0% found this document useful (0 votes)
11 views

Cimrja Series

Uploaded by

Tiến Nguyễn
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
11 views

Cimrja Series

Uploaded by

Tiến Nguyễn
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 287

YASKAWA AC Drive J1000

Compact V/f Control Drive


Installation & Start-Up Manual
Type: CIMR-JA , CIMR-JB
CIMR-JT
Models: 200 V Class, Three-Phase Input: 0.1 to 5.5 kW
200 V Class, Single-Phase Input: 0.1 to 2.2 kW
400 V Class, Three-Phase Input: 0.2 to 5.5 kW

To properly use the product, read this manual thoroughly and retain
for easy reference, inspection, and maintenance. Ensure the end user
receives this manual.

Receiving 1
Mechanical Installation 2
Electrical Installation 3
Start-Up Programming &
Operation 4
Troubleshooting
5
Periodic Inspection &
Maintenance 6
Peripheral Devices &
Options 7
Specifications A
Parameter List B

MANUAL NO. TOEP C710606 25D


Standards Compliance C
Copyright © 2008 YASKAWA ELECTRIC CORPORATION. All rights reserved.
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system,
or transmitted, in any form or by any means, mechanical, electronic, photocopying, recording,
or otherwise, without the prior written permission of Yaskawa. No patent liability is assumed
with respect to the use of the information contained herein. Moreover, because Yaskawa is
constantly striving to improve its high-quality products, the information contained in this
manual is subject to change without notice. Every precaution has been taken in the preparation
of this manual. Yaskawa assumes no responsibility for errors or omissions. Neither is any
liability assumed for damages resulting from the use of the information contained in this
publication.
Table of Contents
i. PREFACE & GENERAL SAFETY ......................11
i.1 Preface .................................................................. 12
Applicable Documentation ..........................................12
Symbols..................................................................12
Terms and Abbreviations............................................13
i.2 General Safety ....................................................... 14
Supplemental Safety Information..................................14
Safety Messages ......................................................15
Drive Label Warnings ................................................18
Warranty Information .................................................18
Quick Reference.......................................................20

1. RECEIVING .........................................................21
1.1 Section Safety........................................................ 22
1.2 Model Number and Nameplate Check.................... 23
Nameplate...............................................................23
1.3 Component Names ................................................ 26
IP20/Open-Chassis ...................................................26
Front Views .............................................................28

2. MECHANICAL INSTALLATION .........................29

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 3
Table of Contents

2.1 Section Safety.................................................................. 30


2.2 Mechanical Installation .................................................... 33
Installation Environment ....................................................... 33
Installation Orientation and Spacing........................................ 34
Exterior and Mounting Dimensions ......................................... 36

3. ELECTRICAL INSTALLATION.................................... 39
3.1 Section Safety.................................................................. 40
3.2 Standard Connection Diagram......................................... 43
3.3 Main Circuit Connection Diagram .................................... 46
Single-Phase 200 V Class Models BA0001 to BA0010 ............... 46
Three-Phase 200 V Class Models 2A0001 to 2A0020
Three-Phase 400 V Class Models 4A0001 to 4A0011 ............... 46
3.4 Terminal Block Configuration.......................................... 47
3.5 Protective Covers ............................................................ 48
IP20/Open-Chassis Cover Removal and Installation................... 48
3.6 Main Circuit Wiring .......................................................... 50
Main Circuit Terminal Functions ............................................. 50
Wire Gauges and Tightening Torque....................................... 50
Main Circuit Terminal Power Supply and Motor Wiring................ 54
3.7 Control Circuit Wiring ...................................................... 57
Control Circuit Terminal Block Functions.................................. 58
Terminal Configuration......................................................... 59
Wiring Procedure ................................................................ 61
3.8 I/O Connections ............................................................... 64
Sinking/Sourcing Mode Switch............................................... 64
3.9 Main Frequency Reference .............................................. 67
DIP Switch S1 Analog Input Signal Selection ............................ 67
3.10 Braking Resistor.............................................................. 69
Installation......................................................................... 69
3.11 Interlocking with Connected Machinery .......................... 71
Drive Ready Signal ............................................................. 71
3.12 Wiring Checklist .............................................................. 72

4 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
Table of Contents

4. START-UP PROGRAMMING & OPERATION............. 75


4.1 Section Safety.................................................................. 76
4.2 Using the Digital LED Operator........................................ 79
Keys, Displays, and LEDs..................................................... 79
Digital Text Display ............................................................. 81
LED Screen Displays........................................................... 81
LO/RE LED and RUN LED Indications .................................... 82
Menu Structure for Digital LED Operator.................................. 84
4.3 The Drive and Programming Modes ................................ 85
Navigating the Drive and Programming Modes.......................... 86
Changing Parameter Settings or Values .................................. 90
Verifying Parameter Changes: Verify Menu .............................. 90
Switching Between LOCAL and REMOTE................................ 91
Parameters Available in the Setup Group................................. 92
4.4 Start-up Flowchart ........................................................... 93
Flowchart: Basic Start-up...................................................... 93
4.5 Basic Operation ............................................................... 94
Initialize Parameter Values: A1-03.......................................... 94
Frequency Reference Source: b1-01....................................... 94
Run Command Input Selection: b1-02 ..................................... 96
Stopping Method Selection: b1-03 .......................................... 98
Acceleration/Deceleration: C1-01 to C1-04............................... 99
Drive Duty and Carrier Frequency Selection: C6-01 and C6-02 .. 101
Multi-Step Speed Operation (4-Step Speed) ........................... 103
E1: V/f Characteristics ....................................................... 107
Motor Parameters: E2-01 to E2-03 ....................................... 110
Digital Output: H2-01 ......................................................... 111
Analog Outputs: H4-01 to H4-03 .......................................... 111
Motor Protection: L1-01 and L1-02 ....................................... 113
Notes on Controlling the Brake for the Hoist Application............ 116
Drive Status Monitors: U1-01 to U4-13 .................................. 118
4.6 Powering Up the Drive ....................................................119
Powering Up the Drive and Operation Status Display ............... 119
V/f Pattern Setting............................................................. 120
4.7 No-Load Operation Test Run ..........................................121
No-Load Operation Test Run............................................... 121

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 5
Table of Contents

4.8 Test Run with Load Connected.......................................123


Test Run with the Load Connected ....................................... 123
4.9 Verifying and Backing Up Parameter Settings................124
Parameter Access Level: A1-01 ........................................... 124
Password Settings: A1-04, A1-05 ......................................... 124
Copy Function (Optional).................................................... 124
4.10 Test Run Checklist .........................................................126

5. TROUBLESHOOTING ............................................... 127


5.1 Section Safety.................................................................128
5.2 Motor Performance Fine Tuning .....................................131
Parameters for Tuning the Drive .......................................... 131
Motor Hunting and Oscillation Control Parameters ................... 132
5.3 Drive Alarms, Faults, and Errors.....................................133
Types of Alarms, Faults, and Errors ...................................... 133
Alarm and Error Displays.................................................... 134
5.4 Fault Detection ...............................................................137
Fault Displays, Causes and Possible Solutions ....................... 137
5.5 Alarm Detection ..............................................................147
Alarm Codes, Causes, and Possible Solutions ........................ 147
5.6 Operator Programming Errors ........................................152
oPE Codes, Causes, and Possible Solutions .......................... 152
5.7 Diagnosing and Resetting Faults....................................154
Fault Occurs Simultaneously with Power Loss ........................ 154
If the Drive Still has Power After a Fault Occurs ...................... 154
Viewing Fault History Data After Fault ................................... 154
Fault Reset Methods ......................................................... 155
5.8 Troubleshooting without Fault Display...........................156
Cannot Change Parameter Settings...................................... 156
Motor Does Not Rotate Properly after Pressing RUN Button or
after Entering External Run Command ................................. 157

6. PERIODIC INSPECTION & MAINTENANCE ........... 167


6.1 Section Safety.................................................................168

6 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
Table of Contents

6.2 Inspection.......................................................................171
Recommended Daily Inspection........................................... 171
Recommended Periodic Inspection....................................... 173
6.3 Periodic Maintenance .....................................................175
Replacement Parts............................................................ 175
6.4 Drive Cooling Fans .........................................................178
Number of Cooling Fans..................................................... 178
Cooling Fan Replacement .................................................. 179

7. PERIPHERAL DEVICES & OPTIONS ...................... 183


7.1 Section Safety.................................................................184
7.2 Drive Options and Peripheral Devices ............................186
7.3 Connecting Peripheral Devices ......................................189
7.4 Installing Peripheral Devices ..........................................191
Installing a Molded Case Circuit Breaker (MCCB) and Earth
Leakage Circuit Breaker (ELCB) ......................................... 191
Installing a Leakage Breaker ............................................... 192
Installing a Magnetic Contactor ............................................ 192
Connecting an AC or DC Reactor......................................... 193
Connecting a Surge Absorber.............................................. 194
Connecting a Noise Filter ................................................... 194
EMC Filter Installation........................................................ 197
Zero-Phase Reactor .......................................................... 197
Installing Fuses on the Input Side......................................... 198
Attachment for External Heatsink ......................................... 199
Noise Filter Installation....................................................... 199
Installing a Motor Thermal Overload (oL) Relay on the Drive
Output........................................................................... 199
NEMA Type 1 Kit .............................................................. 202
7.5 Options ...........................................................................208
Interface Options .............................................................. 208
Other Options .................................................................. 208

A. SPECIFICATIONS...................................................... 209
A.1 Heavy Duty and Normal Duty Ratings.............................210

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 7
Table of Contents

A.2 Single/Three-Phase 200 V Class Drive ............................211


A.3 Three-Phase 400 V Class Drives .....................................213
A.4 Drive Specifications........................................................214
A.5 Drive Watt Loss Data ......................................................217
A.6 Drive Derating Data.........................................................219
Carrier Frequency Derating................................................. 219
Temperature Derating........................................................ 219
Altitude Derating ............................................................... 220

B. PARAMETER LIST .................................................... 221


B.1 Parameter Groups ..........................................................222
B.2 Parameter Table..............................................................223
A: Initialization Parameters ................................................. 223
b: Application ................................................................... 224
C: Tuning ........................................................................ 225
d: References .................................................................. 228
E: Motor Parameters ......................................................... 230
H Parameters: Multi-Function Terminals ................................ 231
L: Protection Function ........................................................ 237
n: Advanced Performance Set-Up ........................................ 241
o: Operator Related Parameters .......................................... 241
U: Monitors...................................................................... 243
B.3 China Localized Drive Default Values .............................246
B.4 Defaults by Drive Model and Duty Rating ND/HD............247

C. STANDARDS COMPLIANCE .................................... 251


C.1 Section Safety.................................................................252
C.2 European Standards .......................................................255
CE Low Voltage Directive Compliance .................................. 255
EMC Guidelines Compliance............................................... 258
C.3 UL Standards..................................................................264
UL Standards Compliance .................................................. 264
Drive Motor Overload Protection .......................................... 272
C.4 Precautions for Korean Radio Waves Act.......................274

8 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
Table of Contents

C.5 한국 전파법에 관한 주의사항 ............................................275


INDEX ......................................................................... 277

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 9
Table of Contents

This Page Intentionally Blank

10 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
i
Preface & General
Safety
This section provides safety messages pertinent to this product
that, if not heeded, may result in fatality, personal injury, or
equipment damage. Yaskawa is not responsible for the
consequences of ignoring these instructions.

i.1 PREFACE.........................................................12
i.2 GENERAL SAFETY...........................................14

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 11
i.1 Preface

i.1 Preface
Yaskawa manufactures products used as components in a wide variety of industrial systems
and equipment. The selection and application of Yaskawa products remain the responsibility
of the equipment manufacturer or end user. Yaskawa accepts no responsibility for the way its
products are incorporated into the final system design. Under no circumstances should any
Yaskawa product be incorporated into any product or design as the exclusive or sole safety
control. Without exception, all controls should be designed to detect faults dynamically and
fail safely under all circumstances. All systems or equipment designed to incorporate a product
manufactured by Yaskawa must be supplied to the end user with appropriate warnings and
instructions as to the safe use and operation of that part. Any warnings provided by Yaskawa
must be promptly provided to the end user. Yaskawa offers an express warranty only as to the
quality of its products in conforming to standards and specifications published in the Yaskawa
manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS OFFERED. Yaskawa
assumes no liability for any personal injury, property damage, losses, or claims arising from
misapplication of its products.
This manual is designed to ensure correct and suitable application of Variable J1000-Series
drives. Read this manual before attempting to install, operate, maintain, or inspect a drive and
keep it in a safe, convenient location for future reference. Be sure you understand all
precautions and safety information before attempting application.

u Applicable Documentation
The following manuals are available for J1000 series drives:
J1000 Series Compact V/f Control Drive Installation and Start-Up Manual
Read this manual first. This guide is packaged together with the product. It
contains basic information required to install and wire the drive. This guide
provides basic programming and simple setup and adjustment. Refer to the
J1000 Technical Manual for complete descriptions of drive features and
functions.
J1000 Series Compact V/f Control Drive Technical Manual
This manual describes installation, wiring, operation procedures, functions,
troubleshooting, maintenance, and inspections to perform before operation.

u Symbols
Note: Indicates a supplement or precaution that does not cause drive damage.

TERMS
Indicates a term or definition used in this manual.

12 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
i.1 Preface

u Terms and Abbreviations


• Drive: Yaskawa J1000 Series Drive
• r/min: Revolutions per Minute
• SI-485/J: RS-422/RS-485 Interface for MEMOBUS/Modbus Communication
• V/f: V/f Control

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 13
i.2 General Safety

i.2 General Safety

u Supplemental Safety Information


General Precautions
• The diagrams in this manual may be indicated without covers or safety shields to show details. Restore
covers or shields before operating the drive and run the drive according to the instructions described
in this manual.
• Any illustrations, photographs, or examples used in this manual are provided as examples only and
may not apply to all products to which this manual is applicable.
• The products and specifications described in this manual or the content and presentation of the manual
may be changed without notice to improve the product and/or the manual.
• When ordering a new copy of the manual due to damage or loss, contact your Yaskawa representative
or the nearest Yaskawa sales office and provide the manual number shown on the front cover.
• If nameplate becomes worn or damaged, order a replacement from your Yaskawa representative or
the nearest Yaskawa sales office.

WARNING
Read and understand this manual before installing, operating or servicing this drive. The
drive must be installed according to this manual and local codes.
The following conventions are used to indicate safety messages in this manual. Failure to
heed these messages could result in serious or possibly even fatal injury or damage to the
products or to related equipment and systems.

DANGER
Indicates a hazardous situation, which, if not avoided, will result in death or serious
injury.

WARNING
Indicates a hazardous situation, which, if not avoided, could result in death or serious
injury.

WARNING! will also be indicated by a bold key word embedded in the text followed by an italicized safety
message.

14 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
i.2 General Safety

CAUTION
Indicates a hazardous situation, which, if not avoided, could result in minor or
moderate injury.

CAUTION! will also be indicated by a bold key word embedded in the text followed by an italicized safety
message.

NOTICE
Indicates a property damage message.

NOTICE: will also be indicated by a bold key word embedded in the text followed by an italicized safety
message.

u Safety Messages

DANGER
Heed the safety messages in this manual.
Failure to comply will result in death or serious injury.
The operating company is responsible for any injuries or equipment damage resulting from
failure to heed the warnings in this manual.
Electrical Shock Hazard
Do not connect or disconnect wiring while the power is on.
Failure to comply will result in death or serious injury.
Before servicing, disconnect all power to the equipment. The internal capacitor remains
charged even after the power supply is turned off. The charge indicator LED will extinguish
when the DC bus voltage is below 50 Vdc. To prevent electric shock, wait at least one minute
after all indicators are OFF and measure the DC bus voltage level to confirm safe level.

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 15
i.2 General Safety

WARNING
Sudden Movement Hazard
System may start unexpectedly upon application of power, resulting in death or serious
injury.
Clear all personnel from the drive, motor and machine area before applying power. Secure
covers, couplings, shaft keys and machine loads before applying power to the drive.
Electrical Shock Hazard
Do not attempt to modify or alter the drive in any way not explained in this manual.
Failure to comply could result in death or serious injury.
Yaskawa is not responsible for any modification of the product made by the user. This
product must not be modified.
Do not allow unqualified personnel to use equipment.
Failure to comply could result in death or serious injury.
Maintenance, inspection, and replacement of parts must be performed only by authorized
personnel familiar with installation, adjustment and maintenance of AC drives.
Do not remove covers or touch circuit boards while the power is on.
Failure to comply could result in death or serious injury.
Fire Hazard
Do not use an improper voltage source.
Failure to comply could result in death or serious injury by fire.
Verify that the rated voltage of the drive matches the voltage of the incoming power supply
before applying power.
Crush Hazard
Do not use this drive in lifting applications without installing external safety circuitry
to prevent accidental dropping of the load.
The drive does not possess built-in load drop protection for lifting applications.
Failure to comply could result in death or serious injury from falling loads.
Install electrical and/or mechanical safety circuit mechanisms independent of drive circuitry.

16 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
i.2 General Safety

CAUTION
Crush Hazard
Do not carry the drive by the front cover.
Failure to comply may result in minor or moderate injury from the main body of the drive
falling.

NOTICE
Observe proper electrostatic discharge procedures (ESD) when handling the drive and
circuit boards.
Failure to comply may result in ESD damage to the drive circuitry.
Never connect or disconnect the motor from the drive while the drive is outputting
voltage.
Improper equipment sequencing could result in damage to the drive.
Do not perform a withstand voltage test on any part of the drive.
Failure to comply could result in damage to the sensitive devices within the drive.
Do not operate damaged equipment.
Failure to comply could result in further damage to the equipment.
Do not connect or operate any equipment with visible damage or missing parts.
Install adequate branch circuit short circuit protection per applicable codes.
Failure to comply could result in damage to the drive.
The drive is suitable for circuits capable of delivering not more than 31,000 RMS
symmetrical Amperes, 240 Vac maximum (200 V Class) and 480 Vac maximum (400 V
Class).
Do not expose the drive to halogen group disinfectants.
Failure to comply may cause damage to the electrical components in the drive.
Do not pack the drive in wooden materials that have been fumigated or sterilized.
Do not sterilize the entire package after the product is packed.

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 17
i.2 General Safety

u Drive Label Warnings


Always heed the warning information listed in Figure i.1 in the position shown in Figure i.
2.

WARNING Risk of electric shock.


Read manual before installing.
Wait 1 minute for capacitor discharge after
disconnecting power supply.
To conform to requirements, make sure
to ground the supply neutral for 400V class.

Figure i.1 Warning Information

Warning
Label

Figure i.2 Warning Information Position

u Warranty Information

n Warranty Period
This drive is warranted for 12 months from the date of delivery to the customer or 18 months
from the date of shipment from the Yaskawa factory, whichever comes first.

18 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
i.2 General Safety

n Scope of Warranty
Inspections
Customers are responsible for periodic inspections of the drive. Upon request, a Yaskawa
representative will inspect the drive for a fee. If the Yaskawa representative finds the drive to
be defective due to Yaskawa workmanship or materials and the defect occurs during the
warranty period, this inspection fee will be waived and the problem remedied free of charge.
Repairs
If a Yaskawa product is found to be defective due to Yaskawa workmanship or materials and
the defect occurs during the warranty period, Yaskawa will provide a replacement, repair the
defective product, and provide shipping to and from the site free of charge.
However, if the Yaskawa Authorized Service Center determines that the problem with the
drive is not due to defective workmanship or materials, the customer will be responsible for
the cost of any necessary repairs. Some problems that are outside the scope of this warranty
are:
Problems due to improper maintenance or handling, carelessness, or other reasons where the
customer is determined to be responsible.
Problems due to additions or modifications made to a Yaskawa product without Yaskawa's
understanding.
Problems due to the use of a Yaskawa product under conditions that do not meet the
recommended specifications.
Problems caused by natural disaster or fire.
After the free warranty period elapses.
Replenishment or replacement of consumables or expendables.
Defective products due to packaging or fumigation.
Other problems not due to defects in Yaskawa workmanship or materials.
Warranty service is only applicable within Japan. However, after-sales service is available for
customers outside of Japan for a reasonable fee.
Contact your local Yaskawa representative for more information.
Exceptions
Any inconvenience to the customer or damage to non-Yaskawa products due to Yaskawa’s
defective products whether within or outside of the warranty period are NOT covered by
warranty.

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 19
i.2 General Safety

n Restrictions
The drive was not designed or manufactured for use in devices or systems that may directly
affect or threaten human lives or health.
Customers who intend to use the product described in this manual for devices or systems
relating to transportation, health care, space aviation, atomic power, electric power, or in
underwater applications must first contact their Yaskawa representatives or the nearest
Yaskawa sales office.
This product has been manufactured under strict quality-control guidelines. However, if this
product is to be installed in any location where failure of this product could involve or result
in a life-and-death situation or loss of human life or in a facility where failure may cause a
serious accident or physical injury, safety devices must be installed to minimize the likelihood
of any accident.

u Quick Reference
Run a Motor of One-Frame Larger Capacity
When using this drive for variable torque loads such as fans and pumps, a motor one frame size larger can be used.

Know the Details of Safety Measures


The functions listed below affect the safe operation of the drive. Ensure that the settings fit the application requirements
prior to operation.
Safe operations. Run by power on. Parameter setting b1-17.
LED operator stop key priority selection. Parameter o2-02.
Enter press required after changing the keypad frequency reference. Parameter o2-05.
Operation interlock when program mode is selected. Parameter b1-08.

Standards Compliance

Refer to European Standards on page 255, Refer to UL Standards on page


264, and Refer to Precautions for Korean Radio Waves Act on page 274.

20 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
1
Receiving
This chapter describes the proper inspections to perform after
receiving the drive and illustrates the different enclosure types
and components.

1.1 SECTION SAFETY.............................................22


1.2 MODEL NUMBER AND NAMEPLATE CHECK. . .23
1.3 COMPONENT NAMES.......................................26

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 21
1.1 Section Safety

1.1 Section Safety


CAUTION
Do not carry the drive by the front cover.
Failure to comply may cause the main body of the drive to fall, resulting in minor or moderate
injury.

NOTICE
Observe proper electrostatic discharge procedures (ESD) when handling the drive and
circuit boards.
Failure to comply may result in ESD damage to the drive circuitry.
A motor connected to a PWM drive may operate at a higher temperature than a utility-
fed motor and the operating speed range may reduce motor cooling capacity.
Ensure that the motor is suitable for drive duty and/or the motor service factor is adequate
to accommodate the additional heating with the intended operating conditions.

22 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
1.2 Model Number and Nameplate Check

1.2 Model Number and Nameplate Check


Please perform the following tasks after receiving the drive:
• Inspect the drive for damage.
If the drive appears damaged upon receipt, contact the shipper immediately.
• Verify receipt of the correct model by checking the information on the nameplate.
• If you have received the wrong model or the drive does not function properly, contact your
supplier.

u Nameplate

Receiving
J MODEL : CIMR-J
MAX APPLI. MOTOR : 0.75kW / 0.4kW REV : A
I INPUT : AC3PH 200-240V 50/60Hz 2.7A/1.4A
H OUTPUT : AC3PH 0-240V 0-400Hz 1.2A/0.8A IND.CONT.EQ.
7J48
MASS : 0.9 kg B
G
F
O/N
S/N
:
: IP20 1
FILE NO : E131457 KCC - REM - Yec
TYPE 1 ENCLOSURE
- CIMR - V1000
- XXX
PASS
YASKAWA ELECTRIC CORPORATION MADE IN JAPAN
E 2-1 Kurosaki-shiroishi, Yahatanishi-Ku, Kitakyushu 806-0004 Japan

D C

A – Normal Duty Amps / F – Serial number


Heavy Duty Amps G – Lot number
B – Software version H – Output specifications
C – Enclosure type I – Input specifications
D – KC mark <1> J – AC drive model
E – Address <2>

Figure 1.1 Nameplate Information Example

<1>
Drive models CIMR-JToooooo bearing the mark conform to the Korean Radio Waves
Act and are designated for use in Asia (Region code: T).

마크가 부착되어 있는 제품은 한국 전파법에 적합한 아시아향 기종


(형식: CIMR-JToooooo)입니다.
<2> The address of the head office of Yaskawa Electric Corporation (responsible for product
liability) is shown on the nameplate.

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 23
1.2 Model Number and Nameplate Check

CIMR - J A 2 A 0001 B A A
Drive J1000 Customized Design
No. No. Enclosure Type
Series Specifications Revision
Region A Standard model IP20/ Order
No. B
Code Open-Chassis
A Japan
B China
C Europe No. Environmental
Specification <1>
T Asia A Standard
U USA M Humidity- and
dust-resistant
No. Voltage Class N Oil-resistant
S Vibration-resistant
B 1-phase, 200-240 Vac
2 3-phase, 200-240 Vac

4 3-phase, 380-480 Vac

Refer to the tables below.

<1> Drives with these specifications do not guarantee complete protection for the specified
environmental condition.

n Single-Phase 200 V
Normal Duty Heavy Duty
Max. Motor Rated Output Max. Motor Rated Output
No. No.
Capacity kW Current A Capacity kW Current A
0001 0.2 1.2 0001 0.1 0.8
0002 0.4 1.9 0002 0.2 1.6
0003 0.75 3.3 0003 0.4 3.0
0006 1.1 6.0 0006 0.75 5.0
0010 2.2 9.6 0010 1.5 8.0

24 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
1.2 Model Number and Nameplate Check

n Three-Phase 200 V
Normal Duty Heavy Duty
Max Motor Rated Output Max Motor Rated Output
No. No.
Capacity kW Current A Capacity kW Current A
0001 0.2 1.2 0001 0.1 0.8
0002 0.4 1.9 0002 0.2 1.6
0004 0.75 3.5 0004 0.4 3.0
0006 1.1 6.0 0006 0.75 5.0
0008 1.5 8.0 0008 1.1 6.9
0010 2.2 9.6 0010 1.5 8.0
0012 3.0 12.0 0012 2.2 11.0
0018 3.7 17.5 0018 3.0 14.0

Receiving
0020 5.5 19.6 0020 3.7 17.5

n Three-Phase 400 V
Normal Duty Heavy Duty

No. Max. Motor


Capacity kW
Rated Output
Current A No. Max. Motor
Capacity kW
Rated Output
Current A
1
0001 0.4 1.2 0001 0.2 1.2
0002 0.75 2.1 0002 0.4 1.8
0004 1.5 4.1 0004 0.75 3.4
0005 2.2 5.4 0005 1.5 4.8
0007 3.0 6.9 0007 2.2 5.5
0009 3.7 8.8 0009 3.0 7.2
0011 5.5 11.1 0011 3.7 9.2

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 25
1.3 Component Names

1.3 Component Names


This section illustrates drive components in the IP20/Open-Chassis models.
Refer to NEMA Type 1 Kit on page 202 for information on using the NEMA Type 1 Kit
option to create a NEMA Type 1 rating.

u IP20/Open-Chassis
n Single-Phase AC 200 V BA0001B to BA0003B
Three-Phase AC 200 V 2A0001B to 2A0006B

A
I

H
B
G
F
C

E D

A – Mounting hole G – Front cover


B – Heatsink H – LED operator Refer to
C – Cable cover Using the Digital LED
D – Terminal cover Operator on page 79
E – Front cover screw I – Case
F – Option connector cover J – Cooling fan <1>
K – Fan cover <1>

Figure 1.2 Exploded View of IP20/Open-Chassis Type Components


(Model 2A0006B)

<1> Models BA0001B to BA0003B and 2A0001B to 2A0004B do not have a cooling fan or a
cooling fan cover.

26 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
1.3 Component Names

n Single-Phase AC 200 V BA0006B to BA0010B


Three-Phase AC 200 V 2A0008B to 2A0020B
Three-Phase AC 400 V 4A0001B to 4A0011B

J
A

Receiving
I
B

1
H C
G
D

F E

A – Mounting hole G – Option connector cover


B – Heatsink H – Front cover
C – Cable cover I – LED operator Refer to
D – Terminal cover Using the Digital LED
E – Bottom cover Operator on page 79
F – Front cover screw J – Case
K – Cooling fan <1>
L – Fan cover <1>

Figure 1.3 Exploded view of IP20/Open-Chassis Type Components


(Model 2A0012B)

<1> Models BA0006B and 4A0001B to 4A0004B do not have a cooling fan or a cooling fan cover.

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 27
1.3 Component Names

u Front Views
2A0006B 2A0012B

A A
G
G B B

C
C
F
F D D

E E
A – DIP switch S1 Refer to E – Ground terminal
DIP Switch S1 Analog F – Terminal cover
Input Signal Selection on G – Option unit connector
page 67 Refer to Options on page
B – DIP switch S3 Refer to 208
Sinking/Sourcing Mode
Switch on page 64
C – Control circuit terminal
Refer to Control Circuit
Wiring on page 57
D – Main circuit terminal
Refer to Wiring the Main
Circuit Terminal on page
56
Figure 1.4 Front Views of Drives

28 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
2
Mechanical
Installation
This chapter explains how to properly mount and install the
drive.

2.1 SECTION SAFETY.............................................30


2.2 MECHANICAL INSTALLATION..........................33

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 29
2.1 Section Safety

2.1 Section Safety


WARNING
Fire Hazard
Provide sufficient cooling with a fan or air conditioning unit when installing the drive
inside an enclosed panel or cabinet.
Failure to comply could result in overheating and fire.
The airflow over an IP20/Open-Chassis drive should be less than 50 °C, while an IP20/
NEMA Type 1 drive using the NEMA Type 1 Kit option should have an airflow cooler than
40 °C.

CAUTION
Crush Hazard
Do not carry the drive by the front cover.
Failure to comply may result in minor or moderate injury from the main body of the drive
falling.

30 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
2.1 Section Safety

NOTICE
Observe proper electrostatic discharge (ESD) procedures when handling the drive.
Failure to comply could result in ESD damage to the drive circuitry.
It may be difficult to perform maintenance on the cooling fans of drives installed in a
vertical row inside an enclosure.
Ensure adequate spacing at the top of the drive to perform cooling fan replacement when
required.
Operating the motor in the low-speed range diminishes the cooling effects, increases
motor temperature, and may lead to motor damage by overheating.

