. Replace the diffuser. Restore power to the fixture at the
panel and test.
How to Replace a Ballast
Turn off the power at the service panel, and then remove the diffuser,
fluorescent tube, and cover plate. Test for power using a voltage tester.
Remove the sockets from the fixture housing by sliding them out or by
removing the mounting screws and lifting the sockets out.
Disconnect the wires attached to the sockets by pushing a small
screwdriver into the release openings (above), by loosening the screw
terminals, or by cutting wires to within 2" of sockets.
Remove the old ballast using a ratchet wrench or screwdriver. Make
sure to support the ballast so it does not fall.
Install a new ballast that has the same ratings as the old ballast.
Attach the ballast wires to the socket wires using wire connectors,
screw terminal connections, or push-in fittings. Reinstall the cover plate,
fluorescent tube, and diffuser. Turn on power to the light fixture at the
panel.
How to Replace a Fluorescent Light Fixture
Turn off power to the light fixture at the panel. Remove the diffuser,
tube, and cover plate. Test for power using a circuit tester.
Disconnect the insulated circuit wires and the bare copper grounding
wire from the light fixture. Loosen the cable clamp holding the circuit
wires.
Unscrew the fixture from the wall or ceiling and carefully remove it.
Make sure to support the fixture so it does not fall.
Position the new fixture, threading the circuit wires through the
knockout opening in the back of the fixture. Screw the fixture in place
so it is firmly anchored to framing members.
Connect the circuit wires to the fixture wires using wire connectors.
Follow the wiring diagram included with the new fixture. Tighten the
cable clamp holding the circuit wires.
Attach the fixture cover plate, and then install the fluorescent tubes
and attach the diffuser. Turn on power to the fixture at the panel and test.
Replacing Plugs & Cords
Feed unstripped wire through the rear of the plug casing. Spread the
prongs, and then insert the wire into the opening in the rear of the core.
Squeeze the prongs together; spikes inside the core penetrate the cord.
Slide the casing over the core until it snaps into place.
3 Ridged half Wide prong
When replacing a polarized plug, make sure that the ridged half of the
cord lines up with the wider (neutral) prong of the plug.
How to Replace a Round-Cord Plug
1
Cut off the round cord near the old plug using a combination tool.
Remove the insulating faceplate on the new plug and feed the cord
through the rear of the plug. Strip about 3" of outer insulation from the
round cord. Strip ¾" insulation from the individual wires.
2 Underwriter’s knot
Tie an underwriter’s knot with the black and the white wires. Make
sure the knot is located close to the edge of the stripped outer insulation.
Pull the cord so that the knot slides into the plug body.
3
Hook the end of the black wire clockwise around the brass screw and
the white wire around the silver screw. On a three-prong plug, attach the
third wire to the grounding screw. If necessary, excess grounding wire
can be cut away.
4
Tighten the screws securely, making sure the copper wires do not
touch each other. Replace the insulating faceplate.
How to Replace a Flat-Cord Plug
1 Casing cover
Cut the old plug from cord using a combination tool. Pull apart the
two halves of the flat cord so that about 2" of wire are separated. Strip
¾" insulation from each half. Remove the casing cover on the new plug.
2
Hook the ends of the wires clockwise around the screw terminals, and
tighten the screw terminals securely. Reassemble the plug casing. Some
plugs may have an insulating faceplate that must be installed.
How to Replace a Lamp Cord
1
With the lamp unplugged, the shade off, and the bulb out, you can
remove the socket. Squeeze the outer shell of the socket just above the
base, and pull the shell out of the base. The shell is often marked
“Press” at some point along its perimeter. Press there and then pull.
2
Under the outer shell there is a cardboard insulating sleeve. Pull this
off and you’ll reveal the socket attached to the end of the cord.
3
With the shell and insulation set aside, pull the socket away from the
lamp (it will still be connected to the cord). Unscrew the two screws to
completely disconnect the socket from the cord. Set the socket aside
with its shell (you’ll need them to reassemble the lamp).
4
Remove the old cord from the lamp by grasping the cord near the base
and pulling the cord through the lamp.
5
Carefully separate the two halves of the cord. If the halves won’t pull
apart, you can carefully make a cut in the middle with a knife. Strip
away about ¾" of insulation from the end of each wire.
7
Connect the ends of the new cord to the two screws on the side of the
socket (one of which will be silver in color, the other brass colored). The
neutral wire of the cord will have ribbing or markings along its length;
wrap that wire clockwise around the silver (neutral) screw, and tighten
the screw. The other half of the cord will be smooth; wrap it around the
copper (hot) screw, and tighten the screw. Tie the two wires into an
underwriter’s knot (here) as applicable.
