Power Supply Dps Manual en

DPS
Power supply
www.motorpowerco.com Ed. 1.2 - English

DPS
Ed. 1.2 - English - 21/07/2016
(Translated from the original instructions)
DPS www.motorpowerco.com
IMPORTANT
Motor Power Company S.r.l. reserves the right to make changes to the products described in this
document at any time without notice.
This document has been prepared by Motor Power Company S.r.l. solely for use by its customers,
guaranteeing that at the date of issue it is the most up-to-date document on the products.
Users use the document under their own responsibility and certain functions described in this doc-
ument should be used with due caution to avoid danger for personnel and damage to the machines.
No other guarantee is therefore provided by Motor Power Company S.r.l., in particular for any im-
perfections, incompleteness or operating difficulties.
Table of Contents
1. General informations about this manual ............................................... 1

1.1. Aim ............................................................................................... 1
1.2. Recipients ...................................................................................... 2
1.3. Responsibilities ............................................................................... 2
1.4. Abbreviations .................................................................................. 2
1.5. Symbols ......................................................................................... 3
1.6. Definitions ...................................................................................... 4
1.7. Reviews ......................................................................................... 5
2. Informations about the DPS power supply ........................................... 7

2.1. Regulations ................................................................................ 7
2.2. General features of the DPS ............................................................. 8
2.3. System Block Diagram ................................................................... 10
2.4. DPS use ....................................................................................... 10
2.5. Packaging ..................................................................................... 10
2.6. Methods of product disposal at the end of life ................................... 11
2.7. Identificative plate ......................................................................... 11
2.8. Safety precautions and limits .......................................................... 11
3. General information about DuetHVSuite ............................................. 15

3.1. Requirements and compatibility ...................................................... 15
3.2. Installation ................................................................................... 16
3.3. Update ......................................................................................... 16
3.4. DuetHVSuite overview .................................................................... 17
3.5. Show errors .................................................................................. 17
3.6. Supply Setup ................................................................................ 18
3.6.1. Supply Setup - Parameters .................................................... 18
3.6.2. Supply Setup - Brake Circuit .................................................. 19
3.6.3. Supply Setup - Diagnostic ..................................................... 20
3.6.4. Supply Setup - MPC Advanced ............................................... 21
3.7. Object dictionary ........................................................................... 21
4. Communicating with DuetHVSuite ...................................................... 25

4.1. DuetHVSuite via RS232 (debug communication port) ......................... 26
4.2. Offline mode ................................................................................. 28
4.3. Communication errors with DuetHVSuite .......................................... 29
4.4. Connection status with DuetHVSuite ................................................ 31
4.5. Disconnection of DuetHVSuite ......................................................... 31
4.6. DuetHVSuite options ...................................................................... 31
5. Quick Start .......................................................................................... 33

5.1. Before starting .............................................................................. 33
5.2. Hardware installation ..................................................................... 34
5.2.1. Installation precautions ......................................................... 34
5.2.2. Mechanical installation ........................................................... 35
5.2.3. Voltage supply network ......................................................... 35
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5.2.4. Connection of the protection conductors .................................. 36

5.2.5. Connection of the supplies and RTO contact ............................. 36
5.2.6. Connection of the serial port .................................................. 38
5.2.7. Confirmation of the connections ............................................. 39
5.3. Setup software .............................................................................. 39
6. Technical features ............................................................................... 41

6.1. Dimensions and sizes .................................................................... 44
6.2. Power supply disposal and heat dissipation ....................................... 44
6.3. Input section ................................................................................ 46
6.3.1. Fuses .................................................................................. 47
6.3.2. Line inductances ................................................................... 47
6.4. Output section .............................................................................. 48
6.5. Charge circuit and start-up phase ................................................... 49
6.5.1. Charge circuit functioning ...................................................... 50
6.6. Brake resistor ............................................................................... 51
6.6.1. External brake resistor minimum value calculation .................... 53
6.7. RTO contact: Ready To Operate ...................................................... 53
6.8. Digital inputs and outputs .............................................................. 54
6.8.1. Functionalities ...................................................................... 55
7. Electrical connections, leds and dip switches ...................................... 59

7.1. Installation notes .......................................................................... 59
7.2. Electrical connections ..................................................................... 60
7.2.1. Complete connection scheme ................................................. 60
7.2.2. Input section connection ........................................................ 62
7.2.3. Output section connection ..................................................... 63
7.2.4. Wrong connections ............................................................... 64
7.2.5. Brake resistor ...................................................................... 64
7.2.6. Connectors .......................................................................... 66
7.3. Leds ............................................................................................ 71
7.4. Dip switches ................................................................................. 72
8. Power supply logical states ................................................................ 73
9. DPS parametrization ........................................................................... 77

9.1. Limits that can be set by the user ................................................... 77
10. Fault and warning ............................................................................. 81

10.1. Faults reaction ............................................................................ 82
10.2. Errors reset ................................................................................ 83
10.3. Errors description ........................................................................ 84
10.4. Errors in parameters reading / writing ............................................ 87
11. Software updating ............................................................................. 89

11.1. Firmware updating ....................................................................... 89
11.2. Updating the boot ....................................................................... 90
11.3. Updating the Configuration File ..................................................... 91
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DPS
12. Object dictionary ............................................................................... 93

12.1. Agreements on the parameters description ..................................... 93
12.2. Reading and writing a parameter ................................................... 94
12.3. Initial configuration, update and board identity (0-599) .................... 95
12.4. Auxiliary communication port (1100-1199) ..................................... 98
12.5. Monitor and diagnostic of the power supply (2000-2099) ................. 100
12.6. Power supply configuration (2100-2199) ....................................... 105
12.7. Fault and Warning (2400-2499) ................................................... 109
12.8. Output channels monitor (2500-2699) .......................................... 109
12.9. Internal diagnostic (2800-2999) .................................................. 114
13. Maintenance .................................................................................... 119

13.1. Maintenance interval .................................................................. 119
14. Order codes ..................................................................................... 121

14.1. OrderCode ................................................................................ 121
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Chapter 1
General informations
about this manual
1.1. Aim
This manual is a complete guide to the installation, commissioning, functioning and use of
the DPS power supply. There are general purpose informations about the functionalities
and about the power supply structure, notices related to the safety for people and for the
product; furthermore, for the technicians in-charge to installation, all the data and specifi-
cations to be observed for the wiring and the installation are described.
What is written in this manual refers to the version of firmware

8 et seq., except from any other different instructions.
Previous firmware versions could not implement all the functionalities described in this manual.
What is written in this manual refers to the version of hard-

ware 16 et seq., except from any other different instructions.
Previous hardware versions could not implement all the functionalities described in this manual.
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For a better understanding of this manual, it is recom-

mended to have a basic knowledge of Modbus management.
1.2. Recipients
Only specialized staff can modify the DPS power supplies and use them, who previously
read the manual and all the documents related to the product. Specialized staff must have
been adequately trained about safety in order to prevent any possible risks. The technical
training, foreground and experience of the specialized staff must help them preventing
from any possible risk occurring during the product use, from the settings modification to
the functioning of the mechanical, electrical and electronic equipment of the device. The
specialized staff must know all the current regulations and safe working practices in case
of any intervention on the product.
In particular, the following operations must be executed by specialized personnel:
• Transport: for personnel expert in handling sensitive parts of electrostatic charges.

• Unpacking: for qualified electricians.
• Installation: for qualified electricians.
• Use: for qualified staff expert in electro-technology.
The qualified staff must know and follow these rules:
• EN 12100, EN 60364 and EN 60664;

• national safe working practices.
This manual is addressed to all users of the DPS power supply.
During the power supply functioning beware of danger of death, serious injuries or material dam-
age. For a safe functioning, follow all the safety instructions in this manual. The security officer must
check that the staff working with the power supply read and understood this manual before using it.
1.3. Responsibilities
Motor Power Company Srl can modify the described prod-

ucts in this manual in any time and without any notice.
This manual was written by Motor Power Company Srl only for their
customers' use providing the most updated version of the products.
The responsibility to use this manual belongs to every user and the use of some func-
tions must be under strict care to avoid any danger for the staff and the equipment.
No other warranty is provided by Motor Power Company Srl, in particu-
lar for possible imperfections, incompleteness, and/or any other difficulties.
1.4. Abbreviations
Abbreviation Meaning
0x Number in hexadecimal notation
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General informations about this manual
Abbreviation Meaning
HVDC DC bus voltage, supply voltage of the power section
ac Alternating current
CE Communité Européenne
COM Serial communication interface for personal computer
CRC Cyclic redundancy control
dc Direct current
EEPROM Electrically erasable programmable memory (permanent memory)
EMC Electromagnetic compatibility
FW Firmware
GND Ground
HW Hardware
I Input, generally digital
2
I T Passing specific over energy
L1, L2, L3 Line charge
LED Light-emitting diode
LSB Byte (or bit) less important
MB Mega Byte
MSB Byte (or bit) more important
neg Negative
NC Not connected
O Output, generally digital
OSC Integrated oscilloscope
PC Personal computer
PE Protection Earth, protection conductor
pos Positive
RAM Random access memory (non permanent memory)
Rbrake Brake resistor
RBext External brake resistor
RBint Internal brake resistor
RTO Ready To Operate
RX Reception
s.l.m. Above sea level
SW Software
Temp Temperature
TX Transmission
1.5. Symbols
Symbol Description
It shows a surely dangerous situation, in case of failure to comply with safety

rules it can lead to a serious or fatal accident
It shows a probably dangerous situation, in case of failure to comply with

safety rules it can lead to a serious or fatal accident or damage to the equip-
ment.
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Symbol Description
It shows a probably dangerous situation, in case of failure to comply with

safety rules it can lead to a serious accident or damage to the equipment.
It shows a potentially dangerous situation, in case of failure to comply with

safety rules it can lead to a serious accident or damage to the equipment.
It shows the presence of dangerous voltages that can cause electric shocks.
It shows the problems related to electromagnetic compatibility.
It shows the presence of surfaces and/or heat sources that can cause burns.
Table 1.1. Danger classes
Symbol Description
It shows some information to pay attention to. Please pay attention to what
has been shown.
It shows some important information on the mentioned topic.
It shows some important information on the text about the mentioned topic.
It shows some useful information on the mentioned topic.
Table 1.2. Information classification
1.6. Definitions
Modbus is a registered trade mark of Schneider Automation Inc.
WINDOWS is a registered trade mark of Microsoft Corporation.
POWER SUPPLY
The name POWER SUPPLY used in this manual has to be intended as an AC/DC rectifier
not isolated.
BDM Base drive module

Activation module made up by a conversion section and a section used to check the speed,
the torque, the power or the voltage, etc.
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General informations about this manual
CDM Complete drive module

Activation without motor and sensors mechanically coupled to the drive shaft, made up
by a BDM, but not limited to it, and other devices, such as the charge section and the aux-
iliaries. The DPS is defined as part of a CDM, with BDM excluded, so a power supply with
power section and auxiliaries.
Node (Modbus)
Hardware device (drive, sensors, actuators) connected to the communication bus which
can communicate with the other devices.
Network protocol
All rules, mechanisms and formalities that two or more electronic devices connected one
another must respect to start a communication.
Modbus register
Memory area of 1 Word = 16 bit = 2 byte that contains a numeric value, accessible both in
reading and in writing. It's identified by a number that represents its memory position and
it's used to exchange data in the Modbus protocol.
Transition
Intermediate phase that allows the transition between the system logical states (see Chap-
ter 8, Power supply logical states).
1.7. Reviews
Revision History
Revision 1.1 01/07/2015 Author: Motor Power Compa-
ny Srl
• First revision of the manual.
Revision 1.2 21/07/2016 Author: Motor Power Compa-
ny Srl
• Chapter 5, Quick Start updated.
• Table 10.3 rectified.
• Updated the DuetHVSuite installation procedure and related Configuration File up-
date (Section 3.2, “Installation” and Section 11.3, “Updating the Configuration File”.
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DPS
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Chapter 2
Informations about the
DPS power supply
2.1. Regulations
The DPS power supply respects the following regulations:
• 2004/108/CE relating to electromagnetic compatibility;

• 2006/95/CE relating to electrical equipment designed for use within certain voltage
limits;
in conditions in which the installation may be considered as typical (then the instructions
in the user manual are respected and there are not particular work environment or instal-
lation needs).
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Motor Power Company Srl guarantees the conformity of the power supply to the following
harmonized standards:
Adjustable speed electrical power drive systems
EN 61800-5-1:2009
Part 5-1: Safety requirements - Electrical, thermal and energy
EN 61800-3:2004 Adjustable speed electrical power drive systems
EN 61800-3/A1:2013 Part 3 : EMC Requirements and specific test methods
Electromagnetic Compatibility (EMC)
EN 61000-6-2:2005
Part 6-2: Generic Standards - Immunity for industrial environments
EN 55011:2009 Limits and methods of measurement of radio disturbance characteristics of
EN 55011/A1:2010 industrial, scientific and medical (ISM) radio frequency equipment
The DPS power supplies are commercialized as components of a Power Drive System, be-
long to the restricted distribution category and are intended to the installation in industrial
environment.
The installation of these devices is intended to specialized personnel that has an in-depth
knowledge about the safety requirements and the electromagnetic compatibility (EMC).
The planner has the responsibility to guarantee that the product or the final system comply
to the pertinent regulations that are in force in the country in which the product (or the
entire system) is used.
If the entire system is connected to a low voltage distribution public network it will be nec-
essary to pay attention to the network harmonic and flicker inclusion effects to guarantee
the overall certification.
The device builder using the DPS power supplies must analyse the risk for
the device and implement the necessary measures to safeguard the de-
vice itself and the surrounding people from any unforeseen motions.
2.2. General features of the DPS

This power supply cannot be commercialized as single unit but must be part of a permanent
installation or implant. In particular, the DPS power supply is made by a power module, a
control section, internal brake resistor.
The power supply must be contained in a casing so that to guarantee the pollution degree 2.
All the version of this power supply provide digital I/O, leds and dip switches. There is
also a permanent memory and a debug serial port in which the protocol Modbus has been
implemented.
For further details on the features and options of the available ver-
sions, see Chapter 6, Technical features and Chapter 14, Order codes.
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Informations about the DPS power supply
Figure 2.1. The DPS power supply.
Features DPS
Dimensions See Section 6.1, “Dimensions and sizes”
Range of supply of the power section See Table 6.1 and Table 6.2
RBrake (Brake resistor) Internal with possibility of adding an exter-
nal one, see Section 7.2.5, “Brake resistor”
Range of supply of the control section See Table 6.3
Debug communication port Modbus on RS232
Leds Information and local diagnostics (see Section 7.3, “Leds”)
Number of digital inputs 1 (See Section 6.8, “Digital inputs and outputs”)
Number of digital outputs 3 (See Section 6.8, “Digital inputs and outputs”)
RTO contact (Ready To Operate) 1 (See Section 6.7, “RTO contact: Ready To Operate”)
Table 2.1. General features of the DPS.
The software on the DPS power supply is divided in two typology:
• Boot firmware: it boots the power supply by enabling some basic services and, after
an initial phase of identification and diagnostics of the system, it runs the firmware
• Firmware: it manages all the power supply operating functions
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2.3. System Block Diagram
-RBext
+RB BRAKE
RBint X1
-RBint RESISTOR
Power Temp.
POWER ~ +
X2 ~
LINE ~ - Rcharge
GROUNDING
CAPACITOR
SWITCH + HVDC
X7
24V_OUTPUT - CH1
VBRIDGE
RTO HVDC
Control VACIN
LED V V
Voltage Status
A1
Control + HVDC
CONTROL X8
X3 Voltage A2 - CH2
SUPPLY Fault
Control
Temp. µC HVDC
Power Temp. Vbridge 24V_OUTPUT
COM - DEBUG I/O

RTO
COM X6
INPUT
X5
OUT OUTPUT
IN
CPU POWER BRAKE
LED STATUS
Figure 2.2. System Block Diagram
2.4. DPS use

The DPS are power supplies for drives that need exclusively a DC source (refer to Chapter 6,
Technical features to check the compatibility).
2.5. Packaging
The package includes:
• The DPS power supply

• The X1, X2, X3, X5, X6, X7, X8 connectors
• illustrative sheet
No cable is provided in the standard equipment.
For eventual accessories contact the MPC sales office.

