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IS 2102-2 (1993): General tolerances, Part 2: Geometrical

tolerances for features without individual tolerance
indications [PGD 20: Engineering Standards]

“!ान $ एक न' भारत का +नम-ण”

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“Invent a New India Using Knowledge”

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है”
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 IS 2102 ( Part 2 ) : 1993
IS0 2768-2 : 1989
( Reaffirmed 2003 )

FrFlm-d 0

VPT 2 g?;rW$WtiF i!+d +i fqqT WT!@firdfm"f=itfim"rSI$

indian Standard
GENERAL TOLERANCES
PART 2 GEOMETRICAL TOLERANCES FOR FEATURES WITHOUT INDIVIDUAL
TOLERANCE INDICATIONS

(Second Reprint AUGUST 1998 )

UDC 621’753’1 : 744’4

@ BIS 1993

BUREAU OF INDIAN STANDARDS

MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG
NEW DELHI 110002

March 1993 Price Group 4

 Engineering Standards Sectional Committee, LM 01

NATIONAL FOREWORD
This lndian Standard ( Part % ) which is identical with IS0 2768-Z : 1989 ‘General tolerances -
Part 2 : Geometrical tolerances for features without individual tolerance indications’was adopted
by the Bureau of Indian Standards on the recommendations of the Engineering Standards
Sectional Committee ( LM 01 ) and approval of the Light Mechanical Engineering Division
Council.
General geometrical tolerances apply to all geometrical tolerance characteristics excluding
cylindercity, profile of any line, profile of any surface, angularity, co-axiality, positional
tolerances and total run. The standard specifies general geometrical tolerances for three
tolerance classes. This standard is also intended to simplify drawing indication.
In the adopted standard certain terminology and conventions are not identical with those used
in the Indian Standard, attention is especially drawn to the following:
a) Comma ( , ) has been used as a decimal marker while in Indian Standards, the current
practice is to use point ( . ) as the decimal marker.
b) Wherever the words ‘International Standard’ appear, referring to this standard, they
shall be read as ‘Indian Standard’.
In the adopted standard reference appears to certain international standards for which Indian
Standards also exists. The corresponding Indian Standards which are to be substituted in
their place are listed below along with their degree of equivalence for the oditions indicated:
International Corresponding Indian Standard Degree of
Standard equivalence

IS0 1101-1983 IS 8000 ( Part 1 ) : 1985 Geometrical tolerance Identical

on technical drawings : Part 1 Tolerances of
form orientation, location and run-out and
appropriate geometrical definitions ( first
revision )

IS0 2768-l : 1989 IS 2102 ( Part 1 ) : 1993 General tolerances : Identical

Part 1 Tolerances for linear and angular
dimensions without individual tolerance
indications ( third revision )

IS0 5459 : 1981 IS 10721 : 1983 Datum and datum systems for Identical
geometrical tolerancing on technical drawings

IS0 8015 : 1985 IS 12160 : 1987 Technical drawings - Funda- Identical

mental tolerancing principles
 IS 2102 ( Part2) : +993
ISo 2766-2 : 1969

Indian Standard
GENERAL TOLERANCES
PART 2 GEOMETRICAL TOLERANCES FOR FEATURES WITHOUT INDIVIDUAL
TOLERANCE INDICATIONS

1 Scope IS0 2768. At the time of publication, the editions indicated

were valid. All standards are subject to revision, and parties to
This part of IS0 2768 is intended to simplify drawing indica- agreements based on this part of IS0 2768 are encouraged to
tions and specifies general geometrical tolerances to control investigate the possibility of applying the most recent editions
those features on the drawing which have no respective in- of the standards indicated below. Members of !EC and IS0
dividual indication. It specifies general geometrical tolerances in maintain registers of currently valid International Standards.
three tolerance classes.
IS0 1101 : 1983, Technical drakngs - Geometrical toleranc-
This part of IS0 2768 mainly applies to features which are pro- ing - Toleranciny of form, orientation, location and run-out -
duced by removal of material. Its application to features Generalities, definitions, symbols,, indications on drawings.
manufactured by other processes is possible; however, special
examination is required to ascertain whether the customary
IS0 2768-l : 1989, General tolerances - Part 1: Tolerances for
workshop accuracy lies within the general geometrical toler-
linear and angular dimensions without individual tolerance indi-
antes specified in this part of IS0 2768.
cations.

