User Manual

Installation Instructions

2.2EN-20003-G13

Quicklub – Progressive Metering Device

for Grease and Oil
Model SSVD and SSVD-E

B-SSVD-000a11

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Germany • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
User Manual
Installation Instructions

2.2EN-20003-G13

Manufacturer
Lincoln GmbH
Heinrich-Hertz-Str. 2-8
D-69190 Walldorf

All rights reserved.

Any duplication of this User Manual, in its entirety or in part,
by whatever means is prohibited without the prior consent in
writing of Lincoln GmbH.
Subject to modifications without prior notification.

Phone: +49 (6227) 33-0

Fax: +49 (6227) 33-259
© 2013 by E-Mail: [email protected]

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User Manual
Installation Instructions

2.2EN-20003-G13

Table of Contents

Page Page

Introduction Operation
Explanation of Symbols Used ........................................... 4 Lubricant Distribution within the Metering Device ............ 10
User’s Responsibility ........................................................ 4 General .................................................................... 10
Environmental Protection .................................................. 4 Metering Screws ....................................................... 10
Service ............................................................................. 4 When the lubricant supply is interrupted..................... 10
Phase 1 + 2 .............................................................. 11
Safety Instructions Phase 3 + 4 .............................................................. 12
Appropriate Use ............................................................... 5 Phase 5 + 6 .............................................................. 13
General Safety Instructions ............................................... 5 Phase 7 + 8 .............................................................. 14
Regulation for Prevention of Accidents ............................. 5 Phase 9 + 10 ............................................................ 15
Installation ........................................................................ 5 Phase 11 + 12 .......................................................... 16
Cross-porting of outlets, internal ............................... 17
Installation Cross-porting of outlets, external .............................. 17
Tube Fittings, Screw-Type ................................................ 6 Monitoring of the Operation
Main and secondary metering devices ......................... 6 System-dependent monitoring .................................. 18
Tube Fittings, Push-in Type .............................................. 6 Visual monitoring ...................................................... 18
Metering devices ......................................................... 6 Electrical monitoring ................................................. 19
Check valves ............................................................... 6 Pressure relief valve ................................................. 19
Connection of high-pressure Adjusting the Output by Using Metering Screws ............. 19
and pressure plastic tube ............................................ 7 Adapting the Lubricant Output by Cross-porting of Outlets
- High-pressure range ................................................. 7 Tube Fittings, screw type .......................................... 20
- Low-pressure range .................................................. 7 Tube Fittings, push-in type
- Protective cap for push-in type fittings ....................... 7 (Main or secondary metering devices) ....................... 21
Pressure Plastic Tubes and High-pressure Hoses ............ 8
Troubleshooting ........................................................... 22
Description
Progressive Metering Device Model SSVD and SSVD-E ... 9 Identification Code ....................................................... 23
Progressive Plunger Metering Devices, General .......... 9
Features of a Progressive Metering Device ................. 9 Technical Data
Function Principle and Reliability ................................. 9 Metering Devices ........................................................... 24
Push-in Type Fittings ..................................................... 24
Lines ............................................................................... 24
Tightening Torques ........................................................ 24
Metering Screws ............................................................ 24
Dimensions .................................................................... 25
Metering device model SSVD6 to D22 and
SSVD6-E to D22-E ................................................... 25

EC Declaration of incorporation

Further information can be found in the following

manuals:

 User Manual QUICKLUB - Pump 203

 User Manual for “Electronic Control Units” of Pump 203:
1)
- Printed-Circuit Board 236-13857-1 - Variant H
1)
- Printed-Circuit Board 236-10697-1 - Variant V10-V13
1)
- Printed-Circuit Board 236-13870-3 - Variant M08-M15
1)
- Printed-Circuit Board 236-13870-3 - Variant M16-M23
 Installation Instructions
 Parts Catalog
 List of Lubricants
1)
The model designation of the printed-circuit board is part of the pump model designation indicated on the pump nameplate. Example:
P 203 - 2XN - 1K6 - 24 - 1A1.10 - V10
Page 3 of 28

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User Manual
Installation Instructions

2.2EN-20003-G13
Introduction

Explanation of Symbols Used

The following description standards are used in this manual: Furthermore, you will find the following text symbols in this
Safety Instructions manual:
Structure of safety instructions:  Listing
 Pictogram - Subpoint
 Signal word 1. Determination of the number or sequence of contents
 Danger text  Procedural instruction
- Danger note
- How to avoid danger
User's Responsibility
The following pictograms are used in this manual and are To ensure the safe operation of the unit, the user is responsi-
combined with the corresponding signal words: ble for the following:
1. The pump / system shall be operated only for the intend-
ed use (see next chapter "Safety Instructions") and its
design shall neither be modified nor transformed.
2. The pump / system shall be operated only if it is in a
proper functioning condition and if it is operated in ac-
cordance with the maintenance requirements.
1013A94 4273a00 6001a02 3. The operating personnel must be familiar with this User
- ATTENTION - ATTENTION - NOTE Manual and the safety instructions mentioned within and
observe these carefully.
- CAUTION - CAUTION - IMPORTANT
The correct installation and connection of tubes and hoses, if
- WARNING - WARNING not specified by Lincoln GmbH, is the user's responsibility.
The signal words give the seriousness of danger if the follow- Lincoln GmbH will gladly assist you with any questions per-
ing text is not observed: taining to the installation.

ATTENTION refers to faults or damages.

