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BandSaw Manual

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0% found this document useful (0 votes)
97 views

BandSaw Manual

Uploaded by

wesley.ai.ssb
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 20

360mm BANDSAW

■ STOCK No.36761 ■ PART No.BS355A


• INSTRUCTIONS •
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY TO ENSURE THE
SAFE AND EFFECTIVE USE OF THIS TOOL.

12/2000

GENERAL INFORMATION
This manual has been compiled by Draper Tools and is an integrated part of the power tool equipment, which
should be kept with the machine.
This manual describes the purpose for which this tool has been designed and contains all the necessary
information to ensure its correct and safe use.We recommend that this manual is read before any operation of
the machine, before performing any kind of adjustment to the machine, and prior to any maintenance tasks. By
following all the general safety instructions contained in this manual, it will ensure both machine and operator
safety, together with longer life of the tool itself.
All photographs and drawings in this manual are supplied by Draper Tools to help illustrate the operation of the
machine.
Whilst every effort has been made to ensure accuracy of information contained in this manual, the Draper Tool
policy of continuous improvement determines the right to make modifications without prior warning.
360mm
BANDSAW
■ STOCK No.36761 ■ PART No.BS355A

CONTENTS: Page No.


Contents/Declaration .......................................................................................1
Specification/Guarantee...................................................................................2
Power Supply ...................................................................................................3
General Safety Instructions ..............................................................................4
Additional Safety Rules ....................................................................................5
Unpacking and Checking Contents..................................................................6
Getting to Know your Bandsaw.........................................................................7
Assembly .........................................................................................................8
Operation and Use ......................................................................................9-12
Tips on Using Your Bandsaw ......................................................................13-14
Maintenance/Optional Accessories................................................................15

DECLARATION OF CONFORMITY
We
Draper Tools Ltd. Hursley Road, Chandler’s Ford, Eastleigh, Hampshire.
SO53 1YF. England.
Declare under our sole responsibility that the product:
Stock No:- 36761.
Part No:- BS355A.
Description:- Bandsaw.
To which this declaration relates is in conformity with the following directive(s)
98/37/EC & 89/336EEC.

JOHN DRAPER
Managing Director 17/03/99

-1-
SPECIFICATION
The Draper Tools policy of continuous improvement determines the right to change specification
without notice.
Part No. ................................................................................................................BS355A
Stock No...................................................................................................................36761
Maximum cutting height........................................................................................139mm
Throat depth..........................................................................................................360mm
Motor size ................................................................................................375W induction
Blade Length........................................................................................................1784mm
Table size ......................................................................................................400x400mm
Disc size ................................................................................................................152mm
Table tilt....................................................................................................................0-45°
Disc table tilt ............................................................................................................0-45°
Speeds (rpm) ........................................................................................3 (160, 750, 1200)
Nett/Gross weight................................................................................................30/32kg
Sound pressure level ........................................................................................<70db(A)
ALWAYS WEAR EAR AND EYE PROTECTION

GUARANTEE
Draper machine tools have been carefully tested and inspected before shipment and are
guaranteed to be free from defective materials and workmanship for a period of 12 months from
the date of purchase except where tools are hired out when the guarantee period is ninety days
from the date of purchase.
Should the machine develop any fault, please return the complete tool to your nearest authorized
warranty repair agent or contact Draper Tools Limited, Chandler's Ford, Eastleigh, Hampshire,
SO53 1YF. England. Telephone: (023) 8026 6355.
If upon inspection it is found that the fault occurring is due to defective materials or workmanship,
repairs will be carried out free of charge. This guarantee does not apply to normal wear and tear,
nor does it cover any damage caused by misuse, careless or unsafe handling, alterations,
accident, or repairs attempted or made by any personnel other than the authorised Draper
warranty repair agent.
This guarantee applies in lieu of any other guarantee expressed or implied and variations of its
terms are not authorised.
Your Draper guarantee is not effective unless you can produce upon request a dated receipt or
invoice to verify your proof of purchase within the 12 month period.
Please note that this guarantee is an additional benefit and does not affect your statutory rights.
Draper Tools Limited