Mechanical Installation
Reduce the motor torque in the low-speed range whenever using a standard blower cooled
motor. If 100% torque is required continuously at low speed, consider using a special drive
or vector motor. Select a motor that is compatible with the required load torque and operating
speed range.
Do not operate motors above the maximum rated RPM.
Failure to comply may lead to bearing or other mechanical motor failures.
The speed range for continuous operation differs according to the lubrication method
and motor manufacturer.
If the motor is to be operated at a speed higher than the rated speed, consult with the 2
manufacturer.
Continuously operating an oil-lubricated motor in the low-speed range may result in burning.

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 31
2.1 Section Safety

NOTICE
When the wiring distance is greater than 100 meters, pay special attention to the motor
insulation voltage or use a drive-rated motor.
Failure to comply could lead to motor winding failure.
Motor vibration may increase when operating a machine in variable-speed mode, if
that machine previously operated at a constant speed.
Install vibration-proof rubber on the motor base or use the frequency jump function to skip
a frequency resonating the machine.
The motor may require more acceleration torque with drive operation than with a
commercial power supply.
Set a proper V/f pattern by checking the load torque characteristics of the machine to be
used with the motor.
The rated input current of submersible motors is higher than the rated input current
of standard motors.
Select an appropriate drive according to its rated output current. When the distance between
the motor and drive is long, use a cable thick enough to connect the motor to the drive to
prevent motor torque reduction.
When using an explosion-proof motor, it must be subject to an explosion-proof test in
conjunction with the drive.
This is also applicable when an existing explosion-proof motor is to be operated with the
drive. Since the drive itself is not explosion-proof, always install it in a safe place.
Do not use a drive for a single-phase motor.
Replace the motor with a three-phase motor.
If an oil-lubricated gearbox or speed reducer is used in the power transmission
mechanism, oil lubrication will be affected when the motor operates only in the low
speed range.
The power transmission mechanism will make noise and experience problems with service
life and durability if the motor is operated at a speed higher than the rated speed.

32 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
2.2 Mechanical Installation

2.2 Mechanical Installation


This section outlines specifications, procedures, and environment for proper mechanical
installation of the drive.

u Installation Environment
To help prolong the optimum performance life of the drive, install the drive in the proper
environment. The table below provides a description of the appropriate environment for the
drive.
Table 2.1 Installation Environment

Mechanical Installation
Environment Conditions
Installation Area Indoors
IP20/NEMA Type 1 enclosure: -10 °C to +40 °C
IP20/IP00 Open-Chassis enclosure: -10 °C to +50 °C
Finless Type: IP20 enclosure: -10 °C to +50 °C
Ambient Drive reliability improves in environments without wide temperature fluctuations.
Temperature When using an enclosure panel, install a cooling fan or air conditioner in the area to ensure
that the air temperature inside the enclosure does not exceed the specified levels.
Do not allow ice to develop on the drive.
Humidity 95% RH or less and free of condensation
Storage Temperature -20 °C to +60 °C
Install the drive in an area free from: 2
• oil mist and dust
• metal shavings, oil, water or other foreign materials
• radioactive materials
Surrounding Area • combustible materials (e.g., wood)
• harmful gases and liquids
• excessive vibration
• chlorides
• direct sunlight
Up to 1000 meters without derating; up to 3000 meters with output current, ambient
Altitude temperature, and voltage derating.
10 to 20 Hz at 9.8 m/s2
Vibration
20 to 55 Hz at 5.9 m/s2
Orientation Install the drive vertically to maintain maximum cooling effects.

NOTICE: Prevent foreign matter such as metal shavings or wire clippings from falling into the drive during
installation and project construction. Failure to comply could result in damage to the drive. Place a temporary
cover over the top of the drive during installation. Remove the temporary cover before startup, as the cover
will reduce ventilation and cause the drive to overheat.

NOTICE: Avoid placing drive peripheral devices, transformers, or other electronics near the drive. Failure to
comply could result in erroneous operation. If such devices must be used in close proximity to the drive, take
proper steps to shield the drive from noise.

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 33
2.2 Mechanical Installation

u Installation Orientation and Spacing


Install the drive upright as illustrated in Figure 2.1 to maintain proper cooling.

A B B

A – Correct B – Incorrect
Figure 2.1 Correct Installation Orientation

n Single Drive Installation


Figure 2.2 explains the required installation spacing to maintain sufficient space for airflow
and wiring. Install the heatsink against a closed surface to avoid diverting cooling air around
the heatsink.
Side Clearance Top/Bottom Clearance

A A
C

A – 30 mm minimum C – 100 mm minimum


B – Airflow direction
Figure 2.2 Correct Installation Spacing

Note: The space required on the left and right sides of the drive are the same for IP20/Open-Chassis drives and
IP20/NEMA Type 1 drives using the NEMA Type 1 Kit option.

34 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
2.2 Mechanical Installation

n Multiple Drive Installation


When installing multiple drives into the same enclosure panel, mount the drives according to
Figure 2.2. When mounting drives with a minimum side-by-side clearance of 2 mm according
to Figure 2.3, derating must be considered and parameter L8-35 must be set. Refer to
Parameter List on page 221.

A
B 2 mm
B
C

Mechanical Installation
D

A – Line up the tops of the C – 100 mm minimum 2


drives. D – Airflow direction
B – 30 mm minimum
Figure 2.3 Space Between Drives (Side-by-Side Mounting)

Note: When installing drives of different heights in the same enclosure panel, the tops of the drives should line
up. Leave space between the top and bottom of stacked drives for cooling fan replacement if required.
Using this method, it is possible to replace the cooling fans later.

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 35
2.2 Mechanical Installation

u Exterior and Mounting Dimensions


Refer to NEMA Type 1 Kit on page 202 for exterior and mounting dimensions for drives
using the NEMA Type 1 Kit option.

n IP20/Open-Chassis Drives
Table 2.2 IP20/Open-Chassis (without an EMC filter)
D2
W1 2-M4 t1

H1
H
H2

W D1
D

Dimensions (mm)
Voltage Class Drive Model
W H D W1 H1 H2 D1 D2 t1 Wt. (kg)
BA0001B 68 128 76 56 118 5 6.5 67.5 3 0.6
Single-Phase
BA0002B 68 128 76 56 118 5 6.5 67.5 3 0.6
200 V Class
BA0003B 68 128 118 56 118 5 38.5 109.5 5 1.0
2A0001B 68 128 76 56 118 5 6.5 67.5 3 0.6

Three-Phase 2A0002B 68 128 76 56 118 5 6.5 67.5 3 0.6


200 V Class 2A0004B 68 128 108 56 118 5 38.5 99.5 5 0.9
2A0006B 68 128 128 56 118 5 58.5 119.5 5 1.1

36 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
2.2 Mechanical Installation

Table 2.3 IP20/Open-Chassis (without an EMC filter)

W1 4-M4 D2

H1
H

Mechanical Installation
t1
H2

W D1
D

Dimensions (mm)
Voltage Class Drive Model
W H D W1 H1 H2 D1 D2 t1 Wt. (kg)
BA0006B 108 128 137.5 96 118 5 58 129 5 1.7
Single-Phase
200 V Class BA0010B 108 128 154 96 118 5 58 145.5 5 1.8
2
2A0008B 108 128 129 96 118 5 58 120.5 5 1.7
2A0010B 108 128 129 96 118 5 58 120.5 5 1.7
Three-Phase
2A0012B 108 128 137.5 96 118 5 58 129 5 1.7
200 V Class
2A0018B 140 128 143 128 118 5 65 134.5 5 2.4
2A0020B 140 128 143 128 118 5 65 134.5 5 2.4
4A0001B 108 128 81 96 118 5 10 72.5 5 1.0
4A0002B 108 128 99 96 118 5 28 90.5 5 1.2
4A0004B 108 128 137.5 96 118 5 58 129 5 1.7
Three-Phase
4A0005B 108 128 154 96 118 5 58 145.5 5 1.7
400 V Class
4A0007B 108 128 154 96 118 5 58 145.5 5 1.7
4A0009B 108 128 154 96 118 5 58 145.5 5 1.7
4A0011B 140 128 143 128 118 5 65 134.5 5 2.4

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 37
2.2 Mechanical Installation

This Page Intentionally Blank

38 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
3
Electrical
Installation
This chapter explains proper procedures for wiring the control
circuit terminals, motor and power supply.

3.1 SECTION SAFETY.............................................40


3.2 STANDARD CONNECTION DIAGRAM...............43
3.3 MAIN CIRCUIT CONNECTION DIAGRAM..........46
3.4 TERMINAL BLOCK CONFIGURATION..............47
3.5 PROTECTIVE COVERS.....................................48
3.6 MAIN CIRCUIT WIRING.....................................50
3.7 CONTROL CIRCUIT WIRING.............................57
3.8 I/O CONNECTIONS...........................................64
3.9 MAIN FREQUENCY REFERENCE......................67
3.10 BRAKING RESISTOR........................................69
3.11 INTERLOCKING WITH CONNECTED
MACHINERY.....................................................71
3.12 WIRING CHECKLIST.........................................72

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 39
3.1 Section Safety

3.1 Section Safety


DANGER
Electrical Shock Hazard
Do not connect or disconnect wiring while the power is on.
Failure to comply will result in death or serious injury.

WARNING
Electrical Shock Hazard
Do not operate equipment with covers removed.
Failure to comply could result in death or serious injury.
The diagrams in this section may show drives without covers or safety shields to show
details. Be sure to reinstall covers or shields before operating the drives and run the drives
according to the instructions described in this manual.
Always ground the motor-side grounding terminal.
Improper equipment grounding could result in death or serious injury by contacting the
motor case.
Do not perform work on the drive while wearing loose clothing, jewelry or without eye
protection.
Failure to comply could result in death or serious injury.
Remove all metal objects such as watches and rings, secure loose clothing, and wear eye
protection before beginning work on the drive.
Do not remove covers or touch circuit boards while the power is on.
Failure to comply could result in death or serious injury.
Do not allow unqualified personnel to perform work on the drive.
Failure to comply could result in death or serious injury.
Installation, maintenance, inspection, and servicing must be performed only by authorized
personnel familiar with installation, adjustment, and maintenance of AC drives.

40 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
3.1 Section Safety

WARNING
Do not touch any terminals before the capacitors have fully discharged.
Failure to comply could result in death or serious injury.
Before wiring terminals, disconnect all power to the equipment. The internal capacitor
remains charged even after the power supply is turned off. The charge indicator LED will
extinguish when the DC bus voltage is below 50 Vdc. To prevent electric shock, wait at
least one minute after all indicators are off and measure the DC bus voltage level to confirm
safe level.
Fire Hazard
Tighten all terminal screws to the specified tightening torque.
Loose electrical connections could result in death or serious injury by fire due to overheating
of electrical connections.

Electrical Installation
Do not use improper combustible materials.
Failure to comply could result in death or serious injury by fire.
Attach the drive to metal or other noncombustible material.
Do not use an improper voltage source.
Failure to comply could result in death or serious injury by fire.
Verify that the rated voltage of the drive matches the voltage of the incoming power supply
before applying power.
3

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 41
3.1 Section Safety

NOTICE
Observe proper electrostatic discharge procedures (ESD) when handling the drive and
circuit boards.
Failure to comply may result in ESD damage to the drive circuitry.
Never connect or disconnect the motor from the drive while the drive is outputting
voltage.
Improper equipment sequencing could result in damage to the drive.
Do not use unshielded cable for control wiring.
Failure to comply may cause electrical interference resulting in poor system performance.
Use shielded, twisted-pair wires and ground the shield to the ground terminal of the drive.
Check all the wiring to ensure that all connections are correct after installing the drive
and connecting any other devices.
Failure to comply could result in damage to the drive.
Do not modify the drive circuitry.
Failure to comply could result in damage to the drive and will void warranty.
Yaskawa is not responsible for any modification of the product made by the user. This
product must not be modified.

42 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
3.2 Standard Connection Diagram

3.2 Standard Connection Diagram


Connect the drive and peripheral devices as shown in Figure 3.. It is possible to run the drive
via the digital operator without connecting digital I/O wiring. This section does not discuss
drive operation; Refer to Start-Up Programming & Operation on page 75 for instructions
on operating the drive.
NOTICE: Inadequate branch short circuit protection could result in damage to the drive. Install adequate
branch circuit short circuit protection per applicable codes. The drive is suitable for circuits capable of
delivering not more than 31,000 RMS symmetrical amperes, 240 Vac maximum (200 V Class) and 480 Vac
maximum (400 V Class).

NOTICE: When the wiring distance is greater than 100 meters, pay special attention to the motor insulation
voltage or use a drive duty motor. Failure to comply could lead to motor insulation breakdown.

NOTICE: Correctly set Sink/Source jumper S3 for internal power supply. Failure to comply may result in
damage to the drive. Refer to I/O Connections on page 64 for details.

NOTICE: Do not connect AC control circuit ground to drive enclosure. Improper drive grounding can cause

Electrical Installation
control circuit malfunction.

NOTICE: The minimum load for the multi-function relay output MA-MB-MC is 10 mA.

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 43
3.2 Standard Connection Diagram

_
Terminals +1, +2, , B1, and B2
are for connecting options.
DC link choke <2>
Never connect power supply
(option) <1> Thermal relay
Braking resistor
lines to these terminals. (option) Motor
2 MCCB
<3> Jumper (option)
Cooling fan
For single phase 200 V r1 FU
r1
power supply, use
+2 +1 - B1 B2 FV
R/L1 and S/L2. s1 s1 M
FW
1 MCCB MC
t1
J1000 t1
R/L1
Three phase R/L1 U/T1
U
power supply S/L2 S/L2 Main circuit V
for 200 V /400 V V/T2 M
T/L3 T/L3 W
Control circuit W/T3
<4>
Forward run/stop S1
2 MCCB THRX OFF ON MC
Ground
SA Reverse run/stop S2 10 or less (400 V class)
MC Option unit 100 or less (200 V class)
THRX External fault S3 connector

Thermal relay for SA Fault reset S4 DIP switch S1 Digital output


motor cooling fan Multi-step I V 250 Vac, 10 mA to 1 A
TRX speed 1 30 Vdc, 10 mA to 1 A
main/aux switch S5 (default setting)
MC SA
TRX
+24 V 8 mA <6>
MC MA
Fault relay MA Fault

MB
Digital inputs 24 V
(default setting) <5> Sink
MC
DIP
switch S3 Source
SC

Shield ground
terminal

Setting power supply Analog monitor


+V AM
2k +10.5 max. 20 mA + output
A1 0 to +10 V (20 k ) AM
Main speed 0 to +10 Vdc
(0)4 to 20 mA (250 ) AC (2 mA)
frequency
reference.
- <7>
Multi-function AC
programmable Monitor
output

shielded line twisted-pair shielded line


main circuit terminal control terminal

Figure 3.1 Drive Standard Connection Diagram (200 V Class Example)

<1> Remove the jumper when installing an optional DC reactor.


<2> The MC on the input side of the main circuit should open when the thermal relay is
triggered.
<3> Self-cooled motors do not require separate cooling fan motor wiring.
<4> Connected using sequence input signal (S1 to S5) from NPN transistor; Default: sink
mode (0 V com).
<5> Use only a +24 V internal power supply in sinking mode; the source mode requires
an external power supply. Refer to I/O Connections on page 64.
<6> Minimum load: 5 Vdc, 10 mA (reference value).

44 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
3.2 Standard Connection Diagram

<7> Monitor outputs work with devices such as analog frequency meters, ammeters,
voltmeters and wattmeters; they are not intended for use as a feedback-type of signal.
WARNING! Sudden Movement Hazard. Do not close the wiring for the control circuit unless the multifunction
input terminal parameter is properly set (S5 for 3-Wire; H1-05 = “0”). Improper sequencing of run/stop circuitry
could result in death or serious injury from moving equipment.

WARNING! Sudden Movement Hazard. Ensure start/stop and safety circuits are wired properly and in the
correct state before energizing the drive. Failure to comply could result in death or serious injury from moving
equipment. When programmed for 3-Wire control, a momentary closure on terminal S1 may cause the drive
to start.

WARNING! When 3-Wire sequence is used, set the drive to 3-Wire sequence before wiring the control
terminals and ensure parameter b1-17 is set to 0 (drive does not accept a run command at power up (default).
If the drive is wired for 3-Wire sequence but set up for 2-Wire sequence (default) and if parameter b1-17 is
set to 1 (drive accepts a Run command at power up), the motor will rotate in reverse direction at power up of
the drive and may cause injury.
Figure 3.2 illustrates an example of a 3-Wire sequence.
Drive
Stop relay (N.C.) Run relay (N.O.)

Electrical Installation
S1
Run command (run on momentary close)
S2
Stop command (stop on momentary open)
S5 Foward/reverse command
(multi-function input: H1-05 = 0)
SC
Sequence input common

Figure 3.2 3-Wire Sequence

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 45
3.3 Main Circuit Connection Diagram

3.3 Main Circuit Connection Diagram


Refer to diagrams in this section for the Main Circuit wiring connections. Connections may
vary based on drive capacity. The main circuit DC power supply powers the control circuit.
NOTICE: Do not use the negative DC bus terminal “-” as a ground terminal. This terminal is at high voltage
DC potential. Improper wiring connections could result in damage to the drive.

u Single-Phase 200 V Class Models BA0001 to BA0010


DC link choke
(option) Braking Resistor
Jumper Unit (option)

+2 +1 B1 B2

R/L1 Drive
U/T1
V/T2 Motor
S/L2 W/T3
Single-phase

200 Vac

Figure 3.3 Connecting Single-Phase Main Circuit Terminals

NOTICE: Do not connect T/L3 terminal when using single-phase power supply input. Incorrect wiring may
damage the drive.

u Three-Phase 200 V Class Models 2A0001 to 2A0020


Three-Phase 400 V Class Models 4A0001 to 4A0011
DC link choke Braking
(option) Resistor Unit
Jumper (option)

+2 +1 B1 B2
R/L1 Drive U/T1
S/L2 V/T2 Motor
T/L3 W/T3
Three phase 200 Vac
(400 Vac) —

Figure 3.4 Connecting Three-Phase Main Circuit Terminals

46 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
3.4 Terminal Block Configuration

3.4 Terminal Block Configuration


The figures in this section provide illustrations of the main circuit terminal block
configurations of the different drive sizes.

Models:
Models: CIMR-JBA0006, 0010
CIMR-JBA0001, 0002, 0003 CIMR-J2A0008, 0010, 0012, 0018, 0020
CIMR-J2A0001, 0002, 0004, 0006 CIMR-J4A0001, 0002, 0004, 0005, 0007,
0009, 0011

Electrical Installation
3
Figure 3.5 Main Circuit Terminal Block Configurations

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 47
3.5 Protective Covers

3.5 Protective Covers


Follow the procedure below to remove the protective covers before wiring the drive and to
reattach the covers after wiring is complete.

u IP20/Open-Chassis Cover Removal and Installation

n Removing the Protective Covers


1. Loosen the screw that locks the front cover in place to remove.

Figure 3.6 Remove the Front Cover on an IP20/Open-Chassis Drive

2. Apply pressure to the tabs on each side of the terminal cover. Pull the terminal cover
away from the drive while pushing in on the tabs to pull the cover free.

Figure 3.7 Remove the Terminal Cover on an IP20/Open-Chassis Drive

48 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
3.5 Protective Covers

n Reattaching the Protective Covers


Properly connect all wiring and route power wiring away from control signal wiring. Reattach
all protective covers when wiring is complete. Apply only a small amount of pressure to lock
the cover back into place.

Figure 3.8 Reattach the Protective Covers on an IP20/Open-Chassis Drive

Electrical Installation
3

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 49
3.6 Main Circuit Wiring

3.6 Main Circuit Wiring


This section describes the functions, specifications, and procedures required to safely and
properly wire the main circuit of the drive.
NOTICE: Do not solder the ends of wire connections to the drive. Soldered wiring connections can loosen
over time. Improper wiring practices could result in drive malfunction due to loose terminal connections.

u Main Circuit Terminal Functions


Table 3.1 Main Circuit Terminal Functions
Terminal Type Function Reference
R/L1 Connects line power to the drive.
Main circuit power Drives with single-phase 200 V input power use terminals R/
S/L2 –
supply input L1 and S/L2 only.
T/L3 T/L3 must not be used.
U/T1
V/T2 Drive output Connects to the motor. 54
W/T3
B1 Available for connecting a braking resistor or the braking
Braking resistor –
B2 resistor unit option.
⊕1 These terminals are shorted at shipment. Remove the shorting
DC reactor bar between ⊕1 and ⊕2 when connecting a DC reactor to this –
⊕2 connection
terminal.
⊕1 DC power supply For connecting a DC power supply. –
⊖ input

Ground Grounding Terminal 55


(2 terminals)

u Wire Gauges and Tightening Torque


Select the appropriate wires and crimp terminals from Table 3.2 through Table 3.4.
Note: 1. Wire gauge recommendations based on drive continuous current ratings using 75 °C 600 Vac vinyl-
sheathed wire assuming ambient temperature within 30 °C and wiring distance shorter than 100 m.
2. Terminals ⊕1, ⊕2, ⊖, B1 and B2 are for connecting optional devices such as a braking resistor. Do
not connect other non-specified devices to these terminals.
• Consider the amount of voltage drop when selecting wire gauges. Increase the wire gauge
when the voltage drop is greater than 2% of motor rated voltage. Ensure the wire gauge is
suitable for the terminal block. Use the following formula to calculate the amount of voltage
drop:
• Line drop voltage (V) = 3 x wire resistance (Ω/km) x wire length (m) x current (A) x 10-3
• Refer to instruction manual TOBP C720600 00 for braking unit or braking resistor unit
wire gauges.

50 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
3.6 Main Circuit Wiring

• Refer to UL Standards Compliance on page 264 for information on UL compliance.

n Single-Phase 200 V Class


Table 3.2 Wire Gauge and Torque Specifications

For Japan and Asia For Europe and China


<1> For United States <2> <3>
Tightening
Drive Screw
Terminal Recomm. Torque
Model Recomm. Recomm. Size
Wire Range Gauge Wire Range Wire Range N•m (lb.in.)
Gauge Gauge
mm2 AWG, AWG, kcmil mm2
mm2 mm2
kcmil

R/L1, S/L2,
2 0.75 to 2 14 18 to 14 2.5 0.75 to 2.5
T/L3
U/T1, V/T2,
BA0001 W/T3 2 0.75 to 2 14 18 to 14 2.5 0.75 to 2.5
0.8 to 1.0
BA0002 M3.5
⊖, ⊕1, ⊕2 2 0.75 to 2 – 18 to 14 – 0.75 to 2.5 (7.1 to 8.9)
BA0003
B1, B2 2 0.75 to 2 – 18 to 14 – 0.75 to 2.5

Electrical Installation
2 0.75 to 2 14 18 to 14 2.5 0.75 to 2.5

R/L1, S/L2,
2 2 to 5.5 12 14 to 10 2.5 2.5 to 6
T/L3
U/T1, V/T2,
2 2 to 5.5 14 14 to 10 2.5 2.5 to 6 1.2 to 1.5
W/T3
BA0006 M4 (10.6 to
⊖, ⊕1, ⊕2 2 2 to 5.5 – 14 to 10 – 2.5 to 6 13.3)
B1, B2 2 2 to 5.5 – 14 to 10 – 2.5 to 6

R/L1, S/L2,
3.5 2 to 5.5 10 14 to 10 2.5 2.5 to 6
3
3.5 2 to 5.5 10 14 to 10 2.5 2.5 to 6
T/L3
U/T1, V/T2,
2 2 to 5.5 14 14 to 10 2.5 2.5 to 6 1.2 to 1.5
W/T3
BA0010 M4 (10.6 to
⊖, ⊕1, ⊕2 3.5 2 to 5.5 – 14 to 10 – 2.5 to 6 13.3)
B1, B2 2 2 to 5.5 – 14 to 10 – 2.5 to 6

3.5 2 to 5.5 10 14 to 10 2.5 2.5 to 6

<1> Gauges listed here are for use in Japan and Asia.
<2> Gauges listed here are for use in the United States.
<3> Gauges listed here are for use in Europe and China.

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 51
3.6 Main Circuit Wiring

n Three-Phase 200 V Class


Table 3.3 Wire Gauge and Torque Specifications

For Japan and Asia For Europe and China


<1> For United States <2> <3>
Tightening
Drive Screw
Terminal Recomm. Torque
Model Recomm. Recomm. Size
Wire Range Gauge Wire Range Wire Range N•m (lb.in.)
Gauge Gauge
mm2 AWG, AWG, kcmil mm2
mm2 mm2
kcmil

R/L1, S/L2,
2 0.75 to 2 14 18 to 14 2.5 0.75 to 2.5
T/L3

2A0001 U/T1, V/T2, 2 0.75 to 2 14 18 to 14 2.5 0.75 to 2.5


2A0002 W/T3 0.8 to 1.0
M3.5
2A0004 ⊖, ⊕1, ⊕2 2 0.75 to 2 – 18 to 14 – 0.75 to 2.5 (7.1 to 8.9)
2A0006
B1, B2 2 0.75 to 2 – 18 to 14 – 0.75 to 2.5

2 0.75 to 2 14 18 to 14 2.5 0.75 to 2.5

R/L1, S/L2,
2 2 to 5.5 14 14 to 10 2.5 2.5 to 6
T/L3
U/T1, V/T2,
2 2 to 5.5 14 14 to 10 2.5 2.5 to 6 1.2 to 1.5
2A0008 W/T3
M4 (10.6 to
2A0010 ⊖, ⊕1, ⊕2 2 2 to 5.5 – 14 to 10 – 2.5 to 6 13.3)
B1, B2 2 2 to 5.5 – 14 to 10 – 2.5 to 6

2 2 to 5.5 10 14 to 10 2.5 2.5 to 6

R/L1, S/L2,
2 2 to 5.5 12 14 to 10 2.5 2.5 to 6
T/L3
U/T1, V/T2,
2 2 to 5.5 14 14 to 10 2.5 2.5 to 6 1.2 to 1.5
W/T3
2A0012 M4 (10.6 to
⊖, ⊕1, ⊕2 2 2 to 5.5 – 14 to 10 – 2.5 to 6 13.3)
B1, B2 2 2 to 5.5 – 14 to 10 – 2.5 to 6

2 2 to 5.5 10 14 to 10 2.5 2.5 to 6

R/L1, S/L2,
3.5 2 to 5.5 10 14 to 10 2.5 2.5 to 6
T/L3
U/T1, V/T2,
3.5 2 to 5.5 10 14 to 10 2.5 2.5 to 6 1.2 to 1.5
W/T3
2A0018 M4 (10.6 to
⊖, ⊕1, ⊕2 3.5 2 to 5.5 – 14 to 10 – 2.5 to 6 13.3)
B1, B2 2 2 to 5.5 – 14 to 10 – 2.5 to 6

3.5 2 to 5.5 10 14 to 10 2.5 2.5 to 6

52 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
3.6 Main Circuit Wiring

For Japan and Asia For Europe and China


<1> For United States <2> <3>
Tightening
Drive Screw
Terminal Recomm. Torque
Model Recomm. Recomm. Size
Wire Range Gauge Wire Range Wire Range N•m (lb.in.)
Gauge Gauge
mm2 AWG, AWG, kcmil mm2
mm2 mm2
kcmil

R/L1, S/L2,
5.5 2 to 5.5 10 14 to 10 4 2.5 to 6
T/L3
U/T1, V/T2,
3.5 2 to 5.5 10 14 to 10 2.5 2.5 to 6 1.2 to 1.5
W/T3
2A0020 M4 (10.6 to
⊖, ⊕1, ⊕2 5.5 2 to 5.5 – 14 to 10 – 2.5 to 6 13.3)
B1, B2 2 2 to 5.5 – 14 to 10 – 2.5 to 6

3.5 2 to 5.5 10 14 to 10 4 2.5 to 6

<1> Gauges listed here are for use in Japan and Asia.
<2> Gauges listed here are for use in the United States.

Electrical Installation
<3> Gauges listed here are for use in Europe and China.

n Three-Phase 400 V Class


Table 3.4 Wire Gauge and Torque Specifications

For Japan and Asia For Europe and China


<1> For United States <2> <3>
Tightening
Drive Screw
Terminal Recomm. Torque
Model Recomm. Recomm. Size
Wire Range Gauge Wire Range Wire Range N•m (lb.in.)
Gauge Gauge
mm2
mm2 AWG,
kcmil
AWG, kcmil
mm2
mm2
3
R/L1, S/L2,
2 2 to 5.5 14 14 to 10 2.5 2.5 to 6
T/L3
U/T1, V/T2,
4A0001 W/T3 2 2 to 5.5 14 14 to 10 2.5 2.5 to 6 1.2 to 1.5
4A0002 M4 (10.6 to
4A0004 ⊖, ⊕1, ⊕2 2 2 to 5.5 – 14 to 10 – 2.5 to 6 13.3)
B1, B2 2 2 to 5.5 – 14 to 10 – 2.5 to 6

2 2 to 5.5 14 14 to 10 2.5 2.5 to 6

R/L1, S/L2,
2 2 to 5.5 14 14 to 10 2.5 2.5 to 6
T/L3
U/T1, V/T2,
4A0005 W/T3 2 2 to 5.5 14 14 to 10 2.5 2.5 to 6 1.2 to 1.5
4A0007 M4 (10.6 to
4A0009 ⊖, ⊕1, ⊕2 2 2 to 5.5 – 14 to 10 – 2.5 to 6 13.3)
B1, B2 2 2 to 5.5 – 14 to 10 – 2.5 to 6

2 2 to 5.5 10 14 to 10 2.5 2.5 to 6

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 53
3.6 Main Circuit Wiring

For Japan and Asia For Europe and China


<1> For United States <2> <3>
Tightening
Drive Screw
Terminal Recomm. Torque
Model Recomm. Recomm. Size
Wire Range Gauge Wire Range Wire Range N•m (lb.in.)
Gauge Gauge
mm2 AWG, AWG, kcmil mm2
mm2 mm2
kcmil

R/L1, S/L2,
2 2 to 5.5 12 14 to 10 2.5 2.5 to 6
T/L3
U/T1, V/T2,
2 2 to 5.5 14 14 to 10 2.5 2.5 to 6 1.2 to 1.5
W/T3
4A0011 M4 (10.6 to
⊖, ⊕1, ⊕2 2 2 to 5.5 – 14 to 10 – 2.5 to 6 13.3)
B1, B2 2 2 to 5.5 – 14 to 10 – 2.5 to 6

2 2 to 5.5 10 14 to 10 2.5 2.5 to 6

<1> Gauges listed here are for use in Japan and Asia.
<2> Gauges listed here are for use in the United States.
<3> Gauges listed here are for use in Europe and China.

u Main Circuit Terminal Power Supply and Motor Wiring


This section outlines the various steps, precautions, and checkpoints for wiring the main circuit
terminals and motor terminals.
NOTICE: When connecting the motor to the drive output terminals U/T1, V/T2, and W/T3, the phase order
for the drive and motor should match. Failure to comply with proper wiring practices may cause the motor to
run in reverse if the phase order is backward.