Environmental Protection
CAUTION refers to bad damages and possi-
ble injuries. Waste (e.g. used oil, detergents, lubricants) must be dis-
WARNING refers to possible dangerous inju- posed of in accordance with relevant environmental regula-
ries. tions.
NOTE indicates improved operation of the
device. Service
IMPORTANT indicates special operating fea-
tures of the device. The personnel responsible for the handling of the pump /
system must be suitably qualified. If required, Lincoln GmbH
Example: offers you full service in the form of advice, on-site installation
assistance, training, etc. We will be pleased to inform you
ATTENTION about our possibilities to support you purposefully.
In the event of inquiries pertaining to maintenance, repairs
When making use of other than the tested
and spare parts, we require model specific data to enable us
spare parts, serious damage may affect
to clearly identify the components of your pump / system.
your device.
Therefore, always indicate the part, model and series number
Therefore, for the operation of your device of your pump / system.
always use original parts made by Lincoln
1013A94
GmbH.

Page 4 of 28

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User Manual
Installation Instructions

2.2EN-20003-G13
Safety Instructions

Appropriate Use Installation

Use SSVD and SSVD-E lubricant metering devices only for  Install the metering devices at a suitable location in ac-
dispensing lubricants in centralized lubrication systems. cordance with the lubrication diagram.
Suitable Lubricants  It is recommended that the metering devices be installed in
 The progressive metering devices can be used for dis- such a way that the outlets are not close to the chassis or
pensing the attaching plate. This will facilitate troubleshooting in the
case the system is blocked.
- mineral oils of at least 40 mm²/s (cST) or
 The main metering devices with indicator pin must be
- greases up to the penetration class NLGI 2 installed in such a way that the indicator pin is easily visible.
IMPORTANT When the push-in type fittings are used, note the follow-
ing:
It must nevertheless be ensured that the  For the metering device inlet use only push-in type
oils or greases used do not alter their con- fittings (R 1/8) with reinforced collar and sealing ring.
6001a02 sistency significantly in the course of time or
 For the outlet tube fittings of the SSV divider valve
under the influence of temperature or
(M 10x1) depending on the design of the lubricant line, for
pressure.
example
- high-pressure plastic hose (Ø 4.1 x 2.3) use valve bodies
General Safety Instructions with reinforced collar only, or,
 The progressive centralized lubrication system connected - pressure plastic tube (Ø 6 x 1.5) use valve bodies with
to a pump must always be secured with a pressure relief knurled collar only
valve.
 For the outlet fittings of the SSV M divider divider valve
 Lincoln SSVD and SSVD-E lubricant metering devices are (M 8x1) pressure plastic tube (Ø 4 x 1) use valve bodies
state of the art. with knurled collar only.
 Incorrect use may result in bearing damage caused by
NOTE
poor or excessive lubrication.
 Each outlet needed must be provided with a check valve in In the case of construction machines or
order to be able to feed the lube points with the precise agricultural machines use high pressure
amount of lubricant and avoid poor lubrication. plastic hoses for the lubricant feet lines. In
6001a02 such cases the outlet fittings of the sec-
 In the case of the metering devices model SSVD6 to 22
and SSVD6-E to 22-E outlets 1 and 2 must never be ondary metering devices and the connec-
closed. tion fittings to the lubricant points must
have a reinforced collet.
 Outlets 1 and 2 of the special metering devices model
 Use only the main and feed lines specified by Lincoln and
SSVD6/5 to 22/21 and SSVD6/5-E to 22/21-E are con-
adhere to the specified system pressures.
nected via a channel (marked by a double arrow). One of
the two outlets must be closed. This means, the lubricant
quantity of the closed outlet is lead to the opposite outlet
Regulations for Prevention of Accidents
(see Fig. 19).  To prevent accidents, observe all city, state and federal
CAUTION safety regulations of the country in which the product will
be used.
Damage due to poor lubrication!  Avoid the operation with
- unapproved parts.
If, however, both outlets are connected to a - insufficient or contaminated lubricants.
lube point the bypass metering device
1013A94 SSVD6/5 to 22/21 and SSVD6/5-E to CAUTION
22/21-E cannot work to 100 %. The lubri- Danger of injury in the case of serious
cant follows the way of the lowest re- corrosion of metering device surfaces:
sistance. It reaches the lube points of An increasing corrosion of the surfaces will
outlets 1 and 2 only insufficiently or not at cause the balls pressed in to lose their hold.
all. Under pressure, they may suddenly burst
 Unauthorized modifications or changes to an installed 1013A94 out and cause injuries.
system are not admissible. Any modification must be For applications in corrosive environments,
subject to prior consultation with the manufacturer of the use metering devices in stainless steel
lubrication system. version only.
 Use only original Lincoln spare parts (see Parts Catalog) or
the parts approved by Lincoln.
Operation, Repair and Maintenance
Authorized and instructed personnel who are familiar with the
centralized lubrication systems should only perform repair.
Page 5 of 28

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User Manual
Installation Instructions

2.2EN-20003-G13
Installation

Tube Fittings, Screw type

Main- and secondary metering devices
Inlet tube fittings, straight and 90°
As inlet fitting use only tube fittings R1/8” thread.
Check valves
Install one complete check valve in each outlet bore that will
be used, see fig. 1.
Install one closure plug in each outlet borehole that will not be
used. Exception: outlet bore 1 & 2 on sizes…6 to…22. Check
valves must be installed in both bores.

1- coupling nut 3- valve body with seal and

2- ferrule clamp ring
4239a99

Fig. 1 Single parts of the check valve

Tube Fittings, Push-in type

Metering devices
Inlet tube fittings, straight and 90 °
IMPORTANT
For the inlet fittings use only tube fittings
with reinforced collet 1a (fig. 2) and
sealing ring 1b at the thread.
6001a02

1a - Collet
1008a98 1b - Sealing ring
Fig. 2 Inlet fittings

Check valves
 A check valve must be mounted to the corresponding
metering device outlet of each feed line in order to be able
to precisely meter the predefined amount of lubricant.
 Main metering device
Use check valves type A, Fig.3 with reinforced collet 1a
and smooth flange (Part no. 226-14091-4).
 Secondary metering device
Use check valves type B, Fig. 3 with standard collet 2a
and knurled flange (Part no. 226-14091-2).
NOTE
On construction machines or agricultural
machines use high-pressure plastic hoses.
1009a98 In such cases the check valves of the
6001a02 secondary metering devices must have a
Fig. 3 The different types of check valve
reinforced collet and smooth flange.