Before to begin to work with the power supply, verify that there are not visible damages. Be
sure that the DPS power supply you have taken from the package is the correct model for
your application, that it corresponds to what you have ordered and that you can provide
a voltage supply as prescribed for the system.
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2.6. Methods of product disposal at the end of life

The device must be disposed as electrical or electronic waste. At the end of their life, the DPS
power supplies can be easily disassembled and their main component can be separated
in order to facilitate an efficient recycling. Many parts of this device are fixed through
normal screws. The packaging of the product is of good quality and can be re-used For the
recycling or the disposal of a product or of a packaging, the MPC calls to respect the current
regulations and the more appropriate procedures.
2.7. Identificative plate
DPS20 1 Power Output 13
Power Input Uout: DC 2 Uin 6

Uin: 3AC 230 .. 480V 2 Pmax: 11,3kW 7
50/60Hz Imax 25Arms 3 Imax: 20A 8
Control Input PN: 005016001062 14 TD:11/14 15
4
U: DC 21,6 .. 26,4V Hw: 43 11
5
Imax: 1,4A (Dig Out Off) PASSED
Y
Fax +39-0522-683552
Tel +39-0522-682710
www.motorpowerco.com T(amb): 0ºC .. +40ºC 9 10
12
Figure 2.3. Product plate example.
reference Meaning
1 Product name
2 Input voltage range of the power section
3 Maximum input current of the power section
4 Voltage range of the control section
5 Maximum current of the control section
6 Output voltage range of the power section
7 Maximum output power of the power section
8 Maximum output current of the power section
9 Environment temperature for the correct functioning, according to the technical data
10 Serial number
11 Hardware revision
12 Conformities test results and sign of the operator that has executed the test
13 CE mark
14 Part Number
15 Production date
Table 2.2. Plate fields
2.8. Safety precautions and limits
The precautions described in this paragraph are perfect to avoid any dangerous situation by suggest-
ing the right use of the product. Only qualified staff who read and understood all the documents on
this product can use it. The specialized staff must follow a safety training in order to avoid any risks
related to the product use (included any changes in the parameters) and to find a possible remedy.
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The power supply must not be used in an explosive or corrosive environment, in the pres-
ence of inflammables, water or fuels. There can be risk of fire, electric shock or injuries.
In case of failures because of accidental circumstances or wiring errors the power section can
even provoke electric arcs. The power supply must be installed in an environment without any in-
flammables. It is particularly forbidden to use it in the presence of inflammable gases or vapours.
Do not transport, install or make any connections or inspections and don't touch the output connec-
tors when the drive is charged. In such cases always switch the power off and wait at least 10 min-
utes and be sure that the residual voltage on the power connectors are not so high to cause an electric
shock. Check with a multimeter that the voltage between +HVDC and -HVDC has decreased under 50Vdc.
The usage of this product implies the presence of a voltage greater than 50V, therefore
there is life-threatening and a risk of electric shock and serious injury. Follow the gen-
eral and safety regulations when you are working on the power related installations.
The power supply must be installed in a cabinet or protective container that satisfies the regula-
tions related to the specific application, so that the parts with an applied voltage are not accessible.
Keep the power supply within the specified ranges in order to avoid
any risks of fire, electric shocks and damaging the power supply. In the
same way connect the cables in a safe way by respecting the connections.
Do not touch the power supply during functioning or immediately af-

ter its disabling: the surface temperature can be higher than 80°C.
To prevent any risks of damaging the power do not obstruct or limit its ventilation.
Keep any metal objects away from the ventilation apertures of the power supply.
Do not open and do not modify the power supply: for any internal checks please con-
tact Motor Power Company Srl. In case of forcing the power supply the warranty expires.
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Please do not short-circuit any signals from the power connector with the drive case or logic signals.
It's recommended a control supply wiring separated by the power sup-
ply one to avoid malfunctioning and to limit the control logic signals noises.
The cables section for the power stage must be adequate to the power supply power.
Always connect the protection ground (grounding screw, see Ground-
ing screw connection) and the functional earth (pin 4 of the X2 Power Line
connector) with two separate cables (star connection of the grounds).
When some fault is found, the power supply automati-

cally disables and a led signal shows the possible cause.
The magnetic and electromagnetic fields, that are generated by the conductors in which the cur-
rent flows or by permanent magnets inside the electric motors, represent a serious danger for
the people with the pacemaker, metallic prostheses and hearing aids. Be sure that these people
have no access to the areas in which these systems are presents (both during functioning and
in storage). Eventually, if these persons have to enter in the described areas, consult a doctor.
This product is intended to be exclusively used in machines and systems in industrial envi-
ronment, respecting the described application, environmental and functioning conditions.
Follow the safety regulations and the ordinances of the country in which
the product (or the relative control and command system) is used.
It is recommended not to use the product for any further purpose than those specified in this manual.
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DPS
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Chapter 3
General information
about DuetHVSuite
DuetHVSuite is a programme for personal computer used to control, configure and pro-
gramme in a simple, quick and perceptive way the DPS power supply.
From the tab Main of DuetHVSuite it is possible to know the whole power supply status.
For example: the detailed description of the found errors, the status of the outputs and the
digital inputs, operative status, connection status, etc...
What is written in this manual refers to the DuetHVSuite 2.0.13.214 version et seq..
Previous versions of DuetHVSuite may not implement all the functionalities described here.
3.1. Requirements and compatibility

Minimum PC requirements:
• System with compatible processor Pentium 133 MHz or higher.

• Sufficient memory for the operating system, minimum 128 MB, recommended 512.
• Hard disk with minimum available space to install the programme, at least 35MB.
• Display adapter and monitor Super VGA, minimum resolution 800 x 600 px, better
1024x768 px or higher.
Compatibility with the following operating systems:
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• Microsoft Windows XP
• Microsoft Windows Vista, 7, 8 or latest versions, 32bit and 64bit.
3.2. Installation
Check if all the system prerequisites are respected (Section 3.1, Requirements and compat-
ibility).
Installation from file
• If the DuetHVSuite.msi file is already present in the PC, run the file and follow the
proposed procedure.
• Every DuetHVSuite version is released with the firmware pack that's most updated
in relation to the release date.
Please accept all the configurations proposed during the installation.
3.3. Update
To update DuetHVSuite you only need to install the updated version of the programme by
choosing one of the procedures proposed in Section 3.2, Installation.
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General information about DuetHVSuite
3.4. DuetHVSuite overview
Tool Variables Errors

Tabs
bar status status
Digital I/O Order

Configuration status Status code
file bar
Figure 3.1. Tab Main of DuetHVSuite
Tab Main
Functionalities Link
Variables status Monitoring in real time of the most interesting variables
Errors status Chapter 10, Fault and warning
Configuration File Chapter 11, Software updating
Digital I/O status Section 6.8, Digital inputs and outputs
OrderCode Section 14.1, OrderCode
Table 3.1. Functionalities of the Tab Main
3.5. Show errors

This is the visualization page of the faults and warnings that are detected by the power
supply in relation to the list described in Table 10.1. The informations are divided in two
groups (warning and fault), each group report the anomaly in dynamic and retentive way,
to reset the retentive data the Reset errors button is provided. For further details on this
argument see Chapter 10, Fault and warning.
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3.6. Supply Setup

The Supply Setup window allows to immediate access to the main configuration param-
eters of the power supply (for the details of these parameters refer to Chapter 9, DPS
parametrization).
3.6.1. Supply Setup - Parameters
Figure 3.2. Tab Parameters of Supply Setup
The parameters contained in this page can be modified by the user. By clicking on the nu-
meric value the inserted data can be modified; when the new value is confirmed (ENTER
button) the WRITE and CANCEL buttons became active; by clicking WRITE the data is writ-
ten in a non retentive mode, so if the power supply is turned off and on again, the previous
values are restored.
To save in retentive mode the new parameters set, after the WRITE button has been clicked
it's even necessary to click the SAVE ALL PARAMETERS button.
Access with DuetHVSuite:
Main menu > Supply > Supply setup ... > Parameters
Toolbar > > Parameters
The parameters that can be set are:
• OutputCurrentLimit
• CableCurrentLimit(CH1)
• CableCurrentLimit(CH2)
• OvervoltageLimit
• BrakingCircuitActivationVoltage
• RMS_Average_CalculationPeriod
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3.6.2. Supply Setup - Brake Circuit
Figure 3.3. Tab Brake Circuit of Supply Setup
This is a configuration page of the brake resistor. Through the drop-down menu on the top
(that directly works on the BrakeCircuitSelector parameter value) it's possible to select the
brake circuit type, that can be connected to an internal or external (or both) resistor. The
external resistor, if different than the default type, can be configured by setting the resistor
power and energy values of the desired model. If the external resistor use is enabled, the
resistance, power and energy values becomes writable and, by clicking on the numeric
value, the inserted data can be modified; when the new value is confirmed (ENTER button)
the WRITE and CANCEL buttons became active; by clicking WRITE the data is written in a
non retentive mode, so if the power supply is turned off and on again, the previous values
are restored.
To save in retentive mode the new parameters set, after the WRITE button has been clicked
it's even necessary to click the SAVE ALL PARAMETERS button.
Main menu > Supply > Supply setup ... > Brake Circuit
Toolbar > > Brake Circuit
The read only parameters (related to the internal resistor) are:
• IntBrakeResistorNominalEnergy
• IntBrakeResistorNominalPower
• IntBrakeResistorValue
The parameters that can be set (related to the external resistor) are:
• ExtBrakeResistorNominalEnergy
• ExtBrakeResistorNominalPower
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• ExtBrakeResistorValue
3.6.3. Supply Setup - Diagnostic
Figure 3.4. Tab Diagnostic of Supply Setup
This is a diagnostic informations page about the power supply. There are not settable pa-
rameters, the only allowed operation is the activation of the Reset Diagnostic button that
resets the retentive variables of the minimum and maximum visualized values (for exam-
ple MinHVDC_OutputVoltage and MaxHVDC_OutputVoltage).
Main menu > Supply > Supply setup ... > Diagnostic
Toolbar > > Diagnostic
The visualized parameters that can be only read are:
• MinHVDC_OutputVoltage
• MaxHVDC_OutputVoltage
• MinRMS_Current
• MaxRMS_Current
• MinActualCurrent
• MaxActualCurrent
• MinActualCurrentCH1
• MaxActualCurrentCH1
• MinActualCurrentCH2
• MaxActualCurrentCH2
• MaxActualDeviceEnergyOverload
• MaxDeviceEnergyOverloadPercentage
• MaxBrakeEnergy
20 Doc. - Ed. 1.2 - 21/07/2016

• MaxChargeCircuitEnergy
• MaxAveragePower
• BackfeedEnergy
• MaxBackfeedEnergy
• MinControlSectionTemperature
• MaxControlSectionTemperature
• MinPowerSectionTemperature
• MaxPowerSectionTemperature
3.6.4. Supply Setup - MPC Advanced
Figure 3.5. Advanced tab of Supply Setup
This is a page that show some default settings and cannot be modified.
Main menu > Supply > Supply setup ... > Advanced
Toolbar > > Advanced
3.7. Object dictionary

In this page it's possible to access to all the implemented parameters (power supply dictio-
nary), through Modbus protocol. Some parameter can only be read. The dictionary, divided
in parameters groups, is described in Chapter 12, Object dictionary
Main menu > Supply > Object dictionary ...
Toolbar >
Doc. - Ed. 1.2 - 21/07/2016 21

To select the parameter to be read or written in the Object dictionary window, you can click
on the proposed list, write the name and the address or use the search by name functions
in the box Filter.
To interpret any error messages please see Section 10.4, Errors in parameters reading / writing.
Besides a series of internal parameters, even some configuration and diagnostic parame-
ters are present. Some of them can only be read, some others can even be written. The
following tables list the most useful parameters between the provided ones.
MONITOR AND DIAGNOSTIC PARAMETERS (read only)
Modbus address Parameter link
12 HardwareRevision
15 BootRevision
18 FirmwareRevision
126 SerialNumber
2001 HVDC_OutputVoltage
2002 PowerSupplyType
2010 CPU_Temperature
2011 ControlSectionTemperature
2012 PowerSectionTemperature
2013 ActualCurrent
2014 ActualCurrentLimit
2024 DeviceStatus
2025 LastFaultCause
2030 DeviceEnergyOverloadPercentage
2031 BrakeEnergyOverloadPercentage
2032 ChargeCircuitEnergyOverloadPercentage
2048 RMS_Current
2052 RMS_OutputCurrent
2054 RMS_BackfeedingCurrent
22 Doc. - Ed. 1.2 - 21/07/2016

MONITOR AND DIAGNOSTIC PARAMETERS (read only)

2056 AveragePower
2058 BackfeedEnergy
2060 ControlSideFaultTemperature
2061 ControlSideWarningTemperature
2064 PowerSideFaultTemperature
2065 PowerSideWarningTemperature
2068 FaultLockTime
2400 RetentiveWarning
2402 DynamicWarning
2404 RetentiveFault
2406 DynamicFault
CONFIGURATION PARAMETERS (read only)

2100 DeviceModel
2101 AutomaticRestartFunction
2102 MinVoutFaultThreshold
2103 MaxVoutFaultThreshold
2107 IntBrakeResistorValue
2108 IntBrakeResistorNominalEnergy
2110 IntBrakeResistorNominalPower
2114 CapacitorDischargeTimeout
CONFIGURATION PARAMETERS (settable by the user)

2112 RMS_Average_CalculationPeriod
2134 OutputCurrentLimit
2135 OvervoltageLimit
2136 BrakingCircuitActivationVoltage
2137 BrakeCircuitSelector
2138 ExtBrakeResistorNominalEnergy
2140 ExtBrakeResistorNominalPower
2141 ExtBrakeResistorValue
2142 CableCurrentLimit(CH1)
2145 CableCurrentLimit(CH2)
Doc. - Ed. 1.2 - 21/07/2016 23

DPS
24 Doc. - Ed. 1.2 - 21/07/2016

Chapter 4
Communicating with
DuetHVSuite
The power supplies of the DPS series provide a debug communication port where the pro-
tocol Modbus is implemented. Through the connector X6 COM port it's possible to connect
to the port, which purpose is the configuration and the commissioning of the power supply
through DuetHVSuite (see Chapter 3, General information about DuetHVSuite).
The Modbus protocol that's implemented in the power suppliers respects the regulations of the Mod-
bus organization: in this section are only reported the implemented functionalities indications.
In the protocol only the transmission mode of RTU type has been implemented.
Modbus frame
the Modbus protocol uses a frame that's made of some fields, in Figure 4.1 their scheme
is indicated.
ADU
Additional Address Function code Data Error check
PDU
Figure 4.1. Modbus frame
Doc. - Ed. 1.2 - 21/07/2016 25

the Function code field shows which operation the power supply must run, once received
and checked the whole frame, while checking it's not damaged. This information occupies
1 byte and has a range of valid values from 1 to 127; the codes between 128 and 255 are
used for the Exceptions but the value 0 is not accepted. In Table 4.1 you can find all the
accepted codes.
Funct.
Name Description
Code
Reading one or more parameters (at 16/32 bits) starting from the Modbus ad-
3 Read Holding Register
dress shown in the frame (such as Read Input Register).
Reading one or more parameters (at 16/32 bits) starting from the Modbus ad-
4 Read Input Register
dress shown in the frame (such as Read Holding Register).
Writing a parameter at 16 bits near the Modbus address shown in the frame.
6 Write Single Register If the Modbus address refers to a parameter greater than 16 bits, the operation
is not run and the power supply returns an exception.
The diagnostics is only simulated and it has been implemented only to be com-
7 Diagnostics
patible with the terminals requesting it.
Writing one or more parameters (at 16/32 bits) starting from the Modbus ad-
16 Write Multiple Register
dress shown in the frame.
Table 4.1. Function Codes supported by the power suppliers.
The Function codes (3, 4, 6 and 16), described in the previous chart, give full access to all
power supply parameters through the object dictionary in Chapter 12, Object dictionary.
Exceptions
If the power supply receives a message without communication errors, but it cannot run
the requested operation or there is an error in the protocol, the power supply answers to
the request with an exception frame. In Table 4.2 you can find the implemented exception
codes.
Funct.
Name Description
Code
1 Illegal function Function code not supported.
Modbus address not accepted. More precisely, the combination of the Modbus
2 Illegal data address address and of the number of data to write / read is not valid (all addresses
included in the requested range must be in the vocabulary).
3 Illegal data value Data quantity not accepted (too high or equal to 0).
4 Slave device failure Error in the running of the requested action.
Table 4.2. Exception codes implemented in the power supply.
4.1. DuetHVSuite via RS232 (debug communication

port)
Connect the PC serial port to X6 COM port. For further information see Section 7.2, Electrical
connections.
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Communicating with DuetHVSuite
MODBUS RS232
Figure 4.2. Point-point communication scheme with DuetHVSuite.
Start DuetHVSuite from: Start menu > Programs > Motor Power Company > DuetHV-
Suite.
Set the connection parameters in the window Supply connection.
If the programme has already been started, run a new connection. Access:
Main menu > File > New connection ...
Toolbar >
Connection parameters
1. PC connection: choosing the connection physical port (COM1, COM2...)