IS0 5459 : 1981, Technical drawings - Geometrical toleranc-

2 General
ing - Datums and datum-systems for geometrical tolerances.
When selecting the tolerance class, the respective customary
workshop accuracy has to be taken into consideration. If IS0 8015 : 1985, Technical drawings - Fundamental toleranc-
smaller geometrical tolerances are required or larger ing principle.
geometrical tolerances are permissible and more economical for
any individual feature, such tolerances should be indicated
directly in accordance with IS0 1101 (see clause A.2).
4 Definitions
General geometrical tolerances in accordance with this part of.
IS0 2768 apply when drawings or associated specifications For the purposes of this part of IS0 2768, the definitions for
refer to this part of IS0 2768 in accordance with clause 6. They geometrical tolerances given in IS0 1101 and IS0 5459 apply.
apply to features which do not have respective individual
geometrical tolerance indications.

General geometrical tolerances apply to all geometrical toler-

5 General geometrical tolerances
ante characteristics, excluding cylindricity, profile of any line,
(see also clause B. 1)
profile of any surface, angularis coiaxiality, positional toler-
antes and total run-out.
5.1 Tolerances for single features
In any event, general geometrical tolerances in accordance with
this part of IS0 2768 should be used when the fundamental
5.1.1 Straightness and flatness
tolerancing principle in accordance with IS0 8015 is used and
indicated on the drawing (see clause B.l).
The general tolerances on straightness and flatness are given in
table 1. When a tolerance is selected from table 1, it shall be
3 Normative references based, in the case of straightness, on the length of the cor-
responding line and, in the case of flatness, on the longer
The following standards contain provisions which, through lateral length of the surface, or the diameter of the circular sur-
reference in this text, constitute provisions of this part of face.

1
IS 2102 ( Part2) : 1993
IS0 2769-2 : 1999

Table 1 - General tolerances on straightness 5.2.3 Perpendicularity

and flatness
The general tolerances on perpendicularity are given in table 2.
Values in millimetres
The longer of the two sides forming the right angle shall be
Straightness and flatness tolerances for ranges

~Tu~~~~~~~~n~~~~~!~~
taken as the datum; if the sides are of equal nominal length,
either may be taken as the datum.

Table 2 - General tolerances on perpendicularity

Values in millimetres
l-i 0.02 0.05 0.1 0.2 O,3 0.4
Perpendicularity tolerances for ranges of
K 0.05 0.1 0.2 O,4 0.6 0,B Toler- nominal lengths of the shorter side
L 0.1 0.2 0.4 0.8 1.2 1.6 ante
class over 100 over 300 over 1 WO
up to loo
up to 300 up to 1 IlcCl up to 3 ooo

Ii 02 0.3 0.4 0.5

5.1.2 Circularity K 0.4 0.6 0.8 1

L O-6 1 1.5 2
The general tolerance on circularity is equal to the numerical
value of the diameter tolerance, but in no case shall it be greater
than the respective tolerance value for circular radial run-out
5.2.4 Symmetry
given in table 4 (see examples in clause 8.2).