A- Check valve with reinforced collet

B- Check valve with knurled collet

Page 6 of 28

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User Manual
Installation Instructions

2.2EN-20003-G13
Installation, continuation

Tube Fittings, Push-in Type, continuation

Connection of High-pressure Hose and Pressure Plastic Tube
High-pressure range (main metering device)
IMPORTANT
Only main lines (NW 4.1 x 2.3 mm) with
threaded sleeve and hose stud may be
connected to the inlet fitting and the check
6001a02 valves with reinforced collar.

4156a98

Fig. 4 Check valve with reinforced collet and hose stud

Low-pressure range (secondary metering device)

Connect the pressure plastic tube (Ø6x1.5 mm) to the check
valve with standard collet (knurled collet) and to the inlet
fittings towards the lubrication point (knurled collet).
NOTE
Special cases, such as applications for
construction machines or agricultural ma-
chines, require the use of check valves
6001a02 and inlet fittings (towards the lube point)
with reinforced collet also for the low-
pressure range. Refer to Parts Catalog.
 The pressure plastic tubes are marked with white lines
4157a98 (Fig. 5) as an installation aid.
Fig. 5 Check valve with knurled collet and pressure plastic tube  Cut the pressure plastic tube off at one of the white lines
before it is mounted. Then insert the pressure plastic tube
into the fitting up to the next white mark.
This will ensure a correct installation of the pressure plastic
tube in the tube fitting.

Protective cap for push-in type fittings

Push-in type fittings, check valves and pressure relief valves
can be closed with a protective cap in order to avoid contami-
nation.

Designation .......................................................... Part No.

Protective cap ................................................. 432-24313-1

00002632

Fig. 6 Push-in type fitting with protective cap

Page 7 of 28

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User Manual
Installation Instructions

2.2EN-20003-G13
Installation, continuation

Pressure Plastic Tubes and High-pressure Hoses

Pressure plastic tubes Ø6 x 1.5 mm NOTE
 Use the pressure plastic tubes only in the low-pressure Adhere to the pressures and bending radi-
area, i.e. between secondary metering device and lubrica- uses mentioned in the chapter ”Technical
tion point. Data” when installing the parts and operat-
6001a02 ing the device.

High-pressure hose NW 4.1 x 2.3 mm

 Use the high-pressure hose in the high-pressure area, i.e.
between the pump, main metering device and secondary
metering devices.
 Adhere to the pressures and bending radiuses mentioned
in the chapter ”Technical Data” when installing the parts
and operating the device.
Installing the threaded sleeves and hose studs on the
high-pressure hose
 Screw threaded sleeve, item 1 Fig. 7, counterclockwise
onto high-pressure plastic hose 2 until illustrated dimen-
sion of 11 mm is reached. Then screw hose stud 3 into
threaded sleeve 1.
1028a96
IMPORTANT
Before screwing the parts 1, 2 (inside and
Fig. 7 Preassembly of threaded sleeves and hose studs on the
high-pressure hose
outside) and 3, rub them with oil.
NOTE
6001a02
1- Threaded sleeve The outside diameter of the high-pressure
2- High-pressure hose NW 4.1 x 2.3 mm hose may show variations in dimension. In
3- Hose stud
such a case, press the threaded sleeve 1
at the end where it will be screwed onto
the high-pressure hose so that it becomes
oval in shape (1 to 2 mm). This will prevent
the high-pressure plastic hose from being
pushed out of the sleeve when the hose
stud is screwed.

NOTE
When using the adjusting gauge
432-23077-1 (see Parts Catalog) screw
threaded sleeve counterclockwise onto
6001a02 high-pressure plastic hose until the gauge
inserted in the sleeve begins to rise.

1029a96

Fig. 8 Preassembly of threaded sleeve by means of adjusting

gauge

1- Threaded sleeve
2- High-pressure hose NW 4.1 x 2.3 mm
3- Adjusting gauge 432-23077-1

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User Manual
Installation Instructions