NOTICE: Do not connect phase-advancing capacitors or LC/RC noise filters to the output circuits. Improper
application of noise filters could result in damage to the drive.

NOTICE: Do not connect the AC power line to the output motor terminals of the drive. Failure to comply could
result in death or serious injury by fire as a result of drive damage from line voltage application to output
terminals.

n Cable Length Between Drive and Motor


When the cable length between the drive and the motor is too long (especially at low frequency
output), note that the cable voltage drop may cause reduced motor torque. Drive output current
will increase as the leakage current from the cable increases. An increase in leakage current
may trigger an overcurrent situation and weaken the accuracy of the current detection.
Adjust the drive carrier frequency according to the following table. If the motor wiring distance
exceeds 100 m because of the system configuration, reduce the ground currents.
Refer to Table 3.5 to set the carrier frequency to an appropriate level.

54 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
3.6 Main Circuit Wiring

Table 3.5 Cable Length Between Drive and Motor


Cable Length 50 m or less 100 m or less Greater than 100 m
Carrier Frequency 15 kHz or less 5 kHz or less 2 kHz or less

Note: When setting carrier frequency, calculate the cable length as the total distance of wiring to all connected
motors when running multiple motors from a single drive.

n Ground Wiring
Follow the precautions to wire the ground for one drive or a series of drives.
WARNING! Electrical Shock Hazard. Always use a ground wire that complies with technical standards on
electrical equipment and minimize the length of the ground wire. Improper equipment grounding may cause
dangerous electrical potentials on equipment chassis, which could result in death or serious injury.

WARNING! Electrical Shock Hazard. Be sure to ground the drive ground terminal. (200 V Class: Ground to
100 Ω or less, 400 V Class: Ground to 10 Ω or less). Improper equipment grounding could result in death or
serious injury by contacting ungrounded electrical equipment.

NOTICE: Do not share the ground wire with other devices such as welding machines or large-current electrical

Electrical Installation
equipment. Improper equipment grounding could result in drive or equipment malfunction due to electrical
interference.

NOTICE: When using more than one drive, ground multiple drives according to instructions. Improper
equipment grounding could result in abnormal operation of drive or equipment.
Refer to Figure 3.9 when using multiple drives. Do not loop the ground wire.

A B
3

A – Correct B – Incorrect
Figure 3.9 Multiple Drive Wiring

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 55
3.6 Main Circuit Wiring

n Wiring the Main Circuit Terminal


WARNING! Electrical Shock Hazard. Shut off the power supply to the drive before wiring the main circuit
terminals. Failure to comply may result in death or serious injury.
Note: A cover placed over the DC Bus and braking circuit terminals prior to shipment helps prevent miswiring.
Cut away covers as needed for terminals with a needle-nose pliers.

A – Protective Cover to Prevent Miswiring

Main Circuit Connection Diagram


Refer to section 3.3 Main Circuit Connection Diagram on page 46 for drive main power
circuit connections.
WARNING! Fire Hazard. The braking resistor connection terminals are B1 and B2. Do not connect braking
resistors to any other terminals. Improper wiring connections could cause the braking resistor to overheat
and cause death or serious injury by fire. Failure to comply may result in damage to the braking circuit or
drive.

56 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
3.7 Control Circuit Wiring

3.7 Control Circuit Wiring


NOTICE: Do not solder the ends of wire connections to the drive. Soldered wire connections can loosen over
time. Improper wiring practices could result in drive malfunction due to loose terminal connections.

J1000
<1> Control circuit

Forward run/stop S1

Reverse run/stop S2
Option unit
External fault S3 connector

Fault reset S4 DIP switch S1 Digital output


Multi-step I V 250 Vac, 10 mA to 1 A
speed 1 30 Vdc, 10 mA to 1 A
main/aux switch S5 (default setting)
<3>

Electrical Installation
+24 V 8 mA

Digital inputs MA
(default setting) MB
MC

<2> Sink 24 V
DIP
switch S3 Source
SC
Shield ground
terminal

3
Setting power supply
+V
2k +10.5 max. 20 mA

Main speed A1 0 to +10 V (20 k )


frequency (0)4 to 20 mA (250 ) Analog monitor
AM
reference. + output
Multi-function AM
AC 0 to +10 Vdc
programmable AC - (2 mA)

Monitor
shielded line twisted-pair shielded line
output
main circuit terminal control terminal

Figure 3.10 Control Circuit Connection Diagram

<1> Connected using sequence input signal (S1 to S5) from NPN transistor; Default: sink
mode (0 V com)
<2> Use only the +24 V internal power supply in sinking mode; the source mode requires an
external power supply. Refer to I/O Connections on page 64.

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 57
3.7 Control Circuit Wiring

<3> Minimum load: 5 Vdc, 10 mA (reference value).

u Control Circuit Terminal Block Functions


Drive parameters determine which functions apply to the multi-function digital inputs (S1 to
S5), multi-function digital outputs (MA, MB, MC), and multi-function analog output (AM).
The default is called out next to each terminal in Figure 3.10.
WARNING! Sudden Movement Hazard. Always check the operation and wiring of control circuits after being
wired. Operating a drive with untested control circuits could result in death or serious injury.

WARNING! Confirm the drive I/O signals and external sequence before starting test run. Failure to comply
may result in death or serious injury.

NOTICE: Do not switch an input contactor more often than once every 30 minutes. Improper equipment
sequencing could shorten useful life of the drive electrolytic capacitors and circuit relays. Normally the drive
I/O should be used to stop and start the motor.

n Input Terminals
Table 3.6 Control Circuit Input Terminals
Type No. Terminal Name (Function) Function (Signal Level) Default Setting
Multi-function input 1 (Closed: Forward
S1 run, Open: Stop)
Multi-function input 2 (Closed: Reverse
S2 24 Vdc, 8 mA
run, Open: Stop)
Note: Drive preset to sinking mode. When using
Multi- Multi-function input 3 (External fault source mode, set DIP switch S3 to allow for a 24 Vdc
Function S3 (N.O.) (±10%) external power supply. Refer to Sinking/
Digital Sourcing Mode Switch on page 64.
Inputs S4 Multi-function input 4 (Fault reset)
Multi-function input 5 (Multi-step speed
S5 reference 1)

SC Multi-function input common (Control Sequence common


common)
Input voltage or input current (Selected by DIP switch
S1 and H3-01) 0 to +10 Vdc (20 kΩ),
Main A1 Frequency reference Resolution: 1/1000
Frequency 4 to 20 mA (250 Ω) or 0 to 20 mA (250 Ω),
Reference Resolution: 1/500
Input +V Analog input power supply +10.5 Vdc (max allowable current 20 mA)
AC Frequency reference common 0 Vdc

58 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
3.7 Control Circuit Wiring

n Output Terminals
Table 3.7 Control Circuit Output Terminals
Type No. Terminal Name (Function) Function (Signal Level) Default Setting
MA N.O. output (fault)
Digital output
Multi-Function
Digital Output MB N.C. output (fault) 30 Vdc, 10 mA to 1 A; 250 Vac, 10 mA to 1 A
Minimum load: 5 Vdc, 10 mA (reference value)
MC Digital output common
AM Analog monitor output 0 to 10 Vdc (2 mA or less) Resolution: 1/256
Monitor Output
AC Monitor common 0V

u Terminal Configuration

Electrical Installation
MA MB MC
S1 S2 S3 S4 S5 SC A1 +V AC AM AC

Figure 3.11 Control Circuit Terminal

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 59
3.7 Control Circuit Wiring

n Wire Size and Torque Specifications


Select appropriate wire type and size from Table 3.8. For simpler and more reliable wiring,
crimp ferrules to the wire ends. Refer to Table 3.9 for ferrule terminal types and sizes.
Table 3.8 Wire Size and Torque Specifications (Same for All Models)
Bare Wire Terminal Ferrule-Type Terminal
Screw Tightening Applicable Recomm. Applicable Recomm.
Terminal Torque wire size Wire
Size wire size mm2 mm2
N•m mm2 Type
mm2 (AWG) (AWG) (AWG)
(AWG)
Stranded: 0.25
to 1.5
(24 to 16) 0.25 to 1.0
MA, MB, MC M3 0.5 to 0.6 0.75 (18) 0.5 (20)
Single: 0.25 to (24 to 17)
1.5
(24 to 16) Shielded
Stranded: 0.25 line, etc.
to 1.0
S1-S5, SC, (24 to 18) 0.25 to 0.5
+V, A1, AC, M2 0.22 to 0.25 0.75 (18) 0.5 (20)
Single: 0.25 to (24 to 20)
AM 1.5
(24 to 16)

n Ferrule-Type Wire Terminations


Crimp a ferrule to signal wiring to improve wiring simplicity and reliability. Use CRIMPFOX
6, a crimping tool manufactured by PHOENIX CONTACT.
d1
6 mm

d2

Figure 3.12 Ferrule Dimensions

60 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
3.7 Control Circuit Wiring

Table 3.9 Ferrule Terminal Types and Sizes


Size mm2 (AWG) Type L (mm) d1 (mm) d2 (mm) Manufacturer
0.25 (24) AI 0.25-6YE 10.5 0.8 2.0
0.34 (22) AI 0.34-6TQ 10.5 0.8 2.0
0.5 (20) AI 0.5-6WH 12 1.1 2.5 PHOENIX CONTACT
0.75 (18) AI 0.75-6GY 12 1.3 2.8
1.0 AI 1-6RD 12 1.5 3.0

u Wiring Procedure
This section describes the proper procedures and preparations for wiring the control terminals.
WARNING! Electrical Shock Hazard. Do not remove covers or touch the circuit boards while the power is on.
Failure to comply could result in death or serious injury.

NOTICE: Separate control circuit wiring from main circuit wiring (terminals R/L1, S/L2, T/L3, B1, B2, U/T1,

Electrical Installation
V/T2, W/T3, -, +1, +2) and other high-power lines. Improper wiring practices could result in drive malfunction
due to electrical interference.

NOTICE: Separate wiring for digital output terminals MA, MB and MC from wiring to other control circuit lines.
Improper wiring practices could result in drive or equipment malfunction or nuisance trips.

NOTICE: Use a class 2 power supply (UL standard) when connecting to the control terminals. Improper
application of peripheral devices could result in drive performance degradation due to improper power supply.

NOTICE: Insulate shields with tape or shrink tubing to prevent contact with other signal lines and equipment.
Improper wiring practices could result in drive or equipment malfunction due to short circuit.

NOTICE: Connect the shield of shielded cable to the appropriate ground terminal. Improper equipment
grounding could result in drive or equipment malfunction or nuisance trips.
3
Wire the control terminals using Figure 3.13 as a guide. Prepare the ends of the control circuit
wiring as shown in Figure 3.14. Refer to Wire Size and Torque Specifications on page 60.
NOTICE: Do not tighten screws beyond the specified tightening torque. Failure to comply may damage the
terminal.

NOTICE: Use shielded twisted-pair cables as indicated to prevent operating faults. Improper wiring practices
could result in drive or equipment malfunction due to electrical interference.
Connect control wires as shown in the following figure:

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 61
3.7 Control Circuit Wiring

Preparing wire E
terminal ends

A B
S1 S2 S3 S4 S5 SC A1 +V AC AM AC

A – Control terminal block D – Loosen screw to insert


B – Avoid fraying wire wire.
strands when stripping E – Blade depth of 0.4 mm or
insulation from wire. less
Strip length 5.5 mm. Blade width of 2.5 mm or
C – Single wire or stranded less
wire
Figure 3.13 Terminal Board Wiring Guide

F C
A D

B E
A – Drive side D – Control device side
B – Connect shield to ground E – Shield sheath (Insulate
terminal of drive. with tape)
C – Insulation F – Shield
Figure 3.14 Preparing the Ends of Shielded Cables

When setting the frequency by analog reference from an external potentiometer, use shielded
twisted-pair wires and ground the shield of twisted-pair wires to the ground terminal of the
drive.
NOTICE: The analog signal lines between the drive and the operator station or peripheral equipment should
not exceed 50 meters when using an analog signal from a remote source to supply the frequency reference.
Failure to comply could result in poor system performance.

62 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
3.7 Control Circuit Wiring

B
+V C
A1 D

AC

A – Drive C – (+V) Frequency setting


B – Ground terminal (shield power source +10.5 Vdc

Electrical Installation
connection) maximum 20 mA
D – (A1) Main speed
frequency reference 0 to
+10 Vdc (20 kΩ)
or
4 to 20 mA (250 Ω)/
0 to 20 mA (250 Ω)
Figure 3.15 Wiring the Frequency Reference to the Control Circuit Terminals (External
Reference)

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 63
3.8 I/O Connections

3.8 I/O Connections

u Sinking/Sourcing Mode Switch


Set the DIP switch S3 on the front of the drive to switch the digital input terminal logic between
sinking mode and sourcing mode; the drive is preset to sinking mode.
Table 3.10 Sinking/Sourcing Mode Setting
Set Value Details
SINK Sinking Mode (0 V common): default setting
SOURCE Sourcing Mode (+24 V common)

DIP Switch S3

SOURCE SINK

Figure 3.16 DIP Switch S3

64 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
3.8 I/O Connections

n Transistor Input Signal Using 0 V Common/Sink Mode


When controlling the digital inputs by NPN transistors (0 V common/sinking mode), set the
DIP switch S3 to SINK and use the internal 24 V power supply.

Shielded Cable

S1
SOURCE SINK FWD Run/Stop
S2
REV Run/Stop
Multi-funciton input

S3
External Fault N.O.
S4
Fault Reset
S5
Multi-step Speed 1
SINK
+24 V
S3

Electrical Installation
SOURCE
SC

Figure 3.17 Sinking Mode: Sequence from NPN Transistor (0 V Common)


3

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 65
3.8 I/O Connections

n Transistor Input Signal Using +24 V Common/Source Mode


When controlling digital inputs by PNP transistors (+24 V common/sourcing mode), set the
DIP switch S3 to SOURCE and use an external 24 V power supply.
Shielded cable

FWD Run/Stop S1
REV Run/Stop S2
SOURCE SINK
External Fault N.O. S3
External Fault reset S4
power supply
+24V Multi-step speed 1 S5

SINK
+24V
S3

SOURCE
SC

Figure 3.18 Source Mode: Sequence from PNP Transistor (+24 V Common)

66 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
3.9 Main Frequency Reference

3.9 Main Frequency Reference

u DIP Switch S1 Analog Input Signal Selection


The main frequency reference can either be a voltage or current signal input at terminal A1.
When using input A1 as a voltage input, set DIP switch S1 to “V” (right position, default
setting) and program parameter H3-01 to “0” (0 to +10 Vdc with lower limit) or “1” (0 to +10
Vdc without lower limit).
To use current input at terminal A1, set the DIP switch S1 to "I" and set parameter H3-01 =
“2” or “3” (4-20 mA or 0-20 mA).
Table 3.11 Frequency Reference Configurations
Voltage Input Current Input

Electrical Installation
Drive Drive
+10.5 V +10.5 V
+V 20 mA current 4 to 20 mA input +V 20 mA current
or
0 to 10 V 0 to 20 mA input Main speed
A1 Main speed frequency A1 frequency reference
reference (voltage input)
(current input)
AC Frequency reference AC Frequency
common reference
common

3
DIP Switch S1
I V

Figure 3.19 DIP Switch S1

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 67
3.9 Main Frequency Reference

Table 3.12 DIP Switch S1 Settings


Setting Value Description
V ( right position) Voltage input (0 to 10 V): default setting
I ( left position) Current input (4 to 20 mA or 0 to 20 mA)

Table 3.13 Parameter H3-01 Details


Setting Default MEMOBUS
No. Parameter Name Description Range Setting Register
Selects the signal level for terminal A1.
0: 0 to +10 V, unipolar input (negative
Frequency ref. frequency reference values are zeroed)
H3-01 (voltage/current) 1: 0 to +10 V, bipolar input (negative 0 to 3 0 410
terminal A1 signal frequency reference changes the direction)
level selection 2: 4 to 20 mA
3: 0 to 20 mA

68 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
3.10 Braking Resistor

3.10 Braking Resistor


Dynamic braking (DB) helps bring the motor to a smooth and rapid stop when working with
high inertia loads. Regeneration occurs as the drive lowers the motor frequency with high
inertia. When the regeneration flows back into the DC bus capacitors, an overvoltage situation
occurs. A braking resistor prevents these overvoltage faults.
NOTICE: Do not allow unqualified personnel to use the product. Failure to comply could result in damage to
the drive or braking circuit. Carefully review the braking resistor instruction manual when connecting a braking
option to the drive.
Note: The braking circuit must be sized properly in order to dissipate the power required to decelerate the load
in the desired time. Ensure that the braking circuit can dissipate the energy for the set deceleration time
prior to running the drive.
NOTICE: Use a thermal overload relay or over-temperature contact to interrupt input power to the drive if the
braking resistor overheats. In the event of a possible thermal overload, the relay triggers the input contactor
and prevents the braking resistor from burning up.

u Installation

Electrical Installation
WARNING! Fire Hazard. The braking resistor connection terminals are B1 and B2. Do not connect a braking
resistor directly to any other terminals. Improper wiring connections could result in death or serious injury by
fire. Failure to comply may result in damage to the braking circuit or drive.

NOTICE: Connect braking resistors to the drive as shown in the I/O wiring examples. Improperly wiring braking
circuits could result in damage to the drive or equipment.

n Installation Procedure
1. Disconnect all electrical power to the drive and wait at least one minute before
3
servicing the drive and any connected components.
2. Remove drive front cover.
3. Use a voltmeter to verify that voltage is disconnected from incoming power terminals
and that the DC bus no longer holds a charge.

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 69
3.10 Braking Resistor

Thermal
relay Braking resistor

Power
supply MCCB MC
R/L1 B1 B2

S/L2 U/T1
T/L3 V/T2 Motor
W/T3
THRX OFF ON MC
Drive
SA
MC
THRX

SA
Thermal relay switch for
external braking resistor
MC TRX

SA
TRX
MA MC
Fault contact

Figure 3.20 Connecting a Braking Resistor

4. Follow manufacturer instructions to connect the resistor unit to the drive using proper
wire gauge according to local electrical codes.
Power leads for the remote mount resistors generate high levels of electrical noise;
group these signal leads separately.
5. Mount the resistor unit on a noncombustible surface. Maintain minimum side and top
clearances according to resistor manufacturer instructions.
WARNING! Fire Hazard. Do not use improper combustible materials. Failure to comply could
result in death or serious injury by fire. Attach the drive or braking resistors to metal or other
noncombustible material.
6. Reinstall drive covers and resistor covers, if provided.
7. Set parameter L3-04 = “0” to disable stall prevention during deceleration.
Set parameter L8-01 to “1” to enable overheat protection when using a heatsink-
mounted braking resistor option.
Set L8-01 = “0” for other braking resistor types.
Table 3.14 Braking Resistor Settings
Parameter Settings
0: Disabled. The drive will not provide overheat protection.
L8-01: Internal Dynamic Braking Supply separate means of overheat protection.
Resistor Protection Selection 1: Enabled. Braking Resistor is protected from overheat.
L3-04: Stall Prevention During 0: Stall prevention disabled.
Decel
8. Operate the system and verify the required deceleration rate is obtained during
dynamic braking or stopping.

70 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
3.11 Interlocking with Connected Machinery

3.11 Interlocking with Connected Machinery


For safety reasons, applications that may be affected by the operation status of the drive should
be set up so that operation can only occur when the drive is ready to operate. A "Drive ready"
and "Fault" signal should be assigned to the multi-function outputs to guarantee interlock with
application.

u Drive Ready Signal


When the “Drive ready” signal has been set to one of the multi-function contact outputs, that
output will close whenever the drive is ready to accept a Run command or is already running.
Under the following conditions the Drive ready signal will switch off and remain off, even if
a Run command is entered:
• when the power supply is shut off
• during a fault

Electrical Installation
• when there is problem with the control power supply
• when a parameter setting error makes the drive unable to run even if a Run command has
been entered
• when a fault such as overvoltage or undervoltage is triggered as soon as the Run command
is entered
• when the drive is in the Programming mode and will not accept a Run command even when
entered.

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 71
3.12 Wiring Checklist

3.12 Wiring Checklist


No. Item Page

Drive, peripherals, option cards


1 Check drive model number to ensure receipt of correct model. 23

2 Check for correct braking resistors, DC reactors, noise filters, and other peripheral devices. 69
Installation area and physical setup
3 Ensure area surrounding the drive complies with specifications. 33
Power supply voltage, output voltage
The voltage from the power supply should fall within the input voltage specification range
4 of the drive.
5 The voltage rating for the motor should match the drive output specifications. 23
Main circuit wiring
6 Confirm proper branch circuit protection exists per National and Local codes. 43

7 Properly wire the power supply to drive terminals R/L1, S/L2 and T/L3. 46
Properly wire the drive and motor together. The motor lines and drive output terminals
8 R/T1, V/T2 and W/T3 should match in order to produce the desired phase order. If the 54
phase order is incorrect, the drive will rotate in the opposite direction.
9 Use 600 Vac vinyl-sheathed wire for the power supply and motor lines. 50

10 Use the correct wire gauges for the main circuit. Refer to Table 3.2 through Table 3.4. 50
• When using comparatively long motor cable, calculate the amount of voltage drop.
Motor rated voltage (V) x 0.02 ≥
50
3 x voltage resistance (Ω/km) x cable length (m) x motor rated current (A) x 10-3

• If the cable between the drive and motor exceeds 50 m, adjust the carrier frequency 55
(C6-02) accordingly.
11 Properly ground the drive. Review page 55. 55
Tightly fasten all terminal screws (control circuit terminals, grounding terminals). Refer
12 50
to Table 3.2 through Table 3.4..

72 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
3.12 Wiring Checklist

No. Item Page

Set up overload protection circuits when running multiple motors from a single drive.

Power supply Drive MC1 OL1


M1

MC2 OL2
13 M2 -
MCn OLn
Mn

MC1 - MCn ... magnetic contactor


OL 1 - OL n ... thermal relay
Note: Close MC1 through MCn before operating the drive.
If using a braking resistor or dynamic braking resistor unit, install a magnetic contactor.
14 69
Properly install the resistor, and ensure that overload protection shuts off the power supply.

Electrical Installation
15 Verify phase advancing capacitors are NOT installed on the output side of the drive. -
Control circuit wiring
16 Use twisted-pair cables for all drive control circuit wiring. 57

17 Ground the shields of shielded wiring to the GND terminal. 61


If using a 3-Wire sequence, properly set parameters for multi-function contact input
18 45
terminals S1 through S5, and properly wire control circuits.
19 Check for any other wiring mistakes. Only use a multimeter to check wiring. -
Properly fasten the control circuit terminal screws in the drive. Refer to Table 3.2 through
3
20 50
Table 3.4.
21 Pick up all wire clippings. -
Ensure that no frayed wires on the terminal block are touching other terminals or
22 -
connections.
23 Properly separate control circuit wiring and main circuit wiring. -

24 Analog signal line wiring should not exceed 50 m. -

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 73
3.12 Wiring Checklist

This Page Intentionally Blank

74 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
4
Start-Up
Programming &
Operation
This chapter explains the functions of the LED operator and how
to program the drive for initial operation.

4.1 SECTION SAFETY.............................................76


4.2 USING THE DIGITAL LED OPERATOR..............79
4.3 THE DRIVE AND PROGRAMMING MODES.......85
4.4 START-UP FLOWCHART..................................93
4.5 BASIC OPERATION..........................................94
4.6 POWERING UP THE DRIVE.............................119
4.7 NO-LOAD OPERATION TEST RUN..................121
4.8 TEST RUN WITH LOAD CONNECTED.............123
4.9 VERIFYING AND BACKING UP PARAMETER
SETTINGS.......................................................124
4.10 TEST RUN CHECKLIST...................................126

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 75
4.1 Section Safety

4.1 Section Safety


DANGER
Electrical Shock Hazard
Do not connect or disconnect wiring while the power is on.
Failure to comply will result in death or serious injury.

WARNING
Electrical Shock Hazard
Do not operate equipment with covers removed.
Failure to comply could result in death or serious injury.
The diagrams in this section may include drives without covers or safety shields to illustrate
details. Be sure to reinstall covers or shields before operating the drives and run the drives
according to the instructions described in this manual.
Always ground the motor-side grounding terminal.
Improper equipment grounding could result in death or serious injury by contacting the
motor case.
Do not touch any terminals before the capacitors have fully discharged.
Failure to comply could result in death or serious injury.
Before wiring terminals, disconnect all power to the equipment. The internal capacitor
remains charged even after the power supply is turned off. The charge indicator LED will
extinguish when the DC bus voltage is below 50 Vdc. To prevent electric shock, wait at
least one minute after all indicators are off and measure the DC bus voltage level to confirm
safe level.
Do not allow unqualified personnel to perform work on the drive.
Failure to comply could result in death or serious injury.
Installation, maintenance, inspection, and servicing must be performed only by authorized
personnel familiar with installation, adjustment and maintenance of AC drives.

76 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
4.1 Section Safety

WARNING
Do not perform work on the drive while wearing loose clothing, jewelry or without eye
protection.
Failure to comply could result in death or serious injury.
Remove all metal objects such as watches and rings, secure loose clothing, and wear eye
protection before beginning work on the drive.
Do not remove covers or touch circuit boards while the power is on.
Failure to comply could result in death or serious injury.
Fire Hazard
Tighten all terminal screws to the specified tightening torque.
Loose electrical connections could result in death or serious injury by fire due to overheating
of electrical connections.
Do not use an improper voltage source.

Start-Up Programming
Failure to comply could result in death or serious injury by fire.
Verify that the rated voltage of the drive matches the voltage of the incoming power supply
before applying power.
Do not use improper combustible materials.

& Operation
Failure to comply could result in death or serious injury by fire.
Attach the drive to metal or other noncombustible material.

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 77
4.1 Section Safety

NOTICE
Observe proper electrostatic discharge procedures (ESD) when handling the drive and
circuit boards.
Failure to comply may result in ESD damage to the drive circuitry.
Never connect or disconnect the motor from the drive while the drive is outputting
voltage.
Improper equipment sequencing could result in damage to the drive.
Do not use unshielded cable for control wiring.
Failure to comply may cause electrical interference resulting in poor system performance.
Use shielded twisted-pair wires and ground the shield to the ground terminal of the drive.
Do not allow unqualified personnel to use the product.
Failure to comply could result in damage to the drive or braking circuit.
Carefully review instruction manual TOBPC72060000 when connecting a braking option
to the drive.
Do not modify the drive circuitry.
Failure to comply could result in damage to the drive and will void warranty.
Yaskawa is not responsible for any modification of the product made by the user. This
product must not be modified.
Check all the wiring to ensure that all connections are correct after installing the drive
and connecting any other devices.
Failure to comply could result in damage to the drive.

78 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
4.2 Using the Digital LED Operator

4.2 Using the Digital LED Operator


Use the LED operator to enter run and stop commands, display data, edit parameters, as well
as display fault and alarm information.

u Keys, Displays, and LEDs

1 11 12
13
5

10

Start-Up Programming
15
4
3
P
STOP 14

& Operation
7
8
9
6

STOP

J1000
1 : 6 :
2 周波数指令 : 7 モニタ :
3 正転逆転選択 : 8 ベリファイ :
4 出力周波数 : 9 セットアップ :
5 出力電流 : パラメータ設定
出力電圧
WARNING Risk of electric shock.
Read manual before installing.
Wait 5 minutes for capacitor discharge after
disconnecting power supply.
To conform to requirements, make sure
to ground the supply neutral for 400V class.

危 険 けが、感電のおそれがあります。
据え付け、運転の前には必ず取扱説明書を読むこと。
通電中および電源遮断後5分以内はフロントカバーを
外さないこと。
400V級インバータの場合は、電源の中性点が接地
されていることを確認すること。( 対応)

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 79
4.2 Using the Digital LED Operator

Table 4.1 Keys and Displays on the LED Operator


No. Display Name Function

1 Data Display Area Displays the frequency reference, parameter number, etc.

2 ESC Key Returns to the previous menu.

Moves the cursor to the right.


3 RESET Key Resets the drive to clear a fault situation.

4 RUN Key Starts the drive.

5 Up Arrow Key Scrolls up to select parameter numbers, setting values, etc.

6 Down Arrow Key Scrolls down to select parameter numbers, setting values, etc.

Stops the drive.


Note: Stop priority circuit. Pressing the STOP key will always
7 STOP STOP Key cause the drive to stop the motor, even if a Run command is
active at any external Run command source. Set parameter o2-06
to 0 to disable the STOP key priority.
Selects all modes, parameters, settings, etc.
8 ENTER Key Selects a menu item to move from one display screen to the next.
Switches drive control between the operator (LOCAL) and the
control circuit terminals (REMOTE).
9 LO/RE Selection Key Note: LOCAL/REMOTE key effective during stop in drive
mode.