-2-
POWER SUPPLY
CONNECTING YOUR MACHINE TO THE POWER SUPPLY: (230V)
To eliminate the possibility of an electric shock your machine has been fitted with a BS
approved, non rewireable moulded plug and cable which incorporates a fuse, the value
of which is indicated on the pin face of the plug. Should the fuse need to be replaced an
approved BS1362 fuse must be used of the same rating, marked thus .
The fuse cover is detachable, never use the plug with the cover omitted. If a replacement
fuse cover is required, ensure it is of the same colour as that visible on the pin face of the
plug (i.e. red). Fuse covers are available from your Draper Tools stockist.
If the fitted plug is not suitable, it should be cut off and destroyed. *The end of the cable
should now be suitably prepared and the correct type of plug fitted. See below.
*WARNING:
A plug with bare flexible wires exposed is hazardous if engaged in a live power socket
outlet.
WARNING: THIS APPLIANCE MUST BE EARTHED.
Green & Yellow - Earth, Blue - Neutral, Brown - Live.
As these colours may not correspond with the coloured markings identifying the
terminals in your plug, proceed as follows:
The wire which is coloured green & yellow must be connected to the terminal in the plug
which is marked with the letter ‘E’ or by the earth symbol or coloured green or
green and yellow.
The wire which is coloured blue must be connected to the terminal which is marked with
the letter ‘N’ or coloured black or blue.
The wire which is coloured brown must be connected to the terminal which is marked
with the letter ‘L’ or coloured red or brown.
N.B. Three phase machines must be connected by a qualified electrician.

Ampere rating 3 6 10 13
(on Name plate)
Extension cable length
7.5M 0.75 0.75 1.0 1.25
15M 0.75 0.75 1.0 1.5
22.5M 0.75 0.75 1.0 1.5
30M 0.75 0.75 1.25 1.5
45M 0.75 1.25 1.5 2.5

-3-
GENERAL SAFETY INSTRUCTIONS
FOR POWER TOOLS
WARNING
Please read the following instructions carefully, failure to do so could lead to serious personal injury.
IMPORTANT
Draper Tools Limited recommends that this machine should not be modified or used for any application other
than that for which it was designed. If you are unsure of its relative applications do not hesitate to contact us in
writing and we will advise you.