2. Baud rate: choosing the communication speed (the power supply default value is
57600bit/s).
3. PC time out: if the power supply does not answer during a longer time period than
this value, the communication is interrupted and it is necessary to reconnect (the
default value is 500 ms).
4. Node id: set the value 1.
In case of more connection interruptions it may be necessary to increase the

PC time out. It is advisable not to increase the timeout more than 5 seconds.
Doc. - Ed. 1.2 - 21/07/2016 27

4.2. Offline mode

Through the Offline mode it is possible to connect to a virtual power supply through
DuetHVSuite. To enable this mode, start DuetHVSuite or request a new connection by press-
ing .
In the window Supply connection:
1. Choose OFFLINE in the pull-down menu PC connection

2.
Select the power supply type by pressing or a parameters file
previously saved by pressing .
3. Start the Offline mode by pressing .
The Offline mode is the best way to debug the system remote-
ly by analysing the parameters file containing the problem.
How to select the power supply

Choose in the window Select configuration file the firmware Configuration file and the re-
lated version you are going to work with by exploring the stem-and-leaf diagram.
Always choose the latest available firmware version. After having selected the file,
check that the power supply data shown in the field below are the wanted ones.
28 Doc. - Ed. 1.2 - 21/07/2016

What cannot be done in the Offline mode

In the Offline mode you can run all the operations foreseen by DuetHVSuite, except from:
• Tab Main
• download the firmware
• download a parameters file ().
• monitor of the variables in this page
• Supply setup
• Diagnostic functionality
• Oscilloscope
• enabling a data capture
4.3. Communication errors with DuetHVSuite
New connection
If during the connection the following window appears check carefully the electrical con-
nections, the correctness of the Connection parameters and if the power supply is correctly
supplied; then try again.
Configuration file not found

If the following window appears, it is necessary to update the DuetHVSuite Configuration
files according to what is reported in Section 11.3, Updating the Configuration File.
Doc. - Ed. 1.2 - 21/07/2016 29

Configuration file not update

If the following window appears it is advisable to update the DuetHVSuite Configuration
files according to what is reported in Section 11.3, Updating the Configuration File.
In case of urgency and if it is not possible to update the Configuration files (see Section 11.3,
“Updating the Configuration File”), it's possible to connect to the power supply by using
the Configuration file proposed only to expert users. By using not updated Configuration
files, Motor Power Company Srl does not guarantee the correct working of DuetHVSuite.
Generic errors
When you have communication errors, DuetHVSuite shows some specific messages. To
understand the information in the error generic message see the following picture and the
Table 10.3.
Error code
Parameter
name
Parameter
Error address
description
30 Doc. - Ed. 1.2 - 21/07/2016

4.4. Connection status with DuetHVSuite

The connection status is made up by the Configuration File and by the Order code, which
can be found in the last line below in the tab Main. For further information see Section
11.3, Updating the Configuration File and Section 14.1, OrderCode.
Configuration file Order code
4.5. Disconnection of DuetHVSuite

When the connection between DuetHVSuite and the power supply is interrupted you will
see the following window.
try to connect again with the last Connection parameters used.
go to mode Offline.
open a new connection.
close the programme.
4.6. DuetHVSuite options

The DuetHVSuite options refer to the program working mode, particularly with its mes-
sages transmission. Access:
Main menu > View > Options > General options.
The choices done by the user by interacting with the DuetHVSuite message service are
saved in this page and can be modified in any moment.
Doc. - Ed. 1.2 - 21/07/2016 31

Figure 4.3. Default configuration of DuetHVSuite options
• Connect supply: notice of obsolete firmware while connecting (only for some
firmwares)
• Large fonts and Screen: notice at the start-up in case some screen graphical options
are not compatible with DuetHVSuite
• Download parameters: error notice during the download of the parameters file (only
for some firmwares)
• Decimal symbol for cvs exportation: choice of the separating character to export the
oscilloscope data to a file
• Permanent memory: notice of firmware reboot when the default parameters in the
permanent memory are restored (only for some firmwares)
• On save all parameters button: saving confirmation in the permanent memory of the
modifications to the parameters
• On close window: automatic saving of the modifications to the parameters in the per-
manent memory at the Supply setup closure.
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Chapter 5
Quick Start
For a quick test installation of the DPS power supply, follow what is reported in this chapter.
5.1. Before starting
Before installing the power supply, read the paragraph on safety Section 2.8, Safety precautions
and limits. If you do not follow the safety instructions you may damage the equipment or be hurt.
Requested instruments, materials and equipment

Considering that the system input voltages has been correctly selected (see Table 6.1 and
Table 6.2) even the following points have to be considered.
For the correct functioning of the power supply, protection included, the installation of the
following components is required:
• short circuit protection device (fuses on the LINR power input): it has to promptly
protect the internal power electronic of the DPS when a short circuit happens on
HVDC (see the fuse characteristics in Table 6.1 and Table 6.2). The system instead
automatically protects itself in case of overload, overtemperature, etc. (see "Power
And Control Protection" in the Table 6.4)
Doc. - Ed. 1.2 - 21/07/2016 33

1
• Power contactor commanded by the RTO contact (Ready To Operate) : The RTO con-
tact allows to activate/deactivate the power contactor. If a FAULT is detected or there
are not the right conditions, the RTO contact opens, cuts the supply to the contactor
and the power supply input voltage is cut off.
• Brake Resistor connection: check that the X1 Brake Resistor connector is config-
ured and inserted in the system. (for details see Section 6.6, Brake resistor).
There are other aspects to be considered that, unlike the previous ones, don't cause any
damage to the power supply, but may cause a fault:
• Hold Up 24V time check (X3 Control supply): in absence of the control section volt-
age the controls and the piloting of the internal circuits of the power supply don't
work. In particular, when the control section voltage decreases under the Input volt-
age missing on control section threshold the RTO contact is immediately opened. In
particular it must be guaranteed the voltage to the control section for at least 10 sec-
onds since the input alternate line voltage is missing.
• HVDC Ready status check: in order to move the servomotors that are connected to
the power supply without fall in Fault situations, undervoltage or excessive ripple
on the HVDC voltage, it's necessary to wait that the power supply is in the operative
status. A way to verify this status is to refer to the OUT0 digital output logical state
(for details of this output see HVDC Ready).
5.2. Hardware installation
5.2.1. Installation precautions
Electric shock and isolation loss in case of foreign elements or power supply breaking.
• The presence of conductive foreign elements inside the product, as chippings, screws
or pieces of metallic wire, may put out of order the implemented protections for the
correct functioning.
Danger of electric shock in case of inadequate grounding.
• An inadequate grounding exposes to electric shock risk.

• Connect the system to the ground BEFORE to apply voltage.
1
If the power contactor and the RTO contact are not used, the provided internal protections fail. The power supply
can be permanently damaged.
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Quick Start
• Don't use the cable holder pipes as protection conductors, but a protection conductor
inside the pipe.
• The protection conductor section must comply with the regulations in force.
• Connect the cables shields to the ground as reported in the diagram of Figure 7.1
Differential switch use: this product may cause the presence of a leakage current in the protec-
tion conductor. If the installation regulations prescribe a protection for the direct or indirect
contact connected upstream, that has to be done with a differential switch (RCD) or a leakage
current monitoring device (RCM), on the power supplies must be installed a device of "type B".
If two of the three line phases are interrupted, the leakage current may reach higher lev-
els (7÷8 times) compared to the values that there are with all the three phases present.
Very hot surfaces
• Depending on the functioning conditions, the product metallic surface may reach
temperature higher than 90°C. Avoid any contact with the metallic parts. Do not put
near any flammable or sensitive to the heat components. Observe the precautions
about the heat dissipation.
• The ventilation system in the electrical cabinet must be able to dissipate the heat
that's produced by all the devices and components that are inside installed.
5.2.2. Mechanical installation

For the system installation use the 4 holes on the power supply posterior flange. The di-
mensions are reported on the Section 6.1, Dimensions and sizes. Be sure that the ventilation
is free (see Section 6.2, Power supply disposal and heat dissipation), respecting however the
maximum admitted environment temperature (see Chapter 6, Technical features).
5.2.3. Voltage supply network

Check that the supply source is appropriate, according to the specifications in Chapter 6,
Technical features.
Doc. - Ed. 1.2 - 21/07/2016 35

This power supply is made for a fixed connection on a L1

TT and TN three-phase electrical network.
The short circuit nominal current of the electric line
Power
must be ≤ 5kA.
Be sure that the input protection devices of the DPS pow-
er supply have an adequate interruption capacity. mains L2
Supply
L3
PE
The line-ground voltage must not be greater than 300VAC.
The line inductance use on the power supply input reduces the risk of damage against
the voltage displacement between the line phases or the noises in the supply network.
If the line inductances has to be used, the recommended reactance values are about 2%.
If necessary, higher values can be selected, that may cause a greater voltage dip and
on consequence, in the connected servomotors, a torque reduction with high speed.
5.2.4. Connection of the protection conductors

Two grounding connection are provided: one through the X2 Power Line connector (func-
tional earth), the other through Grounding screw connection (protection earth).
5.2.5. Connection of the supplies and RTO contact

Connect the supplies and the RTO contact to the power supplies as shown in the following
scheme.
Before proceeding, check if the power and control supplies are switched
off and there is no more voltage in the connection terminal boards.
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Quick Start
L1
X2
POWER
THREE
PHASE L2 1 L1
SUPPLY
LINE
L3 2 L2
3 L3
4 PE
PE X3
EXTERNAL 24V 1 +24V
POWER 2 +24V
SUPPLY
GND 3 GND
24Vdc
Example:
EMERGENCY enable
drives
X5
STOP 1 In0
PE
2 Out0
3 Out1
4 Out2
KM1 5 RTO
6 contact
X1
internal 1
2 R brake
external 3
To connect the pins of X2 Power Line, please pay attention to what is shown in the following
table:
PIN Signal Description
1 L1 Line phase 1
2 L2 Line phase 2
3 L3 Line phase 3
4 PE Protection Earth
To connect the pins of X3 Control supply, please pay attention to what is shown in the
following chart:
1 + 24V +24Vdc Control Supply
2 + 24V +24Vdc Control Supply
3 GND Ground Control Supply
To connect the pins of X5 Input/Output, please pay attention to what is shown in the fol-
lowing chart:
1 IN0 Reset Fault
2 OUT0 HVDC Ready
3 OUT1 VacLine STATE
4 OUT2 Fault
5
RTO RTO Contact
6
The RTO function allows to deactivate the power voltage in case there is a fault.
Doc. - Ed. 1.2 - 21/07/2016 37

If a FAULT is detected the RTO contact opens the contactor that supplies the voltage to the DPS.
5.2.6. Connection of the serial port

For a detailed control of all the provided functionalities of the DPS, connect the RS232 serial
port to the X6 COM port connector of the power supply.
Connect and disconnect the communication connector only when the power sup-
ply is switched off. Check if the pin 5 (Ground Control supply) of X6 COM port,
the power supply and the PC are correctly connected to the protection conductor.
To connect the pins of X6 COM port, please pay attention to what is shown in the following
table:
1 - Not connected
2 - Not connected
3
COM Selection short circuit = RS232, open circuit = Not implemented
4
5 GND_COM Ground RS232
6 TX232 Transmit Data RS232
7 RX232 Receive Data RS232
8 PE Protection Earth
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Quick Start
5.2.7. Confirmation of the connections

After having completed the connections, check if they are correctly connected and switch
on the power supply of the control section (24Vdc) and of the power section. The leds on
the DPS front, should have the following configuration.
• LED "RTO" GREEN ON; Closed contact;

• LED "CPU STATUS" GREEN ON; CPU working in firmware mode;
• LED "POWER STATUS" GREEN ON; power section correctly supplied;
• LED "BRAKE STATUS" OFF; Brake not active;
If the leds status is not one of the above described, see Section 7.3, Leds.
5.3. Setup software
1. DuetHVSuite installation
Install the last available version of DuetHVSuite that can be downloaded from the http://
www.motorpowerco.com website or that is directly provided by MPC. Accept the config-
urations proposed by the installation procedure. For further details see Section 3.2, Instal-
lation.
2. Starting DuetHVSuite
Start DuetHVSuite from: Start menu > Programs > Motor Power Company > DuetHVSuite
and set the Connection parameters in the proposed window Drive connection .
In case of problems see Section 4.3, Communication errors with DuetHVSuite.
3. Configuration restoring
To restore the default configuration, it's sufficient to click the but-

ton in the Permanent memory window (Main menu > Supply > Permanent memory...)
Doc. - Ed. 1.2 - 21/07/2016 39

40 Doc. - Ed. 1.2 - 21/07/2016

Chapter 6
Technical features
DPS20
Minimum rat- Maximum rat-
Power section Rated voltage
ed voltage ed voltage
a
Three-phase rated voltage 230Vac 400Vac 480Vac
System voltage (nominal voltage between a
MAX 300V [overvoltage category III]
phase and ground)
Input voltage range 180 ÷ 520Vac (50/60Hz)
Line voltage displacement <3% of the input fundamental voltage
Line filter Integrated
Line fuses: quick acting (in charge to the 2 2 b
32A – I Tmax = 700A s
user)
c
Input current 22Arms 25Arms 23Arms
d
Input current with line inductance - 17Arms -
e
Output nominal voltage 324VDC 564VDC 677VDC
Output nominal current @ 40°C 20A 20A 16,7A
Output maximum current (≤ 5 sec) 40A 40A 33,4A
Output nominal power @ 40°C 6,5kW 11,3KW 11,3KW
Power pulse (≤ 5 sec) 13kW 22,6KW 22,6KW
Internal capacity 940µF
Dissipated power (Rbrake dissipation ex-
100W
cluded and output nominal current)
a
No other kinds of wiring are allowed. See Section 5.2.3, “Voltage supply network”
b
Example: Bussmann cod. FWP-32A14F, or ITALWEBER AQS-F14x51 cod.1480032
Doc. - Ed. 1.2 - 21/07/2016 41

c
without line inductance and with output nominal current
d
Value with line inductance of 1mH
e
The output voltage depends on the three-phase nominal voltage
Table 6.1. Electrical features of the DPS20.
DPS40
Minimum rat- Maximum rat-
Power section Rated voltage
ed voltage ed voltage
a
Three-phase rated voltage 230Vac 400Vac 480Vac
System voltage (nominal voltage between a
MAX 300V [overvoltage category III]
phase and ground)
Input voltage range 180 ÷ 520Vac (50/60Hz)
Line voltage displacement <3% of the input fundamental voltage
Line filter Integrated
Line fuses: quick acting (in charge to the 2 2 b
50A – I Tmax = 1300A s
user)
c
Input current 42,5Arms 47Arms 42Arms
d
Input current with line inductance - 34Arms -
e
Output nominal voltage 324VDC 564VDC 677VDC
Output nominal current @ 40°C 40A 40A 33A
Output maximum current (≤ 5 sec) 80A 80A 66A
Output nominal power @ 40°C 13kW 22,5KW 22,5KW
Power pulse (≤5sec) 26kW 46KW 46KW
Internal capacity 1500µF
Dissipated power (Rbrake dissipation ex-
200W
cluded and output nominal current)
a
No other kinds of wiring are allowed. See Section 5.2.3, “Voltage supply network”
b
Example: ITALWEBER cod. AQS-F22x58 Cod.1482050
c
without line inductance and with output nominal current
d
Value with line inductance of 1mH
e
The output voltage depends on the three-phase nominal voltage
Table 6.2. Electrical features of the DPS40.
Control section DPS20 & DPS40

Rated voltage 24Vdc +/- 10%
Fuse: 4AT
Internal protections
Polarity reverse
Absorbed current @ 24Vdc (only control a
0,6A (Digital output OFF)
section)
ADDITIONAL absorbed current @ 24Vdc
See Table 6.14
(with turned on outputs)
Output voltage: 24 Vdc
Digital outputs Type: PNP output
b
Output current= 0,3A
Maximum voltage: 30Vac/Vdc
RTO contact
Maximum current: 1A
a
it can reach 1,4A for 100ms when the (AC) line voltage is applied to the DPS and there is the transition from the
HVDC CHECK to the Operational status (see Chapter 8, Power supply logical states)
b
The voltage that's provided to the outputs depends on the voltage that's provided to the control section through
the X3 Control supply connector
Table 6.3. Control section electrical features.
42 Doc. - Ed. 1.2 - 21/07/2016

Technical features
Other data DPS20 & DPS40

a
Maximum current pulse 50A (repetitive)
Braking circuit Maximum activation threshold 785VDC
Hysteresis value 20VDC
Resistor 33Ω
Internal brake resistor Power 120W
Power pulse 20kW (0,3sec)
Overload of the output current Yes
CH1 cable overload Yes
CH2 cable overload Yes
Brake circuit short-circuit Yes
Braking energy overload Yes
Power and control sections pro-
Charging energy overload Yes
tection
HVDC undervoltage <100Vdc
HVDC overvoltage >830Vdc
Excessive ripple on HVDC Yes
Over temperature Power(>90°C) ; control (>85°C)
Control section under voltage <18,3Vdc
Mechanical Shock according to
the
IEC 60068-2-27 standard
20g
3 shocks per direction, on 3 ax-
es.
Pulse duration of 11ms.
Sinusoidal vibration according
to the
2g
IEC 60068-2-6 standard
from 5 to 500 Hz, on 3 axes.
Working environment tempera-
0 ÷ +40 °C
ture
-20 ÷ +50 °C (for long storage time)
Storage ambient temperature
-20 ÷ +70 °C (for short storage time)
Humidity related to storage and
+5 ÷ +95 %
working (without condensation)
Weight About 5,8 Kg
Maximum altitude 4000m [m.s.l.]
DPS20 → Natural ventilation
Ventilation
DPS40 → Forced ventilation, with cooling fans
b
Pollution degree 2
Protection degree IP20
a
Pay attention to the dimensioning of the external resistor.
b
usually only dry pollution, non-conductor. Occasionally, however, can be considered a temporary conductivity,
due to the condensation (power supply not working).
Table 6.4. Generic features
the power values are referred to the maximum al-

lowed functioning environment temperature, that is 40°C.
Doc. - Ed. 1.2 - 21/07/2016 43

6.1. Dimensions and sizes
Figure 6.1. DPS dimensions.
• Fixing mode: on the background plate of the electrical cabinet;
• Indicative weight: about 5,8Kg.
6.2. Power supply disposal and heat dissipation

The power supply correct installation requires that it is installed in vertical position and
strongly fixed to the electrical cabinet background plate. Save at least 10cm free on the
upper and lower sides and 5cm on the lateral sides, and avoid hot zones of the electrical
cabinet.
44 Doc. - Ed. 1.2 - 21/07/2016

Technical features
C P
O O
N W
C T E
O R R
N O
T L
R
O
L
Figure 6.2. DPS disposal and heat dissipation.
Doc. - Ed. 1.2 - 21/07/2016 45

Figure 6.3. Output power derate in relation to the altitude.
The output power depends on the dissipation degree of the power supply with the external
environment ; in case the dissipation is not sufficient, then the Overtemperature of power
section alarm intervenes.
The thermal protection of the power section intervenes when the heat sink exceeds the
temperature of 90°C.
The output current is maintained if the environment temperature doesn't exceeds the 40°C
and if the brake resistor doesn't generate an excessive heat.
It is recommended to not touch the power supply while it is powered: its

surface may be hot. This also applies after the turn off, the box and/or
the fin may be hot: wait that it became cool before to touch it with hands.
6.3. Input section

For the system functioning two supplies are necessaries:
• for the control section: a DC voltage (continue voltage)

• for the power section: an AC three-phase voltage (alternate voltage)
The contactor that controls the power section supply is commanded by the control section
through the RTO contact. For further details see Section 6.7, RTO contact: Ready To Operate.
46 Doc. - Ed. 1.2 - 21/07/2016