10 RUN Light Lit while the drive is operating the motor.

11 LO/RE Light Lit while the operator (LOCAL) is selected to run the drive.

12 ALM LED Light

13 REV LED Light


Refer to LED Screen Displays on page 81.
14 DRV LED Light

15 FOUT LED Light

80 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
4.2 Using the Digital LED Operator

u Digital Text Display


Text appears on the LED Operator as shown below. This section explains the meaning of text
as it appears on the display screen.
Lit Flashing

Table 4.2 Digital Text Display


Text LED Text LED Text LED Text LED
0 9 I R

1 A J S

2 B K T

3 C L U

Start-Up Programming
4 D M V
<1>

5 E N W

& Operation
<1>
6 F O X None

7 G P Y

8 H Q Z None

<1> Displayed in two digits. 4


u LED Screen Displays
Display Lit Flashing Off
When the drive detects an alarm • When an alarm occurs Normal state (no fault or alarm)
or error • oPE detected

Motor is rotating in reverse — Motor is rotating forward

Drive Mode — Programming Mode

Displays output frequency (Hz) — —

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 81
4.2 Using the Digital LED Operator

Display Lit Flashing Off


As illustrated
in this
manual

u LO/RE LED and RUN LED Indications STOP

LED Lit Flashing Flashing Quickly Off


<1>
When a Run command Run command is selected
is selected from the – – from device other than LED
LED operator operator (REMOTE)
(LOCAL)
• During deceleration to
stop • During deceleration
• When a Run at a fast-stop.
During Run During stop
command is input and • During stop by
frequency reference is interlock operation.
0

As shown

<1> Refer to Figure 4.1 for the difference between “flashing” and “flashing quickly”.

1s

ON ON
Flashing

Flashing ON ON ON ON
quickly

Figure 4.1 RUN LED Status and Meaning

82 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
4.2 Using the Digital LED Operator

Drive output frequency


during stop RUN STOP RUN
STOP
/ 6 Hz
0 Hz
Frequency setting
RUN LED OFF ON OFF OFF

Flashing

Figure 4.2 RUN LED and Drive Operation

Start-Up Programming
& Operation
4

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 83
4.2 Using the Digital LED Operator

u Menu Structure for Digital LED Operator

Description of Key Operations

:
Turn the power on

<1> :

Forward Selection Reverse Selection


DRIVE MODE

:
Output Frequency

Output Current

Note: “XX” characters are shown in this manual.


The drive will display the actual setting values.
Output Voltage

XX
Monitor Display

XX
PROGRAMMING MODE

XX XX XX
Verify Menu

XX XX XX

XX XX XX
Set Up Mode

XX XX XX

XX
Parameter Setting Mode

XX

Figure 4.3 Digital LED Operator Screen Structure

<1> Reverse can only be selected when LOCAL is set.

84 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
4.3 The Drive and Programming Modes

4.3 The Drive and Programming Modes


The drive functions are divided into two main groups accessible via the Digital LED Operator:
Drive Mode: The Drive mode allows motor operation and parameter monitoring. Parameter
settings cannot be changed when accessing functions in the Drive Mode (Table 4.3).
Programming Mode: The Programming Mode allows access to setup/adjust, verify
parameters. The drive prohibits changes in motor operation such as start/stop when the Digital
LED Operator is accessing a function in the Programming Mode.
Table 4.3 illustrates the different functions visible as the “Up arrow” is scrolled immediately
after powering up the drive.
Note: When b1-08 (Run Command Selection while in Programming Mode) is set to 1 (enabled), the drive can
run even if the mode is switched to the programming mode. When setting b1-08 to 0 (disabled), the mode
cannot be switched to the programming mode while the drive is running.

Table 4.3 Summary of Modes

Mode Group Description Key Press LED Digital Operator Display


<1>

Start-Up Programming
Frequency Reference Display
(Initial power-up state)

Forward/Reverse

& Operation
STOP

Output Frequency Display


Drive Mode Functions
(Motor operation and STOP

monitoring) Output Current Display


STOP

Output Voltage Reference


STOP
4
Monitor Display
STOP

Verify Function
STOP

Programming Mode Functions Setup Group Parameters


(Changing parameters)
STOP

All Parameters
STOP

<1> The enlarged illustration of the LED indicates that the LED is on.
STOP

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 85
4.3 The Drive and Programming Modes

u Navigating the Drive and Programming Modes


The drive is set to operate in Drive Mode when it is first powered up. Switch between display
screens using and .
Frequency Reference

This display screen allows the user to monitor and set the frequency
reference while the drive is running. Refer to The Drive and
Power Up Programming Modes on page 85.
Note: The user can select items to display when the drive is first
STOP
powered up by setting parameter o1-02.

Default Setting

Forward/Reverse : Motor rotates forward.


: Motor rotates in reverse.
Note: For applications that should not run in reverse (fans, pumps,
etc.), set parameter b1-04 = “1” to prohibit the motor from rotating in
Drive Mode STOP
reverse. This sequence also puts the drive in LOCAL mode.
Switching to reverse:

The LED is lit when


LOCAL is selected

Output Frequency Display


Monitors the frequency output by the drive.

Drive Mode
STOP
Output Current Display
Monitors the output current of the drive.

STOP

86 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
4.3 The Drive and Programming Modes

Output Voltage Reference


Monitors the output voltage of the drive.

Drive Mode
STOP
Monitor Display
Monitor parameters (U parameters) are displayed.

STOP
Verify Function Lists all parameters that have been edited or changed from default
settings. Refer to Verifying Parameter Changes: Verify Menu
on page 90.

STOP
Setup A select list of parameters necessary to get the drive operational
Programming
Mode quickly. Refer to The Setup Group within the Programming
Mode on page 88.

Start-Up Programming
STOP
Parameter Setting
Allows the user to access and edit all parameter settings. Refer to

& Operation
Parameter List on page 221.

STOP
Frequency Reference
Drive Mode Returns to the frequency reference display screen.
4
n Drive Mode Details STOP

The following actions are possible in the Drive Mode:


• Run and stop the drive.
• Monitor the operation status of the drive (frequency reference, output frequency, output
current, output voltage, etc.).
• View information on an alarm.
Note: Select "Drive Mode" when running. The mode can be switched to any mode (program mode, etc.) other
than drive mode while the drive is stopped. However, the drive cannot be operated in other modes. Return
the mode to "Drive Mode" after completing periodic inspection.
Figure 4.4 illustrates changing the default frequency reference of F 0.00 (0 Hz) to F 6.00 (6
Hz) while in Drive Mode. This example assumes the drive is set to LOCAL.

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 87
4.3 The Drive and Programming Modes

Frequency reference
display at power up

STOP

Press to select LOCAL Press to select the


digit to the right

Press until the frequency


reference becomes 6 Hz

Figure 4.4 Setting the Frequency Reference while in Drive Mode

Note: The drive will not accept a frequency reference set value unless the ENTER key is pressed after the
frequency reference is entered. This feature prevents accidental setting of the frequency reference. By
setting o2-05 (Frequency Reference Setting Method Selection) to 1 (Enabled), the drive will accept the
frequency reference while it is being adjusted on the digital operator.

n Programming Mode Details


The following actions are possible in the programming mode:
• Verify Function: Verify parameter setting changes from original default values.
• Setup Group: Access a list of commonly used parameters to simplify setup.
• Parameter Setting Mode: Access and edit all parameter settings.
The Setup Group within the Programming Mode
In Setup Group, the user can access the minimum group of parameters required to operate the
application.
Note: Setup Group parameters are listed in Table 4.4.
Figure 4.5 illustrates the keys to press to enter the Setup Group.
In this example, the source of the frequency reference is changed from the control circuit
terminals to the LED Operator (i.e., b1-01 is changed from 1 to 0).

88 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
4.3 The Drive and Programming Modes

Frequency reference
appears when powered up

STOP Press until


appears

<1>

Parameter Display Control Circuit LED Operator


Terminal Select digit
to edit
STOP

<2>

Parameter Display (2x)

STOP

Start-Up Programming
<1> Move to the right to change parameter settings. Scroll
STOP
down to view and check settings in the Setup Mode.
<2> To return to the Top Menu, press . To view or edit

& Operation
other parameters, press and .

STOP

4
Figure 4.5 Setup Group Example

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 89
4.3 The Drive and Programming Modes

u Changing Parameter Settings or Values


This example explains changing C1-01 (Acceleration Time 1) from 10.0 seconds (default) to
20.0 seconds.
Step Display/Result

1. Turn on the power to the drive. The initial display appears.

2.
Press the key until the Setup Mode Screen appears.

3.
Press the key to view the parameter setting display.

4. Scroll through parameters by pressing the key until C1-01


appears.

5. Press to view the current setting value (10.0). (Number


farthest to the left flashes)

6.
Press until the desired number is selected. (“1” flashes)

7.
Press the key and enter 0020.0.

8.
Press and the drive will confirm the change.

9. The display automatically returns to the screen shown in Step 4.

10.
Press the key until back at the initial display.

u Verifying Parameter Changes: Verify Menu


The Verify Menu lists edited parameters from the Programming Mode. The Verify Menu
helps determine which settings have been changed, and is particularly useful when replacing
a drive. If no settings have been changed the Verify Menu will read . The Verify menu
also allows users to access and re-edit edited parameters.
Note: The Verify Menu will not display parameters from the A1 group even if those parameters have been
changed from default settings.
The following example is a continuation of the steps beginning on page 90. Here, parameter
C1-01 is accessed using the Verify Menu and is changed again to 20.0 s.
To check the list of edited parameters:

90 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
4.3 The Drive and Programming Modes

Step Display/Result

1. Turn on the power to the drive. The initial display appears.

2.
Press until the display shows the “Verify” representation.

Press to enter the list of parameters that have been edited


3. from their original default settings.

Scroll through the list by pressing the key.

4.
Press the key until C1-01 appears.

5. Press the key to access the setting value. (number farthest


to the left flashes)

u Switching Between LOCAL and REMOTE

Start-Up Programming
Entering the run command using the LED operator is referred to as LOCAL, while entering
the run command from an external device via the control circuit terminals or network option
is referred to as REMOTE.

& Operation
WARNING! Sudden Movement Hazard. The drive may start unexpectedly if the Run command is already
applied when switching from LOCAL mode to REMOTE mode when b1-07 = 1, resulting in death or serious
injury. Be sure all personnel are clear of rotating machinery and electrical connections prior to switching
between LOCAL mode and REMOTE mode.
There are two ways to switch between LOCAL and REMOTE.
Note: 1. After selecting LOCAL, the LO/RE light will remain lit.
2. The drive will not allow the user to switch between LOCAL and REMOTE during run. 4
n Using the LO/RE Key on the LED Operator
Step Display/Result

1. Turn on the power to the drive. The initial display appears.

Press . The LO/RE light will light up. The drive is now in
2. Local. STOP

To set the drive for REMOTE operation, press the key again.

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 91
4.3 The Drive and Programming Modes

n Using Input Terminals S1 through S5 to Switch between LO/RE


Switch between LOCAL and REMOTE using one of the digital input terminals S1 through
S5 (set the corresponding parameter H1-01 through H1-05 to “1”).
Follow the example below to set the digital input terminals.
Note: 1. For a list of digital input selections, Refer to Parameter List on page 221.
2. Setting a multi-function input terminal to a value of 1 disables the LO/RE key on the LED operator.

u Parameters Available in the Setup Group


n Setup Mode (STUP)
Parameters used for this drive are classified into A to U. To simplify the drive setup, frequently
used parameters are selected and input into Setup Mode.
1. To set a parameter, the Setup Mode must be displayed first. Press the Up/Down key
until is displayed.
2. Select the parameter and change the setting. Table 4.4 lists parameters available in
the Setup group. If the desired parameter cannot be set in the Setup mode, use the
Parameter Setting mode.
Table 4.4 Setup Group Parameters
Parameter Name Parameter Name
b1-01 Frequency Reference Selection d1-17 Jog Frequency Reference
b1-02 Run Command Selection E1-01 Input Voltage Reference
b1-03 Stop Method Selection E1-04 Maximum Output Frequency
C1-01 Acceleration Time 1 E1-05 Maximum Voltage
C1-02 Deceleration Time 1 E1-06 Base Frequency
C6-01 Drive Duty Selection E1-09 Minimum Output Frequency
C6-02 Carrier Frequency Selection E2-01 Motor Rated Current
d1-01 Frequency Reference 1 H4-02 Terminal AM Gain Setting
d1-02 Frequency Reference 2 L1-01 Motor Protection Function Selection
d1-03 Frequency Reference 3 Stall Prevention Selection during
L3-04 Deceleration
d1-04 Frequency Reference 4

92 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
4.4 Start-up Flowchart

4.4 Start-up Flowchart


This section summarizes the basic steps required to start the drive. The flowchart is intended
as a quick reference to help familiarize the user with start-up procedures.

u Flowchart: Basic Start-up


Figure 4.6 describes basic start-up sequence for the drive and motor system. This sequence
varies slightly depending on application. Use drive default parameter settings in simple
applications that do not require high precision.

START

Install and wire the drive as explained in Chapters 1, 2 and 3

Apply main power on to the drive.


Adhere to safety messages concerning application of power.

Set the basic parameters:


* b1-01/02 for frequency reference and run command source selection

Start-Up Programming
* H1-oo, H2-01, H3-oo, H4-oo, H5-oo for I/O terminal setting
* d1-oo for multi-speed references if used
* C1-oo and C2-oo for accel./decel. and S-curve time settings
* C6-01 for heavy/normal duty mode selection
* L3-04 if braking options are used
* E1-oo, V/f Characteristics

& Operation
* E2-oo, Motor 1 parameters

Run the motor without load; check the rotation direction and operation.
Verify external signal commands to the drive work as desired.

Couple the load or machine to the motor. Run the machine and check for desired operation.

Fine tune parameters. Adjust application settings if necessary.


4
Check the machine operation and verify parameter settings.

Drive is ready to run the application.

Figure 4.6 Basic Start-Up

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 93
4.5 Basic Operation

4.5 Basic Operation


This section explains the basic settings required for initial drive operation. Checking these
basic parameter settings during start-up will help to ensure a successful drive start-up.
If more information is required for parameters not listed in this section, Refer to Parameter
List on page 221 as required for a complete listing of drive parameters.

u Initialize Parameter Values: A1-03


Parameter A1-03 (Initialize Parameters) resets all parameters to the original default values.
Note: Record all the changed settings before initializing parameters.

n Different Methods of Drive initialization


2220: 2-Wire Initialization
Returns all parameters to factory default values for 2-wire control. A 2-Wire sequence assigns
functions to input terminals S1 and S2.
3330: 3-Wire Initialization
Returns all parameters to factory default values for 3-wire control. A 3-Wire sequence assigns
functions to input terminals S1, S2, and S5.

u Frequency Reference Source: b1-01


This section explains how to assign the frequency reference. Parameters b1-01 and b1-02 can
be used to select the source of the run command and the frequency reference independently
(e.g., set the reference from the operator and set the run command from the terminals).

n Frequency Reference from the LED Operator: b1-01 = 0


When b1-01 = 0 the frequency reference will be provided by the LED operator. Refer to The
Drive and Programming Modes on page 85 for information on how to set the frequency
reference.

n Frequency Reference from the Analog Input Terminal: b1-01 = 1


When b1-01 = 1, analog input A1 provides the frequency reference.
Note: Set H3-01 (Terminal A1 Function Selection) to “0” to configure Terminal A1 for the main analog
frequency reference.
Voltage Input
When entering the frequency reference with a voltage signal, set parameter H3-01 to “0” for
0 to 10 Vdc with lower reference limit. Set H3-01 to “1” if 0 to 10 Vdc input without lower
limit is required. Set DIP Switch S1 for voltage input (position “V”).

94 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
4.5 Basic Operation

DIP switch S1
I V

Drive

0 to 10 V Main frequency
A1
(voltage or current input)
AC Analog common

Figure 4.7 Voltage Input for the Frequency Reference

Start-Up Programming
Current Input
When entering the frequency reference using an analog input signal, set parameter H3-01 to
“2” if 4 to 20 mA input is used. When using 0 to 20 mA input, set H3-01 to “3”. Set DIP
Switch S1 for current input (position “I”).

& Operation
DIP switch S1
I V Drive

V (+10.5 V, 20 mA power supply)

4
0 or 4 to 20 mA input
A1 Main Frequency
(current input)
AC Analog common

Figure 4.8 Current Input for the Frequency Reference

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 95
4.5 Basic Operation

u Run Command Input Selection: b1-02


This section explains how to assign the run command input.
Parameters b1-01 and b1-02 can be used to select the source of the run command and the
frequency reference independently, e.g. set the reference from the operator and set the run
command from the terminals.
WARNING! Sudden Movement Hazard. Clear personnel, secure equipment, and check sequence and safety
circuitry before starting the drive. Failure to comply could result in death or serious injury from moving
equipment.

n Run the Drive at 6 Hz using the LED Operator: b1-02 = 0


To assign the run command to the operator panel, set parameter b1-02 to “0”. This will set up
the drive to acknowledge the run command through the LED operator. Initialize the run
command using the Run and Stop keys. Upon power up, the drive uses parameter b1-02 to
determine the run command location.
The following procedure indicates how to start and stop the drive through the LED operator
after parameter b1-02 has been set to 0.
Note:
When b1-02 (Run Command Selection) is not set to 0 (operator), press to set LOCAL.

Step Display/Result

1. Turn on the power to the drive. The initial display appears.

Set the frequency reference to F6.00 (6 Hz).


2. Note: Refer to Drive Mode Details on page 87 for instructions on how
to set the frequency reference.

3.
Press the key to start the motor.

STOP
4. The motor should accelerate up to 6 Hz while the RUN light is on.

off on

STOP
5. Press the key to stop the motor. The RUN light will flash
until the motor comes to a complete stop. flashing off

96 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
4.5 Basic Operation

n Run the Drive using Digital Input Terminals: b1-02 = 1


This setting uses the digital input terminals to enter the run command. The factory setting is
a 2-Wire sequence.
Using a 2-Wire Sequence
Digital Input Terminals ON OFF
S1 Forward Run Stop
S2 Reverse Run Stop

Drive
Forward Run
S1

Reverse Run
S2

Start-Up Programming
SC Digital Input Common

& Operation
Figure 4.9 Example Wiring Diagram for 2-Wire Sequence

Using a 3-Wire Sequence


When H1-05 (Multi-Function Digital Input Terminal S5 Function Selection) = 0, the functions
of terminals S1 and S2 are set to 3-Wire sequence, and the multi-function input terminal
becomes forward/reverse run command terminal. 4
Stop Button Run Button Drive
(N.C.) (N.O.)
S1 Run Command
Runs when S1 and S2 are closed
(Run button pushed)
S2
Stop Command
Stops when S1 and S2 are open
(Stop button pushed)
S5
FWD/REV Command <1>
SC
Digital Input Common

Figure 4.10 Example Wiring Diagram for 3-Wire Sequence Using Terminal S5

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 97
4.5 Basic Operation

<1> When terminal S5 is open, the motor rotates forward. When closed, the motor rotates in
reverse.
WARNING! When 3-Wire sequence is used, set the drive to 3-Wire sequence before wiring the control
terminals and ensure parameter b1-17 is set to 0 (drive does not accept a run command at power up (default)).
If the drive is wired for 3-Wire sequence but set up for 2-Wire sequence (default) and if parameter b1-17 is
set to 1 (drive accepts a Run command at power up), the motor will rotate in reverse direction at power up of
the drive and may cause injury.
Note: Refer to Parameter List on page 221 for a list of digital input functions. After performing a 3-Wire
initialization (A1-03 = “3”), the drive will automatically assign the forward/reverse command to terminal
S5.
Note: Run by Turning on/off the Power Supply. For safety reasons, the drive is initially set up not to accept a
run command at power up (b1-17 = "0"). If a run command is issued at power up, the RUN indicator
LED will flash quickly. To change this and have the run command issued by the drive, change parameter
b1-17 to 1.

u Stopping Method Selection: b1-03


When a Stop command is issued, the drive stops the motor using one of two possible methods.

n Ramp to Stop: b1-03 = 0


When b1-03 = 0, the motor will decelerate to a stop when a stop command is entered. The
deceleration time is set by C1-02 (Deceleration Time 1). Refer to Acceleration/Deceleration:
C1-01 to C1-04 on page 99.
When the output frequency falls below E1-09 (Minimum Output Frequency) during
deceleration, the DC Injection braking current (b2-02) will be activated for the specified DC
Injection time at stop (b2-04).
Run Command
ON OFF

Output Frequency

Decelerates according to the


specified deceleration time
Minimum Output Freq.
(E1-09)

Decel Time
(C1-02, etc.)
DC Injection
Current (b2-02)
DC Injection Braking
DC Braking Time at Stop (b2-04)

Figure 4.11 Ramp to Stop

98 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
4.5 Basic Operation

n Coast to Stop: b1-03 = 1


When the run command is removed, the drive will shut off its output and the motor will coast
(uncontrolled deceleration). The motor will coast to a stop at the rate determined by the load
inertia.

Run Command OFF


ON
Output Voltage
Drive output voltage interrupted

Motor Rotations

Figure 4.12 Coast to Stop

Start-Up Programming
Note: 1. After entering a stop command, the drive will not accept another run command until the time set
passes.
2. Do not enter another run command until the motor comes to a complete stop. If a run command must

& Operation
be entered before the motor has fully stopped, use DC Injection to slow the motor or catch the motor
before restarting.

u Acceleration/Deceleration: C1-01 to C1-04


C1-01 (Acceleration Time 1) sets the time to accelerate from 0 to the maximum output
frequency (E1-04). C1-02 (Deceleration Time 1) sets the time to decelerate from maximum 4
output frequency to 0.
Setting
No. Parameter Name Description Default
Range
C1-01 Sets the time to accelerate from 0 to 100% (maximum
Acceleration Time 1
<1> output frequency). 0.0 to 10.0 s
Sets the time to decelerate from 100% (maximum output 6000.0
C1-02 Deceleration Time 1
<1> frequency) to 0%.

<1> The parameter can be changed during run.


WARNING! Sudden Movement Hazard. Rapid deceleration may cause the drive to fault on an overvoltage
condition, resulting in death or serious injury due to an uncontrolled motor state. Set an acceptable
deceleration time in parameter C1-09 when using the Fast-stop feature.

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 99
4.5 Basic Operation

n Switching Accel/Decel Times with Digital Input Terminals


Two acceleration / deceleration times can be selected using one of the digital input terminals
S1 through S5.
Program one of the parameters H1-01 through H1-05 to “07” (Accel/Decel Time). Opening
or closing the digital input changes the accel/decel times as shown below:
Accel/Decel Time
H1-oo = 7 Acceleration Time Deceleration Time

Open (not selected) C1-01 C1-02


Closed C1-03 C1-04

n Using S-Curve Characteristics during Acceleration/Deceleration


Use S-curve characteristics to smooth acceleration and deceleration and to minimize abrupt
shock to the load.
Note: Setting S-curve characteristics will lengthen accel/decel times as follows:
Accel Time = Selected Accel Time + (C2-01 + C2-02)/2
Decel Time = Selected Decel Time + (C2-03 + C2-04)/2
Setting Example
Figure 4.13 illustrates S-curve characteristics switching between forward and reverse.
Forward Run
Command
Reverse Run
Command

C2-02 C2-04
C2-03
Output
Frequency
C2-01
C2-01 C2-04

C2-02 C2-03

Figure 4.13 S-Curve Characteristics

100 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
4.5 Basic Operation

u Drive Duty and Carrier Frequency Selection: C6-01 and C6-02

n Drive Duty Selection: C6-01


The drive has two different duty modes from which to select based on the load characteristics.
The drive rated current, overload capacity, and carrier frequency will change depending upon
the duty mode selection. Use parameter C6-01 (Duty Cycle) to select Heavy Duty (HD) or
Normal Duty (ND) for the application. The default setting is ND. Refer to Specifications on
page 209 for details about the rated current.
HD and ND Mode Selections
Mode HD Rating ND Rating
C6-01 0 1
Overload
150 % Overload
120 %
Rated Load
Rated Load 100 %
100 %
Characteristics

Start-Up Programming
0 Motor Speed 100 % 0 Motor Speed 100 %

& Operation
Use ND Rating for applications in which the
Use HD Rating is designed applications torque requirements drop along with the speed.
Application requiring a high overload tolerance with Examples include fans or pumps where a high
constant load torque, like conveyors. overload tolerance is not required.
Overload capability 100% continuous, 150% of drive rated current 100% continuous, 120% of drive rated current
(oL2) for 60 s for 60 s
C6-02 2.0 to 15.0 kHz (default depends on drive capacity) 4
L3-02 Stall
Prevention during 150% 120%
Acceleration
L3-06 Stall
Prevention during 150% 120%
Run

Note: 1. By selecting HD/ND, motor parameter E2 is changed to the value for the maximum applicable
motor.
2. Swing PWM uses 2.0 kHz carrier frequency as a base. The application of special PWM patterns
keeps the audible noise of the motor low.

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 101
4.5 Basic Operation

n Carrier Frequency Selection: C6-02


Fixed Carrier Frequencies
The carrier frequency can be set using parameter C6-02 as shown in table below.
Parameter Name Description Setting Range Default
1 : 2.0 kHz
2 : 5.0 kHz
3 : 8.0 kHz
Carrier 4 : 10.0 kHz Depends on
C6-02 1 to F
frequency 5 : 12.5 kHz drive size
6 : 15.0 kHz
7: Swing PWM
F : User defined (C6-03 to C6-05)

Note: Settings 7 through A for parameter C6-02 use a Swing PWM equivalent to a 2 kHz audible noise. This
function turns the motor noise into a less obtrusive white noise.
Note: The upper limit for the carrier frequency is determined by drive capacity.
Precautions when setting parameter C6-02:
Symptom Possible Solution
Speed and torque are unstable at low speeds.
Noise from the drive is affecting peripheral devices.
Lower the carrier frequency.
Excessive leakage current from the drive.
Wiring between the drive and motor is too long. <1>
Motor acoustic noise is too loud. Increase the carrier frequency or use Swing PWM.
<1> The carrier frequency may need to be lowered if the motor cable is too long. Refer to the table below.

Wiring Distance Up to 50 m Up to 100 m Greater than 100 m


C6-02 (Carrier Frequency Selection) 1 to F (15 kHz) 1 to 2 (5 kHz), 7 1 (2 kHz), 7

Carrier Frequency Setting Error (oPE11)


A carrier frequency setup error (oPE11) will occur when carrier frequency gain (C6-05) is
greater than 6 and C6-03 < C6-04.
Note: Refer to Troubleshooting without Fault Display on page 156 for information on operator errors (oPE).

n Carrier Frequency and Drive Overload Current Level


The tables below show the drive output current depending on the carrier frequency settings.
The 2 kHz value is equal to the Normal Duty (C6-01 = 1) rated current, the 8/10 kHz value
is equal to the Heavy Duty rated current. The carrier frequency determines the output current
linearly. Use the data below to calculate output current values for carrier frequencies not listed
in the tables.
Note: In Heavy Duty mode the maximum rated output current is equal to the 8/10 kHz value, even if the carrier
frequency is reduced.

102 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
4.5 Basic Operation

Table 4.5 Drives with Heavy Duty Default Carrier Frequency of 10 kHz
200 V Single Phase Units 200 V Three Phase Units
Drive Rated Current [A] Drive Rated Current [A]
Model 2 kHz 10 kHz 15 kHz Model 2 kHz 10 kHz 15 kHz
BA0001 1.2 0.8 0.6 2A0001 1.2 0.8 0.6
BA0002 1.9 1.6 1.3 2A0002 1.9 1.6 1.3
BA0003 3.5 3.0 2.4 2A0004 3.5 3.0 2.4
BA0006 6.0 5.0 4.0 2A0006 6.0 5.0 4.0

Table 4.6 Drives with Heavy Duty Default Carrier Frequency of 8 kHz
200 V Single Phase Units 200 V Three Phase Units 400 V Three Phase Units
Drive Rated Current [A] Drive Rated Current [A] Drive Rated Current [A]
Model 2 kHz 8 kHz 15 kHz Model 2 kHz 8 kHz 15 kHz Model 2 kHz 8 kHz 15 kHz
BA0010 9.6 8.0 6.4 2A0008 8.0 6.9 5.5 4A0001 1.2 1.2 0.7
— — — — 2A0010 9.6 8.0 6.4 4A0002 2.1 1.8 1.1
— — — — 2A0012 12.0 11.0 8.8 4A0004 4.1 3.4 2.0

Start-Up Programming
— — — — 2A0018 17.5 14.0 11.2 4A0005 5.4 4.8 2.9
— — — — 2A0020 19.6 17.5 14.0 4A0007 6.9 5.5 3.3
— — — — — — — — 4A0009 8.8 7.2 4.3

& Operation
— — — — — — — — 4A0011 11.1 9.2 5.5

u Multi-Step Speed Operation (4-Step Speed)


Select up to 9 preset references (including Jog reference) using two multi-function inputs S4
and S5. Two multi-step references can be selected using two multi-function inputs as
illustrated in Figure 4.14. 4
n Multi-Step Speed Operation Parameters
No. Name Description
d1-01 Frequency Reference 1 Frequency reference. o1-03 determines the units, with Hz as the default.
Frequency reference when multi-function input “Multi-Step Speed Reference 1"
d1-02 Frequency Reference 2
(H1-oo = 3) is on. Setting unit: set by o1-03.
Frequency reference when multi-function input “Multi-Step Speed Reference 2”
d1-03 Frequency Reference 3
(H1-oo = 4) is on. Setting unit: set by o1-03.
Frequency reference when multi-function input “Multi-Step Speed Reference 1,
d1-04 Frequency Reference 4
2" (H1-oo = 3 and 4) are both on. Setting unit: set by o1-03.

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 103
4.5 Basic Operation

n Digital Input
Terminal Parameter Setting Contents
S4 H1-04 4 Multi-Step Speed Reference 2
S5 H1-05 3 Multi-Step Speed Reference 1

n Wiring Example
Set up external switches SW1 and SW2.

Drive
Three-Phase, 200 Vac
(400 Vac) R/L1 U/T1
S/L2 V/T2 M
T/L3 W/T3

SW1 S4

SW2 S5

SC

Figure 4.14 Control Terminals for 4 Multi-Step Speeds

104 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
4.5 Basic Operation

Freq Ref 4
Frequency
Reference Freq Ref 3

Freq Ref 2

Freq Ref 1

Forward/Reverse Run/Stop ON

Multi-Step Speed 1 OFF ON ON

Multi-Step Speed 2 OFF ON

Start-Up Programming
Figure 4.15 4-Step Speed Time Chart

& Operation
n Setting Procedure
Step Display/Result

1. Turn on the power to the drive. The initial display appears.

Set the frequencies listed below to the specified parameters:


1. d1-01 = 5 Hz: Step 1 <1>
4
2. 2. d1-02 = 20 Hz: Step 2
3. d1-03 = 50 Hz: Step 3
4. d1-04 = 60 Hz: Step 4

3.
Press the key until the initial display appears.

4. turns on.