2.2EN-20003-G13
Description

Progressive Metering Device Model SSVD Progressive Plunger Metering Devices, General
and SSVD-E  The progressive metering devices
- are piston-operated metering devices.
- automatically (progressively) dispense the lubricant fed
by the pump to the connected lubrication points.
- have a lubricant output of 0.07 / 0.14 / 0.2 / 0.3 / 0.4 /
0.6 / 0.8 / 1.0 / 1.4 und 1.8 ccm per outlet and piston
stroke (see below Fig. 11 paragraph „Metering Screw “).
- when one or more outlets are closed (see below
Fig. 19 & 20) they can dispense double or multiple lub-
ricant quantities.
- are available with 1 to 22 outlets.
- offer the option of combining several lubrication points
into one centralized lubrication point.
- meter the supplied lubricant into predetermined single
quantities.
- can be monitored visually (see indicator pin, Fig. 22) or
electronically (see piston detector or proximity switch,
Fig. 23).
- offer optimum metering possibilities by means of one or
6496b05 more subsequently positioned SSVD and SSVD-E me-
Fig. 9 Schematic of the SSVD metering device tering devices.
1 - 6 Outlets - in the SSVD-E version include an emergency lubrication
A - C Control and metering piston fitting.
 Any blockage in a lubrication circuit is indicated by grease
leaking from the respective pressure relief valve.
Features of a Progressive Metering Device
 The SSVD-E progressive metering device consists of an
SSVD progressive metering device and an emergency lu-
brication fitting E (fig. 9a). Time for troubleshooting can be
reduced significantly by using e. g. a hand-lever gun in
combination with the emergency lubrication fitting.
 The term ”progressive” refers to the special features of
the lubricant distribution within the metering devices,
Fig. 9a SSVD-E with emergency lubrication fitting B-SSVD-020a11
e.g.
E- Emergency lubrication fitting - the successive movements of the individual pistons
within the metering device due to the supplied lubricant
being under pressure;
- the pistons move in a predetermined order and the cy-
cles are repeated constantly;
- each piston must have completed its movement fully
before the next piston can be moved, no matter whether
the lubricant is dispensed continuously or intermittently;
- the pistons operate interdependently of one another;
- no lubrication point that is connected to the system is
omitted.
Function Principle and Reliability
 The progressive function sequence results from the inter-
action (see Fig. 12-18) of each metering and control pis-
6512b05
ton assy (see Fig. 10) whereby the metering piston has
Fig. 10 Metering and control piston assy priority over the control piston.
1- Metering piston  The softer running of the metering piston is warranted by
2- Control piston several factors:
P- Input pressure
D- Larger metering piston diameter - Larger piston surface D at constant input pressure P in
d- Smaller control piston diameter the total SSVD or SSVD-E
S- Larger fit-tolerance of the metering piston - Assembly with larger fit-tolerance S
s- Smaller fit-tolerance of the control piston - Continual running surfaces of piston and cylinder
L- Continual running surfaces of metering piston and cylinder
l- Interrupted running surfaces of control piston and cylinder

Page 9 of 28

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User Manual
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2.2EN-20003-G13
Mode of Operation

Lubricant Distribution within the Metering Device

I- control piston level

II - metering piston level
III - outlet level
1-6 outlet number
A–C pair of pistons (metering and control piston)
a1 – c1 metering piston
a2 – c2 control piston
DA - metering screw for metering piston A
DB - metering screw for metering piston B
DC - metering screw for metering piston C
6143b05 & 6144b05
- piston closure plug (comp. Pos. 4, Fig. 26)
Fig. 11 Schematic drawing and view from the left to the metering
device

General Metering Screws

The illustrations fig. 12 to 18 show how the lubricant is dis- IMPORTANT NOTE
tributed to each outlet.
For each lube cycle, the output of the me-
tering piston (V1) and the control pis-
NOTE ton (V2) is dispensed on one outlet.
To simplify the description we only show the 6001a02 The metering piston stroke and the related
lubricant distribution for outlets 6, 4, 2, 5, 3 output can be adjusted by means of meter-
and 1. The remaining distribution operations ing screws of different lengths.
6001a02 are derived from the logical pumping se- Short metering screws allow for a long
quence. stroke of the metering piston. I.e. with the
shortest metering screw you achieve the
Metering screws (DA, DB, DC) are always mounted on the maximum output.
side with the even outlet numbers. On the side with odd outlet The longest metering screw compresses
numbers, closure screws are used only. the metering piston completely, so that
only the lubricant quantity of the control
The SSVD-E has three functional levels. They are visible piston (0,08 ccm) is dispensed.
from both sides due to three bore rows (see pos. I to III, This metering has a proper impact on both
Fig. 11): of the outlet bores:
I. Control piston level (behind closure plugs) Metering screw Pair of outlets
II. Metering piston level DB 6 and 5
(medium level behind metering screws) DC 4 and 3
III. Outlet level DA 2 and 1 (see Fig. 11)
(behind closure screws and connecting screws)
NOTE
For the classification of the metering screw
lengths and their metering quantities, see
Tab. 2.

When the lubricant supply is interrupted

IMPORTANT When the lubricant is fed again to the metering device, the
cycle begins from the point where it had been interrupted.
When the lubricant supply is interrupt-
ed, please observe:
- The pistons come to a halt.
6001a02
- The lubricant is no longer dispensed to
the lubrication point.

Page 10 of 28

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2.2EN-20003-G13
Mode of Operation, continuation

Lubricant Distribution within the Metering Device, continuation

B-SSVD-031e12 B-SSVD-030e12
Fig. 12 Phase 1: Metering piston B supplies V1

Phase 1 Phase 2
 The lubricant pressure P is built up from the top (arrow P)  When the metering piston B reaches its final position on
in the lubricant metering device and is available on the the left side, the lubricant pressure P moves the control
right end of control piston B and metering piston B. piston B (black arrow) to the left and additionally supplies
 Due to the bigger diameter the lubricant pressure P first the lubricant enclosed on the left side of control piston B
moves metering piston B (black arrow) to the left and then to outlet 6 (V2).
supplies the enclosed lubricant on the left side of metering  The total output on outlet 6 is the output of metering pis-
piston B to outlet 6 (V1). ton B and control piston B (V1 + V2).

B-SSVD-031e12 B-SSVD-030f12
Fig. 13 Phase 2: Control piston B supplies V2

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2.2EN-20003-G13
Mode of Operation, continuation

Lubricant Distribution within the Metering Device, continuation

B-SSVD-031e12 B-SSVD-030g12
Fig. 14 Phase 3 & 4: Metering piston C supplies V1, Control piston C supplies V2

Phase 3 Phase 4
 In phase 3, control piston B has reached its final position  When metering piston C reaches its final position on the
on the left side. left side, lubricant pressure P moves the control piston C
 Thereby it opens the junction channel to the right end of (black arrow) to the left and additionally supplies the en-
control piston C and metering piston C. closed lubricant on the left side of control piston C to out-
 Now the lubricant pressure P is at the right end of control let 4 (V2).
piston C and metering piston C.  The total output on outlet 4 is the output of metering pis-
 Due to the larger diameter, the lubricant pressure P first ton C and control piston C (V1 + V2).
moves metering piston C (black arrow) to the left and then NOTE
supplies the enclosed lubricant on the left side of metering
The upper figure shows the transition from
piston C to outlet 4 (V1).
phase 3 to phase 4.
Fig. 12 and fig. 13 show exemplary sche-
6001a02 matics of the movements of metering and
control pistons.