Technical features
There are no restrictions about the supply sequence: it can be provided the control voltage
supply first and then the power one, and vice versa. But without the control section voltage
the system doesn't turn on, therefore in this situation the leds don't light and it's not possible
any communication (even if the power voltage is present). In Table 6.1, Table 6.2 and Table
6.3 there are the limits of the control and power sections voltage.
6.3.1. Fuses
Control section
The power supply is provided, internally to the logic section, of a NON REPLACEABLE (and
non auto-restoring) fuse. The fuse breaking probably implies a damage of the electronics:
in this case please contact Motor Power Company Srl
Power section
Internally to the power section there are no fuses. It must be the user that externally pro-
vides with the insertion of 3 fuses in the three-phase lines, according to the regulations that
are reported in the technical data tables (see Chapter 6, Technical features).
6.3.2. Line inductances

The line inductances in the input reduce the risk of damage against the voltage displace-
ment between the line phases or the noises in the supply network. If the network doesn't
have any voltage displacement, the DPS doesn't need line inductances. When, instead, it's
necessary to use them, reactance values of 2-4% are recommended. If necessary, higher
values may be chosen, that may imply a reduction of the performance on the connected
systems (torque reduction at high speeds), due to the voltage dip.
For example, high noises can be caused by the following factors:
• Devices for the power factor adjustment, connected near the converter.
• Big converters in d.c. without line inductances or with inadequate components con-
nected to the supply.
• Motor/s with direct start-up in line connected to the voltage supply so that, at the
motion start of one of this motors, the voltage decreasing is higher than the 20%
These noises may provoke the passage of excessive peak currents in

the power supply power input circuit, causing not expected alarms.
Inductances current
For the line inductances current dimensioning, the following rules must be respected:
• Continuous service current: not lower than the Input current in continuous service
to the power supply
Doc. - Ed. 1.2 - 21/07/2016 47

• Repetitive peak current: not lower than twice the Input current in continuous service
to the power supply
Refer to the "Input current" reported in Table 6.1 and Table 6.2.
6.4. Output section

The power supply provides the output HVDC voltage through the X7 e X8 Power Output
connectors (CH1 and CH2). This voltage is contemporary present in both channels. If one
of them goes in error, then the entire system switches in fault status and, on consequence,
the voltage will not be present neither on the other one.
The CH1 and CH2 channels are not electrically isolated, so the voltage is always present on both. If, for
example, only one channel is used, the voltage is anyway present even on the other one that's not used.
The current data (Nominal output current @ 40°C) declared on Table 6.1 and on Table 6.2
correspond to the total value of the current that's provided by the power internal section.
This current is divided in the CH1 and CH2 outputs, that respectively measure their values
through two amperometers A1 and A2, as showed in the following diagram.
RMS OUTPUT CURRENT
RMS BACKFEEDING CURRENT
RMS CURRENT
+
X7
-
A1
+
A2 X8
-
Figure 6.4. Output section electrical scheme.
The RMS_OutputCurrent, RMS_BackfeedingCurrent and RMS_Current currents can be dis-

tinguished for each output or overall (calculated from the values that are detected by the
2 amperometers A1 and A2).
• RMS_OutputCurrent: is the provided current (positive component only)

• RMS_BackfeedingCurrent: is the return current (negative component only)
• RMS_Current: is the total current (provided and return) that includes both the cur-
rent values (positive and negative)
That means that, for each current measurement, we will have a value that's related to the
single output and a total one, as reported in the following table:
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Technical features
Channel 1 Channel 2 Total

RMS_OutputCurrentCH1 RMS_OutputCurrentCH2 RMS_OutputCurrent
RMS_BackfeedingCurrentCH1 RMS_BackfeedingCurrentCH2 RMS_BackfeedingCurrent
RMS_CurrentCH1 RMS_CurrentCH2 RMS_Current
Table 6.5. Detected current values.
In the following table the power outputs electrical features, related to the rated voltage (see
Table 6.1 and Table 6.2), are reported:
FEATURES DPS20 DPS40 DESCRIPTION

CH1 and CH2 OUTPUTS
Output n° 2
through X7 e X8 Power Output
CH1 and CH2 parallel Through appropriate wiring (see Sec-
YES
connection possibility tion 7.2.3, Output section connection)
CH1 and CH2 cables pro- To set the current limits on the output
tection current sepa- YES cables, use the CableCurrentLimit(CH1)
rated setting possibility and CableCurrentLimit(CH2) parameters.
Maximum total current that -
20A 40A
can be provided (CH1 + CH2)
Maximum current that can -
be provided by a single out-
20A 25A
put (with the other one dis-
connected or without load)
Maximum protection RMS Fixed value, cannot be set,
25Arms 25Arms
current on each output that protects the device.
Table 6.6. CH1 and CH2 power outputs electrical features.
6.5. Charge circuit and start-up phase

The charge circuit limits the capacitor charging current at the start-up of the power supply.
In the circuit an over energy and a voltage level control have been implemented against
the over heating or the breaking of the circuit itself.
The protection parameters of the start-up circuit are:
Internal charge resistor

Energy 3000 [J]
Power 60 [W]
Resistor 100 [Ω]
Table 6.7. Internal charge resistor parameters
repetitive start-up may cause to the charge circuit a fault situation due to an excessive trans-
ferred energy. It's advisable to not activate/deactivate too frequently the power supply.
In general, the dissipated energy on the start-up depends on the VAC Line voltage on the
system input and on the load current that's present on the power supply output. The worst
cases will be with the maximum voltage on VAC Line and a high output current.
About the output current value, it is usually negligible because the connected devices don't
absorb current during the start-up phase (e.g. servo driver).
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• During the start-up the output load must mainly be capacitive.
• The power supply start-up takes about 2 sec to 4 sec.
6.5.1. Charge circuit functioning
In order to understand the meaning of the signals that

are analyzed in the following graphs, refer to Figure 2.2.
Normal start-up: during the start-up, the charging time is about 2 sec. During this time
the HVDC voltage value must increase until it's within 50V from the VBRIDGE, that is ∆V1
(difference between VBRIDGE and HVDC) must be less or equal to 50V. If this situation,
represented in the following chart, verifies, then the start-up phase finishes and the power
supply switches to the next phase (OPERATIONAL logic status).
V(volt)
600
560
V1
500
400
300
200 VBRIDGE
100 HVDC
0 1 2 3 4 5 6 t(sec)
VAC LINE STATE
t(sec)
Figure 6.5. Example of normal start-up with input voltage VACLine = 400Vac.
Prolonged start-up: in this case the HVDC voltage increasing is very slowed due to a big
capacitive load connected to the output, and that determines a considerable increasing of
the charging time. In fact it happens that, unlike the previous case, the voltage value is not
sufficient to obtain a ∆V1 lower than 50V within 2 sec, and so the charging time is prolonged
to 4 sec and a new control is done (∆V2). As in the previous phase, if the difference between
VBRIDGE and HVDC reaches a value that's lower than 50V, that charging phase successfully
ends and the power supply switches to the next phase (OPERATIONAL logic status) and no
fault condition is reported. This second case is reported in the following chart.
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Technical features
V(volt)
600
560
V2
500
V1
400
300
200 VBRIDGE
100 HVDC
0 1 2 3 4 5 6 t(sec)
VAC LINE STATE
t(sec)
Figure 6.6. Example of prolonged start-up with input voltage VACLine = 400Vac.
Prolonged start-up with fault: if neither after 4 sec the HVDC voltage value has reached the
[VBRIDGE - 50V] threshold because of the excessive load on the output, the power supply
switches to the Fault status (Internal circuit ripple exceeds the limit on power section). This
failed start-up case is reported in the following chart.
V(volt)
600
560
500
V2
400 V1
300
200 VBRIDGE
100 HVDC
0 1 2 3 4 5 6 t(sec)
VAC LINE STATE
t(sec)
Figure 6.7. Example of prolonged start-up with fault with input voltage VACLine = 400Vac.
During the charging phase some other fault types may happen, and the most probable one
is Charge circuit energy overload.
6.6. Brake resistor

This device limits the voltage on HVDC during the regeneration operations by the servo-
motors, for example during the braking phase. If the voltage exceeds the threshold value
(BrakingCircuitActivationVoltage) the brake resistor is activated. In this case the exchanged
energy between servomotors and power supply turns into heat.
If the energy that's regenerated by the motors is higher that the expected one (see IntBrak-
eResistorNominalEnergy if internal resistor and ExtBrakeResistorNominalEnergy if exter-
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nal resistor) the Overvoltage of HVDC output during braking warning or the Braking circuit
energy overload exceeds the limit fault may appear. It's required the use of an external
resistor that has higher electrical features, compared to the internal resistor ones (the Sec-
tion 7.2.5, Brake resistor reports the internal or external brake resistor connection notes).
Value of Brake-
Parameters Dimensioning
CircuitSelector
IntBrakeResistorValue,
0
IntBrakeResistorNominalEnergy, Not necessary
(internal)
IntBrakeResistorNominalPower
ExtBrakeResistorNominalEnergy,
1 See Section 6.6.1, “External brake resistor
ExtBrakeResistorNominalPower,
(external) minimum value calculation”
ExtBrakeResistorValue
The parameters in this configura-
2 See "Internal brake resistor" in the Table
tion are the same that are used when
(internal + external) 6.4
only the internal resistor is used.
Table 6.8. Parameters that have a different implication depending on the selected RBrake.
The brake resistor use assure HVDC voltages within the range. A wrong dimensioning
(OVERLOAD) may break the resistor or the electric circuit and damage the machine/sys-
tem. Furthermore it can cause grave injuries, for example in lifting up operations.
In particular, in the configuration 2 with "internal + external" RBrake, the ex-
ternal resistor parameters MUST be the same of the internal one (see Table 6.4).
In case the internal resistor is not sufficient to dissipate the braking energy, the most
useful solution is the one with "internal + external" Rbrake, because the doubling of the
brake energy, power and current is obtained, without change any default parameter.
In this configuration, due to the presence of the external resistor connected in paral-
lel, the BrakeEnergy, BrakeEnergyOverloadPercentage, MaxBrakeEnergy real values
will be the double of the measured ones, that are related to the internal resistor only.
In case the Braking circuit energy overload exceeds the limit fault condition oc-
curs, some residual currents will be present (because, due to the fault condition,
the brake circuit is deactivated before the voltage is increased up to the correct lev-
el). Before to execute any inspection operation on the DPS wait at least 10 minutes.
During the test and the calculations keep in mind that, in case of a higher network voltage,
in the DC bus capacitors can be stored a lower quantity of braking energy and that this
energy is absorbed by the braking circuit.
To evaluate the usage level of the circuit that commands the braking resistor, it's possible
to control the status and the colour of the BRAKE STATUS led (for details see Table 7.4). This
shows the brake resistor activation (On=active, Off=not active). If it activates and the led
colour is green, it means that the braking circuit energy is lower than the 50%, if instead
the led becomes red it means that the energy is higher or equal to the 50%, if the energy
of the circuit that commands the braking resistor exceeds the limit value (Braking circuit
energy overload exceeds the limit) the RTO contact is opened and the functioning status
switches from OPERATIONAL to FAULT (BRAKE STATUS led is off).
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Technical features
The RTO contact opening deactivates the DPS input power supply (see Figure 7.1 to under-
stand the correct connection of the RTO contact). On consequence, the HVDC output voltage
will decrease according to the applied load.
6.6.1. External brake resistor minimum value calculation

The external brake resistor value must not decrease under a certain value in order to avoid
a too high current. If only the external resistor is connected, the formula that has to be used
is the following one:
Rmin = VB / IPmax (6.1)
Where:
• Rmin = Minimum value of the external brake resistor

• VB = BrakingCircuitActivationVoltage
1
• IPmax = Maximum current pulse
The values of the external resistor can be only included in the ranges that are reported in Table 6.9.
External brake resistor

Resistor 16 ÷ 1000 [Ω]
Energy 100 ÷ 2000000 [J]
Power 100 ÷ 40000 [W]
Table 6.9. External brake resistor parameters range.
6.7. RTO contact: Ready To Operate

The RTO contact is used to activate/deactivate the contactor the provides the LINE power
voltage (L1, L2 and L3 X2 Power Line connector) to the DPS. If there is a fault, the RTO
contact opens and disconnect the power supply voltage.
The RTO contact is electrolytic and optoisolated from the internal circuits.
If the supply voltage is cut off from the RTO contact, the con-
tactor is no more supplied and the power section is disabled.
The following table summarizes the RTO contact electrical features:

a
Type NO (Normally Open) electronic contact
RTO contact terminations max- 30 Vac / Vdc
imum voltage (OFF state).
RTO contact terminations max- 1A
imum voltage (ON state).
Protection from short-circuit No
1
see Table 6.4
Doc. - Ed. 1.2 - 21/07/2016 53

a
Type NO (Normally Open) electronic contact
Maximum allowed voltage between RTO (pin
b
5 or 6 of the X5 Input/Output connector) and 50V
GND (pin 3 of the X3 Control supply connector)
a
This contact state depends on the internally implemented logical states. When the power supply is off the contact
is opened (NO).
b
The voltage limit must be obtained through a suppressor applied on the terminations of the contactor coil, as
showed in Figure 6.8
Table 6.10. RTO contact electrical features
Electrical features needed by the contactor

In order to guarantee the correct power supplier functioning, the contactor must be chosen
2
according to the electrical features that are summarized in the following tabel :
Features Values
Contacts opening time < 150ms
Peak voltage generated by the coil ≤ 50V (limited by the suppressor)
Rated current/voltage of the power terminations see Table 6.1 and Table 6.2
Table 6.11. Contactor electrical features
Vac / Vdc
POWER
SUPPLY
5
RTO
contact IOUT
6
Suppressor
Coil Relay
GND
Figure 6.8. RTO contact wiring example.
The contactor must respect the Opening time (that is the contacts opening time from the
moment in which the coil supply is cut off). The Opening time increases about 10 times if
snubber diodes are inserted on the inductance terminations. Therefore, use a suppressor.
If the suppressor is not already present in the contactor, add it externally.
6.8. Digital inputs and outputs

In the DPS power supply the following optoisolated digital inputs and outputs are provided:
on the X5 Input/Output connector are presents:
2
a contactor example could be the "LC1D32BL (Coil suppressor modules LAD4T)".
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Technical features
• 1 PNP digital input (24Vdc)
• 3 PNP digital outputs (24Vdc; max 300mA)
digital I/Os at disposal for the DPS

Name Type of resource / logic Details
In 0 Input, PNP, 24V Reset Fault, connection: pin 1 of X5 Input/Output
Out 0 Output, PNP, 24V HVDC Ready, connection: pin 2 of X5 Input/Output
Out 1 Output, PNP, 24V VacLine state, connection: pin 3 of X5 Input/Output
Out 2 Output, PNP, 24V Fault, connection: pin 4 of X5 Input/Output
Table 6.12. DPS digital I/Os description
Electrical features of inputs (Table 6.13) and outputs (Table 6.14).

DIGITAL INPUT FEATURES
Input n° 1
Galvanic isolation YES, through optoisolators
Protection Polarity reversal
Input voltage • Nominal : +24Vdc
• For LOW signal (physical state 0) : -30 ÷ +5Vdc
• For HIGH signal (physical state 1) : +15 ÷ +30Vdc
Input current (typical) with Vin = 24Vdc • 4,8 mA
Table 6.13. Digital input electrical characteristics
DIGITAL OUTPUTS CHARACTERISTICS

Output type PNP
Output n° 3
Galvanic isolation YES, through optoisolators
Protection Polarity reversal, overcurrent, short circuit
Supply voltage 24V (internally obtained from the 24V
that are presents on X3 Control supply)
Maximum output current (for each output) 300mA
Table 6.14. Digital outputs electrical characteristics
In relation to what's reported on Table 6.14, on the 24V the absorption may in-
crease until 900mA if the 3 outputs are all on and with the maximum load connected.
RTO CONTACT FEATURES

RTO contact see Table 6.10
Table 6.15. RTO contact electrical features
6.8.1. Functionalities
Here are described the functionalities related to the I/O resources of the DPS.
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Functionalities relative I/O

Reset Fault In 0
HVDC Ready Out 0
Vac Line state Out 1
Fault Out 2
Table 6.16. Functionalities of the I/O resources
Reset Fault
The IN0 digital input function is Reset Fault, that tries the power supply restoring to the
normal functioning, but if the fault remains the power supply doesn't restore.
for details about the Fault status restoring, refer to Chapter 10, Fault and warning.
To force a Reset function it's necessary to apply a positive pulse of at least 100ms.
The IN0(Reset) input activates the Reset Fault functionality only when the pow-
er supply is in the fault status, when it is in the other statuses this input doesn't
reset or restart anything. Even the automatic restart or from DuetHVSuite (see
Section 10.2, “Errors reset”) is active only if the power supply is in fault status.
When the Reset Fault is forced, a new restore attempt is started, with the generation of the HVDC
voltage from the X7 e X8 Power Output connector (Power Output). Do not install any connec-
tions or make inspections when the power supply is charged. In such cases switch the power
off, wait for at least 10 minutes, otherwise there can be risks of electric shock and/or damaging.
HVDC Ready
The OUT0 output is active (ON state, transistor on) when the power supply is in the opera-
tive status and without faults.
If a fault is reported, with the consequent RTO contact deactivation, the output becomes
inactive (OFF status, transistor off).
This output can then provide the consent for the motion of the motors that are supplied
by the DPS HVDC voltage.
Vac Line state