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 105
4.5 Basic Operation

Step Display/Result

5. STOP
Press to select LOCAL. The LO/RE light will turn on.

STOP
6.
Press to run the motor at 5 Hz. The RUN light will turn on.

Off On

With SW1 closed, the drive runs the motor at Multi-Step Speed 2
7. (20 Hz).

With SW1 open and SW2 closed, the drive runs the motor at
8. Multi-Step 3 (50 Hz).

With both SW1 and SW2 closed, the drive runs the motor at
9. Multi-Step 4 (60 Hz).

STOP
STOP
10. Press to stop the drive. The RUN light will flash until the
motor comes to a complete stop.

Flashing Off

<1> When the frequency reference is assigned to the LED operator (b1-01=0), the first step in a multi-step speed
sequence comes from d1-01.
Note: When a run command is input from the control circuit terminal, the frequency reference value is selected
as follows:
When b1-01 = 0 and the run command is given, the drive uses the frequency set to d1-01.
When b1-01 = 1 and the run command is given, the drive uses the frequency reference value input to
analog control terminal A1.

106 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
4.5 Basic Operation

u E1: V/f Characteristics

n E1-01: Input Voltage Setting


Set the input voltage parameter to the nominal voltage of the AC power supply. This parameter
adjusts the levels of some protective features of the drive (overvoltage, Stall Prevention, etc.).
NOTICE: Set parameter E1-01 to match the input voltage of the drive. Drive input voltage (not motor voltage)
must be set in E1-01 for the protective features of the drive to function properly. Failure to comply could result
in improper drive operation.

No. Parameter Name Setting Range Default


E1-01 <1> Input Voltage Setting 155 to 255 V 200 V
<1> The setting range and default value shown here are for 200 V class drives. Double this for 400 V class units.

E1-01 Related Values


The input voltage setting determines the over-/undervoltage detection level and the operation
levels of the braking transistor.

Start-Up Programming
(Approximate Values)
Voltage Setting Value of E1-01 ov Detection BTR Operation Uv Detection Level
Level Level

& Operation
190 V
200 V Class All settings 410 V 394 V (single-phase = 160 V)
Setting ≥ 400 V 820 V 788 V 380 V
400 V Class
Setting < 400 V 740 V 708 V 350 V

Note: The braking transistor operation levels are valid for the drive internal braking transistor. If an external
CDBR braking chopper is used, refer to the instruction manual of that unit.
4
n V/f Pattern Settings
The drive utilizes a set V/f pattern to determine the appropriate output voltage level for each
relative to the frequency reference.
V/f Pattern Setup for V/f Control
1. Set the input voltage for the drive. Refer to E1-01: Input Voltage Setting on page
230.
2. Set the V/f pattern. Refer to V/f Pattern Settings E1-04 to E1-10 on page 230.

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 107
4.5 Basic Operation

n V/f Pattern Setting Examples


This section provides examples of how to set a V/f pattern using E1-04 to E1-10.
Table 4.7 V/f Pattern Examples
Example Specification Characteristic Application
A 50 Hz
B 60 Hz (default setting) For general purpose applications. Torque
Constant torque remains constant regardless of changes to
C 60 Hz (with 50 Hz base) speed.
D 72 Hz (with 60 Hz base)
E 50 Hz, Heavy Duty 2
F 50 Hz, Heavy Duty 1 For fans, pumps, and other applications
Derated torque that require torque derating relative to the
G 50 Hz, Heavy Duty 1 load.
H 50 Hz, Heavy Duty 2
I 50 Hz, mid starting torque Select high starting torque when:
J 50 Hz, high starting torque • Wiring between the drive an motor
exceeds 150 m
K 60 Hz, mid starting torque High starting torque
• A large amount of starting torque is
required
L 60 Hz, high starting torque
• An AC reactor is installed
M 90 Hz (with 60 Hz base)
When operating at greater than 60 Hz the
N 120 Hz (with 60 Hz base) Constant output output voltage will be constant.
O 180 Hz (with 60 Hz base)

The following tables show details on V/f patterns.


The following graphs are for 200 V class drives. Double the values when using a 400 V class
drive.
V/f Pattern Examples
Table 4.8 Constant Torque Characteristics, Examples A to D
60 Hz
Example A 50 Hz Example B Example C 60 Hz Example D 72 Hz
(default)
200 200 200 200
Voltage (V)

Voltage (V)
Voltage (V)
Voltage (V)

16 16 16 16
12 12 12 12
0 1.3 2.5 50 0 1.5 3 60 0 1.5 3 50 60 0 1.5 3 60 72
Frequency (Hz) Frequency (Hz) Frequency (Hz) Frequency (Hz)

108 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
4.5 Basic Operation

Table 4.9 Derated Torque Characteristics, Examples E to H


Example E 50 Hz Example F 50 Hz Example G 60 Hz Example H 60 Hz
200 200 200 200

Voltage (V)
Voltage (V)

Voltage (V)
Voltage (V)

50 50
35 35
9 9
8 8
0 1.3 25 50 0 1.3 25 50 0 1.5 30 60 0 1.5 30 60
Frequency (Hz) Frequency (Hz) Frequency (Hz) Frequency (Hz)

Table 4.10 High Starting Torque, Examples I to L


Example I 50 Hz Example J 50 Hz Example K 60 Hz Example L 60 Hz
200 200 200 200
Voltage (V)

Voltage (V)

Voltage (V)
Voltage (V)

24 24

Start-Up Programming
19 19
13 15
12 12
0 1.3 2.5 50 0 1.3 2.5 50 0 1.5 3 60 0 1.5 3 60
Frequency (Hz) Frequency (Hz) Frequency (Hz) Frequency (Hz)

& Operation
Table 4.11 Rated Output Operation, Examples M to O
Example M 90 Hz Example N 120 Hz Example O 180 Hz
200 200 200
Voltage (V)
Voltage (V)

4
Voltage (V)

16 16 16
12 12 12
0 1.5 3 60 90 0 1.5 3 60 120 0 1.5 3 60 180
Frequency (Hz) Frequency (Hz) Frequency (Hz)

n V/f Pattern Settings E1-04 to E1-10


Set up the V/f pattern as shown in Figure 4.16.
No. Parameter Name Setting Range Default
E1-04 Maximum Output Frequency 40.0 to 400.0 Hz 60 Hz <2>
E1-05 Maximum Voltage 0.0 to 255.0 V <1> 200 V

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 109
4.5 Basic Operation

No. Parameter Name Setting Range Default


E1-06 Base Frequency 0.0 to 400.0 Hz 60 Hz <2>
E1-07 Middle Output Frequency 0.0 to 400.0 Hz 3.0 Hz <2>
E1-08 Middle Output Frequency Voltage 0.0 to 255.0 V <1> 16.0 V
E1-09 Minimum Output Frequency 0.0 to 400.0 Hz 1.5 Hz <2>
E1-10 Minimum Output Frequency Voltage 0.0 to 255.0 V <1> 12.0 V
<1> Values shown here are for 200 V class drives; double the values for 400 V class drives.
<2> The default value is for the following localized drives: Japan (Model code: CIMR-JAoA) and Asia (Model
code: CIMR-JToA) .Refer to China Localized Drive Default Values on page 246 for the default values of
China localized (Model code: CIMR-JBoA) drives.

Output Voltage (V)

E1-05

E1-08

E1-10

E1-09 E1-07 E1-06 E1-04


Frequency (Hz)

Figure 4.16 V/f Pattern

Note: 1. The following condition must be true when setting up the V/f pattern: E1-09 ≤ E1-07 < E1-06 ≤
E1-04
2. To make the V/f pattern a straight line set E1-09 = E1-07. In this case the E1-08 setting is disregarded.
3. E1-03 is unaffected when the drive is initialized using parameter A1-03, but the settings for E1-04
through E1-10 are returned to their default values.

u Motor Parameters: E2-01 to E2-03

n Setting Motor Parameters


The following table provides instructions on how to set motor parameters. Refer to the motor
data sheet for the correct motor data.

110 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
4.5 Basic Operation

No. Parameter Name Setting Method


E2-01 Motor Rated Current Sets the motor nameplate full load current in amperes (A).
Calculate and set the motor rated slip based on the rated speed described on the
motor nameplate.
E2-02 Motor Rated Slip Motor rated slip = Motor rated frequency [Hz] - Rated speed [r/min] x No. of
motor poles / 120.
Set motor no-load current at rated voltage and rated frequency.
Contact the motor manufacturer to get the no-load current. This information is
E2-03 Motor No-Load Current not usually written on the motor nameplate.
The default no-load current is for a Yaskawa 4-pole motor.
Motor Line-to-Line
E2-05 Sets the phase-to-phase motor resistance in ohms.
Resistance

u Digital Output: H2-01


Parameter H2-01 assigns functions to digital output terminals MA, MB, and MC. Set this
parameter as required by the application. Default value is listed below.
NOTICE: Do not assign a function that repeats ON/OFF frequently to terminals MA and MB. Failure to comply
will reduce the relay contact lifetime. The expected number of relay contact switching times is normally

Start-Up Programming
200,000 times (current 1 A, resistance load).

No. Parameter Name Default


H2-01 Terminal MA, MB and MC Function Selection (relay) E: Fault

& Operation
Note: The setting range for H2-01 is 0 to 13D. Refer to Parameter List on page 221 for more information.

Multi-Function Contact Outputs


250 Vac, 10 mA - 1 A
30 Vdc, 10 mA - 1 A
(standard default setting)
4
MA Fault
MB
MC Fault

Figure 4.17 Digital Output Connection Diagram

u Analog Outputs: H4-01 to H4-03


Group U parameters can be used to observe the drive status (operating conditions) through
the LED operator. Analog outputs corresponding to these monitors can be obtained on analog
output terminal AM when programmed with parameter group H4. Some Group U monitors
are not available as analog outputs.

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 111
4.5 Basic Operation

No. Parameter Name Description


Select the data to output through multi-function analog output terminal AM.
Terminal AM Monitor Set the desired monitor parameter to the digits available in Uo-oo. For
H4-01 example, enter “103” for U1-03.
Selection
When using this terminal as a through terminal or when not using it at all, set
“000” or “031”.
H4-02 Sets the voltage level gain of terminal AM. The bias to be added ranges from
Terminal AM Output Gain
<1> 0 to +/- 10% when 10 V is assumed to be 100%.

H4-03 Sets the voltage level bias for terminal AM.


Terminal AM Bias Setting
<1> The bias added is 0 to ±10% with a maximum voltage output of 10 V as 100%.

<1> The parameter can be changed during run.

n Changing Analog Output Settings


The following example illustrates how to program analog output terminal AM to generate a
signal proportional to drive output current (monitor U1-03).
Using H4-01 to Display Monitor Contents
Step Display/Result

1. Turn on the power to the drive. The initial display appears.

2.
Press until the Parameter setting menu is displayed.

3.
Press to enter the Parameter setting menu.

4.
Press and to select H4-01.

5.
Press to display the value currently set to H4-01.

6.
Press and to set the output current (103).

7.
Save the setting by pressing .

8. The display automatically returns to the parameter setting menu.

9.
Press the key until back at the Top Screen.

Adjusting the Analog Output Terminal Voltage with H4-02 and H4-03
Note: This example continues from Step 3 in the previous example.

112 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
4.5 Basic Operation

Step Display/Result

1.
Select H4-02 or H4-03 by pressing the and keys.

Press the key while the drive is stopped and the following
2. voltage is output for adjustment:
Output voltage = (10 V x Output Gain (H4-02) + Output Bias (H4-03).
Using this output, adjust output gain (H4-02) and output bias (H4-03).

Output Voltage

10
Gain × V
100
(%)
10 V

10
Bias × V
100
(%) Monitor
0V Contents

Start-Up Programming
0% 100%

Figure 4.18 Analog Output Gain/Bias Setting

& Operation
u Motor Protection: L1-01 and L1-02
This section explains how to set motor overload protection.

n Electronic Thermal Motor Protection


The drive has built-in electronic thermal overload protection to detect overload conditions. 4
This protection meets standards set by UL and cUL for motor thermal overload protection.
The protective feature is activated when the output current rises above the motor rated current
for a specified time. This speed sensitive protective feature interrupts the motor current to
protect the motor wiring and windings in the event of overload, eliminating the need for an
external overload device. When multiple motors are used with a single drive, separate overload
devices are required to properly protect the individual motor branches.

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 113
4.5 Basic Operation

Related Parameters
Parameter Default
No. Description Setting Range
Name Setting
Sets the motor nameplate full load current in
E2-01 Motor Rated amperes (A). This set value becomes the 10 to 200% of drive rated Determined by
Current reference value for motor protection, torque current o2-04 and C6-01
limit, and torque control.
0 to 2 1
Enables or disables motor thermal overload Use L1-13 (Continuous Electrothermal
Motor Operation Selection) to select whether
protection (oL1)
L1-01 Overload 0: Disabled electronic thermal value is “held” or “not
Protection held” when the power supply is turned off.
1: Protection for general purpose motor
Selection When connecting several motors to one
2: Protection for inverter motor
drive, set “0” (disabled) and install a thermal
relay on each motor.
Sets the electronic thermal overload protection
Motor detection time in the motor overload protection
L1-02 Overload (oL1) function. 0.1 to 5.0 1.0 min
Protection This setting rarely needs to be changed and
Time should be set in accordance with the overload
tolerance of the motor.

Note: Executing C6-01 (Duty Cycle) changes motor parameters E2 including motor rated current to the values
of the maximum applicable motor.

Setting Procedure
1. Set E2-01 (Motor Rated Current) to the motor rated current.
Values set for the current become the base current for electronic thermal overload
protection.
2. Set the proper motor protection level to L1-01.
The ability of the cooling fan to keep an induction motor cool varies by the speed
control range. Protection characteristics of the electronic thermal overload protection
should be set accordingly. Refer to Table 4.12 for motor types and overload
tolerances.
NOTICE: When connecting multiple motors to one drive, disable the electronic overload protection
of the drive (L1-01 = 0) and protect each motor with its own motor thermal overload. Failure to
comply could result in improper drive operation.

NOTICE: Inadequate motor protection could result in damage to the motor. Configure a motor
thermal overload to disconnect main power to the drive when tripped. When using a thermal relay,
disable the motor protection function (L1-01 = “0”).

114 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
4.5 Basic Operation

Table 4.12 Motor Type and Overload Tolerances


L1-01 Overload
Motor Type Overload Tolerance Cooling Ability
Setting Characteristics

Motor designed to operate Operating continuously


General- from line power. at less than line power
Purpose Motor cooling is most frequency can trigger
1 Motor effective when running at motor overload
(Standard rated nameplate base protection (oL1). A fault
Self-Cooled) frequency (check the motor is then output and the
specifications). motor will coast to stop.

150
Rated Speed=100% Speed
60 sec.

Drive 100
Torque (%)

Dedicated Motor is designed to Continuous operation


2 Motor 55 effectively cool itself at with 100% load from 6
(Constant 50
Continuous A
D
speeds as low as 6 Hz. Hz to 50/60 Hz.
Torque, 1:10) B

Start-Up Programming
0 110 100120 167 200
(60 Hz)
Speed (%)

Notes on Motor Protection


• Motor protection meeting UL and cUL standards is achieved with the motor overload

& Operation
protection time (L1-02) set to factory default setting. Normally, L1-02 (Motor Overload
Protection Time) does not require setting. If the motor overload tolerance is clear, set the
overload protection time at hot start according to the motor. To detect overload earlier,
decrease the setting.
Figure 4.19 illustrates motor protection operation time characteristics.
Operation Time (minutes)
4
10
7

3
Cold Start
1

0.4
Hot Start

0.1 Motor Current (%)


0 100 150 200 E2-01 = 100%

Figure 4.19 Motor Protection Operation

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 115
4.5 Basic Operation

• Disable motor protection (L1-01 = 1) when running multiple motors from the same drive.
Attach a thermal relay for each motor to provide overload protection.
• Use L1-13 (Continuous Electrothermal Operation Selection) to select whether the
electrothermal value is “held” or “not held” when power supply is turned off. Default setting
is 1 (Enabled).
• In the case of a general purpose (standard) motor, the cooling capability is reduced at a low
speed. Motor overload protection (oL1) may occur in frequencies lower than motor rated
current. Use an exclusive-use or inverter-duty motor to operate the drive at rated current at
low frequency.

u Notes on Controlling the Brake for the Hoist Application


• The frequency detection function is used for controlling the brake.
When an external Baseblock command is present while a Run command is active, the
frequency reference will be kept as long as the Run command is active. To avoid improper
brake operation make sure that frequency detection is set so that the brake does not open
during Baseblock (L4-07 = “0”, default).
Brake Open/Close Brake Activation Level
Function Parameter Signal Parameter
Frequency
Detection L4-07 = 0 Frequency Detection Level L4-01 = 2.0 to 3.0 Hz <1>
Conditions
Frequency H2-01 = 5 Frequency Detection Width 2.0 Hz (fixed)
Detection 2
<1> If the load slips during stop, make it greater than E1-09 or 2.0 Hz until the load no longer slips.

L4-01
2.0 Hz (fixed)

Output
Frequency Time

ON OFF
Frequency
Dectection 2

Figure 4.20 Frequency Detection 2

• The braking sequence should be designed as follows:


A normally
• open signal (N.O.) should be used to control the brake so that it is released
when terminal MA-MC closes.
An• external circuit should be added to ensure the brake is fully applied in case of a fault
or emergency condition.

116 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
4.5 Basic Operation

An• additional external circuit should also be added to ensure the brake releases properly
when an Up/Down Command is entered.
• When changing the speed using an analog signal, make sure that the source of the frequency
reference is assigned to the control circuit terminals (b1-01 = 1).
• A sequence to open and close the holding brake appears in the diagram below.
OFF ON
S1-SC UP
b6-02
d1-01 (Enabled when b1-01 = 0)
d1-03
Output frequency
L4-01 b6-01 b4-01
0
Time
Output DC Injection braking
Frequency Detection 2
(H2-01=5) ON OFF
MA-MC
Holding brake
Closed Open Closed

Start-Up Programming
Figure 4.21 Holding Brake Time Chart

& Operation
4

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 117
4.5 Basic Operation

u Drive Status Monitors: U1-01 to U4-13


Parameter group U displays various data regarding the operating status of the drive.
The following example demonstrates viewing output voltage reference (U1-06).
Step Display/Result

1. Turn on the power to the drive. The initial display appears.

2.
Press until “Monitor Display” appears.

3.
Press to enter the Parameter Setting Screen.

4.
Press until U1-06 appears.

5. Press to display the voltage reference. The Output Voltage


Reference appears.

Refer to Parameter List on page 221 for more details about Drive Status Monitors.
Table 4.13 Drive Status Monitors
No. Parameter Name Page No. Parameter Name Page
U1-01 Frequency Reference 243 U1-26 Software Number (Flash) 244
U1-02 Output Frequency 243 U2-01 Current Fault 244
U1-03 Output Current 243 U2-02 Previous Fault 244
U1-06 Output Voltage Reference 243 U4-01 Accumulated Operation Time 245
U1-07 DC Bus Voltage 243 U4-04 Cooling Fan Maintenance 245
U1-10 Input Terminal Status 244 U4-05 Capacitor Maintenance 245
U1-11 Output Terminal Status 244 U4-07 IGBT Maintenance 245
U1-13 Terminal A1 Input Voltage 244 U4-08 Heatsink Temperature 245
U1-19 MEMOBUS/Modbus Error Code 244 U4-09 LED Check 245
U1-25 Software Number (ROM) 244 U4-13 Peak Hold Current 245

118 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
4.6 Powering Up the Drive

4.6 Powering Up the Drive


u Powering Up the Drive and Operation Status Display

n Powering Up the Drive


Review the following checklist before turning the power on.
Item to Check Description
Ensure the power supply voltage is correct:
200 V class: single-phase 200 to 240 Vac 50/60 Hz
200 V class: 3-phase 200 to 240 Vac 50/60 Hz
400 V class: 3-phase 380 to 480 Vac 50/60 Hz
Power supply voltage
Properly wire the power supply input terminals (R/L1, S/L2, T/L3).
(for single-phase 200 V class models, wire only R/L1 and S/L2)
Check for proper grounding of drive and motor.
Drive output terminals Properly wire drive output terminals U/T1, V/T2, and W/T3 with motor terminals U, V,

Start-Up Programming
and motor terminals and W.
Control circuit Check control circuit terminal connections.
terminals
Drive control terminal Open all control circuit terminals (off).

& Operation
status
Status of the load
and connected Uncouple the motor from the load.
machinery

n Status Display
When the power supply to the drive is turned on, the LED operator lights will appear as 4
follows:
No. Name Description

Normal The data display area displays the frequency reference. is lit.
Operation

Data displayed varies by the type of fault. Refer to Fault Displays,


Fault Causes and Possible Solutions on page 137 for more information and
STOP
Main circuit low voltage (ex) possible solution. and are lit.

STOP

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 119
4.6 Powering Up the Drive

u V/f Pattern Setting


Setting the V/f pattern according to the application. for details on setting the V/f pattern.

n Notes when Setting the V/f Pattern


Set the maximum output frequency to match the motor characteristics.
If the V/f pattern voltage is increased motor torque may also increase. However, if the V/f
voltage is set too high these problems may occur:
• Excessive motor current.
• Motor overheat or vibration.

120 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
4.7 No-Load Operation Test Run

4.7 No-Load Operation Test Run

u No-Load Operation Test Run


This section explains how to operate the drive with the motor uncoupled from the load during
a test run.

n Before Starting the Motor


Check the following items before operation:
• Ensure the area around the motor is safe.
• Ensure external emergency stop circuitry is working properly and other safety precautions
have been taken.

n During Operation
Check the following items during operation:

Start-Up Programming
• The motor should rotate smoothly (i.e., no abnormal noise or oscillation).
• The motor should accelerate and decelerate smoothly.

n No-Load Operation Instructions

& Operation
The following example illustrates a test run procedure using the digital operator.
Note: Before starting the motor, set the frequency reference d1-01 to 6 Hz.

Step Display/Result

1. Turn on the power to the drive. The initial display appears. 4

2. Press the key to select LOCAL. The LO/RE LED will turn STOP

on.

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 121
4.7 No-Load Operation Test Run

Step Display/Result

STOP
3. Press to give the drive a Run command. RUN will light and
the motor will rotate at 6 Hz.

Off On
Motor

4. Ensure the motor is rotating in the correct direction and no faults or


alarms occur.

Forward

If there is no error in step 4, press to increase the frequency


5. reference. Increase the frequency in 10 Hz increments verifying
smooth operation results at all speeds. For each frequency, monitor
the drive output current (U1-03) through the LED operator to confirm
the current is well below the motor rated current.

STOP
STOP
6. The drive should operate normally. Press to stop the motor.
RUN flashes until the motor comes to a complete stop.

Flashing Off

122 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
4.8 Test Run with Load Connected

4.8 Test Run with Load Connected

u Test Run with the Load Connected


After performing a no-load test run connect the load and proceed to run the motor and load
together.

n Notes on Connected Machinery


• Clear the area around the motor.
• The motor should come to a complete stop without problems.
• Connect the machinery.
• Fasten all installation screws properly. Check that the motor and connected machinery are
held in place.
• Confirm that the Fast-stop circuit or mechanical safety measures operate correctly.
• Be ready to press the STOP button in case of emergency.

Start-Up Programming
n Checklist Before Operation
• The motor should rotate in the proper direction.

& Operation
• The motor should accelerate and decelerate smoothly.

n Operating the Motor under Loaded Conditions


Test run the application similarly to the no-load test procedure when connecting the machinery
to the motor.
• Check monitor parameter U1-03 to ensure there is no overcurrent. 4
• If the application permits running the load in the reverse direction, try changing motor
direction and the frequency reference while watching for abnormal motor oscillation or
vibration.
• Correct any problems that occurs with hunting, oscillation, or other control-related
issues.

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 123
4.9 Verifying and Backing Up Parameter Settings

4.9 Verifying and Backing Up Parameter


Settings
Check changes to parameter settings using the Verify function. Refer to Verifying Parameter
Changes: Verify Menu on page 90.
Save the verified parameter settings. Change the access level or set a password to the drive to
prevent accidental modification of parameter settings.

u Parameter Access Level: A1-01


Setting the Access Level for “Operation only” (A1-01 = 0) allows the user to access parameters
A1-oo and Uo-oo only. Other parameters are not displayed.
Parameter Setting
No. Description Default
Name Range
Selects which parameters are accessible via the digital operator.
A1-01 Access Level 0: Operation only (A1-01 and A1-04 can be set and monitored. U 0, 2 2
Selection parameters can be monitored)
2: Advanced Access Level (All parameters can be set and monitored)

u Password Settings: A1-04, A1-05


The user can set a password to the drive to restrict access. The password is selected via
parameter A1-05. The selected password must be entered in parameter A1-04 to unlock
parameter access (i.e., parameter setting A1-04 must match the value programmed into
A1-05). The following parameters cannot be viewed or edited until the value programmed
into A1-04 correctly matches the value as programmed in parameter A1-05: A1-01 and A1-03.
Note: Parameter A1-05 is hidden from view. To display A1-05, access parameter A1-04 and simultaneously
depress the key and the key.

u Copy Function (Optional)


Parameter settings can be copied to another drive to simplify parameter restoration or multiple
drive setup. The RS-232C Interface Unit (Removable Type) (SI-232/JC) is required to use
the following options with J1000 drives:

n USB/Copy Unit (JVOP-181)


The copy unit is an external option connected to the drive to copy parameter settings to another
drive. It includes a USB adapter to connect the drive to a PC.

124 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
4.9 Verifying and Backing Up Parameter Settings

n LED Operator (JVOP-182)


The LED operator operates the drive and supports copying, importing, and verifying parameter
settings.
Note: Use of the LED operator requires that the drive is running drive software version PRG: 1010 or later.

n Drive Wizard Plus


Drive Wizard Plus is a PC software tool for parameter management, monitoring, and
diagnosis. Drive Wizard Plus can load, store, and copy drive parameter settings. For details,
refer to Help in the Drive Wizard Plus software.
The installation files can be obtained at no charge from:
Japan: http://www.e-mechatronics.com
Other areas: Contact a Yaskawa representative.

Start-Up Programming
& Operation
4

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 125
4.10 Test Run Checklist

4.10 Test Run Checklist


Review the checklist before performing a test run. Check each item that applies.

No. Checklist Page

1 Thoroughly read the manual before performing a test run. —

2 Turn the power on. 119

3 Set the voltage for the power supply to E1-01. 107

Check the items that correspond to the control mode being used.
WARNING! Ensure start/stop and safety circuits are wired properly and in the correct state before energizing
the drive. Failure to comply could result in death or serious injury from moving equipment. When programmed
for 3-Wire control, a momentary closure on terminal S1 may cause the drive to start.

No. Checklist Page

4 The should illuminate after giving a run command. —


To give a run command and frequency reference from the LED Digital Operator, press
5 91
to set to LOCAL. The LO/RE key lights while LOCAL is displayed.
If the motor rotates in the opposite direction during the test run, switch two of the drive
6 119
output terminals (U/T1, V/T2, W/T3).
7 Select the correct duty rating (C6-01) for the application. —
Set the correct values for the motor rated current (E2-01) and the motor protection
8 —
selection (L1-01) to ensure motor thermal protection.
If the run command and frequency reference are provided via the control circuit
9 91
terminals, set the drive for REMOTE and be sure the LO/RE light is out.
If the control circuit terminals should supply the frequency reference, select the correct
10 voltage input signal level (0 to 10 V) or the correct current input signal level (4 to 20 91
mA or 0 to 20 mA).
11 Set the proper voltage to terminal A1. (0 to 10 V). 94
When current input is used, switch the drive built-in DIP switch S1 from the V-side
12 —
(OFF) to I-side (ON).
Set the minimum and maximum frequency references to the desired values. Make the
following adjustments if the drive does not operate as expected:
Gain adjustment: Set the maximum voltage/current signal and adjust the analog input
13 —
gain (H3-03) until the frequency reference value reaches the desired value.
Bias adjustment: Set the minimum voltage/current signal and adjust the analog input
bias (H3-04) until the frequency reference value reaches the desired minimum value.

126 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
5
Troubleshooting
This chapter provides descriptions of the drive faults, alarms,
errors, related displays, and possible solutions. This chapter can
also serve as a reference guide for tuning the drive during a trial
run.

5.1 SECTION SAFETY...........................................128


5.2 MOTOR PERFORMANCE FINE TUNING..........131
5.3 DRIVE ALARMS, FAULTS, AND ERRORS.......133
5.4 FAULT DETECTION........................................ 137
5.5 ALARM DETECTION.......................................147
5.6 OPERATOR PROGRAMMING ERRORS.......... 152
5.7 DIAGNOSING AND RESETTING FAULTS........154
5.8 TROUBLESHOOTING WITHOUT FAULT
DISPLAY.........................................................156

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 127
5.1 Section Safety

5.1 Section Safety


DANGER
Electrical Shock Hazard
Do not connect or disconnect wiring while the power is on.
Failure to comply will result in death or serious injury.

WARNING
Electrical Shock Hazard
Do not operate equipment with covers removed.
Failure to comply could result in death or serious injury.
The diagrams in this section may illustrate drives without covers or safety shields to display
details. Be sure to reinstall covers or shields before operating the drives and run the drives
according to the instructions described in this manual.
Always ground the motor-side grounding terminal.
Improper equipment grounding could result in death or serious injury by contacting the
motor case.
Do not touch terminals before the capacitors have fully discharged.
Failure to comply could result in death or serious injury.
Before wiring terminals, disconnect all power to the equipment. The internal capacitor
remains charged even after the drive input power is turned off. The charge indicator LED
will extinguish when the DC bus voltage is below 50 Vdc. To prevent electric shock, wait
at least one minute after all indicators are off and measure the DC bus voltage level to confirm
safe level.
Do not allow unqualified personnel to perform work on the drive.
Failure to comply could result in death or serious injury.
Installation, maintenance, inspection and servicing must be performed only by authorized
personnel familiar with installation, adjustment and maintenance of AC drives.