1. KNOW YOUR POWER TOOL 15. DISCONNECT POWER TO THE TOOL


Read and understand the owner's manual and labels When not in use, before servicing and when changing
affixed to the tool. Learn its application and limitations as accessories such as cutters, etc.
well as the specific potential hazards peculiar to this tool. 16. AVOID ACCIDENTAL STARTING
2. KEEP WORK AREA CLEAN Make sure the switch is in the OFF position before
Cluttered areas and benches invite accidents. Floors must plugging the machine into the power supply.
not be slippery due to oil or sawdust. 17. NEVER LEAVE MACHINE RUNNING UNATTENDED
3. AVOID DANGEROUS ENVIRONMENTS Turn power off. Do not leave machine until it comes to a
Do not use power tools in damp or wet locations, or complete stop.
expose them to rain. Keep work area well lit. Provide 18. DO NOT ABUSE THE CORD
adequate space surrounding the work area. Do not use in Never carry the tool by the power cable or pull it from
environments with a potentially explosive atmosphere. the socket. Keep the power cable away from heat, oil and
4. KEEP CHILDREN AWAY sharp edges.
All visitors should be kept a safe distance from work area. 19. NEVER STAND ON TOOL
5. STORED TOOLS Serious injury could occur if the tool is tipped or if the
When not being used, all tools should be stored in a dry, cutting tool is accidentally contacted. Do not store
locked cupboard or out of the reach of children. materials above or near the tool, so that it is necessary to
stand on the tool to reach them.
6. WEAR PROPER CLOTHING
Do not wear loose clothing, neckties or jewellery (rings, 20. CHECK DAMAGED PARTS
wristwatches) to catch in moving parts. NONSLIP footwear Check for damage to parts, breakage of parts, mountings
is recommended.Wear protective hair covering to contain and any other conditions that may affect its operation.
long hair. Roll long sleeves above the elbow. A guard or other part that is damaged should be properly
repaired or replaced.
7. USE SAFETY GOGGLES (Head Protection)
21. KEEP GUARDS IN PLACE
Wear CE approved safety goggles at all times. Normal
spectacles only have impact resistant lenses, they are And in working order.
NOT safety glasses. Also, use face or dust mask if 22. MAINTAIN TOOLS WITH CARE
application is dusty and ear protectors (plugs or muffs) Keep tools sharp and clean for the best and safest
during extended periods of operation. performance. Follow instructions for lubricating and
8. NOISE LEVELS changing accessories. All extension cables must be
Some types of machines may have high noise levels when checked at regular intervals and replaced if damaged.
working. In such cases ear protection must be worn. Always keep the hand grips on the tool clean, dry and
free of oil and grease.
9. VIBRATION LEVELS
23. USE RECOMMENDED ACCESSORIES
Hand held power tools produce different vibration levels. Consult the owners manual for recommended
You should always refer to the specifications and relevant accessories. Follow the instructions that accompany the
Health and Safety guide. accessories. The use of improper accessories may cause
10. DUST EXTRACTION hazards.
If your tool is fitted with a dust extraction fitting, always 24. REMOVE ADJUSTING KEYS AND WRENCHES
ensure that it is connected and being used with a dust Form a habit of checking to see that keys and adjusting
extractor.Vacuum cleaners can be used if suitable for the wrenches are removed from the tool before turning it on.
material being extracted.
25. SECURE WORK
11. PROTECT YOURSELF FROM ELECTRIC SHOCK Use clamps or a vice to hold work. This frees both hands
When working with power tools, avoid contact with any to operate the tool.
earthed items (e.g. pipes, radiators, hobs and
refrigerators, etc.). If you are using a power tool in 26. DO NOT OVERREACH
extreme conditions (e.g. high humidity or generating Keep proper footing and balance at all times.
metal dust), always use an RCD (residual current device) 27. USE RIGHT TOOL
at the power socket. Do not force the tool or attachment to do a job for which it
12. STAY ALERT was not designed.
Always watch what you are doing and use common sense. 28. DO NOT FORCE TOOL
Do not operate a power tool when you are tired or under It will do the job better and safer at the rate for which it
the influence of alcohol or drugs. was designed.
13. WHEN WORKING OUT OF DOORS 29. DIRECTION OF FEED
Only use extension leads designed for that purpose. Feed work into a blade or cutter against the direction of
14. ACCESS TO MAINS SOCKET rotation of the blade or cutter only.
If a stationary machine is fitted with a moulded plug and 30. WHEN DRILLING OR SCREWING INTO WALLS
cable, the machine should not be positioned so that Always make sure there is no danger of hitting any hidden
access to the mains socket is restricted. power cables, water or gas pipes in the wall.

IMPORTANT NOTE
Residual Risk. Although the safety instructions and operating manuals for our tools contain extensive
instructions on safe working with power tools, every power tool involves a certain residual risk which can not be
completely excluded by safety mechanisms. Power tools must therefore always be operated with caution !

-4-
ADDITIONAL SAFETY RULES FOR
BANDSAWS/DISCS AND STRIP SANDERS
1. Lower the blade guard to within 14. Permanently fix your bandsaw to a
approximately 3mm above the bench before performing cutting
material being cut. operations. (See ‘Fastening to a
Workbench’, page 9).
2. Always keep hands and fingers away
from the saw blade, especially when 15. Use in a well ventilated area and
coming to the end of a cut. dust extraction to minimise airborne
dust.
3. Use a push stick or piece of scrap
wood to do the pushing and guiding 16. Before freeing any jammed material
when sawing small pieces which turn switch off, disconnect from
would otherwise require the fingers power supply and wait for all moving
to be close to the saw. parts to stop.
4. Switch the machine off and let the 17. Before starting to cut, watch the saw
blade come to a stop before while it runs. If it makes an
removing scrap pieces from the unfamiliar noise or vibrates
table. excessively, stop immediately. Turn
the saw off and disconnect from the
6. Make all adjustments and set ups power supply. Do not attempt to use
with the power off and plug removed the saw until the problem has been
from the power supply, such as tilting rectified.
the table, adjusting the saw blade
guards and blade guides. 18. Repair or servicing required on this
product should be made only by a
7. Disconnect the machine before qualified person.When servicing
adjusting the blade tension and the use only identical replacement
blade tracking. parts.
8. The cover housing must be in place 19. Do not use saw bands which are
and securely fastened before damaged or deformed.
performing any operation.
20. Replace table insert when worn.
9. Securely lock all adjustable parts so
they cannot loosen. This will prevent 21. When cutting round timber use a
distraction from the operation. suitable device to prevent twisting of
the workpiece.
10. When sawing curves, make relief
cuts to allow removal of scrap 22. When bevel cutting with the table
material. This will help prevent inclined, place the guide on the
undue twisting or binding of the saw lower part of the table .
blade. The relief cuts are made
before starting the curved saw cut. 23. Connect bandsaws to a dust
collecting device when operating.
11. Hold material firmly and feed into
the blade at a moderate speed. 24. Do not operate the machine when
the door or guard protecting the
12. Be sure to use the correct blade size band is not closed.
and type for the application.
13. Do not saw any material that does
not have a flat surface, unless a
suitable support is used.