Notes:

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2.2EN-20003-G13
Mode of Operation, continuation

Lubricant Distribution within the Metering Device, continuation

B-SSVD-031e12 B-SSVD-030k12
Fig. 15 Phase 5 & 6: Metering piston A supplies V1, Control piston A supplies V2

Phase 5 Phase 6
 In phase 5, control piston C has reached its final position  When metering piston A reaches its final position on the
on the left side. right side, lubricant pressure P moves the control piston A
 Thereby it opens the junction channel to the left end of (black arrow) to the right and additionally supplies the en-
control piston A and metering piston A. closed lubricant on the right side of control piston A to out-
 Now the lubricant pressure P is at the left end of control let 2 (V2).
piston A and metering piston A.  The total output on outlet 2 is the output of metering pis-
 Due to the larger diameter, lubricant pressure P first ton A and control piston A (V1 + V2).
moves the metering piston A (black arrow) to the right and NOTE
then supplies the enclosed lubricant on the right side of
The upper figure shows the transition from
metering piston A to outlet 2 (V1).
phase 5 to phase 6.
Fig. 12 and fig. 13 show exemplary sche-
6001a02 matics of the movements of metering and
control pistons.

Notes:

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2.2EN-20003-G13
Mode of Operation, continuation

Lubricant Distribution within the Metering Device, continuation

B-SSVD-031e12 B-SSVD-030m12
Fig. 16 Phase 7 & 8: Metering piston B supplies V1, Control piston B supplies V2

Phase 7 Phase 8
 In phase 7, control piston A has reached its final position  When the metering piston B reaches its final position on
on the right side. the right side, lubricant pressure P moves the control pis-
 Thereby it opens the junction channel to the left end of ton B (black arrow) to the right and additionally supplies
control piston B and metering piston B. the enclosed lubricant on the right side of control piston B
 Now the lubricant pressure P is at the left end of control to outlet 5 (V2).
piston B and metering piston B.  The total output on outlet 5 is the output of metering pis-
 Due to the larger diameter, lubricant pressure P first ton B and control piston B (V1 + V2).
moves the metering piston B (black arrow) to the right and NOTE
then supplies the enclosed lubricant on the right side of
The upper figure shows the transition from
metering piston B to outlet 5 (V1).
phase 7 to phase 8.
Fig. 12 and fig. 13 show exemplary sche-
6001a02 matics of the movements of metering and
control pistons.

Notes:

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2.2EN-20003-G13
Mode of Operation, continuation

Lubricant Distribution within the Metering Device, continuation

B-SSVD-031e12 B-SSVD-030o12
Fig. 17 Phase 9 & 10: Metering piston C supplies V1, Control piston C supplies V2

Phase 9 Phase 10
 In phase 9, control piston B has reached its final position  When the metering piston C reaches its final position on
on the right side. the right side, lubricant pressure P moves the control pis-
 Thereby it opens the junction channel to the left end of ton C (black arrow) to the right and additionally supplies
control piston C and metering piston C. the enclosed lubricant on the right side of control piston C
 Now the lubricant pressure P is at the left end of control to outlet 5 (V2).
piston C and metering piston C.  The total output on outlet 5 is the output of metering pis-
 Due to the larger diameter, the lubricant pressure P first ton C and control piston C (V1 + V2).
moves metering piston C (black arrow) to the right and NOTE
then supplies the enclosed lubricant on the right side of
The upper figure shows the transition from
metering piston C to outlet 5 (V1).
phase 9 to phase 10.
Fig. 12 and fig. 13 show exemplary sche-
6001a02 matics of the movements of metering and
control pistons.

Notes:

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2.2EN-20003-G13
Mode of Operation, continuation

Lubricant Distribution within the Metering Device, continuation

B-SSVD-031e12 B-SSVD-030p12
Fig. 18 Phase 11 & 12: Metering piston B supplies V1, Control piston B supplies V2

Phase 11 Phase 12
 In phase 11, control piston C has reached its final position  When the metering piston A reaches its final position on
on the right side. the left side, lubricant pressure P moves the control piston
 Thereby it opens the junction channel to the right end of A (black arrow) to the left and additionally supplies the
control piston A and metering piston A. enclosed lubricant on the left side of control piston A to
 Now the lubricant pressure P is at the right end of control outlet 5 (V2).
piston A and metering piston A.  The total output on outlet 5 is the output of metering pis-
 Due to the larger diameter, lubricant pressure P first ton A and control piston A (V1 + V2).
moves the metering piston A (black arrow) to the left and  Now, a full cycle of the metering device has been com-
then supplies the enclosed lubricant on the left side of me- pleted and a new one can start (see phase 1, Fig. 12).
tering piston A to outlet 5 (V1). NOTE
The upper figure shows the transition from
phase 11 to phase 12.
Fig. 12 and fig. 13 show exemplary sche-
6001a02 matics of the movements of metering and
control pistons.