128 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
5.1 Section Safety

WARNING
Do not perform work on the drive while wearing loose clothing, jewelry, or without
eye protection.
Failure to comply could result in death or serious injury.
Remove all metal objects such as watches and rings, secure loose clothing and wear eye
protection before beginning work on the drive.
Do not remove covers or touch circuit boards while the power is on.
Failure to comply could result in death or serious injury.
Fire Hazard
Tighten all terminal screws to the specified tightening torque.
Loose electrical connections could result in death or serious injury by fire due to overheating
of electrical connections.
Do not use an improper voltage source.
Failure to comply could result in death or serious injury by fire.
Verify that the rated voltage of the drive matches the voltage of the incoming drive input
power before applying power.
Do not use improper combustible materials.

Troubleshooting
Failure to comply could result in death or serious injury by fire.
Attach the drive to metal or other noncombustible material.

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 129
5.1 Section Safety

NOTICE
Observe proper electrostatic discharge procedures (ESD) when handling the drive and
circuit boards.
Failure to comply may result in ESD damage to the drive circuitry.
Never connect or disconnect the motor from the drive while the drive is outputting
voltage.
Improper equipment sequencing could result in damage to the drive.
Do not use unshielded cable for control wiring.
Failure to comply may cause electrical interference resulting in poor system performance.
Use shielded twisted-pair wires and ground the shield to the ground terminal of the drive.
Do not allow unqualified personnel to use the product.
Failure to comply could result in damage to the drive or braking circuit.
Carefully review instruction manual TOBPC72060000 when connecting a braking option
to the drive.
Do not modify the drive circuitry.
Failure to comply could result in damage to the drive and will void warranty.
Yaskawa is not responsible for modification of the product made by the user.
Check all the wiring after installing the drive and connecting other devices to ensure
that all connections are correct.
Failure to comply could result in damage to the drive.

130 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
5.2 Motor Performance Fine Tuning

5.2 Motor Performance Fine Tuning


This section offers helpful information for counteracting oscillation, hunting, or other faults
that occur while performing a trial run.
Note: This section describes parameters that are commonly edited. Consult Yaskawa for more information on
detailed settings and fine-tuning the drive.

u Parameters for Tuning the Drive


Table 5.1 Parameters for Tuning the Drive
Default Suggested
Problem Parameter Corrective Action Value Setting
• If insufficient motor torque relative to the
size of the load causes hunting, reduce the
setting.
• Motor hunting and Hunting • When motor hunting and oscillation occur
oscillation at speeds Prevention Gain with a light load, increase the setting. 1.00 0.00 to 2.00
between 10 and 40 (n1-02) • Lower this setting if hunting occurs when
Hz
using a motor with a relatively low
inductance, such as a high-frequency motor
or a motor with a larger frame size.
• If the motor noise is too loud, increase the
carrier frequency.
• Motor noise Carrier • When motor hunting and oscillation occur

Troubleshooting
• Motor hunting and Frequency at speeds up to 40 Hz, lower the carrier 7 (Swing 1 to 7
oscillation at speeds Selection frequency. PWM)
up to 40 Hz (C6-02) • The default setting for the carrier frequency
depends on the drive capacity (o2-04) and
the Drive Duty Selection (C6-01).
• Poor motor torque at • If motor torque is insufficient at speeds
speeds below 10 Hz Torque below 10 Hz, increase the setting.
Compensation 1.00 0.50 to 1.50
• Motor hunting and Gain (C4-01) • If motor hunting and oscillation with a
oscillation relatively light load, decrease the setting.
• If torque is insufficient at speeds below 10 5
Mid Output Hz, increase the setting.
• Poor motor torque at Voltage A E1-08:
low speeds • If motor instability occurs at motor start,
(E1-08) 16.0 V Initial value
decrease the setting.
• Motor instability at Minimum E1-10: ±5 V
motor start Output Voltage Note: The recommended setting value is for 12.0 V
(E1-10) 200 V class drives. Double this value when
using a 400 V class drive.
• After setting the motor-rated current
Slip
• Poor speed (E2-01), motor-rated slip (E2-02) and motor
Compensation - 0.5 to 1.5
precision no-load current (E2-03), adjust the slip
Gain (C3-01) compensation gain (C3-01).

Note: Use slip compensation to improve speed precision. First make sure that the proper values have been set
for the motor rated current to E2-01, motor rated slip (E2-02), and motor no-load current (E2-03). Next,
adjust the slip compensation gain set to C3-01 so that it is between 0.5 to 1.5.

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 131
5.2 Motor Performance Fine Tuning

u Motor Hunting and Oscillation Control Parameters


The following parameters indirectly affect motor hunting and oscillation.
Table 5.2 Parameters that Affect Control Performance in Applications
Name (Parameter No.) Application
Accel/Decel Time (C1-01 Adjusting accel and decel times will affect the torque presented to the motor during
through C1-09) acceleration or deceleration.
S-Curve Characteristics Prevents shock at the beginning and end of acceleration and deceleration.
(C2-01 through C2-04)
Jump Frequency (d3-01 Skips over the resonant frequencies of connected machinery.
through d3-04)
Analog Filter Time Constant Prevents fluctuation in the analog input signal due to noise.
(H3-13)
• Prevents motor speed loss and overvoltage. Used when the load is too heavy and
also during sudden acceleration/deceleration.
Stall Prevention (L3-01
through L3-06) • Adjustment is not normally required because Stall Prevention is enabled as a
default. Disable Stall Prevention during deceleration (L3-04 = “0”) when using
a braking resistor.

132 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
5.3 Drive Alarms, Faults, and Errors

5.3 Drive Alarms, Faults, and Errors

u Types of Alarms, Faults, and Errors


Check the LED operator for information about possible faults if the drive or motor fails to
operate. Refer to Using the Digital LED Operator on page 79.
If problems occur that are not covered in this manual, contact the nearest Yaskawa
representative with the following information:
• Drive model
• Software version
• Date of purchase
• Description of the problem
Table 5.3 contains descriptions of the various types of alarms, faults, and errors that may occur
while operating the drive.
Contact Yaskawa in the event of drive failure.
Table 5.3 Types of Alarms, Faults, and Errors
Type Drive Responses to Alarms, Faults, and Errors
When the drive detects a fault:

Troubleshooting
• The digital operator displays text that indicates the specific fault and the ALM indicator LED
remains lit until the fault is reset.
• The fault interrupts drive output and the motor coasts to a stop.
Faults
• Depending on the setting, the drive and motor may stop via different methods than listed.
• If a digital output is programmed for fault output (H2-01 = E), it will close if a fault occurs.
When the drive detects a fault, it will remain inoperable until that fault has been reset. Refer to
Fault Reset Methods on page 155.
When the drive detects an alarm or a minor fault:
• The digital operator displays text that indicates the specific alarm or minor fault and the ALM
indicator LED flashes.
5
Minor Faults and • The motor does not stop.
Alarms • The multi-function contact output closes if set to be tripped by a minor fault (H2-01 = 10), but
not by an alarm.
• The digital operator displays text indicating a specific alarm and ALM indicator LED flashes.
Remove the cause of an alarm or minor fault to automatically reset.

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 133
5.3 Drive Alarms, Faults, and Errors

Type Drive Responses to Alarms, Faults, and Errors


When parameter settings conflict with one another or do not match hardware settings (such as
with an option unit), it results in an operation error.
When the drive detects an operation error:
Operation Errors • The digital operator displays text that indicates the specific error.
• The multi-function contact output does not operate.
When the drive detects an operation error, it will not operate the motor until the error has been
reset. Correct the settings that caused the operation error to reset.

u Alarm and Error Displays


n Faults
When the drive detects a fault, the ALM indicator LEDs remain lit without flashing. If the
LEDs flash, the drive has detected a minor fault or alarm. Refer to Minor Faults and
Alarms on page 135 for more information. Conditions such as overvoltage or external faults
can trip both faults and minor faults, therefore it is important to note whether the LEDs remain
lit or if the LEDs flash.
Table 5.4 Fault Displays
LED Operator LED Operator
Name Pg. Name Pg.
Display Display
MEMOBUS/Modbus RAM Fault 138
CE 137
Communication Error
or CPF20 FLASH Memory Fault 138
CoF Current Offset Fault 137 or Watchdog Circuit
CPF21 Exception 138
CPF11 – RAM Fault 137 <2>
CPF12 – FLASH Memory Clock Fault 138
137
Fault CPF22 A/D Conversion Error 138
CPF00 CPF14 – Control Circuit
or or 137 CPF23 PWM Feedback Data Fault 139
CPF01 Fault
<1> CPF17 – Timing Fault 137 CPF24 Drive Capacity Signal Fault 139
CPF18 – Control Circuit 137 EF0 Option Unit External Fault 139
Fault
CPF02 A/D Conversion Error 137 to EF1 to External Fault (input 139
EF5 terminal S1 to S5)
Drive specification
CPF06 mismatch during Terminal Err EEPROM Write Error 140
138
Board or Control Board
replacement LF Output Phase Loss 140
CPF08 EEPROM Serial 138 oC Overcurrent 140
Communications Fault
oFA01 Option Disconnected 141
oH1 Heatsink Overheat 141
oL1 Motor Overload 142

134 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
5.3 Drive Alarms, Faults, and Errors

LED Operator LED Operator


Name Pg. Name Pg.
Display Display
oL2 Drive Overload 143 rH Dynamic Braking Resistor 145
oL3 Overtorque Detection 1 143 Uv1 Undervoltage 146
<3>
oPr Operator Connection Fault 144
Uv3 Soft Charge Circuit Fault 146
ov Overvoltage 150
PF Input Phase Loss 145
<1> Displayed as when occurring at drive power up. When one of the faults occurs after successfully
starting the drive, the display will show .
<2> Displayed as when occurring at drive power up. When one of the faults occurs after successfully
starting the drive, the display will show .
<3> Uv1 fault is not saved to the fault history

n Minor Faults and Alarms


When a minor fault or alarm occurs, the ALM LED flashes and the text display shows an
alarm code. A fault has occurred if the text remains lit and does not flash. Refer to Alarm
Detection on page 147. An overvoltage situation, for example, can trigger both faults and
minor faults. It is therefore important to note whether the LEDs remain lit or if the LEDs flash.
Table 5.5 Minor Fault and Alarm Displays

Troubleshooting
Minor Fault
LED Operator Display Name Output Pg.
(H2-01 = 10)
bb Drive Baseblock No output 147
CALL Serial Communication Transmission Error YES 147
CE MEMOBUS/Modbus Communication Error YES 147
CrST Cannot Reset YES 148
5
EF Run Command Input Error YES 148

to EF1 to External Fault (input terminal S1 to S5) YES 148


EF5

oH Heatsink Overheat YES 149


oL3 Overtorque 1 YES 150
ov Overvoltage YES 150
PASS MEMOBUS/Modbus Test Mode Complete No output 150
SE MEMOBUS/Modbus Test Mode Fault YES 150

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 135
5.3 Drive Alarms, Faults, and Errors

Minor Fault
LED Operator Display Name Output Pg.
(H2-01 = 10)
Uv Undervoltage YES 151

n Operation Errors
Table 5.6 Operation Error Displays
LED Operator LED Operator
Name Pg. Name Pg.
Display Display

oPE05 Run
oPE01 Drive Unit Setting Error 152 Command Selection 153
Error
oPE02 Parameter Setting Range 152 oPE10 V/f Data Setting Error 153
Error

oPE03 Multi-Function Input Setting oPE11 Carrier Frequency Setting


152 153
Error Error

136 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
5.4 Fault Detection

5.4 Fault Detection


u Fault Displays, Causes and Possible Solutions
Table 5.7 Detailed Fault Displays, Causes and Possible Solutions
LED Operator Display Fault Name
MEMOBUS/Modbus Communication Error
CE
No data was received for longer than 2 seconds.
• Check for faulty wiring.
Faulty communications wiring, or a •
short circuit exists. Correct the wiring.
• Check for loose wiring and short circuits. Repair as needed.
• Check the various options available to minimize the effects of noise.
• Counteract noise in control circuit, main circuit, and ground wiring.
• Use Yaskawa-recommended cables, or another type of shielded line. Ground
A communications data error the shield on the controller side or on the drive input power side.
occurred due to noise. • Ensure that other equipment such as switches or relays do not cause noise and
use surge suppressors if required.
• Separate all wiring for communications devices from drive input power lines.
Install a noise filter to the input side of the drive input power
LED Operator Display Fault Name
Current Offset Fault

Troubleshooting
CoF The current sensor is damaged or there was residual current in the motor (e.g.,
during sudden acceleration or when coasting) when the drive attempted to start
the motor.
Cause Possible Solution
Due to residual induction current in
the motor when the drive attempted
Create a motor restart sequence that allows enough time for residual induction
to start the motor, the drive tried to voltage to dissipate.
adjust the current offset value
beyond the allowable range.
LED Operator Display Fault Name
5
CPF11 – RAM Fault
CPF12 – Problem with the ROM (FLASH memory)
or CPF00 or CPF14 – CPU error (CPU operates incorrectly due to noise, etc.)
CPF01 CPF17 – A timing error occurred during an internal process
CPF18 – CPU error (CPU operates incorrectly due to noise, etc.)
Cause Possible Solution
Hardware is damaged. Replace the drive.
LED Operator Display Fault Name
A/D Conversion Error
CPF02
An A/D conversion error occurred.

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 137
5.4 Fault Detection

Cause Possible Solution


Control circuit is damaged. Cycle power to the drive. If the problem continues, replace the drive.
• Check for wiring errors along the control circuit terminals.
Control circuit terminals have • Correct the wiring.
shorted out (+V, AC).
Check the resistance of the speed potentiometer and related wiring.
Control terminal input current has • Check the input current.
exceeded allowable levels. • Reduce the current input to control circuit terminal (+V) to 20 mA.
LED Operator Display Fault Name
EEPROM Data Error
CPF06
There is an error in the data saved to EEPROM.
Cause Possible Solution
Control circuit is damaged. Cycle power to the drive. If the problem continues, replace the drive.

The power supply was switched off • Cycle power to the drive and check operation again.
when parameters were written (e.g., • Initialize the drive using A1-03.
using an option unit). • If the problem continues, replace the drive.
The power supply was switched off Set up the external operation to allow at least 5 seconds pass before the power
within 5 seconds after changing the supply is shut off and after changing the frequency reference while o2-05 is set
frequency reference when o2-05 is to 1.
set to 1.
LED Operator Display Fault Name
EEPROM Communication Fault
CPF08
EEPROM communications are not functioning properly.
Cause Possible Solution
Control circuit is damaged. Cycle power to the drive. If the problem persists, replace the drive.
LED Operator Display Fault Name
One of the following faults occurred: RAM fault, FLASH memory error,
watchdog circuit exception, clock error
or CPF20 or • RAM fault.
CPF21 • FLASH memory error (ROM error).
• Watchdog circuit exception (self-diagnostic error).
• Clock error.
Cause Possible Solution
Hardware is damaged. Replace the drive.
LED Operator Display Fault Name
A/D Conversion Fault
CPF22
A/D conversion error.
Cause Possible Solution

138 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
5.4 Fault Detection

• Cycle power to the drive. Refer to Diagnosing and Resetting Faults on page
Control circuit is damaged. 154.
• If the problem continues, replace the drive.
LED Operator Display Fault Name
PWM Feedback Fault
CPF23
PWM feedback error.
Cause Possible Solution
Hardware is damaged. Replace the drive.
LED Operator Display Fault Name
Drive Capacity Signal Fault
CPF24
Entered a capacity that does not exist. (Checked when the drive is powered up.)
Cause Possible Solution
Hardware is damaged. Replace the drive.
LED Operator Display Fault Name
MEMOBUS/Modbus Communication External Fault
EF0
An external fault condition is present.
Cause Possible Solution
An external fault was received from
the PLC with other than H5-04 = 3 • Remove the cause of the external fault.
“alarm only” (the drive continued • Remove the external fault input from the PLC.
to run after external fault).

Troubleshooting
Problem with the PLC program. Check the PLC program and correct problems.
LED Operator Display Fault Name
External Fault (input terminal S1)
EF1
External fault at multi-function input terminal S1.
External Fault (input terminal S2)
EF2
External fault at multi-function input terminal S2.

EF3
External Fault (input terminal S3)
External fault at multi-function input terminal S3.
5
External Fault (input terminal S4)
EF4
External fault at multi-function input terminal S4.
External Fault (input terminal S5)
EF5
External fault at multi-function input terminal S5.
Cause Possible Solution
An external device has tripped an Remove the cause of the external fault and reset the fault.
alarm function.
• Ensure the signal lines have been connected properly to the terminals assigned
Wiring is incorrect. for external fault detection (H1-oo = 20 to 2F).
• Reconnect the signal line.

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 139
5.4 Fault Detection

Incorrect setting of multi-function • Check if the unused terminals set for H1-oo = 20 to 2F (External Fault).
contact inputs. • Change the terminal settings.
LED Operator Display Fault Name
EEPROM Write Error
Err
Data does not match the EEPROM being written to.
Cause Possible Solution

Press the button.
- • Correct the parameter settings.
• Cycle power to the drive. Refer to Diagnosing and Resetting Faults on page
154.
LED Operator Display Fault Name
Output Phase Loss
LF
Phase loss on the output side of the drive.
Cause Possible Solution
• Check for wiring errors and ensure the output cable is connected properly.
The output cable is disconnected.
• Correct the wiring.
• Check the resistance between motor lines.
The motor winding is damaged.
• Replace the motor if the winding is damaged.
• Apply the tightening torque specified in this manual to fasten the terminals.
The output terminal is loose. Refer to Wire Size and Torque Specifications on page 60.
The motor being used is less than Check the drive and motor capacities.
5% of the drive rated current.
An output transistor is damaged. Replace the drive.
A single-phase motor is being used. The drive being used cannot operate a single phase motor.
LED Operator Display Fault Name
Overcurrent
oC Drive sensors have detected an output current greater than the specified
overcurrent level.
Cause Possible Solution
The motor has been damaged due • Check the insulation resistance.
to overheating or the motor
insulation is damaged. • Replace the motor.
• Check the motor cables.
One of the motor cables has shorted • Remove the short circuit and power the drive back up.
out or there is a grounding problem. • Check the resistance between the motor cables and the ground terminal .
• Replace damaged cables.

140 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
5.4 Fault Detection

• Measure the current flowing into the motor.


• Replace the drive with a larger capacity unit if the current value exceeds the
rated current of the drive.
The load is too heavy.
• Determine if there is sudden fluctuation in the current level.
• Reduce the load to avoid sudden changes in the current level or switch to a
larger drive.
Calculate the torque needed during acceleration relative to the load inertia and the
specified acceleration time.
If the right amount of torque cannot be set, make the following changes:
The acceleration or deceleration
times are too short. • Increase the acceleration time (C1-01, -03)
• Increase the S-curve characteristics (C2-01 through C2-04)
• Increase the capacity of the drive.
The drive is attempting to operate a • Check the motor capacity.
specialized motor or a motor larger • Ensure that the rated capacity of the drive is greater than or equal to the capacity
than the maximum size allowed. rating found on the motor nameplate.
Magnetic contactor (MC) on the
output side of the drive has turned Set up the operation sequence so that the MC is not tripped while the drive is
outputting current.
on or off.
• Check the ratios between the voltage and frequency.
V/f setting is not operating as • Set parameters E1-04 through E1-10 appropriately.
expected.
• Lower the voltage if it is too high relative to the frequency
• Check the amount of torque compensation.
Excessive torque compensation. • Reduce the torque compensation gain (C4-01) until there is no speed loss and
less current.

Troubleshooting
• Review the possible solutions provided for handling noise interference.
Drive fails to operate properly due
to noise interference. • Review the section on handling noise interference and check the control circuit
lines, main circuit lines and ground wiring.
• Check if fault occurs simultaneously to overexcitation function operation.
Overexcitation gain is set too high. • Consider motor flux saturation and reduce the value of n3-13 (Overexcitation
Deceleration Gain).
Run command applied while motor • Program the Speed Search command input through one of the multi-function
was coasting. contact input terminals (H1-oo = “61” or “62”).
The motor cable is too long Use a larger drive.
5
LED Operator Display Fault Name
Option Unit Fault
oFA01
Replace the option unit.
Cause Possible Solution
The option unit is not properly Turn the power off and reconnect the option unit.
connected to the drive.
LED Operator Display Fault Name
Overheat 1 (Heatsink Overheat)
oH1
The temperature of the heatsink exceeded the overheat pre-alarm level.

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 141
5.4 Fault Detection

Cause Possible Solution


• Check the temperature surrounding the drive.
Surrounding temperature is too • Improve the air circulation within the enclosure panel.
high. • Install a fan or air conditioner to cool the surrounding area.
• Remove anything near the drive that might be producing excessive heat.
• Measure the output current.
Load is too heavy. • Lower the carrier frequency (C6-02).
• Reduce the load.
Current flowing to control circuit • Check the current level of the terminal.
terminal +V exceeded the tolerance
level. • Set the current to the control circuit terminal to be 20 mA or less.

LED Operator Display Fault Name


Motor Overload
The electrothermal sensor tripped overload protection.
oL1
Note: The integrated value of the internal register for oL1 must decrease
before oL1 can be reset.
Cause Possible Solution
Load is too heavy. Reduce the load.
Cycle times are too short during Increase the acceleration and deceleration times (C1-01 through C1-04).
acceleration and deceleration.
• Drive overloaded at low
speeds. • Reduce the load.
• Overload may occur at low • Increase the speed.
speeds when using a general-
purpose motor, even if • If the drive is supposed to operate at low speeds, either increase the motor
operating within the rated capacity or use a motor specifically designed to operate with the drive.
current limitation.
Although a special type of motor is
being used, the motor protection Set L1-01 to 2.
selection is set for a general-
purpose motor (L1-01 = 1).
• Adjust the user set V/f patterns (E1-04 through E1-10). Parameters E1-08 and
Voltage is too high for the V/f E1-10 may need to be reduced.
characteristics. • If E1-08 and E1-10 are set too high, there may be very little load tolerance at
low speed.
The wrong motor-rated current is • Check the motor-rated current.
set to E2-01. • Enter the value written on the motor nameplate to parameter E2-01.
The motor base frequency for the • Check the rated frequency indicated on the motor nameplate.
drive input power is set too low. • Enter the rated frequency to E1-06 (Base Frequency).
Multiple motors are running off the Disable the Motor Protection function (L1-01 = “0”) and install a thermal relay
same drive. to each motor.

142 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
5.4 Fault Detection

The electrical thermal protection • Check the motor characteristics.


characteristics and motor overload • Correct the value set to L1-01 (Motor Protection Function).
characteristics do not match. • Install an external thermal relay.
The electrical thermal relay is • Check the current rating listed on the motor nameplate.
operating at the wrong level. • Check the value set for the motor-rated current (E2-01).
• Overexcitation increases the motor losses and thereby the motor temperature.
If applied too long, motor damage can occur. Prevent excessive overexcitation
Motor overheated by operation or apply proper cooling to the motor.
overexcitation operation.
• Reduce the excitation deceleration gain (n3-13).
• Set L3-04 (Stall Prevention during Deceleration) to a value other than 4.
Output current fluctuation due to Check the power supply for phase loss.
input phase loss
LED Operator Display Fault Name
Drive Overload
oL2
The thermal sensor of the drive triggered overload protection.
Cause Possible Solution
Load is too heavy. Reduce the load.
Cycle times are too short during Increase the settings for the acceleration and deceleration times (C1-01 through
acceleration and deceleration. C1-04).
• Adjust the preset V/f pattern (E1-04 through E1-10). This will mainly involve
Voltage is too high for the V/f reducing E1-08 and E1-10.
characteristics. • Be careful not to lower E1-08 and E1-10 excessively because this reduces load
tolerance at low speeds.

Troubleshooting
Drive capacity is too small. Replace the drive with a larger model.
• Reduce the load when operating at low speeds.
Overload occurred when operating • Replace the drive with a model that is one frame size larger.
at low speeds.
• Lower the carrier frequency (C6-02).
Reduce the torque compensation gain (C4-01) until there is no speed loss but less
Excessive torque compensation. current.
Output current fluctuation due to
input phase loss Check the power supply for phase loss. 5
LED Operator Display Fault Name
Overtorque Detection 1
oL3 The current has exceeded the value set for torque detection (L6-02) for longer
than the allowable time (L6-03).
Cause Possible Solution
Parameter settings are not Check the settings of parameters L6-02 and L6-03.
appropriate for the type of load.
There is a fault on the machine side Check the status of the load. Remove the cause of the fault.
(e.g., the machine is locked up).

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 143
5.4 Fault Detection

LED Operator Display Fault Name


External Digital Operator Connection Fault
The external operator has been disconnected from the drive.
Note: An oPr fault will occur when both of the following conditions are true:
oPr
• Output is interrupted when the operator is disconnected (o2-06 = 1)
• The run command is assigned to the operator (b1-02 = 0 and LOCAL has been
selected)
Cause Possible Solution
• Check the connection between the operator and the drive
External operator is not properly • Replace the cable if damaged
connected to the drive. • Turn off the drive input power and disconnect the operator. Next reconnect the
operator and turn the drive input power back on.
LED Operator Display Fault Name
Overvoltage
Voltage in the DC bus has exceeded the overvoltage detection level.
ov
• For 200 V class: approximately 410 V
• For 400 V class: approximately 820 V (740 V when E1-01 is less than 400)
Cause Possible Solution
• Increase the deceleration time (C1-02, C1-04).
Deceleration time is too short and
regenerative energy flows from the • Install a braking resistor or a dynamic braking resistor unit.
motor into the drive. • Enable stall prevention during deceleration by setting L3-04 to 1.
Stall prevention is enabled as the default setting.
The braking torque was too high, causing regenerative energy to charge the DC
Excessive braking load. bus.
Reduce the braking torque, use a braking option, or lengthen decel time.
Install a DC reactor.
Surge voltage entering from the Note: Voltage surge can result from thyristor convertor and phase advancing
drive input power. capacitor using same drive main input power supply.
Ground fault in the output circuit • Check the motor wiring for ground faults.
causing the DC bus capacitor to
overcharge. • Correct grounding shorts and turn the power back on.
Excessive regeneration when
overshoot occurs after acceleration. Lengthen the S-curve at acceleration end.
Drive input power voltage is too • Check the voltage.
high. • Lower drive input power voltage within the limits listed in the specifications.
The dynamic braking transistor is Replace the drive.
damaged.
The braking transistor is wired • Check braking transistor wiring for errors
incorrectly. • Properly rewire the braking resistor device.
• Review the list of possible solutions provided for controlling noise.
Drive fails to operate properly due
to noise interference. • Review the section on handling noise interference and check the control circuit
lines, main circuit lines and ground wiring.

144 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
5.4 Fault Detection

• Adjust the parameters that control hunting.


Motor hunting occurs.
• Set the hunting prevention gain (n1-02).
LED Operator Display Fault Name
Input Phase Loss
PF Drive input power has an open phase or has a large imbalance of voltage between
phases. Detected when L8-05 = 1 (enabled).
Cause Possible Solution
There is phase loss in the drive • Check for wiring errors in the main circuit drive input power.
input power. • Correct the wiring.
• Ensure the terminals are tightened properly.
There is loose wiring in the drive
input power terminals. • Apply the tightening torque specified in this manual to fasten the terminals.
Refer to Wire Gauges and Tightening Torque on page 50 for details.
• Check the voltage from the drive input power.
There is excessive fluctuation in the • Review the possible solutions for stabilizing the drive input power.
drive input power voltage. • Disable Input Phase Loss Detection (L8-05 = “0”). PF is detected if DC bus
ripple is too high. If it is disabled, there is no fault but the ripple is still too
high, thereby the capacitors are stressed more and lose lifetime.
There is poor balance between Stabilize drive input power or disable phase loss detection.
voltage phases.
• Check the maintenance time for the capacitors (U4-05).
• Replace the drive if U4-05 is greater than 90%.
• Check for anything wrong with the drive input power.

Troubleshooting
The main circuit capacitors are • If nothing is wrong with the drive input power, try the following solutions if
worn. the alarm continues:
• Disable Input Phase Loss Protection selection (L8-05 = “0”). PF is detected if
DC bus ripple is too high. If it is disabled, there is no fault but the ripple is still
too high, thereby the capacitors are stressed more and lose lifetime.
• Replace the drive.
LED Operator Display Fault Name
Braking Resistor Overheat
Braking resistor protection was triggered.
Fault detection is enabled when L8-01 = 1 (disabled as a default).
5
rH
Note: The magnitude of the braking load trips the braking resistor overheat alarm,
NOT the surface temperature. Using the braking resistor more frequently than its
rating trips the alarm even when the braking resistor surface is not very hot.
Cause Possible Solution
• Check the load, deceleration time and speed.
Deceleration time is too short and • Reduce the load.
excessive regenerative energy is • Increase the acceleration and deceleration times (C1-01 through C1-04).
flowing back into the drive.
• Replace the braking option with a larger device that can handle the power that
is discharged.
Recalculate braking load and braking power. Then try reducing the braking load
Excessive braking inertia. and checking the braking resistor settings and improve braking capacity.

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 145
5.4 Fault Detection

The proper braking resistor has not • Check the specifications and conditions for the braking resistor device.
been installed. • Select the optimal braking resistor.
LED Operator Display Fault Name
DC Bus Undervoltage
One of the following conditions occurred while the drive was in operation:
• Voltage in the DC bus fell below the undervoltage detection level.
Uv1
• For 200 V class: approximately 190 V (160 V for single phase drives)
• For 400 V class: approximately 380 V (350 V when E1-01 is less than 400)
The fault is output only if L2-01 = 0 or the DC bus voltage is below the Uv
detection level for a certain time while L2-01 = 1.
Cause Possible Solution
• The main circuit drive input power is wired incorrectly.
Input power phase loss.
• Correct the wiring.
• Ensure there are no loose terminals.
One of the drive input power wiring
terminals is loose. • Apply the tightening torque specified in this manual to fasten the terminals.
Refer to Wire Gauges and Tightening Torque on page 50 for details.
There is a problem with the voltage • Check the voltage.
from the drive input power. • Correct the voltage to within range listed in drive input power specifications.
The power has been interrupted. Correct the drive input power.
Drive internal circuitry has become • Check the maintenance time for the capacitors (U4-05).
worn. • Replace the drive if U4-05 exceeds 90%
The drive input power transformer
is not large enough and voltage Check the capacity of the drive input power transformer.
drops after switching on power.
Air inside the drive is too hot. Check the drive internal temperature.
Problem with the CHARGE Replace the drive.
indicator.
LED Operator Display Fault Name
Undervoltage 3 (Inrush Prevention Circuit Fault)
Uv3
The inrush prevention circuit has failed.
Cause Possible Solution
• Cycle power to the drive. Check if the fault reoccurs.
The contactor on the inrush • Replace the drive if the fault continues to occur.
prevention circuit is damaged. • Check monitor U4-06 for the performance life of the inrush prevention circuit.
• Replace the drive if U4-06 exceeds 90%.