-5-
UNPACKING AND CHECKING CONTENTS

WARNING
For your own safety, do not connect the plug to the power supply until all the assembly
steps are completed and you have read and understood the safety and operational
instructions.
Carefully unpack the bandsaw and all the loose items from the carton. The photograph
below, illustrates the bandsaw and all the loose parts. Refer to Fig.1.
Check that all the parts are present. If any parts are damaged or are missing, please call
the Draper Helpline on (023) 8049 4344.

Fig.1.

-6-
GETTING TO KNOW YOUR BANDSAW

Fig.2.


 




 
 
 





  
  

Fig.2.
1. No Volt switch 12. Blade guard
2. Drive wheel & sanding disc 13. Tracking wheel
3. Sanding guard (not shown) 14. Tension bolt
4. Sanding table 15. Height adjustment lock knob
5. Sanding table lock knob 16. Tracking bolt
6. Motor pulley 17. Motor
7. Idler wheel 18. Work table
8. Lower back bearing 19. Tilt indicator
9. Lower blade guides 20. Table lock knob
10. Upper blade guides 21. Power on/off switch lock
11. Upper back bearing 22. Sawdust extraction outlet

-7-
ASSEMBLY
Your bandsaw is supplied assembled except
for the work and sanding table. To assemble Fig.3.
& %
the worktable to the bandsaw:
1. Remove the table lock knob $ , spring
% and spring support bush & from the
table support at the rear of the bandsaw $
(Fig.3).
2. Remove the hex socket head table
alignment screw and clamp from the
underside of the worktable. Standing at
the rear of the of the bandsaw with the slot
of the table facing the machine, fix the
table so that the blade passes through the
table slot, and the table support rod '
goes through the curved slot in the tilt
indicator (Fig.4).
3. Replace the spring support bush & with
the large flange end facing towards the tilt
indicator. Fig.4. '
4. Push the spring % over the spring
support bush & .
5. Screw the lock knob $ onto the table
support (Fig.5, 5A).
FASTENING TO WORKBENCH (fixing
bolts not supplied)
Your bandsaw should be bolted to a solidly
built workbench. Mounting holes are
provided in the base of the machine. Large
flat washers should be used between the bolt
heads and the base to fasten more securely
and prevent any damage to the bandsaw.
Tighten snugly but do not overtighten
SPEEDS
Your bandsaw is equipped with pulley steps Fig.5. Fig.5A.
for three speeds - adequate for all normal
working requirements. Always use low speed %
for cutting nonferrous metals. Medium and %
high speeds are used for other materials, & & $
depending on blade type.

-8-
OPERATION & USE
ON/OFF SWITCH Fig.6.
When key is in the off/locked position, it
will prevent unauthorized operation of
the bandsaw (Fig.6).

Fig.7.
The bandsaw is fitted with a no volt
switch. In the event of a power supply
failure the bandsaw will have to be
manually re-started (Fig.7).

CHANGING SPEEDS Fig.8.


1. Turn the main power switch off and
disconnect from the power supply.
2. Remove the front cover.
3. Refer to Fig.8. and check which pulley
steps to use for the desired speed
and adjust as required.
4. Change the belt on the motor pulley DRIVE WHEEL MOTOR PULLEY
or drive wheel will allow you to move
it from a larger diameter step to a
smaller step.
5. Replace the front cover.