Notes:

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2.2EN-20003-G13
Mode of Operation, continuation

Lubricant Distribution within the Metering Device, continuation

B-SSVD-031e12 B-SSVD-030s12
Fig. 19 Application in case of odd number of lubrication points (here: 5 instead of 6)

Cross-porting of outlets, internal Cross-porting of outlets, external

 For the lubricant metering devices SSVD6/5 to 22/21 with  Opposite outlets 1 and 2 of metering devices SSV and
an internal cross-porting of outlets 1 and 2 (bypass meter- SSVD may also be cross-ported externally and then be
ing device), both outlets are connected (see broken-lined connected to a lube point with a tee piece.
junction channel between outlet 2 and 1).
 One outlet of one side of the metering device is closed in
order to be able to use the double lubricant quantity on
the other side.
Outlet V =
V1Phase 5 + V2Phase 6 + V1Phase 11 + V2Phase 12
 Thus the cross-porting of outlets results in further meter-
ing possibilities:
From assigning one metering device outlet per lubrication
point to cross-porting all outlets to one lubrication point,
almost all combinations are practicable.
6054b03

Fig. 20 External cross-porting of lubricant quantities, screw type

(only for outlets 1 and 2)

Notes:

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2.2EN-20003-G13
Mode of Operation, continuation

Monitoring of the Operation

System-dependent monitoring
 Main metering device B and secondary metering devices
C, D, F are connected by high-pressure hoses G. This
fact results forcingly in a functional interlink of the com-
plete progressive lubrication system.
 The structure of a progressive metering device warrants it
auto-monitoring and the monitoring of the operation of the
complete lubrication system.
 As soon as a piston in a metering device has a failure, it
blocks the relevant metering device.
 If any metering device fails, due to the functional interlink
also the main metering device blocks. This means, the
complete progressive system is stopped!

A- pressure relief valve E- pressure plastic tube

B- main metering device F- secondary metering device
SSV6 SSV12
C- secondary metering device G - High-pressure hose
SSV8
1064b95 D- secondary metering device
SSV6
Fig. 21 Example of a lubrication system

Visual monitoring
 The metering devices may be equipped with an indicator
pin 1a (fig. 22a) on each side. Both of the indicator
pins 1a are connected to the control piston 2 and move
back and forth during the lubricant supply.
 If there is a blockage in the system, the indicator pins 1a
stop moving.
NOTE
It is also possible to electrically check the
movements of an indicator pin or any
blockage in the system by means of a
6505b05
6001a02 proximity switch (KN, without fig.).
Fig. 22 Indicator pin installed on metering device
Indicator pin tube fitting
1- Indicator pin tube fitting
1x Closure plug, assy. M11 x 1
1x pos. 1 ........................................................... 519-32123-1

B-SSVD-030a10

Fig. 22a Indicator pin tube fitting on both sides

1- Indicator pin tube fitting 2- Control piston SSVD - Metering device

1a - Indicator pin

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2.2EN-20003-G13
Mode of Operation, continuation

Electrical monitoring (microprocessor control)

 A piston detector (initiator, pos. 2) that has been in-
stalled on a metering device instead of a piston closure
plug monitors the pump operating time and brings it to a
close after all the pistons of this metering device have
dispensed their lubricant quantity.
 If there is a blockage or the pump reservoir is empty, the
piston detector can no more detect any piston movement.
The switching off signal is not transmitted to the control
unit. A fault signal occurs.
 The pre-assembled metering devices have the designa-
tion SSVD6-…-N to 22-…-N (they are available for
SSVD6, 8, 10, 12 to 22). They must be installed in the
6506b05
system instead of a normal metering device (SSVD).
Fig. 23 Metering device with piston detector
2- Piston detector  Applications:
NOTE Metering device …-
Control unit / pump
For the system monitoring it is recom- piston detector
mended that one SSVD metering device M08-23 / P203
with pre-assembled piston detector be SSVD …-NE MF01,02 / P223
6001a02 used per lubrication circuit. These special 6001a02
MDF01,02,03 / P233
metering devices must be ordered sepa-
rately for each lubrication system. Refer to SSVD …-N PLC external
the Parts Catalog. SSVD …-NP control unit

Pressure relief valve

 The complete system can be visually monitored on the
pressure relief valve of the pump. If lubricant is leaking at
the pressure relief valve during the distribution sequence,
this indicates that there is a blockage in the system.
IMPORTANT
In the case of the progressive metering
devices models SSVD6 to 22 the outlets 1
and/or 2 must never be closed, other-
6001a02 wise the system would block owing to the
structure of the metering device.
NOTE
Pressure relief valves to be ordered sepa-
4092a97
rately (see parts catalogue).
Fig. 24 Pressure relief valve

Adjusting the Output by Using Metering

Screws
 The metering quantities per piston stroke and outlet may
be adjusted by using metering screws of different lengths.
 Depending on the length of the metering screw, various
outputs are possible (see page 22, Tab. 2).

NOTE
Further adaptations of the output result
from an internal cross-porting of outlets
(see page 19 and 20).
6001a02

6507b05
Fig. 25 Screwing in of metering screws
3- Metering screw

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2.2EN-20003-G13
Mode of Operation, continuation

Adapting the Lubricant Output by Cross-porting of Outlets

Tube fittings, screw type

1012b05

Fig. 26 Install the push-in type outlet fittings and the closure plugs in accordance with the dosage
1- Inlet fitting 4- Closure plug (M11 x 1), 8- Coupling nut
piston (with chamfer)
2- Delivery hole of the metering piston 5- Outlet fitting assembly 9- Junction channel
and control piston (M10 x 1)
3- Metering screw (M10 x 1) 6- Valve body with clamping ring (brass) 10 - Closure plug with hex. socket head
7- Cutting ring

 Apart from an adjustment by means of metering screws,  Install an outlet fitting assembly (pos. 5, M 10 x 1) in each
(see Fig. 28) you may also increase the output by closing outlet bore to be used.
outlet bores.  Never remove closure plug (pos. 4, M11 x 1 cham-
IMPORTANT fered) on the piston side or remove it only for installing a
The structure of the progressive metering piston detector.
devices would be blocked if outlet 1  Clamping ring (pos. A, Fig. 28) closes the junction chan-
and/or 2 is closed (with SSVD6 to 22). nels (pos. 9) to the other outlet channels.
6001a02 Never close outlet 1 and/or 2 !
In case of progressive metering devices NOTE
whose outlets 1 and 2 can be cross-ported, In the case of push-in type fittings the
one outlet must be closed. Thereby the clamping ring is always a firm component
lubricant quantity of one outlet side may be of the valve body 6.
dispensed on the other side of the meter- 6001a02
ing device.