146 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
5.5 Alarm Detection

5.5 Alarm Detection


Alarms are drive protection functions that do not operate the fault contact. The drive will
return to original status when the cause of the alarm has been removed.
During an alarm condition, the Digital Operator display flashes and an alarm output is
generated at the multi-function output (H2-01), if programmed.
Investigate the cause of the alarm and refer to Table 5.8 for the appropriate action.

u Alarm Codes, Causes, and Possible Solutions


Table 5.8 Alarm Codes, Causes, and Possible Solutions
LED Operator Display Minor Fault Name
Baseblock
bb
Drive output interrupted as indicated by an external baseblock signal.
Minor Fault
Cause Possible Solutions (H2-01 = 10)
External baseblock signal
entered via multi-function Check external sequence and baseblock signal input timing. No output
input terminal (S1 to S5).
LED Operator Display Minor Fault Name
Serial Communication Transmission Error
CALL

Troubleshooting
Communication has not yet been established.
Minor Fault
Cause Possible Solutions (H2-01 = 10)
Communications wiring is • Check for wiring errors.
faulty, there is a short circuit, •
or something is not connected Correct the wiring. YES
properly. • Remove and ground shorts and reconnect loose wires.
Programming error on the Check communications at start-up and correct programming
master side. errors. YES
5
Communications circuitry is • Perform a self-diagnostics check.
YES
damaged. • Replace the drive if the fault continues to occurs.
The terminal slave drive must have the internal terminal
Terminal resistance setting is resistance switch set correctly. Place DIP switch S2 to the ON YES
incorrect. position.
LED Operator Display Minor Fault Name
MEMOBUS/Modbus Communication Error
CE
Control data was not received correctly for two seconds.
Minor Fault
Cause Possible Solutions (H2-01 = 10)

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 147
5.5 Alarm Detection

• Check options available to minimize the effects of noise.


• Counteract noise in the control circuit wiring, main circuit
lines and ground wiring.
• Reduce noise on the controller side.
• Use surge absorbers on magnetic contactors or other
A data error occurred due to equipment causing the disturbance.
noise. YES
• Use cables recommended by Yaskawa or another type of
shielded line. The shield should be grounded on the controller
side or on the drive input power side.
• Separate all wiring for communications devices from drive
input power lines. Install a noise filter to the input side of the
drive input power.
• Check the H5 parameter settings as well as the protocol setting
Communication protocol is in the controller. YES
incompatible.
• Ensure settings are compatible.
The communication cycle is • Check the PLC.
YES
longer than 2 seconds. • Change the software settings in the PLC.
Incompatible PLC software • Check the PLC.
settings or there is a hardware YES
problem. • Remove the cause of the error on the controller side.

Communications cable is • Check the connector for a signal through the cable.
YES
disconnected or damaged. • Replace the communications cable.
LED Operator Display Minor Fault Name
CrST Cannot Reset
Minor Fault
Cause Possible Solutions Output
(H2-01 = 10)
Fault reset was being executed • Ensure that a run command cannot be entered from the
when a run command was external terminals or option unit during fault reset. YES
entered. • Turn off the run command.
LED Operator Display Minor Fault Name
Forward/Reverse Run Command Input Error
EF
Both forward run and reverse run closed simultaneously for over 0.5 s.
Minor Fault
Cause Possible Solutions Output
(H2-01 = 10)
Check the forward and reverse command sequence and correct
Sequence error the problem. YES
Note: When minor fault EF detected, motor ramps to stop.
LED Operator Display Minor Fault Name
External fault (input terminal S1)
EF1
External fault at multi-function input terminal S1.

148 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
5.5 Alarm Detection

External fault (input terminal S2)


EF2
External fault at multi-function input terminal S2.
External fault (input terminal S3)
EF3
External fault at multi-function input terminal S3.
External fault (input terminal S4)
EF4
External fault at multi-function input terminal S4.
External fault (input terminal S5)
EF5
External fault at multi-function input terminal S5.
Minor Fault
Cause Possible Solutions Output
(H2-01 = 10)
An external device has tripped Remove the cause of the external fault and reset the YES
an alarm function. multi-function input value.
• Ensure the signal lines have been connected properly to the
terminals assigned for external fault detection
Wiring is incorrect. (H1-oo = 20 to 2F). YES
• Reconnect the signal line.
• Check if the unused terminals have been set for
Multi-function contact inputs H1-oo = 20 to 2F (External Fault). YES
are set incorrectly.
• Change the terminal settings.
LED Operator Display Minor Fault Name
Heatsink Overheat
oH

Troubleshooting
The temperature of the heatsink exceeded the overheat pre-alarm level.
Minor Fault
Cause Possible Solutions Output
(H2-01 = 10)
• Check the surrounding temperature.
Surrounding temperature is • Improve the air circulation within the enclosure panel.
YES
too high • Install a fan or air conditioner to cool surrounding area.
• Remove anything near drive that may cause extra heat.
• Replace the cooling fan. Refer to Cooling Fan Replacement
5
Internal cooling fan has on page 179.
YES
stopped. • After replacing the drive, reset the cooling fan maintenance
parameter to (o4-03 = “0”).
• Provide proper installation space around the drive as indicated
in the manual. Refer to Correct Installation Orientation on
page 34. YES
Airflow around the drive is • Allow for the specified space and ensure that there is sufficient
restricted. circulation around the control panel.
• Check for dust or foreign materials clogging cooling fan.
YES
• Clear debris caught in the fan that restricts air circulation.

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 149
5.5 Alarm Detection

LED Operator Display Minor Fault Name


Overtorque 1
oL3
Drive output current was greater than L6-02 for longer than the time set in L6-03.
Minor Fault
Cause Possible Solutions Output
(H2-01 = 10)
Inappropriate parameter Check parameters L6-02 and L6-03. YES
settings.
There is a fault on the machine • Check the status of the machine.
side (e.g., the machine is YES
locked up). • Remove the cause of the fault.
LED Operator Display Minor Fault Name
DC Bus Overvoltage
ov The DC bus voltage exceeded the trip point.
For 200 V class: approximately 410 V
For 400 V class: approximately 820 V (740 V when E1-01 < 400)
Minor Fault
Cause Possible Solutions Output
(H2-01 = 10)
• Install a DC reactor or an AC reactor.
Surge voltage present in the • Voltage surge can result from a thyristor convertor and a phase
drive input power. YES
advancing capacitor operating on the same drive input power
system.
• The motor is short-
circuited. • Check the motor power cable, relay terminals and motor
• Ground current has terminal box for short circuits. YES
over-charged the main • Correct grounding shorts and turn the power back on.
circuit capacitors via the
drive input power.
• Review possible solutions for handling noise interference.
• Review section on handling noise interference and check
Noise interference causes the control circuit lines, main circuit lines and ground wiring. YES
drive to operate incorrectly. • If the magnetic contactor is identified as a source of noise,
install a surge protector to the MC coil.
Set number of fault restarts (L5-01) to a value other than 0. YES
LED Operator Display Minor Fault Name
PASS MEMOBUS/Modbus Communication Test Mode Complete
Minor Fault
Cause Possible Solutions Output
(H2-01 = 10)
MEMOBUS/Modbus test has This verifies that the test was successful. No output
finished normally.
LED Operator Display Minor Fault Name
SE MEMOBUS/Modbus Communication Test Mode Error

150 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
5.5 Alarm Detection

Minor Fault
Cause Possible Solutions Output
(H2-01 = 10)
A digital input programmed to
67H (MEMOBUS/Modbus
test) was closed while the drive Stop the drive and run the test again. No output
was running.
LED Operator Display Minor Fault Name
Undervoltage
One of the following conditions occurred while the drive was in operation:
Uv • DC bus voltage dropped below the under voltage detection level.
• Contactor to suppress inrush current in the drive was open.
• Low voltage in the control drive input power. This alarm outputs only if L2-01 is
not 0 and DC bus voltage is below the detection level.
Minor Fault
Cause Possible Solutions Output
(H2-01 = 10)
Phase loss in the drive input Check for wiring errors in the main circuit drive input power. YES
power. Correct the wiring.
• Ensure the terminals have been properly tightened.
Loose wiring in the drive input • Apply the tightening torque specified in this manual to fasten YES
power terminals. the terminals. Refer to Wire Gauges and Tightening
Torque on page 50
• Check the voltage.
There is a problem with the YES

Troubleshooting
drive input power voltage. • Lower the voltage of the drive input power so that it is within
the limits listed in the specifications.
Drive internal circuitry is • Check the maintenance time for the capacitors (U4-05).
YES
worn. • Replace the drive if U4-05 exceeds 90%.
The drive input power • Check for a tripped alarm when the magnetic contactor, line
transformer is not large enough breaker and leakage breaker are turned on. YES
and voltage drops when the
power is switched on. • Check the capacity of the drive input power transformer.
Air inside the drive is too hot. • Check the temperature inside the drive. YES
5
The CHARGE indicator light • Replace the drive. YES
is broken or disconnected.

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 151
5.6 Operator Programming Errors

5.6 Operator Programming Errors


An Operator Programming Error (oPE) occurs when an inappropriate parameter is set or an
individual parameter setting is inappropriate.
The drive will not operate until the parameter is set correctly; however, no alarm or fault
outputs will occur. If an oPE occurs, investigate the cause and Refer to oPE Codes, Causes,
and Possible Solutions on page 152 for the appropriate action.

u oPE Codes, Causes, and Possible Solutions


Table 5.9 oPE Codes, Causes, and Possible Solutions
LED Operator Display Error Name
Drive Capacity Setting Fault
oPE01
Drive capacity and the value set to o2-04 do not match.
Cause Possible Solutions
The drive capacity setting (o2-04) and the actual capacity Correct the value set to o2-04.
of the drive are not the same.
LED Operator Display Error Name
oPE02 Parameter Range Setting Error
Cause Possible Solutions
Parameters were set outside the possible setting range. Set parameters to the proper values.
Note: Other errors are given precedence over oPE02 when multiple errors occur at the same time.
LED Operator Display Error Name
Multi-Function Input Selection Error
oPE03 A contradictory setting is assigned to multi-function
contact inputs H1-01 to H1-05.
Cause Possible Solutions
• Ensure all multi-function inputs are assigned to
• The same function is assigned to two multi-function different functions.
inputs.
• Re-enter the multi-function settings to ensure this does
• Excludes “Not used” and “External Fault.” not occur.
The Up command was set but the Down command was not, Correctly set functions that need to be enabled in
or vice versa (settings 10 vs. 11). combination with other functions.
Run command for a 2-Wire sequence was set, but forward/ Correctly set functions that need to be enabled in
reverse command for a 2-Wire sequence was not. combination with other functions.

152 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
5.6 Operator Programming Errors

The following two functions are set at the same time:


• Up/Down Command (10 vs. 11)
• Hold Accel/Decel Stop (A)
• Check if contradictory settings have been assigned to
One of the following settings is set at the multi-function the multi-function input terminals at the same time.
input terminals:
• Correct setting errors.
• External Search Command 1 and External Search
Command 2 (61 vs. 62)
• Fast-Stop N.O. and Fast-Stop N.C.
(15 vs. 17)
LED Operator Display Error Name
Run Command/Frequency Reference Source Selection
oPE05 Error
Cause Possible Solutions
Frequency reference is assigned to an option unit (b1-01 =
2 or 3) that is not connected to the drive.
The Run command is assigned to serial communication Reconnect the option unit to the drive.
(b1-02 = 2) but no communication option is connected to
the drive.
LED Operator Display Error Name
V/f Data Setting Error
oPE10 One or more of the parameters listed below are not set
according to the formula:
E1-09 ≤ E1-07 < E1-06 ≤ E1-04
Cause Possible Solutions

Troubleshooting
V/f pattern setting error. Correct the settings for E1-04, E1-06, E1-07, and E1-09.
LED Operator Display Error Name
Carrier Frequency Setting Error
oPE11
Correct the setting for the carrier frequency.
Cause Possible Solutions
The following simultaneous contradictory settings: C6-05
is greater than 6 and C6-04 is greater than C6-03 (carrier
frequency lower limit is greater than the upper limit). If
5
C6-05 is less than or equal to 6, the drive operates at C6-03. Correct the parameter settings.
Upper and lower limits between C6-02 and C6-05
contradict each other.

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 153
5.7 Diagnosing and Resetting Faults

5.7 Diagnosing and Resetting Faults


When a fault occurs and the drive stops, follow the instructions below to remove whatever
conditions triggered the fault, then restart the drive.

u Fault Occurs Simultaneously with Power Loss


WARNING! Electrical Shock Hazard. Ensure there are no short circuits between the main circuit terminals
(R/L1, S/L2, and T/L3) or between the ground and main circuit terminals before restarting the drive. Failure
to comply may result in serious injury or death and will cause damage to equipment.
1. Turn on the drive input power.
2. Remove the cause of the fault and reset.
Note: 1 To find out what faults were triggered, Check U2-02 (Fault History) to determine the faults
. that have been triggered.
2 If the fault continues to be displayed after cycling power, remove the cause of the fault and
. reset.

u If the Drive Still has Power After a Fault Occurs


1. Look at the LED operator for information on the fault that occurred.
2. Refer to Fault Displays, Causes and Possible Solutions on page 137.
3. Reset the fault. Refer to Fault Reset Methods on page 155.

u Viewing Fault History Data After Fault


Step Display/Result

1. Turn on the drive input power. The first screen displays.


STOP

2.
Press until the monitor screen is displayed.

3.
Press to display the parameter setting screen.

4.
Press and > until U2-02 (Fault History) is displayed.

5.
Press to view previous fault (here, EF3).

154 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
5.7 Diagnosing and Resetting Faults

u Fault Reset Methods


After the Fault Occurs Procedure

Fix the cause of the fault,


restart the drive, and reset the
fault Press on the digital operator.
STOP

Drive
Fix the cause of the fault and Close then open the fault signal digital Fault Reset Switch
S4 Fault Reset Digital Input
reset via Fault Reset Digital input via terminal S4. S4 is set fault
Input S4. reset as default (H1-04 = 12) SC Digital Input Common

2 ON
If the above methods do not reset the fault, turn off the drive main
power supply. Reapply power after LED operator display is out.

1 OFF

Troubleshooting
5

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 155
5.8 Troubleshooting without Fault Display

5.8 Troubleshooting without Fault Display


This section describes troubleshooting problems that do not trip an alarm or fault.

u Cannot Change Parameter Settings


Cause Possible Solutions
The drive is running the motor (i.e., the • Stop the drive and switch over to the Programming Mode.
Run command is present). • Most parameters cannot be edited during run.
The Access Level is set to restrict access • Set the Access Level to allow parameters to be edited (A1-01 = 2).
to parameter settings.
The operator is not in the Parameter Setup • See what mode the LED parameter is current set for.
Mode (the LED screen will display • Parameters cannot be edited when in the Setup Mode (“STUP”). Switch
“PAr”). modes so that “PAr” appears on the screen.
• If the password entered to A1-04 does not match the password saved to
A1-05, then drive settings cannot be changed.
• Reset the password.
If you cannot remember the password:
The wrong password was entered. •
STOP
Display parameter A1-04. Press the button while pressing

at the same time. Parameter A1-05 will appear.


• Set a new password to parameter A1-05.
• Check the drive input power voltage by looking at the DC bus voltage
Undervoltage was detected. (U1-07).
• Check all main circuit wiring.

156 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
5.8 Troubleshooting without Fault Display

u Motor Does Not Rotate Properly after Pressing RUN Button


or after Entering External Run Command

n Motor Does Not Rotate


Cause Possible Solutions
• Check if the DRV light on the LED operator is lit.
The drive is not in the Drive Mode. • Enter the Drive Mode to begin operating the motor. Refer to The Drive
and Programming Modes on page 85.
Stop the drive and check if the correct frequency reference source is
selected. If the operator keypad shall be the source, the LO/RE button LED
must be on, if the source is REMOTE, it must be off.
Take the following step to solve the problem:
The button was pushed.

Push the button.
A Fast-Stop was executed and has not yet Reset the Fast-Stop command.
been reset.
Check parameter b1-02 (Run Command Selection).
Set b1-02 so that it corresponds with the correct run command source.
Settings are incorrect for the source that 0: LED operator
provides the run command. 1: Control circuit terminal (default setting)
2: MEMOBUS/Modbus communications
• Check the wiring for the control terminal.
There is faulty wiring in the control circuit • Correct wiring mistakes.

Troubleshooting
terminals.
• Check the input terminal status monitor (U1-10).
Check parameter b1-01 (Frequency Reference Selection 1).
Set b1-01 to the correct source of the frequency reference.
The drive has been set to accept the 0: LED operator
frequency reference from the incorrect 1: Control circuit terminal (default setting)
source. 2: MEMOBUS/Modbus communications
3: Potentiometer (option)
The terminal set to accept the main speed Check DIP switch S1. Next assign the correct input level to terminal A1
reference is set to the incorrect voltage
and/or current.
(H3-01).
Refer to DIP Switch S1 Analog Input Signal Selection on page 67.
5
Selection for the sink/source mode is Check DIP switch S3. Refer to Sinking/Sourcing Mode Switch on page
incorrect. 64.
• Check the frequency reference monitor (U1-01).
Frequency reference is too low. • Increase the frequency by changing the maximum output frequency
(E1-09).
Multi-function analog input is set up to • Check the multi-function analog input settings.
accept gain for the frequency reference, • Check if H3-02 has been set to the proper values.
but no voltage (current) has been
provided. • Check if the analog input value has been set properly.

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 157
5.8 Troubleshooting without Fault Display

Cause Possible Solutions



STOP
STOP When the button is pressed, the drive will decelerate to stop.
The button was pressed when • Switch off the run command and then re-enter a run command.
the drive was started from a REMOTE
source. •
STOP
The button is disabled when o2-02 is set to 0.
• Ensure the selected V/f pattern corresponds with the characteristics of
the motor being used.
• Increase both the minimum and mid output frequency voltages (E1-08,
Motor is not producing enough torque. E1-10).
Increase the frequency reference so that it is higher than the minimum
frequency reference (E1-09).
Increase the torque compensation gain (C4-01).
• The drive is set for a 3-Wire sequence when one of the parameters H1-03
through H1-05 is set to 0.
The drive is set for both 2-Wire and • If the drive is supposed to be set up for a 2-Wire sequence, then ensure
3-Wire sequence at the same time. parameters H1-03 through H1-05 are not set to 0.
• If the drive is supposed to be set up for a 3-Wire sequence, then H1-
oo must be set to 0.

n Motor Rotates in the Opposite Direction from the Run Command


Cause Possible Solutions
• Check the motor wiring.
• Switch two motor cables (U, V, and W) to reverse motor direction.
Phase wiring between the drive and motor
is incorrect. • Connect drive output terminals U/T1, V/T2 and W/T3 in the right order
to the corresponding motor terminals U, V, and W.
• Change the setting of parameter b1-14.
Typically, forward is designated as being counterclockwise when looking
from the motor shaft (refer to the figure below).
1
The forward direction for the motor is setup
incorrectly.

2
1. Forward Rotating Motor (looking down the motor shaft)
2. Motor Shaft

Note: Check the motor specifications for the forward and reverse directions. The motor specifications will vary
depending on the manufacturer of the motor.

158 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
5.8 Troubleshooting without Fault Display

n Motor is Too Hot


Cause Possible Solutions
If the load is too heavy for the motor, the motor will overheat as it exceeds
its rated torque value for an extended period of time.
Keep in mind that the motor also has a short-term overload rating in
addition to the possible solutions provided below:
The load is too heavy. • Reduce the load.
• Increase the acceleration and deceleration times.
• Check the values set for the motor protection (L1-01, L1-02) as well as
the motor rated current (E2-01).
• Increase motor capacity.
• Check the ambient temperature.
The air around the motor is too hot.
• Cool the area until it is within the specified temperature range.
When the motor is connected to terminals U/T1, V/T2, and W/T3, voltage
surges occur between the motor coils and drive switching.
Normally, surges can reach up to three times the drive input power supply
voltage (600 V for 200 V class, and 1200 V for 400 V class).
Insufficient voltage insulation between
motor phases. • Use a motor with voltage tolerance higher than the max voltage surge.
• Use a motor designed to work specifically with a drive when using a
400 V class unit.
• Install an AC reactor on the output side of the drive.
The motor fan has stopped or is clogged. Check the motor fan.

n oPE02 Error Occurs when Lowering the Motor Rated Current

Troubleshooting
Setting
Cause Possible Solutions
The user is trying to set the motor rated current in E2-01 to a value lower
than the no-load current set in E2-03.
The motor rated current and the motor no- •
load current settings in the drive are Make sure that value set in E2-01 is higher than E2-03. Setting E2-01
incorrect. < E2-03 will trigger an oPE02 error.
• If it is necessary to set E2-01 lower than E2-03, first lower the value set
to E2-03, then change the setting in E2-01 as needed. 5
n Motor Stalls During Acceleration or With Large Loads
Cause Possible Solutions
Take the following steps to resolve the problem:
• Reduce the load.
• Increase the acceleration time.
Load is too heavy. • Increase motor capacity.
• Although the drive has a Stall Prevention function and a Torque
Compensation Limit function, accelerating too quickly or trying to
drive an excessively large load can exceed the capabilities of the motor.

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 159
5.8 Troubleshooting without Fault Display

n Motor Will Not Accelerate or the Acceleration Time is Too Long


Cause Possible Solutions
• Check the maximum output frequency (E1-04).
• Increase E1-04 if it is set too low.
Check U1-01 for proper frequency reference.
Frequency reference is too low.
Check if a frequency reference signal switch has been set to one of the
multi-function input terminals.
Check for low gain level set to terminal A1 (H3-03).
• Reduce the load so that the output current remains within the
motor-rated current.
Load is too heavy. • In extruder and mixer applications, the load will sometimes increase as
the temperature drops.
Check if the mechanical brake is fully releasing as it should.
Check if the acceleration time parameters have been set too long (C1-01,
Acceleration time has been set too long. -03).
Motor characteristics and drive parameter • Set the correct V/f pattern so that it matches the characteristics of the
settings are incompatible with one another motor being used.
in V/f Control. • Check the motor data and adjust V/f pattern settings.
• Check the multi-function analog input settings.
Incorrect frequency reference setting.
• Ensure the analog input value is set to the right value (U1-13).
• Check the Stall Prevention level during acceleration (L3-02).
The Stall Prevention level during
acceleration and deceleration set too low. • If L3-02 is set too low, acceleration will take a fair amount of time.
• Increase L3-02.
• Check the Stall Prevention level during run (L3-06).
The Stall Prevention level during run has • If L3-06 is set too low, speed will drop as the drive outputs torque.
been set too low.
• Increase the setting value.

n Drive Frequency Reference Differs from the Controller Frequency


Reference Command
Cause Possible Solutions
The analog input frequency gain and bias Check the frequency reference terminal input gain level assigned to terminal
are set to incorrect values. A1 (parameter H3-03).

n Poor Speed Control Accuracy


Cause Possible Solutions
Slip compensation function disabled or Adjust the slip compensation gain (C3-01).
set up incorrectly.

160 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
5.8 Troubleshooting without Fault Display

n Deceleration Takes Longer Than Expected when Using a Braking


Resistor
Cause Possible Solutions
• Check the Stall Prevention Level during deceleration (L3-04).
L3-04 is set incorrectly. • If a braking resistor option has been installed, disable Stall Prevention
during deceleration (L3-04 = “0”).
The deceleration time is set too long. Set deceleration to more appropriate time (C1-02 and C1-04).
• Assuming parameter settings are normal and that no overvoltage occurs
when there is insufficient torque, it is likely that the demand on the motor
Insufficient motor torque. has exceeded the motor capacity.
• Use a larger motor.
Load exceeded the internal torque limit Switch to a larger capacity drive.
determined by the drive rated current.

n Motor Hunting Occurs When Operating With a Light Load


Cause Possible Solutions
Carrier frequency is too high. Lower the carrier frequency setting C6-02.
Large V/f setting value at low speeds • Use parameters E1-04 through E1-10 to set the V/f pattern in relation to
triggers overexcitation. the load characteristics.
The maximum output frequency and the Set the proper values for the maximum output frequency and base frequency
base frequency reference are not set (E1-04, E1-06).
properly in relationship to each other.

Troubleshooting
Hunting Prevention is set up incorrectly. Adjust the hunting prevention gain (n1-02).

n Noise From Drive or Output Lines When the Drive is Powered On


Cause Possible Solutions
• Lower the carrier frequency (C6-02).
• Install a noise filter on the input side of drive input power.
Relay switching in the drive generates • Install a noise filter on the output side of the drive.
excessive noise. • Place the wiring inside a metal conduit to shield it from switching noise. 5
• Ground the drive and motor properly.
• Separate the main circuit wiring and the control lines.

n Ground Fault Circuit Interrupter (GFCI) Trips During Run


Cause Possible Solutions
• Increase the GFCI sensitivity or use GFCI with a higher threshold.
• Lower the carrier frequency (C6-02).
Excessive leakage current trips MCCB.
• Reduce the length of the cable used between the drive and the motor.
• Install a noise filter or reactor on the output side of the drive.

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 161
5.8 Troubleshooting without Fault Display

n Connected Machinery Vibrates When Motor Rotates


Excessive Motor Oscillation and Erratic Rotation
Cause Possible Solutions
Poor balance between motor phases. Check drive input power voltage to ensure that it provides stable power.

Unexpected Noise from Connected Machinery


Cause Possible Solutions
The carrier frequency is at the resonant Adjust the carrier frequency using parameters C6-02 through C6-05.
frequency of the connected machinery.
The drive output frequency is the same as • Adjust the parameters used for the Jump Frequency function (d3-01
the resonant frequency of the connected through d3-04) to skip the problem-causing bandwidth.
machinery. • Place the motor on a rubber pad to reduce vibration.

Note: The drive may have trouble assessing the status of the load due to white noise generated when using
Swing PWM (C6-02 = 7).

n Oscillation or Hunting
Cause Possible Solutions
Insufficient tuning. Adjust Hunting prevention Gain Setting (n1-02).
• Ensure that noise is not affecting the signal lines.
The frequency reference is assigned to an • Separate main circuit wiring and control circuit wiring.
external source and the signal is noisy. • Use twisted-pair cables or shielded wiring for the control circuit.
• Increase the analog input time filter constant (H3-13).
The cable between the drive and motor is • Reduce the length of the cable.
too long.

n Motor Rotates After the Drive Output is Shut Off


Cause Possible Solutions
• Adjust the DC Injection braking settings.
Low DC Injection Braking and the drive •
cannot decelerate properly. Increase the value of b2-02 (DC Injection Braking Current).
• Increase the b2-04 (DC Injection Braking Time at Stop).

n ov or Speed Loss Occurs When Starting into a Rotating Load


Cause Possible Solutions
• Stop the motor using DC Injection braking. Restart the motor.
The load is already rotating when the drive • Increase the value of b2-03 (DC Injection Braking Time at start).
is trying to start it. • Set a multi-function input terminal for external Speed Search command
(H1-oo=“61” or “62” during restart).

162 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
5.8 Troubleshooting without Fault Display

n Output Frequency is not as High as Frequency Reference


Cause Possible Solutions
• Adjust the parameters used for the Jump Frequency function (d3-01,
Frequency reference is set within the d3-02).
range of the Jump Frequency. • Enabling the Jump Frequency prevents the drive from outputting the
frequencies specified in the Jump Frequency range.
• Set the maximum output frequency and the upper limit for the frequency
Upper limit for the frequency reference reference to more appropriate values (E1-04, d2-01).
has been exceeded. • The following calculation yields the upper value for the output
frequency = E1-04 x d2-01 / 100
Large load triggered Stall Prevention • Reduce the load.
function during acceleration. • Adjust the Stall Prevention level during acceleration (L3-02).

n Buzzing Sound from Motor at 2 kHz


Cause Possible Solutions
• If the output current rises too high at low speeds, the carrier frequency
automatically reduces and causes a whining or buzzing sound.
Exceeded 110% of the rated output • If the sound is coming from the motor, disable carrier frequency derating
current of the drive while operating at low (L8-38 = “0”).
speeds. • Disabling the automatic carrier frequency derating increases the chances
of an overload fault (oL2). Switch to a larger capacity motor if oL2 faults
occur too frequently.

Troubleshooting
n Motor Does Not Operate When the RUN Button on the Digital
Operator is Pressed
Cause Possible Solutions
The LOCAL/REMOTE mode is not Press the LOCAL/REMOTE button to switch. The LO/RE LED should be
selected properly. on for LOCAL mode.
A run command will not be issued. Exit to the drive mode and cycle the run
The drive is not in drive mode. command.
• If the frequency reference is set below the frequency set in E1-09
(Minimum Output Frequency), the drive will not operate.
5
The frequency reference is too low.
• Raise the frequency reference to at least the minimum output frequency.

n Motor Does Not Operate When an External Run Command is Input


Cause Possible Solutions
The LOCAL/REMOTE mode is not Press the LOCAL/REMOTE button to switch. The LO/RE LED should be
selected properly. off for REMOTE mode.
A run command will not be issued. Exit to the Drive mode and cycle the
The drive is not in Drive Mode. run command.