8 Outer sleeve Insulating sleeve
Set the socket on the base. Make sure the switch isn’t blocked by the
harp—the part that holds the shade on some lamps. Slide the cardboard
insulating sleeve over the socket so the sleeve’s notch aligns with the
switch. Now slide the outer sleeve over the socket, aligning the notch
with the switch. It should snap into the base securely. Screw in a
lightbulb, plug the lamp in, and test it.
Replacing a Lamp Socket
1 Contact tab
Unplug the lamp. Remove the shade, lightbulb, and harp (shade
bracket). Scrape the contact tab clean with a small screwdriver. Pry the
contact tab up slightly if flattened inside the socket. Replace the bulb,
plug in the lamp, and test. If the lamp does not work, unplug, remove
the bulb, and continue with the next step.
2 Outer shell
Insulating sleeve
Squeeze the outer shell of the socket near the “Press” marking, and lift
it off. On older lamps, the socket may be held by screws found at the
base of the screw socket. Slip off the cardboard insulating sleeve. If the
sleeve is damaged, replace the entire socket.
3
Check for loose wire connections on the screw terminals. Refasten any
loose connections, and then reassemble the lamp, and test. If
connections are not loose, remove the wires, lift out the socket, and
continue with the next step.
4 Exposed wire
Tester clip
Test for lamp cord problems with a continuity tester. Place the clip of
the tester on one prong of the plug. Touch the probe to one exposed
wire, and then to the other wire. Repeat the test with the other prong of
the plug. If the tester fails to light for either prong, then replace the cord
and plug. Retest the lamp.
5 Silver screw
Ridged insulation
Smooth insulation
Slide the insulating sleeve and outer shell over the socket so that the
socket and screw terminals are fully covered and the switch fits into the
sleeve slot. Press the socket assembly down into the cap until the socket
locks into place. Replace the harp, lightbulb, and shade.
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While this book cannot possibly identify all potential wiring problems in
your house, we have identified some of the most common wiring defects
here and will show you how to correct them. If you have questions
regarding your home wiring system, consult an electrician or the local
building department.
In this chapter:
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Solution: If there is room in the panel, install a separate breaker
for the extra wire. If the panel is overcrowded, have an electrician
upgrade the panel or install a subpanel.
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Problem: Conductor too small for breaker size. The #14 copper
wires seen here are rated for 15-amp circuits. The 30-amp
breaker allows too much current in the wires and could cause a
fire. Solution: Replace the wires with wires approved for the
circuit breaker size.
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Correct
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Solution: Protect cable by drilling holes in framing members at
least 2" from exposed edges and threading the cable through the
holes.
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NOTE: With smaller plastic boxes, clamps are not required if cables are
anchored to framing members within 8"; of the box.
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Solution: Anchor the cable to the electrical box with a cable
clamp. Several types of cable clamps are available at hardware
stores and home centers.
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Problem: Standard cable staples are not rated for more than one
cable; cables should not be stacked under a single staple. Stapling
cables side by side usually violates the 1¼-inch minimum setback
from the framing edge.
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Pigtai
Solution: Disconnect the wires from the screw terminal, and then
join them to a short length of wire (called a pigtail) using a wire
connector. Connect the other end of the pigtail to the screw
terminal.
Exposed wire
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Boxes
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Solution: Cover an open metal box with a solid metal cover plate.
Cover an open plastic box with a plastic cover plate. Cover plates
are available at any hardware store. Electrical boxes must remain
accessible and cannot be sealed inside ceilings or walls.
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Problem: A light fixture is installed without an electrical box.
This installation exposes the wiring connections and provides no
support for the light fixture.
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Cords
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Problem: A lamp or appliance plug is cracked, or an electrical
cord is frayed near the plug. Worn cords and plugs create a fire
and shock hazard.
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Solution: Connect the black hot wires to the switch, and join the
white wires together with a wire connector.
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Solution: Reverse the wire connections so that the black hot wires
are attached to brass screw terminals and white neutral wires are
attached to silver screw terminals. Live voltage now flows into
the short slot on the receptacle.
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Note: This improves safety but does not provide a true ground. Attach a
“No Equipment Ground” sticker to the receptacle cover plate if no ground
is present.
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Solution: Install receptacle spacers behind the ears of the
receptacle so the receptacle mounts securely to the box. Spacers
are inexpensive and are designed for this purpose.
Note: If the box is recessed more than ¼ inch from the wall surface, install
a box extension ring instead of shims (see here).