The general tolerances on symmetry are given in table 3. The

longer of the two features shall be taken as the datum; if the
5.1.3 Cylindricity features are of equal nominal length, either may be taken as the
datum.
General tolerances on cylindricity are not specified.
NOTE - The general tolerances on symmetry apply where

NOTES - at least one of the two features has a median plane, or

- the axes of the two features are perpendicular to each other.
1 The cylindricity deviation comprises three components : circularity
deviation, straightness deviation and parallelism deviation of opposite See examples in clause 8.5
generator lines. Each of these components is controlled by its in-
dividually indicated or its general tolerance.
Table 3 - General tolerances on symmetry
2 If, for functional reasons, the cylindricity deviation has to be smaller Values in millimetres
than the combined effect (see clause 8.31 of the general tolerances on
circularity, straightness and parallelism, an individual cvlindricity toler- Symmetry tolerances for ranges of
ance in accordance with IS0 1101 should be indicated for the feature Toler- nominal lengths
concerned. ante
class over 100 over 300 I over 1 WO
up to loo
up to 3cm up to 1 ooo upto
Sometimes, e.g. in the case of a fit, the indication of the envelope
requirement @ is appropriate. H 0.5

K 0.6 0.8 1

L 0.6 1 I,5 2
5.2 Tolerances for related features

5.2.1 General
5.2.5 Coaxiality
The tolerances specified in 5.2.2 to 5.2.6 apply to all features
which are in relation to one another and which have no respec- General tolerances on coaxiality are not specified.
tive individual indication.
NOTE - The deviation in coaxiality may, in an extreme case, be as
great as the tolerance value for circular radial run-out given in table 4.
5.2.2 Parallelism since the deviation in radial run-out comprises the deviation in coaxial-
ity and the deviation in circularity.

The general tolerance on parallelism is equal to the numerical’

value of the size tolerance or the flatness/straightness toler- 5.2.6 Circular run-out
ance, whichever is the greater. The longer of the two features
shall be taken as the datum; if the features are of equal nominal The general tolerances on circular run-out (radial, axial and any
length, either may be taken as the datum (see clause 8.4). surface of revolution) are given in table 4.

.2
 IS 2102 ( Part2) : 1993
IS0 2766-2 : 1969

For general tolerances on circular run-out, the bearing surfaces In this case the general tolerances for angular dimensions in ac-
shall be taken as the datum if they are designated as such. cordance with IS0 2766-l do not apply to right angles W’),
Otherwise, for circular radial run-out, the longer of the two which are implied but not indicated, because this part of
features&all be taken as the datum; if the features are of equal IS0 2768 specifies general tolerances on perpendicularity.
nominal length, either may be taken as the datum.
6.2 If the general dimensional tolerances (tolerance class m)
Table 4 - General tolerances on circular run-out
shall not apply, the respective letter shall be omitted from the
Values in millimetres designation to be indicated on the drawing :
1 Tolerance class 1 Circular run-out tolerances 1
EXAMPLE

I IS0 2766-K

I L
I 0.5
I
6.3 In cases where the envelope requirement @ also
applies to all single features of size”, the designation “E” shall
6 Indications on drawings be added to the general designation specified in 6.1:

6.1 If general tolerances in accordance with this part of EXAMPLE

IS0 2766 shall apply in conjunction with the general tolerances
in accordance with IS0 27661, the following information shall IS0 2768-mK-E
be indicated in or near the title block:
NOTE - The envelope requirement @ cannot apply to features with

a) “IS0 2766’; individually indicated straightness tolerances which are greater than
their size tolerances, e.g. stock material.
b) the tolerance class in accordance with IS0 2766-l ;

cl the tolerance class in accordance with this part of 7 Rejection

IS0 2766.
Unless otherwise stated, workpieces exceeding the general
EXAMPLE geometrical tolerance shall not lead to automatic rejection pro-
vided that the ability of the workpiece to function is not im-
IS0 2766-mk paired (see clause A.4).

1) For the purposes of this part of IS0 2768, a single feature of size comprises a cylindrical surface or two parallel plane surfaces

3
I$ 2102 ( Part 2) : 1993
IS0 2766-2 : 1969

Annex A
(informative)