The OUT1 output indicates the alternate voltage status on the X2 Power Line connector
(Power Line).
This output is active (ON state, transistor on) when on the system input an alternate three-
phase or two-phases voltage is present and it's higher than the minimum expected value
(see "Absolute range voltage" in Chapter 6, Technical features).
The delay time since when the alternate current is missing is about 20ms.
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Technical features
Fault
The OUT2 output indicates the power supply fault status, when it is on it indicates that a
Fault has been detected with consequent deactivation of the HVDC output voltage.
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DPS
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Chapter 7
Electrical connections,
leds and dip switches
7.1. Installation notes
The DPS systems must be installed by specialized personnel only that must have an in-depth
knowledge about the safety requirements and the electromagnetic compatibility (EMC).
The planner has the responsibility to guarantee that the product or the final system comply to the per-
tinent regulations that are in force in the country in which the product (or the entire system) is used.
It's recommended to carefully select the conductors section, the
fuses or other protection devices and the grounding connections.
Before to make any intervention always disconnect the voltage supply through an approved isolation
device and wait at least 10 minutes to be sure that the residual voltages will revert to the security levels.
The DPS system must be installed in an environment that guarantees the conditions that this
manual prescribes (see Section 2.8, Safety precautions and limits), in particular it must be
protected from excessive humidity and/or condensation. Furthermore it must be respect-
ed the maximum environment temperature (see Chapter 6, Technical features), considering
that the heat that's produced by the system must be adequately dissipated in order to not ex-
Doc. - Ed. 1.2 - 21/07/2016 59

ceed the maximum working temperature (see Section 6.2, Power supply disposal and heat
dissipation). To ensure the maximum reliability of the system and of the related installa-
tion, the regular controls for the maintenance of the overwritten conditions must be done.
Pay particular attention on the input circuit wiring. The input voltages that have to be applied
to the L1, L2 and L3 connectors (X2 Power Line) have to be connected to the power source with
appropriate command and protection devices. Do not connect for any reason or error these
voltages on other connectors, this will damage the power supply and it will be irreparable.
the device must be enclosed in a case so that to guarantee a pollution degree of 1 or 2.
Correctly connect the fuses and the power contactor on the power supply in-
put. The power contactor command must have the RTO contact consent.
For the braking resistor wiring description see Section 6.2, Power supply disposal and heat
dissipation.
For the complete connection scheme see Section 7.2.1, Complete connection scheme.
For the complete connection scheme of the RTO contact see Section 6.7, RTO contact: Ready
To Operate.
7.2. Electrical connections

The section about the electrical connection includes both the connectors pins and the char-
acteristics and the description of the different parts which the system is made of; in partic-
ular the supply section, with the related limits, and the interface section (digital inputs and
outputs, debug serial port).
A correct cable, ground and shield wiring is essential for the power supply safe-
ty and correct functioning. It's better if the cables are not interrupted; if it is
not possible, be sure that the interruptions are reduced to the shortest possi-
ble length. It's recommended to always wire the cables without voltage presence.
In the device supply network electrical connections, the grounding conductor connection must
be done so that this one is the last conductor to be interrupted in case of line interruption.
7.2.1. Complete connection scheme
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Electrical connections, leds and dip switches
Fix the input and output cables with cable ties, referring to
the metal flange that are above or under the power supply.
EXAMPLE OF CONNECTION
THREE PHASE LINE
R
S
T
PE
+24V 24V LINE
GND
PE
POWER
FUSES +24V
Optional
POWER Internal Emergency Logic of
POWER OUT0
CHOKES BRAKING SUPPLY HVDC ready
Resistor Acknowledge
POWER AC KM1
RTO output load
SECTIONARY Example:
Enable
S1 KM1 Drives
Example:
Three phase Enable Emergency GND
VAC-IN Drives
PE
+HVDC
-HVDC
PE
S3
OUT0
RTO
HVDC-OUT LOAD LOAD LOAD

S2 1 2 n
Generate current
Regenerate current PE +HVDC
-HVDC
PE
Figure 7.1. Connection scheme from line to load.
Minimal recommended conductors sections
The reported values have to be intended related to the OutputCurrentLim-

it, CableCurrentLimit(CH1) and CableCurrentLimit(CH2) parameters.
With the default current values:

2 2
Section DPS20 [mm ] DPS40 [mm ]
S1 4 10
S2 1,5 2,5
S3 1,5 2,5
a
The values are referred to the copper conductors insulated with PVC, to the C installation method, with 40°C
environment temperature. For any other condition refer to the IEC 60364-5-52 standard.
a
Table 7.1. Minimal conductors section with default current values
With the maximum current values:

2 2
S1 4 10
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2 2
S2 4 4
S3 4 4
Table 7.2. Minimal conductors sections with maximum current values
The cables section must be adequate to the installed power (see Table 7.1 and Table 7.2).
If the connection with the section that are reported in the table is not possible, use a
protection for the conductors that does not interrupt the output voltage (no fuses).
7.2.2. Input section connection

The connector for the control section is X3 Control supply, the one for the power section
supply is X2 Power Line.
In order to the safety, to a well functioning of the power supply and to a better behaviour
against the noises, it's necessary to make the ground connection through a low impedance
conductor (see Grounding screw connection). This conductor must be referred to the
grounded equipotential collector of the machine.
There are no restrictions about the supply sequence: it can be provided the control voltage
supply first and then the power one, and vice versa. But without the control section voltage
the system doesn't turn on, therefore in this situation the leds don't light and it's not possible
any communication (even if the power voltage is present). In the technical data table in the
Chapter 6, Technical features there are the limits of the control and power sections voltage.
Connection notes
To connect the voltage supply use a cable with an adequate section (refer to the S1 group
on the Table 7.1 and the Table 7.2). The cable must be fixed through a cable tie, applied on
the power supply superior bracket.
The power section is activated/deactivated by the contactor through the RTO contact. Check
its correct connection. For further details see Section 6.7, RTO contact: Ready To Operate.
NEVER apply an alternate or a DC voltage out of the provided range or with an inverted polari-
ty: this may cause damage on the power and/or control section and the risk of fire or electric arc.
The power supply is provided of a control in case of overvoltage or undervoltage, so

that the power supply is disabled if there are some supply problem, but this doesn't ex-
clude to maintain the voltage between the limits, in particular in case of overvoltage.
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Refer the GND potential of the control supply to PE.
The control voltage supply must be guarantee "on the system connector level".
Be sure that this range is respected in particular if a long cable is used (eventual-
ly compensate the voltage drop in the cable by giving a higher voltage upstream).
7.2.3. Output section connection

Two type of connections can be distinguished:
• Output channels separated connection
• Output channels parallel connection (for a correct parallel connection refer to the
following picture)
+HVDC
NO!
-HVDC
>50cm
Figure 7.2. Output channels parallel connection
In particular, for both the connection type, even the cases with the shielded or not shielded
cable can be considered:
• Connection with not shielded cable: when the cable length from the connector to the
terminal board is not greater than 1 m.
• Connection with shielded cable: when the cable length from the connector to the
1
terminal board is within 1 and 30m.
Use a metallic ring appropriate to the selected cable diameter.
Connection notes
To connect the outputs use a cable with an adequate section (refer to the S2 group on the
Table 7.1 and the Table 7.2). The cable must be fixed through a cable tie, applied on the
power supply superior bracket. For the ring installation use the threaded holes that are
present on the metallic inferior flange.
1
For length that are greater than 30 m, please contact Motor Power Company Srl
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NEVER apply an alternate or a DC voltage to the output connectors: this may cause
damage on the power and/or control section and the risk of fire or electric arc.
7.2.4. Wrong connections

Description Scheme
PE
+HVDC
-HVDC
The network supply (TT or TN) is not in-

sulated from PE ! (therefore it must be
maintained an adequate electric isolation).
The HVDC voltage provided on the DPS
NO! PE
PE
output is obtained from the network
+HVDC
voltage through three-phase rectifier.
(The + and - HVDC signals must not be con- -HVDC
nected to PE, or a short circuit may happen,
and the diode bridge will be damaged).
NO! PE
IT IS NOT ALLOWED THE PARALLEL

CONNECTION OF ONE OR MORE DPS.
All the return currents may, in un-
favourable cases, concentrate and circu-
late in only one DPS (causing the overload
fault) or even cause a permanent dam-
age to the DPS, because it is traversed by
the currents provided by the other/s DPS.
HVDC
NO!
HVDC
NO!
Table 7.3. Wrong connections schemes
7.2.5. Brake resistor
BEFORE TO ACTIVATE THE POWER SUPPLY BE SURE THAT THE X1 Brake Resistor CONNECTOR
(BRAKE RESISTOR) IS INSERTED AND CORRECTLY CONFIGURED. If the brake resistor is not suffi-
cient or not present, there may be present overvoltage on the DC bus (HVDC) and, on consequence,
the load that's connected on the output will be not correctly braked. THE NON-COMPLIANCE WITH
THESE PRECAUTIONS CAN CAUSE MORTAL ACCIDENT, GRAVE INJURIES OR MATERIAL DAMAGES.
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The default configuration provides the internal brake resistor presence through the pre-
configuration of the connector X1 Brake Resistor. Do not remove the connector!
In general, it's possible to make the following configurations:
• Internal resistor (normal applications)
• Internal + external resistor (intermittent applications with high inertial loads)
• External resistor (continual applications with high inertial loads)
the Figure 7.3 reports the braking resistor connection
Only internal Braking Resistor connection

X1
POWER SUPPLY
+ HVDC Internal and external Braking Resistor connection
X1 X1
RBint
3
2
1
PIN2: +RB
}
PIN3: -RBext
PIN1: -RBint
PE
PE
- HVDC Only external Braking Resistor connection

X1
PE
PE
Not connected !
Figure 7.3. Braking resistor connection.
For the braking resistor connection and(or configuration, interrupt the voltage supply on every
connection (BOTH ON THE CONTROL AND THE POWER SECTIONS). Be aware that the voltage in
the power connectors is lower enough not to provoke an electric shock. Check with a multimeter
that the voltage between +HVDC and -HVDC (X7 e X8 Power Output) has decreased under 50Vdc.
Do not disconnect the X1 Brake Resistor connector (RBRAKE) and any ca-
ble if the voltage supply is still present. There can be electric arcs that
can damage the connector and the power supply and provoke a fire.
Very hot surfaces

• Depending on the functioning conditions, the braking resistor may reach temperature higher than
250°C.
Doc. - Ed. 1.2 - 21/07/2016 65

• Avoid any contact with the brake resistor.

• Do not put near any flammable or sensitive to the heat components near the brake resistor.
• Provide an adequate heat dissipation.
• In the most critical cases, check the brake resistor temperature with a test working cycle.
The non-compliance with these precautions may provoke grave injuries or material damages.
7.2.6. Connectors
PE
X1
X2
X3
X5
X6
X7 X8
Figure 7.4. Connectors displacement.
The connectors are prescribed for fixed conductors and thin cables. Stay within the maximum
connection section. Keep in mind that the terminals increase the conductor section. Carefully
insert the conductors to obtain the maximum ampere and the maximum vibration resistance.
66 Doc. - Ed. 1.2 - 21/07/2016

Grounding screw connection
ELECTRIC SHOCK IN CASE OF INADEQUATE GROUNDING

This power supply presents a high dispersion current > 3,5mA.
2
Use a protection conductor with minimum section of 10mm (AWG 6) or two
protection connectors with the same section of the power connectors sec-
tion conductors. For the device grounding, respect the local regulations.
The non-compliance with this precaution may provoke grave injuries or death.
Screw for the connection with the common reference PE.

Screw M6
Tightening torque [Nm] 6
M6
X1 Brake Resistor
Connector for the brake resistor and screw M4 for the grounding of the shield of the exter-
nal resistor cable.
Phoenix PC 5/ 3-ST1-7,62 (1777736)
Connector type - female extractable
Poles number - 3
2
Connection section [mm ] 0,2 ÷ 6
Tightening torque [Nm] 0,8
M4
2 3
1
PIN Diagram Description

1 In order to use the internal brake re-
1
2 Internal sistor, short circuit the pins 1 and 2.
2
3 2
External In order to use the external brake resis-
3 tor, connect it between the pins 2 and 3.
If an external resistor is connected, then connect the brake resistor cable shield to the screw
M4, near the connector X1.
Doc. - Ed. 1.2 - 21/07/2016 67

Screw M4
Tightening torque [Nm] 2
X2 Power Line
Connector for the three-phase supply.
Phoenix PC 16/ 4-ST-10,16 (1967391)
Poles number - 4
2
1
2
3
4

1 L1 Line 1 of Three-phase source
4 PE Functional earth
This system presents a high dispersion current > 3,5mA. Refer to Grounding screw connection.
X3 Control supply
Connector for the 24V control section supply.
Phoenix MC 1,5/ 3-ST-3,81 (1803581)
Poles number - 3
2
Connection section [mm ] 0,14 ÷ 1,5
1
2
3
68 Doc. - Ed. 1.2 - 21/07/2016


a
1 +24V +24Vdc Control Supply
a
2 +24V +24Vdc Control Supply
3 GND Ground Control Supply
a
The pin 1 and 2 are internally connected, it's then sufficient to provide the 24V to one of them only.
X5 Input/Output
Connector for the digital inputs and outputs.
Be sure that the wiring, the cables and the connected interface accord to the PELV requirements.
Wurth Elektronik 3651-3,5mm series (691365110006)

Poles number - 5
2
The IN0 PNP digital input (24V) has the common ground internally connected to the system
on the GND signal, that is the 24V supply ground present on X3 Control supply-pin 3. For this
reason it's sufficient to connect on the inputs a signal which level is referred to this ground.
654321

1 IN0 Reset Fault
2 OUT0 HVDC Ready
3 OUT1 Vac Line State
4 OUT2 Fault
5
6 RTO Contact Section 6.7, RTO contact: Ready To Operate
X6 COM port
Connector for the communication with Modbus protocol on RS485.
Doc. - Ed. 1.2 - 21/07/2016 69


Poles number - 8
2
This serial port is isolated. The cable shield must be connected to the
earth on the host side (PC) and to the pin 8 on the power supply side.
8765 4 3 2 1

1 - Not connected
2 - Not connected
3 COM SELECTION
3 3 NC
4 RS232 RS485 short circuit = RS232, open circuit = Not implemented
4 4 NC
5 GND_COM Ground RS232

6 TX232 Transmit Data RS232
7 RX232 Receive Data RS232
8 SHIELD Shield
X7 and X8 Power Output

HVDC output connectors.
Phoenix IPC16/2-ST-10,16 (1969373)
Poles number - 2
2

1 +HVDC +HVDC Power Output
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2 -HVDC -HVDC Power Output
7.3. Leds
POWER STATUS
BRAKE STATUS
CPU STATUS
RTO
Figure 7.5. leds and dip switches disposal.
The leds can have the following statuses:
• OFF: led switched off;

• ON: fixed led switched on;
• BLK (blinking): led 200 ms on, 200 ms off;
The notifications meaning, shown through the leds, can be found in the following table:
Leds Colour Status Meaning

RTO CON- - OFF Open contact
TACT STATUS GREEN ON Closed contact
- OFF CPU not working (check Control Voltage)
GREEN ON CPU working in firmware mode
CPU STATUS
ORANGE ON CPU working in boot mode
RED ON CPU in reset
- OFF Power supply off or in boot
POWER STATUS
GREEN FLASH Start-up sequence (voltage/current monitor)
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Leds Colour Status Meaning

ON Power supply operative, output cur-
GREEN
rent <70% Inom. (no warning and fault)
ON Power supply operative, output cur-
GREEN and ORANGE
rent ≥70% Inom (no warning and fault)
ON Power supply in warning, power section
ORANGE
is working (one or more active warning)
ON Power supply in fault, power section is
RED
not working (one or more active fault)
- OFF Brake not active
BRAKE STATUS ORANGE ON Brake active (energy < 50% of the maximum tolerable)
RED ON Brake active (energy ≥ 50% of the maximum tolerable)
Table 7.4. Description of the leds for DPS.
7.4. Dip switches
Grounding Capacitor Switch

This power supply contains a filter that decreases the noises and is connected to the ground
through a capacitor. The slide switch SW1 allows to disconnect the capacitor and then to
reduce the eventual current dispersion to earth and the load on the same capacitor.
Figure 7.6. Dip switch SW1 disposal.
The capacitor disconnection implies a non-compliance to the EMC stan-

dards. In any case always cut the line voltage before to operate on SW1.
The default position of SW1 is with the capacitor connected to the ground.
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Chapter 8
Power supply logical
states
Doc. - Ed. 1.2 - 21/07/2016 73

Boot Power
Startup OFF
FW FW
install startup
VAC in
WAIT
Close
RTO
HVDC
CHECK
Operational
Fault Power
Warning
Open down
RTO
Figure 8.1. Logical states diagram.
Status Value Description

DeviceStatus
Control section 24Volt supply missing, through the hardware circuit the RTO
Power OFF -
contact is kept disabled
24V supply present, boot start-up to fill a firmware anomaly (corrupted
Boot Start-up -
firmware or hardware and boot incompatibility)
FW Install - Updating the firmware through the debug serial port
0 24 Volt supply present, firmware start-up
FW Start-up 1 24 Volt supply present, system auto-test, capacitor discharge
2 24 Volt supply present, measurement circuit calibration
The RTO contact is closed and the VAC input voltage is controlled, the next
VAC in WAIT 3 status is reached only if an input voltage included in the functioning limits is
detected, otherwise the VAC in WAIT status remains
The output voltage trend is analyzed: within the capacitors charging time the
4
voltage must grow until a value within VOUT_MIN and VOUT_MAX.
The output voltage trend is analyzed: ripple must be lower than a safety thresh-
HVDC CHECK old.
5 At the end of this phase, if all the parameters are within the limits, the system
is in normal functioning conditions and the device switches to the Operative
Status, otherwise it switches to the Fault Status
The power supply works normally, no warnings or faults are detected, the in-
6
put voltage is present
Operational
The power supply works normally, no warnings or faults are detected, the in-
7
put voltage is not present
The power supply works normally, but some parameter has exceeded the
Warning 8
warning threshold (voltage/current/temperature)
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Power supply logical states
Status Value Description