-9-
OPERATION & USE
CHANGING BLADES Fig.9. ( )
1. Turn the main power switch off and
disconnect from the power supply.
2. Remove front cover.
3. Remove the upper blade guard ( ,
loosen locking screw ) and adjust the
upper support bearing * away from
the blade (Fig.9).
4. Loosen the upper and lower blade *
guide locking screws + and move the
blade guides away from the blade
(Fig.10).
5. Loosen locking screw , and adjust the
lower support bearing - away from Fig.10.
the blade (Fig.10). +
6. Using the hex key supplied . turn
the blade tensioning bolt / clockwise
to decrease the blade tension (Fig.11).
7. Remove the old blade. Slip the new
blade over the three wheels, placing
the blade as close as possible to the
centre of the wheels (make sure the
teeth face the table). ,
-
8. Turn the tensioning bolt /
anticlockwise until the blade is
tensioned.
9. Rotate the idler wheel by hand until the Fig.11.
.
blade centres correctly on all three
wheels. If the blade does not track /
correctly, adjust the tracking bolt 0
while rotating the idler wheel until it
does so (Fig.12).
10. Adjust the top * and bottom blade
support bearings so they are just
touching the rear of the blade and lock
in place.
11. Adjust the blade guides so there is a
gap of approx. 1mm between each
guide and the blade and lock in place.
12. Reassemble the blade guard ( . Fig.12.
0
13. Replace the front cover.

- 10 -
OPERATION & USE
MITRE GUIDE
Fig.13.
Most cross cut work, especially with small
pieces of material are more easily controlled 3
with the aid of the mitre guide 3 . The guide
is graduated to 45˚ for assistance in cutting
both left and right hand angles. Fig.13.
RIP FENCE
True straight line rip cutting is best done by
guiding the work against the rip fence 2 .
The fence can also be used for cutting off
exact widths. Fig.14.
WARNING: The supporting surface where the
band saw is mounted, should be examined
carefully after mounting to ensure that there is Fig.14.
no movement during use. If any tipping or
walking is noted, secure the workbench or
supporting surface before operating
bandsaw. 2

CIRCLE CUTTING ATTACHMENT


The circle cutting attachment 4 mounts on
the arm of the upper guide block 5 .
Accurate circles can be cut out with a radius
of 50mm - 200mm
Make the first cut to the perimeter of the
circle freehand before setting the pivot pin
6 of the attachment into the work. The pivot
pin must be aligned exactly to the right of the
Fig.15 5
blade tips. If the pivot is too far back, the 4
blade will run outside the desired
circumference. If too far forward, the blade
will run inside.
USING YOUR BANDSAW AS A POWER BELT
SANDER
Remove the blade and fit a sanding belt 7
as explained in CHANGING BLADES 6
(page10).
However, make sure that the blade support
bearings and the blade guides, both upper
and lower, are well clear of the abrasive Fig.16.
sanding belt. Two sanding stops are available, 7
one straight and one slightly curved. Screw
the stop into the threaded hole in the
worktable near the table insert with the hex
screws provided with the sanding kit. Adjust
the stop so that the belt just rests against it.

- 11 -
OPERATION & USE
Remove the saw blade as explained in
CHANGING BLADES (page11).
Remove the sanding disc guard from the
front cover. Mount the support rod 8 of
the sanding table through the hole under
the sanding disc. Tighten the table lock
knob at the left hand side of the bandsaw
until the table is held firmly.
The sanding table is slotted for use with the
mitre guide supplied with your bandsaw.
The sanding table can be tilted to 45° for
bevel and compound mitre sanding.
For best results, set the bandsaw at high
speed. (See CHANGING SPEEDS page 9).
8
Replacement sandpaper discs are available Fig.17.
from the Draper Stockist (see optional
accessories page15). They can be obtained
in four grits and are self-adhesive so that no
glue is required to fix them to the aluminium
disc.