Concepts behind general tolerancing of geometrical characteristics

A.1 General tolerances should be indicated on the drawing b) the design draughtsman saves time by avoiding detailed
by reference to this part of IS@ 2766 in accordance with tolerance calculations as it is sufficient only to know that the
clause 6. function allows a tolerance greater than or equal to the
general tolerance ;
The values of general tolerances correspond to grades of
cl the drawing readily indicates which features can be pro-
customary workshop accuracy, the appropriate tolerance class
duced by normal process capability, which also assists
being selected and indicated on the drawing. quality engineering by reducing inspection levels;

d) those features remaining, which have individually in-

A.2 Above a certain tolerance value, which corresponds to dicated geometrical tolerances, will, for the most part, be
the customary workshop accuracy, there is usually no gain in those controlling features for which the function requires
manufacturing economy by enlarging the tolerance. In any relatively small tolerances and which therefore may cause
event, workshop machinery and the usual workmanship nor- special effort in the production - this will be helpful for pro-
mally do not manufacture features with greater deviations. For duction planning and will assist quality control services in
example, a feature of 26 mm f 0,l mm diameter by 60 mm their analysis of inspection requirements ;
long manufactured in a workshop with a customary accuracy
e) purchase and sub-contract supply engineers can nego-
equal to or finer than IS0 2766mH contains the geometrical
tiate orders more readily since the “customary workshop ac-
deviations well within 0,l mm for circularity, 0,l mm for
curacy” is known before the contract is placed; this also
straightness of surface elements, and 0.1 mm for circular radial
avoids arguments on delivery between the buyer and the
run-out (the values given have been taken from this part of
supplier, since in this respect the drawing is complete.
IS0 2766). Specifying tolerances would be of no benefit in this
particular workshop. These advantages are fully obtained only when there is suffi-
cient reliabilitv that the general tolerances will not be exceeded,
However, if, for functional reasons, a feature requires a smaller i.e. when the customary workshop accuracy of the particular
tolerance value than the “general tolerances”, then that feature workshop is equal to or finer than the general tolerances in-
should have the smaller tolerance indicated individually adja- dicated in the drawing.
cent to the particular feature. This type of tolerance falls out-
side the scope of general tolerances. The workshop should, therefore,

- find out by measurements what its customary work-

In cases where the function of a feature allows a geometrical
shop accuracy is ;
tolerance equal to or larger than the general tolerance values,
this should not be individually indicated, but should be stated - accept only those drawings having general tolerances
on the drawing as described in clause 6. This type of tolerance equal to or greater than its customary workshop accuracy;
allows full use of the concept of general geometrical
- check by sampling that its customary workshop ac-
tolerancing.
curacy does not deteriorate.

There will be “exceptions to the rule” where the function Relying on undefined “good workmanship” with all its uncer-
allows a larger tolerance than the general tolerances, and the tainties and misunderstandings is no longer necessary with the
larger tolerance will provide a gain in manufacturing economy. concept of general geometrical tolerances. The general geo-
In these special cases, the larger geometrical tolerance should metrical tolerances define the required accuracy of “good
be indicated individually adjacent to the particular feature, e.g. workmanship”.
the circularity tolerance of a large and thin ring.

A.4 The tolerance the function allows is often greater than

A.3 Using general geometrical tolerances leads to the the general tolerance. The function of the part is, therefore, not
following advantages : always impaired when the general tolerance is (occasionally)
exceeded at any feature of the workpiece. Exceeding the
a) drawings are easier to read and thus communication is general tolerance should lead to a rejection of the workpiece
made more effective to the user of the drawing ; only if the function is impaired.

4
 IS 2102 ( Part 2) : 1993
IS0 2766-2 : 1969

Annex B
(informative)

Further information

B.l General geometrical tolerances general geometrical tolerances may be used even if the features
(see clause 5) are everywhere at their maximum material size (see figure B.l).

According to the principle of independency (see IS0 8015). If the envelope requirement @ is individually indicated adjac-
general geometrical tolerances apply independently of the ent to the feature or generally to ail features of size as described
actual local size of the workpiece features. Accordingly, the in clause 6, this requirement should also be complied with.