DeviceStatus
The power supply is in this status when one of the type of the monitored faults
happens, so the RTO contact is opened and the timer of Fault restore waiting
starts.
Fault 9 When the restore waiting time is elapsed it is verified if the fault is solved, and
in this case the power supply returns in the VAC in WAIT status, according
to the available restore sources (IN0 input, automatic restore, restore via soft-
ware with DuetHVSuite); otherwise the Fault status remains.
The power supply is in this status when the 24Vdc voltage fall down below
18Vdc, in this case the RTO contact is opened. If the voltage supply restores, the
Power down 10
power supply switches to the "NO 24V IN" status and returns the Input voltage
missing on control section fault
Table 8.1. Power supply logical states description.
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DPS
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Chapter 9
DPS parametrization
9.1. Limits that can be set by the user

Here follows the list of the limits that can be set by the user, pay attention that the device
has even ffixed limits: see Table 6.6
Default Range
Parameter name Description
DPS20 DPS40 DPS20 DPS40
Total positive current
OutputCurrentLimit 20 A 40 A 1 ÷ 20 A 1 ÷ 40 A
CH1+CH2 (outgoing)
CableCurrentLimit(CH1) RMS current on CH1 10 A 20 A 1 ÷ 25 A 1 ÷ 25 A
CableCurrentLimit(CH2) RMS current on CH2 10 A 20 A 1 ÷ 25 A 1 ÷ 25 A
Once this value is
OvervoltageLimit reached the DPS immedi- 830 V 100 ÷ 830 V
ately switches in fault
Once this value is
BrakingCircuitActivation- reached the brake circuit
785 V 100 ÷ 785 V
Voltage is activated and the volt-
age increasing is limited
Table 9.1. Limits that can be set by the user related to the output section
The CableCurrentLimit(CH1) and CableCurrentLimit(CH2) parameters are independent

each other, and their value must be adequate to the section of the cables that are connected
to the outputs. The OutputCurrentLimit parameter determines the maximum value of the
Doc. - Ed. 1.2 - 21/07/2016 77

total output current, but it doesn't affect on the current limit values that can be set on each
single output.
OutputCurrentLimit
This parameter refers to the RMS_OutputCurrent.
When RMS_OutputCurrent > OutputCurrentLimit the DeviceEnergyOverloadPercentage
variable increases and when it reaches the 100% the fault intervenes : Device energy over-
load exceeds the limit.
2
The intervention time is obtained from the I T internal calculation, in particular it takes
the value of 5sec when the following conditions occur: line 400Vac, RMS_OutputCurrent
equal to 2*OutputCurrentLimit.
CableCurrentLimit(CH1)
This parameter refers to the RMS_CurrentCH1.
When RMS_CurrentCH1 > 1,3*CableCurrentLimit(CH1) the CableEnergyOverloadPercent-
ageCH1 variable increases and when it reaches the 100% the fault intervenes : Cable energy
overload exceeds the limit on channel 1.
2
The intervention time is obtained from the I T internal calculation, in particular it
takes the value of 3600sec (1 hour) when the following conditions occur: line 400Vac,
RMS_CurrentCH1 equal to 1,3*CableCurrentLimit(CH1).
This parameter refers to the RMS_CurrentCH2.
When RMS_CurrentCH2 > 1,3*CableCurrentLimit(CH2) the CableEnergyOverloadPercent-
ageCH2 variable increases and when it reaches the 100% the fault intervenes : Cable energy
overload exceeds the limit on channel 2.
2
The intervention time is obtained from the I T internal calculation, in particular it
takes the value of 3600sec (1 hour) when the following conditions occur: line 400Vac,
RMS_CurrentCH2 equal to 1,3*CableCurrentLimit(CH2).
OvervoltageLimit
This parameter refers to the HVDC_OutputVoltage.
When HVDC_OutputVoltage > OvervoltageLimit the fault status activates: Overvoltage of
power section.
BrakingCircuitActivationVoltage
This parameter refers to the HVDC_OutputVoltage.
When HVDC_OutputVoltage > BrakingCircuitActivationVoltage the Brake Circuit activates
to limit the HVDC_OutputVoltage. Consequently, if the power that is absorbed by the Brake
Circuitis greater than the IntBrakeResistorNominalPower or the ExtBrakeResistorNomi-
nalPower, the BrakeEnergyOverloadPercentage variable increases and when it reaches the
100% the fault status activates: Braking circuit energy overload exceeds the limit.
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DPS parametrization
RMS_Average_CalculationPeriod
It is applied to all the RMS, AVG variables of CH1, CH2 and total. An example of RMS and AVG
variables is the following: RMS current, RMS output current, RMS back-feeding current,
AVG current, AVG power referred to both CH1 and CH2.
Summary
The following table summarizes the description of the user parameters above described.
The reference variable value variation determines the increment variable value variation
(when it's present, otherwise the comparison is made with the same reference variable).
When this one exceeds the set limit value (User parameter) the system enters in the related
fault status.
Reference variable User parameter Increment variable Fault
DeviceEnergyOver- Device energy over-
RMS_OutputCurrent OutputCurrentLimit
loadPercentage load exceeds the limit
Cable energy over-
CableEnergyOver-
RMS_CurrentCH1 CableCurrentLimit(CH1) load exceeds the
loadPercentageCH1
limit on channel 1
Cable energy over-
CableEnergyOver-
RMS_CurrentCH2 CableCurrentLimit(CH2) load exceeds the
loadPercentageCH2
limit on channel 2
Overvoltage of
HVDC_OutputVoltage OvervoltageLimit -
power section
BrakingCircuitAc- BrakeEnergyOver- Braking circuit energy
HVDC_OutputVoltage
tivationVoltage loadPercentage overload exceeds the limit
RMS_Average_
- - -
CalculationPeriod
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DPS
80 Doc. - Ed. 1.2 - 21/07/2016

Chapter 10
Fault and warning
The DPS power supply provides some monitor functions of its physical quantities (voltage,
current, temperature, etc.) in order to check the correct functioning of the power supply
itself and to protect the electronic devices that are connected to it.. If a functioning limits
exceeding is detected, the power supply switches to the Fault status and opens the RTO
contact, in order to cut off the VAC IN power supply. The fault status signal is indicated by
the POWER STATUS led, when it's on and red (see Section 7.3, “Leds”), through DuetHVSuite
it's possible to know the Fault that is occurred in order to execute the right corrective action.
The DPS power supply, when detects some malfunctioning anomalies or some parameters
setting error, signals the error. The errors are divided in two categories, depending on their
severity level:
• Warning: error that indicates a non grave condition of the power supply
• Fault: error that prevents and interrupts the power supply on the power section
through the RTO contact opening;
In general, when the power supply is in the Operative or Warning status, all the physical
quantities are monitored (voltage, current, temperature, etc.) and if one of them exceeds
the functioning limits, the power supply switches to the Fault status.
Furthermore, the errors can be:
• Dynamic: the error condition is still present in the power supply

• Retentive: the error is memorized by the power supply until it's reset (so the error
cause can be no more present).
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The default configuration about the FAULT is retentive.
In case of maintenance, be sure that the input voltages of the power supply are deactivated.
Then check with a multimeter that the voltage between +HVDC and -HVDC has decreased under 50Vdc.
The only retentive faults exception is the HVDC undervoltage with alternate voltage
missing on the power supply input (VAC_IN). In this case and automatic restart is done.
The HVDC voltage decreasing on the output may generate the Undervoltage of power
section fault that implies the RTO contact closing and the VAC_IN input voltage check.
The next status (start-up) will be reached only if an input voltage within the function-
ing limits is detected, otherwise it remains in the VAC IN WAIT status. Undervoltage of
power section will be automatically reset when the voltage will be once again present.
If the fault intervenes when the input alternate current
(VAC_IN) is present it will not be possible the automatic reset.
10.1. Faults reaction

When the power supply is in the Operational, Warning and HVDC CHECK statuses, all the
physical quantities are monitored, and if at least one of them exceeds the functioning limits,
then the Fault status is reached.
Referring to the Table 10.1, the great part of the faults are retentive and therefore need a
reset procedure (see Section 10.2, “Errors reset”).
The only exception regards the only non blocking fault, the Input voltage missing on power
section fault, that is not retentive, but only dynamic. This means that if the power section
input voltage is missing, the system switches to FAULT; when the voltage is restored the
warning signaling remains but it is not blocking, therefore it will occur a new start-up.
In the Fault condition, the power supply disables the RTO contact (see Section 6.7, “RTO
contact: Ready To Operate”), continues to check all the physical quantities and extends the
Fault status until at least one of the faults, that are listed below, is present. Since no one of
the fault conditions is present, the restore waiting time starts (FaultLockTime).
In the following table there are reported the WD, WR, FD and FR abbreviations, that assume
the following meaning:
• WD: main dynamic warnings

• WR: main retentive warnings
• FD: main dynamic faults
• FR: main retentive faults
FaultLock- Fault
Fault type WD WR FD FR
Time (s) Code
Undervoltage of power section 5 1 - - YES YES
Overvoltage of power section 5 2 - - YES YES
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Fault and warning
FaultLock- Fault
Fault type WD WR FD FR
Time (s) Code
Voltage ripple exceeds the limit on power section 10 3 - - YES YES
Overtemperature of control section 10 4 YES YES YES YES
Overtemperature of power section 10 5 YES YES YES YES
Overcurrent of power section 10 6 - - YES YES
Device energy overload exceeds the limit 10 7 YES YES YES YES
Braking circuit energy overload exceeds the limit 10 8 YES YES YES YES
Overvoltage of HVDC output during braking - - YES YES - -
Input voltage missing on power section 9 - - YES YES
Short circuit on braking circuit 10 10 - - YES YES
Input voltage missing on control section 0.1 11 - - YES YES
Charge circuit energy overload 100 12 - - YES YES
Configuration parameters missing - 13 - - YES YES
Device energy overload exceeds the limit on channel 1 10 16 YES YES YES YES
Device energy overload exceeds the limit on channel 2 10 17 YES YES YES YES
Internal circuit ripple exceeds the limit on power section 10 18 - - YES YES
Input voltage falling on power section 5 19 - - YES YES
Cable energy overload exceeds the limit on channel 1 100 21 YES YES YES YES
Cable energy overload exceeds the limit on channel 2 100 22 YES YES YES YES
Hardware configuration not valid 10 20 - - YES YES
Table 10.1. Faults list: related codes and restore times.
For the details and the solutions of the faults please see Section 10.3, “Errors description”
10.2. Errors reset

The restore of the power supply from the Fault status can be made in 3 different ways, in
any case there must be no more active faults and the longer FaultLockTime between the
detected faults must be elapsed (see Table 10.1).
The modes are:
• Automatic restart: if the AutomaticRestartFunction parameter is set to 1 the power

supply automatically returns in the VAC IN WAIT state
• restore through IN0: if a positive transition is detected on the IN0 input, the power
supply returns in the VAC IN WAIT state
• restore from DuetHVSuite: by pushing the Reset Errors button, the power supply
returns in the VAC IN WAIT state
If the 24V IN control side voltage is cut off, then the fault signals are lost and the power sup-
ply may normally restart even before the FaultLockTime time is elapsed (see Table 10.1).
WE ADVISE AGAINST THIS PROCEDURE IN ORDER TO
AVOID RISKS OF INTERNAL COMPONENTS DAMAGE.
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Necessary conditions to execute the faults reset

In order to reset the faults, the following points must be verified:
• restore time waiting (FaultLockTime see Table 10.1).
• Accumulated over energy discharge waiting (only for the faults that are reported in
Table 10.2)
In the first case if the control section turns off the restore time is immediately reset, so at
the next power on and without faults it's possible a new immediate start-up of the power
supply. Wait in any case the restoring time in order to avoid risk of internal components
irreparable damages.
Instead, in the second case, if the control section is turned off the energy that has been
accumulated until that moment, is memorized so, at the following turn on, the previous
energy is returned and a warning (50% < overload < 100% ) or a fault (overload ≥ 100%)
is reported .
Even after a fault, keep on the control section in order to allow the accumulated energy
discharge and so maintain the alignment between the theoretical energy and the real one,
related to the circuit that has to be protected.
Energy memo-
1% dis- 100% dis-
Fault rization on the
charge time charge time
24V turn off
Braking circuit energy overload exceeds the limit 0,5s 50s YES
Charge circuit energy overload 0,5s 50s YES
Cable energy overload exceeds the limit on channel 1 24,8s 2480s YES
Cable energy overload exceeds the limit on channel 2 24,8s 2480s YES
Device energy overload exceeds the limit 0,15s 15s -
Device energy overload exceeds the limit on channel 1 0,18s 18s -
Device energy overload exceeds the limit on channel 2 0,18s 18s -
Table 10.2. Accumulated energy discharge time estimation.
10.3. Errors description

Here follows the list of the faults that are managed (see Table 10.1) and the corrective action
to perform.
About the data related to the functioning ranges, tem-

perature, etc. refer to Chapter 6, Technical features.
Undervoltage of power section

HVDC effective voltage lower than the minimum limit.
Check that the input voltage (VAC_IN) is within the expected functioning range, that there
is no voltage difference between the phases and there are no voltage dips.
Overvoltage of power section

HVDC effective voltage higher than the minimum limit.
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Fault and warning
Check that the input voltage (VAC_IN) is within the expected functioning range, and check
if the overvoltage is due to the regeneration current of the connected drives.
Voltage ripple exceeds the limit on power section

Voltage ripple higher than the 25 % of the nominal voltage for 700 ms.
Check that the input voltage (VAC_IN) is three-phase and within the expected functioning
range and there are no voltage dips (if one of the three phases is missing and a load is
present on the output a higher ripple effects on HVDC are produced, and they may activate
this fault); check if there are overload conditions on the output line (HVDC).
Overtemperature of control section

Temperature of the control section higher than the maximum limit.
Check the power supply environment temperature and its correct positioning and ventila-
tion inside the electrical panel.
Overtemperature of power section

Temperature of the power section higher than the maximum limit.
Check the power supply environment temperature and its correct positioning and venti-
lation inside the electrical panel. Furthermore, check the BRAKE circuit intervention fre-
quency if it has been configured the internal brake resistor use (Internal brake circuit) (see
Section 6.6, Brake resistor).
Overcurrent of power section

Instantaneous current higher than the maximum limit.
Check the output current and the eventual peaks.
Device energy overload exceeds the limit

Energy provided by the power supply higher than the maximum value.
Check that the RMS_OutputCurrent is not higher than the OutputCurrentLimit.
Braking circuit energy overload exceeds the limit

Energy absorbed by the overvoltage protection circuit higher than the maximum value.
Check the BRAKE circuit intervention frequency (see Section 6.6, Brake resistor), check if
the Brake switch on threshold parameter has been set with a too low value (BrakingCir-
cuitActivationVoltage).
Overvoltage of HVDC output during braking

The output voltage exceeds by 15V the Maximum activation threshold of the Braking Circuit.
Check the braking resistor value or decrease the motors braking dynamic (deceleration
ramps).
Doc. - Ed. 1.2 - 21/07/2016 85

Input voltage missing on power section

Power section input voltage missing.
Check the RTO contact (Section 6.7, RTO contact: Ready To Operate) and the power relay
activation, check the upstream supply of the power relay and the status of eventual fuses,
disconnecting switches.
Short circuit on braking circuit

Short circuit detected in the Brake protection section.
Check the connector X1 Brake Resistor (connection of the external resistor, check even its
value).
Input voltage missing on control section

Control section voltage supply missing (< 18 Vdc).
Check if the 24V supply on X3 Control supply is within the correct range and that there are
no voltage dips during the functioning.
Charge circuit energy overload

The energy absorbed by the capacitor charging current limitation circuit is higher than the
maximum value (see Table 6.7).
Check that at the start-up there are no loads on the output connectors X7 e X8 Power Output
(the output load during this operation must mainly be capacitive).
Configuration parameters missing

Missing or corrupted configuration parameters, it's not possible to use the power supply
because the set of the parameters that characterize it is not valid and can't be restored by
the user.
Send back to repair, please contact Motor Power Company Srl
Device energy overload exceeds the limit on channel 1

Energy provided in the CH1 channel higher than the maximum value.
Check that the RMS_CurrentCH1 is within the range (Table 6.6).
Device energy overload exceeds the limit on channel 2

Energy provided in the CH2 channel higher than the maximum value.
Check that the RMS_CurrentCH2 is within the range (Table 6.6).
Internal circuit ripple exceeds the limit on power section

During the start-up, the output voltage difference (ripple) between VBRIDGE (HVDC nomi-
nal value) and the actual value of HVDC is higher than 50V (see Section 6.5.1, “Charge cir-
cuit functioning”).
Check that at the start-up there are no excessive loads on the output connectors X7 e X8
Power Output.
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Fault and warning
Input voltage falling on power section

Input voltage dip for more than 20 ms and HVDC output voltage value lower than the 65%
of the nominal voltage.
Check the VAC_IN input alternate voltage, the wiring and the protection upstream of the
power supply.
Cable energy overload exceeds the limit on channel 1

Protection energy of the cable connected to X7 (CH1) higher than the maximum value (see
X7 e X8 Power Output).
Check that RMS_CurrentCH1 is within the limit CableCurrentLimit(CH1). Check that the
value that is set on Cable current limit (see Table 9.1) is not too low. If it will be necessary
to increase its value, check the dimensioning of the cable (section, length, ...) to avoid the
overheating.
Cable energy overload exceeds the limit on channel 2