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Light Fixtures
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Feet (ft.)
Yards (yd.)
Millimeters (mm) 0.40
Centimeters (cm)
Meters (m)
Feet (ft.)
Yards (yd.)
Millimeters (mm) 0.79
Centimeters (cm)
Meters (m)
Feet (ft.)
Yards (yd.)
Millimeters (mm) 1
Centimeters (cm)
Meters (m)
Inches (in.) 1/16
Feet (ft.)
Yards (yd.)
Millimeters (mm) 1.59
Centimeters (cm)
Meters (m)
Feet (ft.)
Yards (yd.)
Millimeters (mm) 3.18
Centimeters (cm)
Meters (m)
Inches (in.) ¼
Feet (ft.)
Yards (yd.)
Millimeters (mm) 6.35
Centimeters (cm)
Meters (m)
Feet (ft.)
Yards (yd.)
Millimeters (mm) 9.53
Centimeters (cm) 0.95
Meters (m)
Feet (ft.)
Yards (yd.)
Millimeters (mm) 10
Centimeters (cm) 1
Meters (m)
Inches (in.) ½
Feet (ft.)
Yards (yd.)
Millimeters (mm) 12.7
Centimeters (cm) 1.27
Meters (m)
Feet (ft.)
Yards (yd.)
Millimeters (mm) 15.9
Centimeters (cm) 1.59
Meters (m)
Inches (in.) ¾
Feet (ft.)
Yards (yd.)
Millimeters (mm) 19.1
Centimeters (cm) 1.91
Meters (m)
Inches (in.) ⅞
Feet (ft.)
Yards (yd.)
Millimeters (mm) 22.2
Centimeters (cm) 2.22
Meters (m)
Inches (in.) 1
Feet (ft.)
Yards (yd.)
Millimeters (mm) 25.4
Centimeters (cm) 2.54
Meters (m)
Inches (in.) 2
Feet (ft.)
Yards (yd.)
Millimeters (mm) 50.8
Centimeters (cm) 5.08
Meters (m)
Inches (in.) 3
Feet (ft.)
Yards (yd.)
Millimeters (mm) 76.2
Centimeters (cm) 7.62
Meters (m)
Inches (in.) 4
Feet (ft.)
Yards (yd.)
Millimeters (mm) 101.6
Centimeters (cm) 10.16
Meters (m)
Inches (in.) 5
Feet (ft.)
Yards (yd.)
Millimeters (mm) 127
Centimeters (cm) 12.7
Meters (m)
Inches (in.) 6
Feet (ft.)
Yards (yd.)
Millimeters (mm) 152
Centimeters (cm) 15.2
Meters (m)
Inches (in.) 7
Feet (ft.)
Yards (yd.)
Millimeters (mm) 178
Centimeters (cm) 17.8
Meters (m)
Inches (in.) 8
Feet (ft.)
Yards (yd.)
Millimeters (mm) 203
Centimeters (cm) 20.3
Meters (m)
Inches (in.) 9
Feet (ft.)
Yards (yd.)
Millimeters (mm) 229
Centimeters (cm) 22.9
Meters (m)
Inches (in.) 10
Feet (ft.)
Yards (yd.)
Millimeters (mm) 254
Centimeters (cm) 25.4
Meters (m)
Inches (in.) 11
Feet (ft.)
Yards (yd.)
Millimeters (mm) 279
Centimeters (cm) 27.9
Meters (m)
Inches (in.) 12
Feet (ft.) 1
Yards (yd.)
Millimeters (mm) 305
Centimeters (cm) 30.5
Meters (m) .30
Inches (in.) 36
Feet (ft.) 3
Yards (yd.) 1
Millimeters (mm) 914
Centimeters (cm) 91.4
Meters (m) .91
Broan-NuTone, LLC
Vent fans
www.broan-nutone.com
Kohler
Standby generators
www.kohlergenerators.com
Westinghouse
Ceiling fans, decorative lighting, solar outdoor
lighting, & other lighting fixtures and bulbs
www.westinghouse.com
Photo Credits
p. 177 photo © Mike Clarke / www.istock.com
p. 263 (top right) photo © Steve Harmon / istock.com, (lower right) photo
courtesy of SieMatic
p. 267 photos (top right & lower) courtesy of Generac Power Systems, Inc.
Cool Springs Press titles are also available at discount for retail,
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Special Sales Manager by email at [email protected] or by
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25 24 23 22 21 12345
ISBN: 978-0-7603-7151-0
eISBN: 978-0-7603-7152-7