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2.2EN-20003-G13
Mode of Operation, continuation

Adapting the Lubricant Output by Cross-porting of Outlets , continuation

Tube fittings, push-in type (main or secondary metering devices)

1203b05

Fig. 27 Install the push-in type outlet fittings and the closure plugs in accordance with the dosage
2- Delivery hole of the metering piston 10 - Closure plug with hex. socket head 12 - Valve body assembly
and control piston Main metering device
4- Closure plug (M11 x 1), 11 - Inlet fitting - with reinforced collet
1)
piston (with chamfer) (optional with protection cap) Secondary metering device
1)
9- Junction channel when desired - with knurled collet

NOTE Outlets, left-hand side Outlets, right-hand side

In the case of construction machines or Delivery No. Dosage Delivery No. Dosage
agricultural machines use high-pressure
hoses for the lubricant feed lines. In this
6001a02 case, secondary metering devices (see
Fig. 27) must also be equipped with check
valves with reinforced collet (standard
flange, see Fig. 3).

Single lubricant output

The simple lubricant output is the lubricant quantity dispensed
by a pair of pistons (metering and control piston) per stroke
and per outlet bore to one lubrication point (see Tab. 2).

Multiple lubricant outputs

Close one or more outlets to increase the output of the outlet 1014b05

below. Depending on the dosage (see below Fig. 11, para- Fig. 28 Dosage of multiple outputs
graph „Metering Screws“) several outputs add up (see A- clamping ring (brass)
Fig. 28).
Delivery 8 = dosage 10 + dosage 8
Delivery 2 = dosage 4 + dosage 2
Delivery 1 = dosage 5 + dosage 3 + dosage 1

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2.2EN-20003-G13
Troubleshooting

Fault: Blockage in the downstream progressive system

Cause: Correction:

 Bearing, lines or metering device clogged  Find out which is the cause of the blockage and rectify it in
accordance with the following example.
 In the case of the standard metering devices SSVD6 to 22  Allow pump to run (see ”To trigger an additional lubrication
and SSVD6-E to 22-E the outlet boreholes 1 or 2 are cycle”).
closed.  Loosen all main line connections (pos. G) one after the other
The fault can be identified by: from the main metering device (B, Fig. 29) leading to the
secondary metering devices. If f. ex. grease or oil emerges
a) grease leaking at the pressure relief valve. under pressure from outlet 1 of main metering device (pos.
b) the fact that the indicator pins installed on the metering B), the blockage will be found in the lubrication circuit of the
devices (if any) no longer move. secondary metering device (pos. D).
c) the fault signal of the signal lamp (if any) or LED display IMPORTANT
If there is a blockage in the downstream
system, the main lines are under pressure. In
such a case, it is difficult to detach the push-
6001a02 in type connecting parts of the main line.
Relieve the system by removing the closure
plug on the push-in type pressure relief valve
or, if any, by removing the filling nipple.
 Let the pump run.
 Disconnect all lubricant feed lines E from secondary meter-
ing device D one after the other. If f. ex. grease or oil
emerges under pressure from outlet 3 of metering device D,
the blockage will be found in the line of outlet 3 or in the
connected bearing.
 Pump the blocked bearing or line through by means of a
manual pump.
NOTE
When checking the individual outlets, keep
each outlet loosened for quite a while be-
cause per each motor revolution there is only
6001a02 one piston stroke. A complete cycle of all
metering devices requires several strokes.

1064b95

Fig. 29 Example of a lubrication system  Check pressure relief valve (pos. A). Replace it, if neces-
sary.
A- pressure relief valve E- Pressure plastic tubes
B- main metering device F- Secondary metering device
C- secondary metering device SSV12
SSV8
D- secondary metering device G - High-pressure hose
SSV6

Tab. 1 Troubleshooting (continuation next page)

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2.2EN-20003-G13
Troubleshooting, continuation

Fault: Blockage in the downstream progressive system, continuation

Cause: Correction:

 Metering device blocked  Thoroughly rinse metering device with a manual pump.
 If not possible, replace the metering device.
 Remove all tube fittings.
IMPORTANT
The control pistons are fit into the metering
device bores. They must not be mixed up.

6001a02

Fault: Differing lubricant amounts at the lubrication points

Cause: Correction:
 Lubricant metering not correct  Check the lubricant metering acc. to the lubrication chart.
 Setting of the pause time or operating time incorrect  Check the time setting.
Fault: Excessive or poor lubrication of the lubrication points
Cause: Correction:
 Setting of the operating time or pause time incorrect  Check the time setting at the control devices, printed circuit
boards or control units.
Tab. 1 Troubleshooting

Identification Code
Examples of model designations Standard designation Expanded designations
SSVD 6
SSVD 14/13 - V1 - K
SSVD 8 - E ABCF
SSVD 14 - S - ACBGABC - N - RV6 / WEKV6 / outlets 3, 6, 8, 10

Series

Number of outlets

S Type of outlet tube fitting

E SSVD with emergency lubrication fitting

Metering device crooked

Metering possibilities
A = 0.08 ccm F = 0.60 ccm
B = 0.14 ccm G = 0.80 ccm
C = 0.20 ccm H = 1.0 ccm
D = 0.30 ccm I = 1.40 ccm
E = 0.40 ccm J = 1.80 ccm

Monitoring

Outlet tube fittings

Inlet tube fittings

Closed outlets

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2.2EN-20003-G13
Technical Data