Protection energy of the cable connected to X8 (CH2) higher than the maximum value (see
X7 e X8 Power Output).
Check that RMS_CurrentCH2 is within the limit CableCurrentLimit(CH2). Check that the
value that is set on Cable current limit (see Table 9.1) is not too low. If it will be necessary
to increase its value, check the dimensioning of the cable (section, length, ...) to avoid the
overheating.
Hardware configuration not valid

Hardware configuration not valid.
Send back to repair, please contact Motor Power Company Srl
10.4. Errors in parameters reading / writing

When a parameter reading / writing error occurs, to understand the problem it's necessary
to get the error code.
• auxiliary communication port: the error code of the last failed access is reported in
AuxiliaryPortErrorCode;
Auxiliary- Error Description

PortErrorCode
0x00 No error No error.
Modbus protocol error: illegal function Modbus function code not supported. In Table 4.1
0x01
the admitted codes are listed.
Modbus protocol error: address not ex- Address not existent: the combination of the Modbus
istent address and the number of data to be read / write
0x02 is not valid; the addresses that are included in the
required range must be present in the object dictio-
nary.
Modbus protocol error: data dimen- Quantity of data not admitted: it's too high or equal
0x03
sion too large to 0.
Modbus protocol error: illegal up- Upload/download code not valid.
0x10
load/download code
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Auxiliary- Error Description

PortErrorCode
Modbus protocol error: unexpected Upload/download status not expected.
0x11
upload/download state
Modbus protocol error initializing up- Upload/download wrong initialization.
0x12
load/download
Modbus protocol error during up- Error during the data upload/download.
0x13
load/download
Modbus protocol error closing up- Error during the upload/download closing.
0x14
load/download
Modbus protocol error: memory over- Insufficient memory to complete the upload/down-
0x15
flow during upload/download load.
Unexpected toggle bit Toggle bit not alternated during the upload/down-
0x16
load.
Memory not available Insufficient memory to execute the required opera-
0x20
tion.
0x21 Access denied Access denied to the parameter.
0x22 Attempt to read a write only object Reading failed, the parameter can only be written.
0x23 Attempt to write a read only object Writing failed, the parameter can only be readed.
0x24 General parameter incompatibility Generic data incompatibility.
General internal incompatibility Generic incompatibility, internal of the power sup-
0x25
ply.
0x26 Hardware error Access failed due to a hardware error.
0x28 Parameter out of range Parameter value out of the admitted range.
0x29 Generic error Generic error.
0x2A Internal control refuse data Access denied because of a local control.
Internal state refuse data Access denied because of the actual power supply
0x2B
status.
Table 10.3. Coding of the parameters reading / writing error codes.
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Chapter 11
Software updating
11.1. Firmware updating
The firmware updating does not cancel any data saved in the permanent memory.
To update the firmware, connect the power supply with DuetHVSuite and open the Down-
load firmware window. Access with DuetHVSuite:
Main menu > Supply > Download firmware ...
Toolbar >
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In the Download firmware window, choose the desired firmware and press .
If the firmware does not appear in the proposed list, update the Configuration files.
If at the end of the download, the firmware does not start up, check
what reported in the window and in the parameter in FirmwareStatus.
11.2. Updating the boot
If during the boot updating the control section runs out of power, the power supply can-
not be used anymore and must be sent back to Motor Power Company Srl. During the up-
dating, supply power to the power supply with an uninterruptible power supply (UPS).
To update the boot, connect the power supply with DuetHVSuite and open the Download
firmware window.
Update the boot software only if really necessary.
Main menu > Supply > Download firmware ...
Toolbar >
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Software updating
Activate the Show all option in the download firmware window, select the desired boot
and push . If the boot does not appear in the proposed list, update the Con-
figuration files.
After downloading the boot it is necessary to download the firmware

again. The data saved in the permanent memory are not cancelled.
11.3. Updating the Configuration File

The Configuration files are files xml used by DuetHVSuite to communicate with the power
supply. Their update is included in the DuetHVSuite installation. In order to install the
last available version of DuetHVSuite that contains the most updated Configuration Files,
follow the instructions that are contained in the Section 3.2, “Installation”.
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DPS
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Chapter 12
Object dictionary
The parameters that are described in this chapter refers to the version of firmware and hard-
ware as reported at the beginning of the Chapter 1, General informations about this manual.
The exchange of data with the power supply takes place through a list of parameters, called
Object dictionary. The parameters define and control each single function of the power
supply.
12.1. Agreements on the parameters description

Every power supply parameter is described in this chapter by the fields in the following
table:
Field Description
The written "Desc", in whatever box is inserted, means that the field information can be found
All
in the following description.
Parameter address which is accessible through protocol Modbus. The number is expressed on a
Modbus
decimal basis.
a
CANopen Parameter address which is accessible through protocol CANopen .
Range of values accepted for the parameter. If it is not specified it means that all values repre-
Range
sented by the type of datum associated to the parameter are considered as valid.
Default Parameter default value.
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Field Description
Type of datum associated to the parameter:
• U8: 8 bits without sign

• U16: 16 bits without sign;
• U32: 32 bits without sign;
Type • S8: 8 bits with sign;
• S16: 16 bits with sign;
• S32: 32 bits with sign;
• STR: string;
• IQN: notation at fixed point at 32 bits with sign and N bits after the point;
• FLT: floating point single precision.
Units Units of measurement of the parameter.
Type of access to the parameter:
• RW (read/write): reading and writing;

Acc
• WO (write only): only writing;
• RO (read only): only reading;
• CST (constant): only reading (constant parameter).
PDO This voice is related only to the CANopen protocol, that is actually not implemented.
Type of parameter saving in the permanent memory:
• -: parameters non savable in the permanent memory

Mem • ES: parameters savable in the permanent memory that cannot be restored on command
with the default values;
• EM: parameters savable in the permanent memory that are not restored on command with
default values.
a
The CANopen protocol is actually not implemented.
Table 12.1. Fields describing the parameters
12.2. Reading and writing a parameter

The dimension of every Modbus register is 1 Word (2 byte). Therefore each parameter takes
a minimum of 2 bytes of memory. For example:
- if a parameter is 8 bit long (1 byte = 1/2 Word) it takes 1 word anyway, therefore if it is on
4100 Modbus address, the next parameter is on 4101;
- if a parameter is 16 bit long (2 byte = 1 Word) it takes 1 word, therefore if it is on 1201
Modbus address, the next parameter is on 1202;
- if a parameter is 32 bit long (4 byte = 2 Word) it takes 2 words, therefore if it is on 4110
Modbus address, the contained data take even the 4111 register and, in consequence, the
next parameter is on 4112;
To read and write a parameter via Modbus, send a

frame by using the function codes written in Table 4.1.
To select the parameter to read or write in the window Object dictionary, you can click
on the proposed list, write the name and the address or use the search by name functions
in the box Filter (for details about the dictionary interface use, refer to Section 3.7, Object
dictionary).
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Object dictionary
To interpret any error messages please see Section 10.4, Errors in parameters reading / writing.
12.3. Initial configuration, update and board

identity (0-599)
DeviceInformation
Informations related to the device.
Number of entries
Modbus CANopen Range Default Type Units Acc PDO Mem
- - 6 6 U8 - CST - -
Number of parameters in this group.
HardwareRevision
12 - - - S16 - RO - -
Device hardware revision.
BootRevision
15 - - - S16 - RO - -
Boot firmware revision.
FirmwareRevision
18 - - - S16 - RO - -
Firmware revision. If the value is -1, only the boot firmware is present.
HardwareProductCode
21 - - - U32 - RO - -
Device hardware code.
OemCode
33 - U16 - CST - -
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Code that identifies the manufacturer.
SoftwareProductCode
34 - - - U16 - RO - -
Device software code.
FirmwareStatus
40 - - - U8 - RO - -
Firmware status.
FirmwareSta-
Message Solution
tus
0 CRC has not been checked yet
Wait the end of the download procedure.
1 Do not launch firmware
10 Run Firmware is executing.
Error in the permanent memory, turn off and on again the
11 Permanent memory error device. If the problem persists, please contact Motor Power
Company.
12 Reserved -
The firmware is corrupted, try again the download proce-
13 CRC error dure. If the problem persists, please contact Motor Power
Company.
The hardware is not compatible with firmware. Try a new
download procedure with a compatible firmware or substi-
Hardware is not compatible with
14 tute the device with one that has a compatible hardware.
firmware
In the "Download Firmware" window, choose the desired
firmware and press
The Boot is not compatible with the firmware. Try a new
download procedure with a compatible firmware or update
15 Boot is not compatible with firmware
the boot. The “Download Firmware” window automatically
shows the firmwares and the boots that are compatible.
The firmware is not compatible with the hardware. Try a
new download procedure with a compatible firmware or
Firmware is not compatible with
16 substitute the device with one that has a compatible hard-
hardware
ware. In the "Download Firmware" window, choose the de-
sired firmware and press
The firmware is not compatible with the boot. Try a new
download procedure with a compatible firmware or update
17 Firmware is not compatible with boot
the boot. The “Download Firmware” window automatically
shows the firmwares and the boots that are compatible.
ManufacturerDeviceName
80 - - - STR - CST - -
String in ASCII characters showing the name of the device. For further information see
Section 14.1, OrderCode.
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Object dictionary
ManufacturerHwVersion
110 - - - STR - CST - -
String in ASCII characters showing the hardware version of the device.
ManufacturerSwVersion
114 - - - STR - CST - -
String in ASCII characters showing the software version of the drive.
Identity
Device Identity.
Number of entries
- - 4 4 U8 - CST - -
Number of parameter in this group.
ProductCode
122 - - - U32 - RO - -
Identification code of the device.
RevisionNumber
124 - - - U32 - RO - -
Device revision.
SerialNumber
126 - - - U32 - RO - -
Device serial number.
CpuInfo
Information on the CPU.
Number of entries
- - 2 2 U8 - CST - -
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Number of parameter in this group.
CPUSiliconRevision
580 - - - U16 - RO - -
CPU revision.
ResetCause
581 - 1÷4 2 U32 - RW - -
Code of the cause that has provoked the firmware reset.

ResetCause Description
1 Generic reset (cause not found)
2 Reset from power-up (device turn-on)
3 Reset from line of hardware reset
4 Reset from watchdog
12.4. Auxiliary communication port (1100-1199)
AuxiliaryPortSetup
Parameters used to configure the auxiliary communication port.
Number of entries
- - 4 4 U8 - CST - -
AuxiliaryPortSetupWordOrder
1100 - 0-1 0 U16 - RW - EM
Order of the words used by the device, through the auxiliary port, to receive or send the
parameters of 32 bits (the byte order of the words is big-endian, as defined by the specifi-
cation of the Modbus protocol, implemented in the auxiliary port).
Auxiliary Port Set- Description Example
up Word Order
Word sent in little-endian for- The value 0x12345678 is sent in the order 0x5678
0
mat. 0x1234.
Word sent in big-endian format. The value 0x12345678 is sent in the order 0x1234
1
0x5678.
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Object dictionary
AuxiliaryPortSetupTimeout
1101 - 20 - 65000 50 U16 ms RW - EM
Timeout of the auxiliary port. If the time between two consecutive characters overcomes
this value, the interface cancels the ongoing receiving of the whole frame and it prepares
to receive a new frame.
AuxiliaryPortSetupBaudRateImmediate
1110 - 19200 , 57600 57600 U32 bit/s RW - -
Parameters used for the immediate exchange of the baud rate of the auxiliary port. Once
received the request to change the baud rate, the device sends the answer with the prece-
dent baud rate and only after it configures the communication interface with the new baud
rate.
AuxiliaryPortSetupBaudRate
1112 - 19200 or 57600 57600 U32 bit/s RW - EM
Auxiliary port baud rate. This parameter, once written and saved in the permanent mem-
ory, take effect only after the device switching off and on again.
AuxiliaryPortError
Parameters to read the last error condition in writing or reading carried out with the aux-
iliary communication port.
Number of entries
- - 2 2 U8 - CST - -
AuxiliaryPortErrorParam
1120 - - 0 U16 - RW - -
Modbus address of the parameter that generated the last error condition during the writ-
ing/reading phase with the auxiliary communication port. An access in writing provokes
the resetting of this parameter and of the AuxiliaryPortErrorCode parameter.
AuxiliaryPortErrorCode
1121 - Desc 0 U16 - RW - -
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Code of the last error condition found during the writing/reading phase with the auxiliary
communication port. An access in writing provokes the resetting of this parameter and of
the AuxiliaryPortErrorParam parameter. The meaning of the codes can be found in Table
10.3.
12.5. Monitor and diagnostic of the power supply

(2000-2099)
HVDC_OutputVoltage
2001 - - 0 U16 0.1 V RO - -
RMS value of the HVDC output voltage.
PowerSupplyType
2002 - 0÷2 0 U16 - RO - -
Power supply type (alternate voltage) on input section (0=not supplied, 1=single-phase,
2=three-phase).
Value Description
0 Not powered
1 Single-phase
2 Three-phase
CPU_Temperature
2010 - -250 ÷ 1200 - S16 0.1°C RO - -
Instantaneous CPU temperature.
ControlSectionTemperature
2011 - -250 ÷ 1200 - S16 0.1°C RO - -
Control section instantaneous temperature.
PowerSectionTemperature
2012 - -250 ÷ 1200 - S16 0.1°C RO - -
Power section instantaneous temperature.
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Object dictionary
ActualCurrent
2013 - - 0 S16 0.1 A RO - -
Power supply output instantaneous current. In the version with two output channels this
parameter represents the sum of the currents of the two channels (see ActualCurrentCH1
and ActualCurrentCH2).
ActualCurrentLimit
2014 - - - U16 0.1 A RO - -
Power supply output current limit, conditioned by HVDC_OutputVoltage.
AverageCurrent
2015 - - - S16 0.1 A RO - -
Power supply average current. In the version with two output channels this parameter
represents the sum of the average currents of the two channels (see AverageCurrentCH1
and AverageCurrentCH2).
ActualPower
2016 - - - S32 0,01 W RO - -
Power supply output actual power. In the version with two output channels this parame-
ter represents the sum of the powers of the two channels (see ActualPowerCH1 and Actu-
alPowerCH2).
Energy values
Values of the energy that's absorbed and provided by the power supply.
Number of entries
- - 8 8 U8 - CST - -
ActualDeviceEnergyOverload
2
2020 - - - U32 A s RO - -
2
Actual value of overload energy provided by the power supply (I T).
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BrakeEnergy
2026 - - 0 U32 0,001 J RO - EM
Energy absorbed by the braking circuit. This circuit intervenes in case of overvoltage,
caused for example by the energy that's regenerated by the motors.
ChargeCircuitEnergy
2028 - - - U32 0,01 J RO - EM
Energy absorbed by the capacitors charging circuit at the power supply start-up (see Sec-
tion 6.5, Charge circuit and start-up phase).
DeviceEnergyOverloadPercentage
2030 - 0 ÷ 32767 0 U16 % RO - -
Percentage value of the overload energy provided to the power supply (related to Actu-
alDeviceEnergyOverload).
BrakeEnergyOverloadPercentage
2031 - 0 ÷ 32767 0 U16 % RO - -
Percentage value of the braking circuit overload (see BrakeEnergy).
ChargeCircuitEnergyOverloadPercentage
2032 - 0 ÷ 32767 0 U16 % RO - -
Percentage value of the overload energy absorbed by the capacitors charging circuit (see
Section 6.5, Charge circuit and start-up phase).
CableEnergyOverloadPercentage
2034 - 0 ÷ 32767 0 U16 % RO - EM
Percentage value of the overload energy absorbed by the cables that are connected to the
outputs, referred to the CableCurrentLimit(CH1) and CableCurrentLimit(CH2) current lim-
its.
BackfeedEnergy
2058 - - 0 S32 J RO - -
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Object dictionary
Energy poured from the loads that are connected on the outputs (drives, motors, etc.) to
the power supply.
DeviceStatus
2024 - - - U16 - RO - -
Power supply actual logic status (see Chapter 8, Power supply logical states).
Value Message on DuetHVSuite
0 STARTUP
1 CAP. DISCHARGE
2 OFFSET CAL.
3 VAC IN WAIT
4 VOUT CHECK
5 VOUT RIPPLE CHECK
6 OPERATIONAL
7 VOUT HOLD UP
8 WARNING
9 FAULT
10 POWER DOWN
LastFaultCause
2025 - - 0 U16 - RO - -
Last detected fault code (see Table 10.1).
BrakeDutyCycle
2033 - - 0 U16 ‰ RO - -
Duty cycle of the braking circuit, expressed in ‰.
Current RMS values

RMS current values.
Number of entries
- - 4 4 U8 - CST - -

RMS = root-mean-square value of the current signals
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The calculation period of the RMS value can be set

through the RMS_Average_CalculationPeriod parameter.
RMS_Current
2048 - - 0 S32 0.1 A RO - -
Total root-mean-square value calculated with the contribution of RMS_OutputCurrent and

RMS_BackfeedingCurrent.
RMS_OutputCurrent
2052 - - 0 S32 0.1 A RO - -
Root-mean-square current provided by the power supply.
RMS_BackfeedingCurrent
2054 - - 0 S32 0.1 A RO - -
Root-mean-square current absorbed by the power supply.
AveragePower
2056 - - 0 S32 0.01 W RO - -
Average power provided by the power supply.
Temperature Limits
Temperature Limit.
Number of entries
- - 4 4 U8 - CST - -
ControlSideFaultTemperature
2060 - - 85,0° S16 0.1°C RO - ES
Temperature fault threshold of the control section.
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Object dictionary
ControlSideWarningTemperature
2061 - - 700 S16 0.1°C RO - ES
Temperature warning threshold of the control section.
PowerSideFaultTemperature
2064 - - 900 S16 0.1°C RO - ES
Temperature fault threshold of the power section.
PowerSideWarningTemperature
2065 - - 800 S16 0.1°C RO - ES
Temperature warning threshold of the power section.
FaultLockTime
2068 - - Desc S32 ms RO - -
Power supply lock time in case of fault (permanent fault status and output voltage not
present) before the system can be restored and returns operative. To every fault a restore
time is related, for details see Table 10.1
12.6. Power supply configuration (2100-2199)