- 12 -
TIPS ON USING YOUR BANDSAW
WORKTABLE TIPS ABOUT BANDSAW BLADES
The worktable is a 400x400mm The size of a band saw blade is denoted
aluminium die-casting. It supports the by width, length and thickness. This
material being cut and is grooved to bandsaw uses blades which are 1785mm
accept a mitre guide and rip fence. The long, 0.4mm thick and from 6 - 13mm
rip fence can be attached to both the wide. The number of teeth per inch and
front and rear of the table. The table can the type of tooth determines the
be tilted to every angle from 0-45° application of the blade.
making possible a large variety of bevel A wide choice of blades are available
and compound angle cuts. The tilt for different applications. There is no
indicator beneath the table shows the general purpose bandsaw blade which
angle setting. The centre of the is suitable for all operations. Narrow
worktable is protected with a table blades will cut to a tighter radius than
insert, easily and economically replaced wider blades. Finer toothed blades will
if damaged. make a smoother, but slower, cut than
coarse blades. As a wide blade has
SAWDUST EXTRACTION OUTLET more contact with the blade guides, it is
It is recommended that this is used. It easier to cut a true straight line than with
can be connected to a vacuum cleaner a narrow blade. This is particularly
which will provide fast and efficient important in rip-cutting when the blade
removal of sawdust from your machine. has a natural tendency to follow the
The vacuum cleaner may be used grain of the wood.
continuously or intermittently depending Blades for cutting hard materials have
upon your requirements. more teeth per inch. For cutting thin
INTERNAL CONSTRUCTION hard materials, the number of teeth per
The three wheel construction of this inch needs to be much greater than for
bandsaw makes possible the 360mm the thicker material. If the distance
throat and 140mm depth of cut capacity between each tooth is greater than the
within a compact bench mounted unit. thickness of the material being cut, the
The drive wheel is powered by a belt teeth may grab in the work and break
from the motor pulley. Both the drive off.
wheel and the idler wheel are fixed in The following chart shows recommended
position and do not require adjustment. blade widths for cutting curves.
The tracking wheel can be adjusted to
centre the blade on the three wheels
Width of Blade Min. Radius of Curve
when running. Because of the self-
tensioning feature of this bandsaw,
frequent tracking adjustments are not 6mm 13mm
required. 10mm 25mm
Each wheel is fitted with a rubber tyre to
prevent the blade from slipping and to
protect the sharp edges of the blade Since it is nearly impossible to
teeth. These tyres are easily replaced if resharpen blades, discard all blunt
they become torn or worn. blades. Never attempt to use a bent or
cracked blade.

- 13 -
TIPS ON USING YOUR BANDSAW
For all cutting operations the upper the table it will help support the work
blade guard should be adjusted to just against slip. The width of cut indicator
clear the work being cut (approx. 3mm shows the distance between the blade
or 1⁄8"). Not only does this provide the and the rip fence at the table surface.
best operator safety, but it also brings
the blade guides closer to the work CROSS CUTTING
giving more accurate results and easier This term refers to the cutting of timber
control. across the grain. This type of cut can also
Use both hands to feed the workpiece be made freehand or with the aid of the
into the blade. The work must be held mitre guide. The mitre guide can be
flat on the table at all times to prevent adjusted to a 45˚ angle to assist during
binding of the blade. Use a steady even mitre cuts, and with compound mitre
pressure just sufficient to keep the blade cuts.
cutting at full speed. Make sure the work is held firmly
Always use a rip fence or mitre guide against the table and against the face of
where possible to eliminate any the mitre guide. Be careful to keep your
sideways slip of the work. This is most fingers away from the blade, particularly
important when the table is tilted to an at the end of the cut.
angle. FREEHAND SAWING
Always plan work ahead. The The ease with which many different and
tradesmans’ rule is “measure twice, cut varied shapes can be cut is one of the
once”. It is best to finish a cut in one most important features of the bandsaw.
continuous operation, but frequently Select a blade suitable for cutting the
backtracking will be necessary. Turn off smallest radius in the work you have
the motor and allow the blade to come planned.
to a complete stop before backing the When freehand cutting always feed the
blade out of the cut. work slowly so that the blade can follow
Remember that the blade removes the line you wish to saw. Make sure not
material during the cut. This gap created to drag the work off line forcing the
by the blade is called the kerf and must blade sideways, or twisting it.
be allowed for when cutting to exact In many cases, it is helpful to rough cut
sizes. Plan your cut so that the kerf is to about 6mm away from the line in difficult
the scrap side of the line you wish to cut. curves and corners. In the case of very
If necessary, allow a little more for finish sharp curves which may be too tight for
sanding. the blade, make relief cuts onto the face
RIP SAWING of the curve so that these scraps will fall
This term refers to the cutting of timber as the final radius is sawn.
with the grain rather than across the CUTTING NONFERROUS METALS
grain.You can rip wood freehand to a Metal must only be cut at the lowest
previously drawn line, but best results speed on your bandsaw. Never attempt
are obtained by using the rip fence. If metal sawing at wood cutting speed -
the table is level, set the rip fence to the your blade will burn up very quickly.
left hand side of the blade. This allows
you to use your right hand to hold the Other than speed and correct blade
work firmly against the fence. The width selection, metal sawing is much the
of cut indicator on the front of the same as wood sawing, however, the rate
worktable shows the distance between at which you feed the work into the
the blade and the right hand edge of the blade must be reduced to only as fast as
timber. the blade can cut.
When cutting a bevel rip, with the table Also, metals do not have the ‘give’ that
tilted at any angle up to 45˚, set the rip timber has, so the work must be held
fence to the right hand side of the blade very firmly to prevent twisting or
if the width of the workpiece allows it. misalignment of the blade while
With the fence on the downhill side of feeding.