Dimensions in millimetres

,,-Maximum limit of size

Maximum circularity deviation
(resulting from a lobed form)

Maximum straightness deviation

cv
d

Maximum limit of size

Figure B.l - Principle of independency ; maximum permissible deviations on the same feature

5
IS 2102 ( Part2) :1993
IS0 2769.2 : 1999

B.2 Circularity (see5.1.2) - Examples 8.3 Cylindricity (see note 2 in 5.1.3)

EXAMPLE 1 (see figure 8.2) The combined effect of the general tolerances of circularity,
straightness and parallelism is, for geometrical reasons, smaller
than the sum of the three tolerances since there is also a certain
The permissible deviation of the diameter is indicated directly
limitation by the size tolerance. However, for the sake of
on the drawing ; the general tolerance on circularity is equal to
simplicity, in order to decide whether the envelope requirement
the numerical value of the diameter tolerance.
@- or an individual cylindricity tolerance is to be indicated,
the sum of the three tolerances can be taken into account.
EXAMPLE 2 (see figure 8.2)

The general tolerances in accordance with the indication 8.4 Parallelism (see 5.2.2)
IS0 27B9-mK apply. The permissible deviations for the
diameter of 25 mm are f 0.2 mm. These deviations lead to the Depending on the shapes of the deviations of the features, the
numerical value of 0.4 mm which is greater than the value of parallelism deviation is limited by the numerical value of the size
0,2 mm given in table 4; the value of 0,2 mm, therefore, tolerance (see figure B.3) or by the numerical value of the
applies for the circularity tolerance. straightness or flatness tolerance (see figure 8.4).

Values in millimetres
Example Indication on the drawing Circularity tolerance zone

1
t

25-81
a

IS0 2768-K

IS0 276%mK

Figure 8.2 - Examples of general tolerances on circularity

Figure 8.3 - Parallelism deviation equal to the numerical Figure 8.4 - Parallelism deviation equal to the numerical
value of the size tolerance value of the straightness tolerance
 IS 2102 ( Part2) : 1993
ISO. : 1989

8.5 Symmetry be 5.2.4)- Examples

a) Datum: longer feature (/,I

bl Datum : longer feature

cl Datum: longer feature VJ

_-
--
--
4

dl
‘I e

Datum: longer feature (I,)

I!24
1

Figure 8.5 - Examples of general tolerances on symmetry ldatums specified in accordance with 5.2.4)
IS 2102 ( Part2) : 1993
IS0 2766-2:1969

B.6 Example of a drawing

Indication on the Dimensions in millimetres

-=-h-t IBI I

Tolerancing IS0 8015

Interpretation General tolerances IS0 275%mH

+- --

NOTES
1 The tolerances shown in chain thin double-dashed lines (boxes and circles) are general tolerances. These tolerance values would be automatically
achieved by machining in a workshop with a customary accuracy equal to or finer than IS0 2765mH and would not normally require to be inspected.

2 As some tolerances also limit the deviations of other characteristics of the same feature, e.g. the perpendicularity tolerance also limits the
straightness deviations, not all general tolerances are shown in the interpretation above.

Figure B.6 - Example of general tolerances on a drawing

Bureau of Indian Standards

BIS is a statutory institution established under the Bureau of Indian Standards Act, 1986 to promote
harmonious development of the activities of standardization, marking and quality certification of goods and
attending to connected matters in the country.

Copyright

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without the prior permission in writing of BIS. This does not preclude the free use, in the course of
implementing the standard, of necessary details, such as symbols and sizes, type or grade designations.
Enquiries relating to copyright be addressed to the Director (Publication), BIS.

Review of Indian Standards

Amendments are issued to standards as the need arises on the basis of comments. Standards are also reviewed
periodically; a standard along with amendments is reaffirmed when such review indicates that no changes are
needed; if the review indicates that changes are needed, it is taken up for revision. Users of Indian Standards
should ascertain that they are in possession of the latest amendment.. or edition by referring to the latest issue
of ‘BIS Handbook’ and ‘Standards Monthly Additions’.
This Indian Standard has been developed from Dot: No. 1,M 01 ( 3380 )
.

Amendments Issuid Since Publication

Amend No. Date of Issue Text Affected

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