DeviceModel
2100 - 1÷2 Desc U16 - RO - ES
DPS model: 1 = DPS20; 2 = DPS40.
AutomaticRestartFunction
2101 - 0÷1 0 U16 - RO - ES
Automatic restart function: 0 = disabled; 1 = enabled
Voltage values
Voltage values
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Number of entries
- - 2 2 U8 - CST - -
MinVoutFaultThreshold
2102 - - 1000 U16 0.1 V RO - ES
Minimum output voltage value, under which the power supply enters in fault status.
MaxVoutFaultThreshold
2103 - - 8300 U16 0.1 V RO - ES
Maximum output voltage value, over which the power supply enters in fault status.
Brake Circuit Parameters

Values related to the internal braking circuit resistor
Number of entries
- - 3 3 U8 - CST - -
IntBrakeResistorValue
2107 - - 33 U16 Ω RO - ES
Internal brake resistor value.
IntBrakeResistorNominalEnergy
2108 - - 6000 U32 J RO - ES
Nominal energy that can be absorbed by the brake resistor.
IntBrakeResistorNominalPower
2110 - - 120 U16 W RO - ES
Nominal power that can be absorbed by the brake resistor.
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Object dictionary
CapacitorDischargeTimeout
2114 - - 4000 U16 ms RO - ES
Waiting time, in case of fault, before to start the capacitors discharge and to reset the output
voltage.
Don't touch the HVDC output connectors (X7 e X8 Power Output until
the capacitors are not totally discharged (HVDC_OutputVoltage = 0Vdc).
User Parameters
Parameters that can be set by the user
Number of entries
- - 6 6 U8 - CST - -
RMS_Average_CalculationPeriod
2112 - - 1000 U16 ms RW - ES
RMS and average current signals values and power signal average value calculation period.
OutputCurrentLimit
2134 - Desc Desc U16 0.1 A RW - ES
Output current limit (for the version with 2 channels it's the sum of the CH1 + CH2 currents)
DPS20 DPS40
Range Default Range Default
10 ÷ 200 200 10 ÷ 400 400
OvervoltageLimit
2135 - 1000 ÷ 8300 8300 U16 0.1 V RW - ES
Output voltage limit.
BrakingCircuitActivationVoltage
2136 - 1000 ÷ 7850 7850 U16 0.1 V RW - ES
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Braking circuit activation voltage.
Output current limit on channel 1 (for the version with 1 channel this limit is in series to
OutputCurrentLimit, so prevails the one with the lower value).
DPS20 DPS40
10 ÷ 250 100 10 ÷ 250 200
Output current limit on channel 2 (for the version with 1 channel this limit is ignored).
DPS20 DPS40
10 ÷ 250 100 10 ÷ 250 200
External Brake Settings

Braking circuit configuration parameters
Number of entries
- - 4 4 U8 - CST - -
BrakeCircuitSelector
2137 - 0÷2 0 U16 - RW - ES
Configuration of the active braking circuit: 0 = internal; 1 = external; 2 = internal + external.
ExtBrakeResistorNominalEnergy
2138 - 100 ÷ 2000000 6000 U32 J RW - ES
Nominal energy that can be absorbed by the brake resistor.
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Object dictionary
ExtBrakeResistorNominalPower
2140 - 100 ÷ 40000 120 U16 W RW - ES
Nominal power that can be absorbed by the brake resistor.
ExtBrakeResistorValue
2141 - 16 ÷ 1000 33 U16 Ω RW - ES
External brake resistor value.
12.7. Fault and Warning (2400-2499)

RetentiveWarning
2400 - - 0 U32 - RW - -
Retentive Warnings mask. By writing 0 in this parameter, all the active warnings reset.
DynamicWarning
2402 - - 0 U32 - RO - -
Dynamic Warnings mask.
RetentiveFault
2404 - - 0 U32 - RW - -
Retentive Fault mask. By writing 0 in this parameter, all the active faults reset.
DynamicFault
2406 - - 0 U32 - RO - -
Dynamic Fault mask.
12.8. Output channels monitor (2500-2699)
Channel 1 current values

Channel 1 current value.
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Number of entries
- - 5 5 U8 - CST - -

Legend for the RMS parameter reading:
• P = Current provided by the power supply
• N = Current absorbed by the power supply
• RMS = root-mean-square value of the current signals

RMS_CurrentCH1
2548 - - 0 S32 0.1 A RO - -
Total root-mean-square value calculated with the contribution of RMS_OutputCurrentCH1

and RMS_BackfeedingCurrentCH1.
RMS_OutputCurrentCH1
2552 - - 0 S32 0.1 A RO - -
Root-mean-square current provided by the power supply on the channel 1.
RMS_BackfeedingCurrentCH1
2554 - - 0 S32 0.1 A RO - -
Root-mean-square current absorbed by the power supply on channel 1.
ActualCurrentCH1
2513 - - 0 S16 0.1 A RO - -
Power supply output instantaneous current for channel 1 (in the version with 1 channel
this value coincides with the ActualCurrent parameter).
AverageCurrentCH1
2515 - - 0 S16 0.1 A RO - -
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Object dictionary
Power supply output average current for the channel 1 (in the version with 1 channel this
value coincides with the AverageCurrent parameter).
Channel 1 power values

Power values of channel 1.
Number of entries
- - 2 2 U8 - CST - -
ActualPowerCH1
2516 - - 0 S32 0,01 W RO - -
Power supply output actual power value for the channel 1 (in the version with 1 channel
this value coincides with the ActualPower parameter).
AveragePowerCH1
2556 - - 0 S32 0.01 W RO - -
Average power provided by the power supply to the channel 1.
Channel 1 energy values

Values of the energy that's absorbed and provided by the power supply from the channel 1.
Number of entries
- - 3 3 U8 - CST - -
ActualDeviceEnergyOverloadCH1
2
2520 - - - U32 A s RO - -
2
Actual value of overload energy provided by the power supply (I T) on the channel 1.
DeviceEnergyOverloadPercentageCH1
2530 - - 0 U16 % RO - -
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Percentage value of the overload energy provided to the power supply on the channel 1
(related to ActualDeviceEnergyOverloadCH1).
CableEnergyOverloadPercentageCH1
2534 - - 0 U16 % RO - EM
channel 1.
Channel 2 current values

Channel 2 current value.
Number of entries
- - 5 5 U8 - CST - -

Legend for the RMS parameter reading:
• P = Current provided by the power supply
• N = Current absorbed by the power supply
• RMS = root-mean-square value of the current signals

RMS_CurrentCH2
2648 - - 0 S32 0.1 A RO - -
Total root-mean-square value calculated with the contribution of RMS_OutputCurrentCH2

and RMS_BackfeedingCurrentCH2.
RMS_OutputCurrentCH2
2652 - - 0 S32 0.1 A RO - -
Root-mean-square current provided by the power supply on the channel 2.
RMS_BackfeedingCurrentCH2
2654 - - 0 S32 0.1 A RO - -
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Object dictionary
Root-mean-square current absorbed by the power supply on channel 2.
ActualCurrentCH2
2613 - - 0 S16 0.1 A RO - -
Power supply output instantaneous current for channel 2 (in the version with 1 channel
this value is ignored).
AverageCurrentCH2
2615 - - 0 S16 0.1 A RO - -
Power supply output average current for the channel 2 (in the version with 1 channel this
value is ignored).
Channel 2 power values

Power values of channel 2.
Number of entries
- - 2 2 U8 - CST - -
ActualPowerCH2
2616 - - 0 S32 0,01 W RO - -
Power supply output actual power value for the channel 2 (in the version with 1 channel
this value is ignored).
AveragePowerCH2
2656 - - 0 S32 0.01 W RO - -
Average power provided by the power supply to the channel 2.
Channel 2 energy values

Values of the energy that's absorbed and provided by the power supply from the channel 2.
Number of entries
- - 3 3 U8 - CST - -
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ActualDeviceEnergyOverloadCH2
2
2620 - - - U32 A s RO - -
2
Actual value of overload energy provided by the power supply (I T) on the channel 2.
DeviceEnergyOverloadPercentageCH2
2630 - - 0 U16 % RO - -
Percentage value of the overload energy provided to the power supply on the channel 2
(related to ActualDeviceEnergyOverloadCH2).
CableEnergyOverloadPercentageCH2
2634 - - 0 U16 % RO - EM
channel 2.
12.9. Internal diagnostic (2800-2999)

RectifierBridgeVoltageSignal
2824 - - - S16 0.1Vdc RO - -
Measured voltage signal of the diode-rectifier bridge.
the following parameters report the minimum and maximum values that have
been reached by the physical quantities which they refer to. The measurements
start at the conclusion of the start-up (power supply on the OPERATIONAL status).
Voltage Min/Max Values

Minimum and maximum HVDC voltage values.
Number of entries
- - 2 2 U8 - CST - -
114 Doc. - Ed. 1.2 - 21/07/2016

Object dictionary
MinHVDC_OutputVoltage
2900 - - 0 U16 0.1V RO - -
Minimum value reached by HVDC_OutputVoltage.
MaxHVDC_OutputVoltage
2901 - - 0 U16 0.1V RO - -
Maximum value reached by HVDC_OutputVoltage.
Current Min/Max Values

Minimum and maximum current values.
Number of entries
- - 8 8 U8 - CST - -
MinRMS_Current
2905 - - 0 S16 0.1A RO - -
Minimum value reached by RMS_Current.
MaxRMS_Current
2906 - - 0 S16 0.1A RO - -
Maximum value reached by RMS_Current.
MinActualCurrent
2911 - - 0 S16 0.1A RO - -
Minimum value reached by ActualCurrent.
MaxActualCurrent
2912 - - 0 S16 0.1A RO - -
Maximum value reached by ActualCurrent.
Doc. - Ed. 1.2 - 21/07/2016 115

MinActualCurrentCH1
2926 - - 0 S16 0.1A RO - -
Minimum value reached by ActualCurrentCH1.
MaxActualCurrentCH1
2927 - - 0 S16 0.1A RO - -
Maximum value reached by ActualCurrentCH1.
MinActualCurrentCH2
2928 - - 0 S16 0.1A RO - -
Minimum value reached by ActualCurrentCH2.
MaxActualCurrentCH2
2929 - - 0 S16 0.1A RO - -
Maximum value reached by ActualCurrentCH2.
Power Max Values

Power maximum values.
Number of entries
- - 1 1 U8 - CST - -
MaxAveragePower
2920 - - 0 S32 0.01 W RO - -
Maximum value reached by AveragePower.
Energy Max Values

Energy maximum values.
Number of entries
- - 5 5 U8 - CST - -
116 Doc. - Ed. 1.2 - 21/07/2016

Object dictionary
MaxDeviceEnergyOverloadPercentage
2913 - - 0 U16 % RO - -
Maximum value reached by DeviceEnergyOverloadPercentage.
MaxActualDeviceEnergyOverload
2914 - - 0 U32 0.001 J RO - -
Maximum value reached by ActualDeviceEnergyOverload.
MaxBrakeEnergy
2916 - - 0 U32 0.01 J RO - -
Maximum value reached by BrakeEnergy.
MaxChargeCircuitEnergy
2918 - - 0 U32 0.01 J RO - -
Maximum value reached by ChargeCircuitEnergy.
MaxBackfeedEnergy
2922 - - 0 U32 0.01 J RO - -
Maximum value reached by BackfeedEnergy.
Temperature Min/Max Values

Minimum and maximum temperature values.
Number of entries
- - 4 4 U8 - CST - -
MinControlSectionTemperature
2907 - - 0 S16 0.1°C RO - -
Doc. - Ed. 1.2 - 21/07/2016 117

Minimum value reached by ControlSectionTemperature.
MaxControlSectionTemperature
2908 - - 0 S16 0.1°C RO - -
Maximum value reached by ControlSectionTemperature.
MinPowerSectionTemperature
2909 - - 0 S16 0.1°C RO - -
Minimum value reached by PowerSectionTemperature.
MaxPowerSectionTemperature
2910 - - 0 S16 0.1°C RO - -
Maximum value reached by PowerSectionTemperature.
118 Doc. - Ed. 1.2 - 21/07/2016

Chapter 13
Maintenance
Check the integrity of the connectors and that the terminals are correctly closed.
Before starting the maintenance, read the Section 2.8, Safety precautions and lim-
its. If you do not follow the safety instructions you can cause injury or death.
13.1. Maintenance interval

If the power supply is installed in a correct environment, it requires a minimal mainte-
nance.
The following table shows the maintenance intervals that are recommended by MPC.
Maintenance Interval Instructions

It depends on the dust that's
Heat sink: Temperature
present in the environ-
control and cleaning
ment (every 6-12 months)
Capacitor regeneration Every year when stored
Table 13.1. Maintenance interval of the DPS.
Doc. - Ed. 1.2 - 21/07/2016 119

Typical lifetime
without line inductance 20000 hours @ 40°C
Capacitors of the 30000 hours @ 40°C
HVDC power section with line inductance DPS20 = inductance 1,2 mH 25Arms
DPS40 = inductance 0,58 mH 50Arms
Internal (only DPS40) MTTF (confidence level 90%) = 90000h
Cooling fans
External (only DPS40) MTTF (confidence level 90%) > 200000h
Table 13.2. Components lifetime DPS.
120 Doc. - Ed. 1.2 - 21/07/2016

Chapter 14
Order codes
14.1. OrderCode
The DPS power suppliers differ from one another by the output nominal current value. The
order code is the following:
Order Code example: DPS XX
Field 0 Field 1
Figure 14.1. Position of the fields in the order code.
Order code 0 1
Field Description XXX XX
Field 0 (Series) Three-phase power supply (rectifier) DPS
Nominal current that can be provided to the 20A out- 20
put
Field 1 (Current)
Nominal current that can be provided to the 40A out- 40
put
Table 14.1. Fields that make up the order code.
Doc. - Ed. 1.2 - 21/07/2016 121

DPS
122 Doc. - Ed. 1.2 - 21/07/2016

Motor Power Company S.r.l.
Via Leonardo Da Vinci, 4 - 42024 Castelnovo Sotto - Reggio Emilia - Italy
Tel: +39 0522 682710 - Fax: +39 0522 683552
Email: [email protected]
Motor Power Company GmbH

Dillberg, 12 - 97828 Marktheidenfeld - Germany
Tel: +49 9391 9198905 - Fax: +49 9391 9198907
Motor Power Company Asia Ltd.

Workshop 7, Shiny Science Park No. 111 - 215400 Taicang - P.R.China
Tel: + 86 512 33337978 - Fax: +86 512 53207871
www.motorpowerco.com

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DPS

www.motorpowerco.com Ed. 1.2 - English

1. General informations about this manual ............................................... 1

2. Informations about the DPS power supply ........................................... 7

3. General information about DuetHVSuite ............................................. 15

4. Communicating with DuetHVSuite ...................................................... 25

5. Quick Start .......................................................................................... 33

Doc. - Ed. 1.2 - 21/07/2016 v

5.2.4. Connection of the protection conductors .................................. 36

6. Technical features ............................................................................... 41

7. Electrical connections, leds and dip switches ...................................... 59

8. Power supply logical states ................................................................ 73

9. DPS parametrization ........................................................................... 77

10. Fault and warning ............................................................................. 81

11. Software updating ............................................................................. 89

vi Doc. - Ed. 1.2 - 21/07/2016

12. Object dictionary ............................................................................... 93

13. Maintenance .................................................................................... 119

14. Order codes ..................................................................................... 121

Doc. - Ed. 1.2 - 21/07/2016 vii

viii Doc. - Ed. 1.2 - 21/07/2016

What is written in this manual refers to the version of firmware

What is written in this manual refers to the version of hard-

Doc. - Ed. 1.2 - 21/07/2016 1

For a better understanding of this manual, it is recom-

• Transport: for personnel expert in handling sensitive parts of electrostatic charges.

The qualified staff must know and follow these rules:

• EN 12100, EN 60364 and EN 60664;

This manual is addressed to all users of the DPS power supply.

Motor Power Company Srl can modify the described prod-

2 Doc. - Ed. 1.2 - 21/07/2016

It shows a surely dangerous situation, in case of failure to comply with safety

It shows a probably dangerous situation, in case of failure to comply with

Doc. - Ed. 1.2 - 21/07/2016 3

It shows a probably dangerous situation, in case of failure to comply with

It shows a potentially dangerous situation, in case of failure to comply with

It shows the problems related to electromagnetic compatibility.

Table 1.1. Danger classes

It shows some important information on the mentioned topic.

It shows some useful information on the mentioned topic.

Table 1.2. Information classification

BDM Base drive module

4 Doc. - Ed. 1.2 - 21/07/2016

CDM Complete drive module

• Table 10.3 rectified.

Doc. - Ed. 1.2 - 21/07/2016 5

6 Doc. - Ed. 1.2 - 21/07/2016

The DPS power supply respects the following regulations:

• 2004/108/CE relating to electromagnetic compatibility;

Doc. - Ed. 1.2 - 21/07/2016 7

2.2. General features of the DPS

8 Doc. - Ed. 1.2 - 21/07/2016

Figure 2.1. The DPS power supply.

The software on the DPS power supply is divided in two typology:

Doc. - Ed. 1.2 - 21/07/2016 9

2.3. System Block Diagram

COM - DEBUG I/O

CPU POWER BRAKE

Figure 2.2. System Block Diagram