- 14 -
MAINTENANCE
CHANGING TYRES
Eventually the rubber tyres on the bandsaw wheels will wear due to the constant contact of
the sharp teeth of the blade. Remove the blade, lift the edge of the tyre with a small
screwdriver and the tyre can be worked off the wheel easily.We recommend that the three
tyres be changed at the same time. (See Spare Parts Listing/Drawing). Refit blade
BLADE GUIDES
Blade guides should be inspected regularly for wear or chipping.When replacing guides
replace all guides at the same time, both upper and lower. (See Spare Parts Listing/Drawing).
BEARINGS
All bearings used in the construction of your bandsaw and its motor are sealed and
lubricated for life.
CLEAN OUT
Accumulated dust and chips should be removed from inside the bandsaw frequently.
Disconnect from the power supply, remove the front cover and use a brush or vacuum
cleaner. At the end of every work session clean sawdust away from the motor vents.
BLADE BRUSH
Ensure that you check on a regular basis that the brush is in full contact with the bandsaw
blade and wheel. This will help to keep the tyres on the wheel clean and assist with the quick
and smooth run down of the bandsaw blade.
NOTE: Bandsaw blade should stop within 10 seconds of the machine being switched off as
per original set up.

OPTIONAL ACCESSORIES
Bandsaw Blades
Stock No. Part No. Blade width Teeth Blade length Application Quantity
25766 BB1785 1/4" 6 skip 1785mm wood/plastic 1 pack
25767 BB1785 3/8" 6 skip 1785mm wood/plastic 1 pack
25768 BB1785 1/2" 6 skip 1785mm wood/plastic 1 pack
25769 BB1785 1/4" 6 skip 1785mm metal 1 pack
25770 BB1785 1/2" 6 skip 1785mm wood/metal 1 pack

Sanding Discs
Stock No. Part No. Grade Quantity
25971 SD6 60 5 pack
25972 SD6 80 5 pack
25973 SD6 100 5 pack
25974 SD6 120 5 pack
25975 SD6 *Assorted 5 pack
*1x60, 2x80, 1x100, 1x120

Sanding Belt
Stock No. Part No. Grade Quantity
25988 SB1785 60, 80, 120 3 pack

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NOTES

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NOTES

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NOTES

- 18 -
DRAPER TOOLS LIMITED,
Hursley Road, Chandler's Ford, Eastleigh, Hants. SO53 1YF. U.K.
Helpline: (023) 8049 4344.
Sales Desk: (023) 8049 4333.
General Enquiries: (023) 8026 6355.
Fax: (023) 8026 0784.

http://www.draper.co.uk
e-mail: [email protected]

YOUR DRAPER STOCKIST

©Published by Draper Tools Ltd.


No part of this publication may be reproduced,
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permission in writing from Draper Tools Ltd.

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