Metering device Lines

Metering device model SSVD and SSVD-E Main Line (NW 4.1 x 2.3 mm)
Lubricant output per outlet and per stroke, code A ... 0.08 ccm Min. bursting pressure
Lubricant output per outlet and per stroke, code B ... 0.14 ccm (in connection with hose clamp, screwed). ................. 600 bar
Lubricant output per outlet and per stroke, code C ..... 0.2 ccm Min. bending radius ................................................... 35 mm
Lubricant output per outlet and per stroke, code D ..... 0.3 ccm Min. temperature ...................................................... – 40 °C
Lubricant output per outlet and per stroke, code E ..... 0.4 ccm Max. temperature ..................................................... + 60 °C
Lubricant output per outlet and per stroke, code F ..... 0.6 ccm Pressure plastic tube (ø 6 x 1.5 mm)
Lubricant output per outlet and per stroke, code G ..... 0.8 ccm
Bursting pressure at 20° C ........................... approx. 210 bar
Lubricant output per outlet and per stroke, code H ..... 1.0 ccm
Lubricant output per outlet and per stroke, code I....... 1.4 ccm Min. bending radius ................................................... 50 mm
Lubricant output per outlet and per stroke, code J ...... 1.8 ccm Min. temperature ....................................................... – 40 °C
Max. operating pressure ........................................... 350 bar Max. temperature ..................................................... + 60 °C
Max. starting pressure ................................................ 20 bar
Max. differential pressure Tightening Torques
between two outlets .................................................. 100 bar
Metering Devices
Outlet connection for tube ............................... ø 4 and 6 mm
Closure plug (piston) in metering device ...................... 18 Nm
Inlet connection ........................................................... G 1/8
Closure plug (outlets) in metering device ..................... 15 Nm
Outlet connection ................................................... M 10 x 1
Inlet fitting in metering device
Operating temperature .............................. - 25 °C to + 70 °C
- screw type ................................................................ 17 Nm
- push-in type .............................................................. 10 Nm
Push-in Type Tube Fittings Outlet fitting in metering device
High-pressure range, pmax ........................................ 350 bar - screw type ................................................................ 11 Nm
Inlet tube fittings of the metering devices - push-in type .............................................................. 11 Nm
Outlet fittings, main metering device Compression nut onto outlet fitting, screw-type
Low-pressure range, pmax ......................................... 250 bar - plastic tube ................................................................ 10 Nm
- steel tube ................................................................... 11 Nm
Outlet fittings, secondary metering devices
Inlet fittings to the lubrication point Control pin in metering device ..................................... 18 Nm
Piston detector in metering device ............................... 15 Nm
KN - switch on metering device ................................... 18 Nm
Install metering device
- dry ........................................................................... 10 Nm
- oiled ........................................................................ 7,5 Nm
Metering screw in metering device .............................. 15 Nm

Metering Screws
The following table shows all available metering screws with their respective metering quantities and lengths:

Part N°.
Stamp / Code Metering quantity Length of metering screw
Piece Piece/type
8/A 0.08 ccm 46.7 mm 12 549-34254-1 
14 / B 0.14 ccm 45.9 mm 12 549-34254-2 
20 / C 0.20 ccm 44.7 mm 12 549-34254-3 
30 / D 0.30 ccm 42.7 mm 12 549-34254-4 
40 / E 0.40 ccm 407 mm 12 549-34254-5 
60 / F 0.60 ccm 36.7 mm 12 549-34254-6 
80 / G 0.80 ccm 32.7 mm 12 549-34254-7 
100 / H 1.00 ccm 28.7 mm 12 549-34254-8 
140 / I 1.40 ccm 20.8 mm 12 549-34254-9 
180 / J 1.80 ccm 12.8 mm 12 549-34255-1 
8-180 / A-J 0.08 ccm - 1.80 ccm 12.8 mm – 46.7 mm 20 549-34255-2 per 2
Tab. 2 Set of metering screws

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2.2EN-20003-G13
Technical Data, continuation

Dimensions
Metering device model SSVD6 to 22 or SSVD6-E to 22-E

Model SSVD & SSVD-E Dimensions A in mm

6 70
8 85
10 100
12 115
14 130
16 145
18 160
20 175
2012b05 22 190

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2.2EN-20003-G13
Notes:

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2.2EN-20003-G13

Declaration of Incorporation
(Following Machinery Directive 2006/42/EC, Appendix II, Part 1 B)

The Manufacturer
LINCOLN GmbH, Heinrich-Hertz-Str. 2-8, 69190 Walldorf, Germany
hereby declares that the partly completed machinery

Designation: Quicklub – Progressive Metering Device for Grease and Oil

Type: SSVD and SSVD-E
Part numbers: 619-*
Year of construction: nameplate

Complies with the basic safety and health requirements stated in the following and laid down in the
Machinery Directive 2006/42/EC when first being launched in the market.

1.1.2 / 1.1.3 / 1.3.2 / 1.3.4 / 1.7.4

The special technical documents following Machinery Directive 2006/42/EC Appendix VII Part B were
prepared. We undertake to send this in electronic form to the respective national authorities upon justifiable
request. Authorized representative of the technical documentation is the head of standardization. For
address, see Manufacturer.

Harmonized and other standards:

DIN EN ISO 12100:2011

DIN EN 809-1:2011

The partly completed machine must not be put into service until the final machinery into which it is to be
incorporated has been declared in conformity with the provisions of the EC Machinery Directive 2006/42/EC
(and all other directives to be applied.)

Dr.-Ing. Zdravko Paluncic

Walldorf Director Research & Development
2013-02-01 SKF Lubrication Business Unit

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Network – The Best in Our Industry –

Whatever service is required – selecting a lubricating system, customised system installation or the supply of top quality prod-
ucts – you will always be best advised by the staff of the Lincoln offices, representatives and contract dealers.

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