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 163
5.8 Troubleshooting without Fault Display

Cause Possible Solutions


• If the frequency reference is set below the frequency set in E1-09
The frequency reference is too low. (Minimum Output Frequency), the drive will not operate.
• Raise the frequency reference to at least the minimum output frequency.

n Motor Stops During Acceleration or When a Load is Connected


Cause Possible Solution
• The load is too heavy.
• The limit of motor response may be
reached during rapid acceleration. This Increase the acceleration time (C1-01) or reduce the motor load. Also,
may be a result of improper stall consider increasing the motor size and/or drive size.
prevention or automatic torque boost
function adjustment.

n Motor Rotates in One Direction Only


Cause Possible Solutions
"Reverse run prohibited" is selected. If
b1-04 (Reverse Prohibit Operation) is set
to 1 (reverse run prohibited), the drive will Set b1-04 = “0” to allow reverse run operation.
not accept a reverse run command.
• Check parameter b1-04.
The drive prohibits reverse rotation.
• Set the drive to allow the motor to rotate in reverse (b1-04 = “0”).
A Reverse run signal has not been entered, • Make sure that one of the input terminals S3 to S5 used for the 3-Wire
although 3-Wire sequence is selected. sequence has been set for reverse.

n Peripheral Devices Affected by Drive Operation


Cause Possible Solutions
• Change the Carrier Frequency Selection (C6-02) to lower the carrier
frequency. This will help to reduce the amount of transistor switching
noise.
Radio frequency interference may be • Install an Input Noise Filter at the input power terminals.
generated by drive output PWM • Install an Output Noise Filter at the motor terminals.
waveform.
• Use conduit. Metal can shield electrical noise.
• Ground the drive and motor.
• Separate main circuit wiring from control wiring.

164 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
5.8 Troubleshooting without Fault Display

n Ground Fault Interrupter Activates When Drive is Running


Cause Possible Solutions
• Change to a ground fault interrupter with a higher leakage current
The output of the drive is a series of high detection level (such as, a sensitivity current of 200 mA or greater per
frequency pulses (PWM), so there is a Unit, with an operating time of 0.1 s or more), or one that incorporates
certain amount of leakage current. This high-frequency corrective actions.
may cause the ground fault interrupter to • Change the Carrier Frequency Selection (C6-02) to lower the carrier
operate and cut off the drive input power. frequency.
Note: Leakage current increases in proportion to cable length.

Troubleshooting
5

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 165
5.8 Troubleshooting without Fault Display

This Page Intentionally Blank

166 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
6
Periodic
Inspection &
Maintenance
This chapter describes the periodic inspection and maintenance
of the drive to ensure that it receives the proper care to maintain
overall performance.

6.1 SECTION SAFETY...........................................168


6.2 INSPECTION...................................................171
6.3 PERIODIC MAINTENANCE..............................175
6.4 DRIVE COOLING FANS...................................178

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 167
6.1 Section Safety

6.1 Section Safety


DANGER
Electrical Shock Hazard
Do not connect or disconnect wiring while the power is on.
Failure to comply will result in death or serious injury.

WARNING
Electrical Shock Hazard
Do not operate equipment with covers removed.
Failure to comply could result in death or serious injury.
The diagrams in this section may show drives without covers or safety shields to show
details. Be sure to reinstall covers or shields before operating the drives and run the drives
according to the instructions described in this manual.
Always ground the motor-side grounding terminal.
Improper equipment grounding could result in death or serious injury by contacting the
motor case.
Do not remove covers or touch circuit boards while the power is on.
Failure to comply could result in death or serious injury.
Do not allow unqualified personnel to perform work on the drive.
Failure to comply could result in death or serious injury.
Installation, maintenance, inspection, and servicing must be performed only by authorized
personnel familiar with installation, adjustment, and maintenance of AC drives.
Do not perform work on the drive while wearing loose clothing, jewelry or without eye
protection.
Failure to comply could result in death or serious injury.
Remove all metal objects such as watches and rings, secure loose clothing, and wear eye
protection before beginning work on the drive.

168 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
6.1 Section Safety

WARNING
Do not touch any terminals before the capacitors have fully discharged.
Failure to comply could result in death or serious injury.
Before wiring terminals, disconnect all power to the equipment. The internal capacitor
remains charged even after the power supply is turned off. The charge indicator LED will
extinguish when the DC bus voltage is below 50 Vdc. To prevent electric shock, wait at
least one minute after all indicators are off and measure the DC bus voltage level to confirm
safe level.
Fire Hazard
Tighten all terminal screws to the specified tightening torque.
Loose electrical connections could result in death or serious injury by fire due to overheating
of electrical connections.
Do not use an improper voltage source.
Failure to comply could result in death or serious injury by fire.
Verify that the rated voltage of the drive matches the voltage of the incoming power supply
before applying power.
Do not use improper combustible materials.
Failure to comply could result in death or serious injury by fire.

Periodic Inspection &


Attach the drive to metal or other noncombustible material.

Maintenance
6

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 169
6.1 Section Safety

NOTICE
Observe proper electrostatic discharge procedures (ESD) when handling the drive and
circuit boards.
Failure to comply may result in ESD damage to the drive circuitry.
Never connect or disconnect the motor from the drive while the drive is outputting
voltage.
Improper equipment sequencing could result in damage to the drive.
Do not use unshielded cable for control wiring.
Failure to comply may cause electrical interference resulting in poor system performance.
Use shielded, twisted-pair wires and ground the shield to the ground terminal of the drive.
Do not allow unqualified personnel to use the product.
Failure to comply could result in damage to the drive or braking circuit.
Carefully review instruction manual TOBPC72060000 when connecting a braking option
to the drive.
Do not modify the drive circuitry.
Failure to comply could result in damage to the drive and will void warranty.
Yaskawa is not responsible for any modification of the product made by the user. This
product must not be modified.
Check all the wiring to ensure that all connections are correct after installing the drive
and connecting any other devices.
Failure to comply could result in damage to the drive.

170 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
6.2 Inspection

6.2 Inspection
Power electronics have limited life and may exhibit changed characteristics or performance
deterioration after years of use under normal conditions. To help avoid such problems, it is
important to perform preventive maintenance and periodic inspection on the drive.
Drives contain a variety of power electronics such as power transistors, semiconductors,
capacitors, resistors, fans, and relays. The electronics in the drive serve a critical role in
maintaining proper motor control.
Follow the inspection lists provided in this chapter as a part of a regular maintenance program.
Note: The drive will require more frequent inspection if it is placed in harsh environments,
such as:
• High ambient temperatures
• Frequent starting and stopping
• Fluctuations in the AC supply or load
• Excessive vibrations or shock loading
• Dust, metal dust, salt, sulfuric acid, chlorine atmospheres
• Poor storage conditions.
Perform the first equipment inspection 3 months after installation.

u Recommended Daily Inspection

Periodic Inspection &


Table 6.1 outlines the recommended daily inspection for Yaskawa drives. Check the following
items on a daily basis to avoid premature deterioration in performance or product failure. Copy
this checklist and mark the “Checked” column after each inspection.

Maintenance
WARNING! Electrical Shock Hazard. Do not connect or disconnect wiring while the power is on. Failure to
comply can result in serious personal injury. Before servicing the drive, disconnect all power to the equipment.
The internal capacitor remains charged even after the power supply is turned off. The charge indicator LED
will extinguish when the DC bus voltage is below 50 Vdc. To prevent electric shock, wait at least one minute
after all indicators are OFF and measure the DC bus voltage level to confirm safe level.

Table 6.1 General Recommended Daily Inspection Checklist


Inspection
Category Inspection Points Corrective Action Checked 6
• Check the load coupling.
• Inspect for abnormal oscillation or
Motor • Measure motor vibration.
noise coming from the motor.
• Tighten all loose components.
• Check for excessive load.
• Inspect for abnormal heat generated • Loose connections
Cooling from the drive or motor and visible
discoloration. • Check for dirty heatsink or motor.
• Ambient temperature

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 171
6.2 Inspection

Inspection Inspection Points Corrective Action Checked


Category
• Check for clogged or dirty fan.
Cooling Fan • Inspect drive cooling fan operation.
• Check fan operation drive parameter.
• Verify the drive environment complies • Eliminate
Environment with the specifications listed in the the source of contaminants
or correct poor environment.
Installation section of this manual.
• The drive output current should not be • Check for excessive load.
Load higher than the motor or drive rating for • Check the motor parameter settings
an extended period of time. of the drive.
• Correct the voltage or power supply
Power Supply • Check main power supply and control to within nameplate specifications.
Voltage voltages.
• Verify all main circuit phases.

172 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
6.2 Inspection

u Recommended Periodic Inspection


Table 6.2 outlines the recommended periodic inspections for Yaskawa drive installations.
Periodic inspections should generally be checked every 3-6 months; however, the drive may
require more frequent inspection due to poor environments or rigorous use. Operating and
environmental conditions, along with experience in each application, will determine the actual
inspection frequency for each installation. Periodic inspection will help to avoid premature
deterioration in performance or product failure. Copy this checklist and mark the “Checked”
column after each inspection.

n Periodic Inspection
WARNING! Electrical Shock Hazard. Do not connect or disconnect wiring while the power is on. Failure to
comply can result in serious personal injury. Before servicing the drive, disconnect all power to the equipment.
The internal capacitor remains charged even after the power supply is turned off. The charge indicator LED
will extinguish when the DC bus voltage is below 50 Vdc. To prevent electric shock, wait at least one minute
after all indicators are OFF and measure the DC bus voltage level to confirm safe level.

Table 6.2 Periodic Inspection Checklist


Inspection Inspection Points Corrective Action Checked
Area
Main Circuit Periodic Inspection
• Replace damaged components as
• Inspect equipment for discoloration required.
from overheating or deterioration. • The drive has few serviceable parts
• Inspect for damaged or deformed parts. and may require complete drive
replacement.

Periodic Inspection &


General • Inspect enclosure door seal if
present. Replace components if
• Inspect for dirt, foreign particles, or dust cleaning is not possible.
collection on components. • Remove foreign particles and dust

Maintenance
with a vacuum cleaner to avoid
touching parts.
• Inspect wiring and connections for
Conductors and discoloration, damage, or heat stress.
Wiring • Repair or replace damaged wiring.
• Inspect wire insulation and shielding
for wear.

Terminals • Inspect terminals for stripped,


damaged, or loose connections.
• Tighten loose screws and replace
damaged screws or terminals.
6
• Inspect contactors and relays for • Check coil voltage for over or under
Relays and excessive noise during operation. voltage conditions.
Contactors • Inspect coils for signs of overheating • Replace damaged removable relays
such as melted or cracked insulation. contactors or circuit board.
• Minor discoloration may be
Braking • Inspect for discoloration of heat stress acceptable.
Resistors on or around resistors. • If discoloration exists check for
loose connections.

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 173
6.2 Inspection

Inspection Inspection Points Corrective Action Checked


Area
Control Circuit Periodic Inspection
• Tighten loose screws and replace
• Inspect terminals for stripped, damaged damaged screws or terminals.
General or loose connections. • If terminals are integral to a circuit
• Check for tightness. board then board or drive
replacement may be required.
LED Periodic Inspection
• Make sure the LED lights correctly. • Contact your Yaskawa
• Inspect for dust or other foreign representative if there is any trouble
LEDs with the LED or keypad.
material that may have collected on
surrounding components. • Clean the LED.
Cooling System Periodic Inspection
• Check for abnormal oscillation or • Replace as required.
unusual noise. • Refer to Drive Cooling Fans on
Cooling Fan
• Check for damaged or missing fan page 178 for information on
blades. cleaning or replacing the cooling fan.
• Remove foreign particles and dust
• Inspect for dust or other foreign
Heatsink with a vacuum cleaner to avoid
material collected on the surface. touching parts.
• Inspect air intake and exhaust openings. • Visually inspect the area.
Air Duct They must be free from obstruction and • Clear obstructions and clean air duct
properly installed. as required.
Motor Periodic Inspection
Operation • Check for increased vibration or • Stop the motor and contact qualified
Check abnormal noise. maintenance personnel as required.

Note: Periodic inspections should be performed every one or two years. The drive, however, may require more
frequent inspection due to poor environments or rigorous use.

174 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
6.3 Periodic Maintenance

6.3 Periodic Maintenance


The drive has various "maintenance monitors." This feature provides advance maintenance
warning and eliminates the need to shut down the entire system for unexpected problems. The
drive allows the user to check the following maintenance periods.
• Cooling Fan
• Electrolytic Capacitors (Main Circuit)
• Inrush Prevention Circuit
• IGBT

u Replacement Parts
Table 6.3 contains the estimated performance life of components that require replacement
during the life of the drive. Only use Yaskawa replacement parts for the appropriate drive
model and revision.
Table 6.3 Estimated Performance Life
Component Estimated Performance Life
Cooling Fan 2 ~ 3 years
Electrolytic Capacitors (Main Circuit) 10 years <1>
<1> The drive has few serviceable parts and may require complete drive replacement.

Periodic Inspection &


NOTICE: Estimated performance life based on specific usage conditions. These conditions are provided for
the purpose of replacing parts to maintain performance. Some parts may require more frequent replacement
due to poor environments or rigorous use.
Usage conditions for estimated performance life:
• Ambient temperature: Yearly average of 30 °C

Maintenance
• Load factor: 80% maximum
• Operation time: 12 hours a day

n Performance Life Monitors


The drive calculates the maintenance period for components that may require replacement
during the life of the drive. A percentage of the maintenance period is displayed on the LED
digital operator by viewing the appropriate monitor parameter. 6
When the maintenance period reaches 100%, there is increased risk that the drive may
malfunction. Yaskawa recommends checking the maintenance period regularly to ensure
maximum performance life.
Refer to Recommended Periodic Inspection on page 173 for more details.

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 175
6.3 Periodic Maintenance

Table 6.4 Performance Life Monitors Used for Component Replacement


Parameter Component Contents
Displays the accumulated cooling fan operation time as a percentage of the
U4-04 Cooling Fan specified maintenance period (displayed in percent %).
Main Circuit (DC bus) Displays the accumulated time the capacitors are used as a percentage of the
U4-05 Electrolytic Capacitors specified maintenance period.
Inrush (pre-charge) Displays the number of times the drive is powered up as a percentage of the
U4-06 relay performance life of the inrush circuit.
U4-07 IGBT Displays the percentage of the maintenance period reached by the IGBTs.

n Alarm Outputs for Maintenance Monitors


An output can be set up to inform the user when a specific components has neared its expected
performance life.
When one of multi-function digital output terminals has been assigned the maintenance
monitor function (H2-oo = 2F), the terminal will close when the cooling fan, DC bus
capacitors, or DC bus pre-charge relay reach 90% of the expected performance life, or when
the IGBTs have reached 50% of their expected performance life. Additionally the digital
operator will display an alarm like shown in Table 6.5 to indicate the specific components
that may need maintenance.
Table 6.5 Maintenance Alarms
Digital Operator Alarm Function Corrective Action
Display
<1> The cooling fans have reached 90% of their Replace the cooling fan.
LT-1 designated life time.
Contact a Yaskawa
<1> The DC bus capacitors have reached 90% representative or the nearest
LT-2 of their designated life time. Yaskawa sales office on
possible drive replacement.
Contact a Yaskawa
<1> The DC bus charge circuit has reached representative or the nearest
LT-3 90% of its designated life time. Yaskawa sales office on
possible drive replacement.
Check the load, carrier
<1> The IGBTs have reached 50% of their
LT-4 frequency, and output
designated life time. frequency.
Contact a Yaskawa
<2> The IGBTs have reached 90% of their representative or the nearest
TrPC designated life time. Yaskawa sales office on
possible drive replacement.
<1> This alarm message will be output only if the Maintenance Monitor function is assigned to one of the digital
outputs (H2-oo = 2F). The alarm will also trigger a digital output that is programmed for alarm indication (H2-
oo = 10).

176 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
6.3 Periodic Maintenance

<2> This alarm message will always be output, even if the Maintenance Monitor function is not assigned to any of
the digital outputs (H2-oo = 2F). The alarm will also trigger a digital output that is programmed for alarm
indication (H2-oo = 10).

n Related Drive Parameters


Use parameters o4-03, o4-05, o4-07, and o4-09 to reset a Maintenance Monitor to zero after
replacing a specific component. Refer to Parameter List on page 221 for details on parameter
settings.
NOTICE: If these parameters are not reset after the corresponding parts have been replaced, the
Maintenance Monitor function will continue to count down the performance life from the value that was reached
with the old part. If the Maintenance Monitor is not reset, the drive will not have the correct value of the
performance life for the new component.

Periodic Inspection &


Maintenance
6

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 177
6.4 Drive Cooling Fans

6.4 Drive Cooling Fans


NOTICE: Follow cooling fan replacement instructions. The cooling fan cannot operate properly when installed
incorrectly and could seriously damage the drive. To ensure maximum useful product life, replace all cooling
fans when performing maintenance.
Contact your Yaskawa representative or supplier to order replacement cooling fans as
required.

u Number of Cooling Fans


Drive Model Cooling Fans
Single-Phase 200 V Class
BA0001 –
BA0002 –
BA0003 –
BA0006 –
BA0010 1
Three-Phase 200 V Class
2A0001 –
2A0002 –
2A0004 –
2A0006 1
2A0008 1
2A0010 1
2A0012 1
2A0018 1
2A0020 1
Three-Phase 400 V Class
4A0001 –
4A0002 –
4A0004 –
4A0005 1
4A0007 1
4A0009 1
4A0011 1

178 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
6.4 Drive Cooling Fans

u Cooling Fan Replacement


The cooling fan is installed on the top of the drive. The cooling fan can easily be replaced
without tools or removal of the drive or enclosure parts.
WARNING! Electrical Shock Hazard. Do not connect or disconnect wiring while the power is on. Failure to
comply can result in serious personal injury. Before servicing the drive, disconnect all power to the equipment.
The internal capacitor remains charged even after the power supply is turned off. The charge indicator LED
will extinguish when the DC bus voltage is below 50 Vdc. To prevent electric shock, wait at least one minute
after all indicators are OFF and measure the DC bus voltage level to confirm safe level.

CAUTION! Burn Hazard. Do not touch a hot drive heatsink. Failure to comply could result in minor or moderate
injury. Shut off the power to the drive when replacing the cooling fan. To prevent burns, wait at least 15 minutes
and ensure the heatsink has cooled down.

n Removing the Cooling Fan


1. Depress the right and left sides of the fan cover tabs and pull upward. Remove the
fan cover from the top of the drive. The following figure illustrates a drive with a single
cooling fan.

Periodic Inspection &


Maintenance
6

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 179
6.4 Drive Cooling Fans

A – Fan cover C – Tab


B – Cooling fan
Figure 6.1 Remove the Cooling Fan Cover

2. Remove the fan cable carefully, disconnect the pluggable connector and remove the
fan.

Figure 6.2 Disconnect and Remove the Fan

180 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
6.4 Drive Cooling Fans

n Installing the Cooling Fan


NOTICE: Prevent Equipment Damage. Follow cooling fan replacement instructions. Improper cooling fan
replacement could result in damage to equipment. When installing the replacement cooling fan into the drive,
make sure the fan is facing upwards. To ensure maximum useful product life, replace all cooling fans when
performing maintenance.
1. Install the replacement cooling fan into the drive, ensuring the alignment pins line up,
as shown in the figure below:

B
A

A – Label facing up C – Front


B – Back
Figure 6.3 Cooling Fan Orientation

Periodic Inspection &


2. Ensure the connectors are properly connected and place the cable back into the
recess of the drive.

Maintenance
6

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 181
6.4 Drive Cooling Fans

A
A – Push the connectors together so no space remains between
them.
Figure 6.4 Connectors

Note: Ensure that the left and right tabs are locked back into place.
3. Align the left and right cover tabs to install the fan cover back on the top of the drive.

Figure 6.5 Installation

182 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
7
Peripheral Devices
& Options
This chapter explains the installation of available peripheral
devices and options for the drive.

7.1 SECTION SAFETY...........................................184


7.2 DRIVE OPTIONS AND PERIPHERAL DEVICES186
7.3 CONNECTING PERIPHERAL DEVICES...........189
7.4 INSTALLING PERIPHERAL DEVICES..............191
7.5 OPTIONS.........................................................208

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 183
7.1 Section Safety

7.1 Section Safety


DANGER
Electrical Shock Hazard
Do not connect or disconnect wiring while the power is on.
Failure to comply will result in death or serious injury.
Disconnect all power to the drive, wait at least one minute after all indicators are off, measure
the DC bus voltage to confirm safe level, and check for unsafe voltages before servicing to
prevent electric shock. The internal capacitor remains charged even after the power supply
is turned off. The charge indicator LED will extinguish when the DC bus voltage is below
50 Vdc.

WARNING
Electrical Shock Hazard
Do not operate equipment with covers removed.
Failure to comply could result in death or serious injury.
The diagrams in this section may show drives without covers or safety shields to show
details. Be sure to reinstall covers or shields before operating the drives and run the drives
according to the instructions described in this manual.
Do not remove covers or touch circuit boards while the power is on.
Failure to comply could result in death or serious injury.
Do not touch any terminals before the capacitors have fully discharged.
Failure to comply could result in death or serious injury.
Before wiring terminals, disconnect all power to the equipment. The internal capacitor
remains charged even after the power supply is turned off. The charge indicator LED will
extinguish when the DC bus voltage is below 50 Vdc. To prevent electric shock, wait at
least one minute after all indicators are off and measure the DC bus voltage level to confirm
safe level.
Do not allow unqualified personnel to perform work on the drive.
Failure to comply could result in death or serious injury.
Installation, maintenance, inspection and servicing must be performed only by authorized
personnel familiar with installation, adjustment and maintenance of AC drives.

184 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
7.1 Section Safety

WARNING
Do not perform work on the drive while wearing loose clothing, jewelry or without eye
protection.
Failure to comply could result in death or serious injury.
Remove all metal objects such as watches and rings, secure loose clothing and wear eye
protection before beginning work on the drive.
Always ground the motor-side grounding terminal.
Improper equipment grounding could result in death or serious injury by contacting the
motor case.
Do not change wiring or remove option unit while power is running through the drive.
Failure to comply could result in death or serious injury.
Disconnect all power to the drive and check for unsafe voltages before servicing.
Tighten all terminal screws to the specified tightening torque.
Loose electrical connections could result in death or serious injury by fire due to overheating
of electrical connections.

NOTICE
Observe proper electrostatic discharge procedures (ESD) when handling the drive and
circuit boards.
Failure to comply may result in ESD damage to the drive circuitry.

Peripheral Devices &


Never connect or disconnect the motor from the drive while the drive is outputting
voltage.
Improper equipment sequencing could result in damage to the drive.

Options
7

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 185
7.2 Drive Options and Peripheral Devices

7.2 Drive Options and Peripheral Devices


The following table of peripheral devices lists the names of the various devices/options
available for Yaskawa drives. Contact Yaskawa or your Yaskawa agent to order these
peripheral devices.
• Peripheral Device Selection: Refer to Yaskawa catalog for selection and part numbers.
• Peripheral Device Installation: Refer to option manual for option installation instructions.
Table 7.1 Available Peripheral Devices
Option Model Number Description
Power Options

DC Reactor UZDA Series DC reactor to improve power factor

AC Reactor UZBA Series AC reactor to improve power factor

Braking Resistor <1> ERF-150WJ Series 3% ED, 150 W braking resistor

Braking Resistor Unit LKEB Series Braking resistor

Circuit breaker for short circuit or overload protection


Note: Yaskawa recommends installing an MCCB to the
Molded Case Circuit NF Series power supply side to protect drive wiring and to prevent
Breaker other damage in the event of component failure. Install
an MCCB if permitted by the power system.
Provides protection against potentially harmful leakage
currents
Earth Leakage Circuit NV, EG, or SG Series Note: Yaskawa recommends installing an ELCB to the
Breaker (ELCB) power supply side to protect drive wiring and to prevent
other damage in the event of component failure. An
MCCB can also be used if permitted by the power system.
Prevents potential damage to the braking resistor and
other internal circuitry by ensuring that power to drive is
completely shut off when necessary. Install an MCCB
Magnetic Contactor when using a braking resistor to prevent the braking
SC Series
(Input) resistor from overheating.
Wire the MC so that it opens when a fault output terminal
is triggered to protect internal components from sudden
high levels of input current.

186 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
7.2 Drive Options and Peripheral Devices

Option Model Number Description


200 V class:
DCR2-oA Suppresses surge voltage caused by switching magnetic
Surge Absorber contactors
400 V class:
RFN3AL-504KD

Zero Phase Reactor F6045GB Reduces electromagnetic noise

Reduces electromagnetic noise flowing back from the


Input Noise Filter LNFB, LNFD Series drive into power supply

Reduces electromagnetic noise generated by the drive


Output Noise Filter LF-310 Series output

Isolates the drive control I/Os for improved noise


— Isolator DGPooo resistance
Reference Setting / Monitor Options
Frequency Meter / External meter for displaying the output frequency or
— DCF-6A
Ammeter current using an analog signal from the drive
Frequency Meter
— Scaling Resistor (20 External potentiometer for adjusting the frequency meter
RV30YN20S20kΩ scaling
kΩ)
External meter for displaying the output voltage using an
— Voltmeter SCF-12NH analog signal from the drive
Frequency Reference
— Setting Potentiometer External potentiometer for setting the frequency
RV30YN20S2kΩ reference by an analog input
(2 kΩ)
Frequency Reference
— CM-3S Knob for frequency reference potentiometer
Potentiometer Knob

Peripheral Devices &


Plate with scale for frequency reference setting
— Meter Plate NPJT41561-1 potentiometer
Interface Options
Remote operator with LED display and copy function;
— Remote LED Operator JVOP-182 Cable length max. 3 m

Options
Allows the user to copy and verify parameter settings
between drives. Can also be used as adapter to connect
— USB/Copy Unit JVOP-181 the drive to a PC USB port
Note: SI-232/JC option is required


RS-232C Serial
Communication SI-232/JC
RS-232/C communications interface to either connect the
drive to a PC, to the optional copy unit, or to the external
7
Interface LED operator JVOP-182.

RS-232/C communications interface for use with either


Remote Operator
— SI-232/J the external LED operator JVOP-182, the optional copy
Interface unit, or for connecting to a PC.

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 187
7.2 Drive Options and Peripheral Devices

Option Model Number Description


Potentiometer option for setting the frequency reference
— Potentiometer Option AI-V3/J directly at the drive
— PC Serial Cable WV103 Cable to connect the drive to a serial port of a PC (3m)
External Operator Extension cable (1 m or 3 m) to connect an external
— WV001 / WV003
Cable operator to the drive
Mechanical Options
Heatsink External Installation kit for mounting the drive with the heatsink
— EZZ020568o
Mounting Attachment outside of the panel (side-by-side mounting possible)
— DIN Rail Attachment EZZ08122o Installation kit for mounting the drive on a DIN rail
Parts to make the drive conform to NEMA Type 1
— NEMA Type 1 Kit EZZ020564o enclosure
Others
PC tool for drive setup and parameter management
The installation files can be obtained at no charge from:
— Drive Wizard Plus — Japan: http://www.e-mechatronics.com
Other areas: Contact a Yaskawa representative.
Communication Options
RS-422/RS-485 Serial Interface for RS-422/RS-485 communications using the
— Communications SI-485/J MEMOBUS/Modbus RTU protocol
Interface
<1> Contact Yaskawa or your nearest Yaskawa representative for more information.

188 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
7.3 Connecting Peripheral Devices

7.3 Connecting Peripheral Devices


Figure 7.1 illustrates connections between the drive, motor, and various peripheral devices.
Refer to peripheral device option manual for detailed installation instructions.
Engineering software tools
USB Copy Unit
(RJ-45/USB adapter) DriveWizardPlus

YASKAWA
USB Copy Unit

ERR
COM

JVOP-181
LOCK
ify

USB cable
py ad
Co Ver Re

Power <1>
supply RJ-45 cable
(1 m)
Line <2>
breaker Dedicated Cable
(RJ-45/D-sub adapter) PC
(MCCB) (30 cm)
or
Leakage Drive
breaker B1 B2

Magnetic
contactor
(MC)
Surge
protector

Interface Magnetic contactor


AC reactor
Option (MC)
Braking
unit
resistor
Zero phase unit
reactor DC reactor
Fuse
Ground

Peripheral Devices &


Input side +1 +2
R/L1 S/L2 T/L3 U/T1 V/T2 W/T3
noise filter
Output side
noise filter Motor

Options
Backup Zero phase
Contactor reactor

Ground
7
Figure 7.1 Connecting Peripheral Devices

<1> NOTICE: Do not connect the LAN port on a PC and the comm. port of the RS-232C
Interface Option Unit (SI-232/J and SI-232/JC). Failure to comply may damage the option
unit and the PC. Use the USB Copy Unit with an RJ-45 cable and USB cable as shown in
Figure 7.1 to connect the drive to a PC.

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 189
7.3 Connecting Peripheral Devices

<2> The Interface Option Unit can be directly connected to a PC with a D-sub 9-pin connector.
Use a cable designed for PC use (Yaskawa part number WV103).
Note: If the drive is set to trigger an output terminal when performing a fault restart (L5-02 = 1), the power
supply will be shut off during fault restart as the drive outputs a fault signal. Keep this in mind when
designing a wiring sequence to interrupt the power to the drive. The default setting for the drive is to not
trigger an output terminal that indicates a fault restart is being performed (L5-02 = 0).

190 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
7.4 Installing Peripheral Devices

7.4 Installing Peripheral Devices


This section describes the proper steps and precautions to take when installing or connecting
various peripheral devices to the drive.
Refer to peripheral device manual for detailed installation instructions.
NOTICE: Use a class 2 power supply (UL standard) when connecting to the control terminals. Improper
application of peripheral devices could result in drive performance degradation due to improper power supply.

u Installing a Molded Case Circuit Breaker (MCCB) and Earth


Leakage Circuit Breaker (ELCB)
Install an MCCB or ELCB for line protection between the power supply and the main circuit
power supply input terminals R/L1, S/L2 and T/L3. This protects the main circuit and devices
wired to the main circuit while also providing overload protection.
Consider the following when selecting and installing an MCCB or ELCB:
• The rated current of the MCCB or ELCB should be 1.5 to 2 times the rated output current
of the drive. Use an MCCB or ELCB with operation characteristics that do not trip the
MCCB or ELCB faster than the drive overload protection (shuts off the drive after 1 minute
of operation at 150% of the drive rated current).
• If several drives are connected to one MCCB or an ELCB that is shared with other
equipment, use a sequence that shuts the power OFF when errors are output by using
magnetic contactor (MC) as shown in the following figure.

Drive

Peripheral Devices &


MCCB MC
R/L1
S/L2
T/L3

Options
Power MC
Supply MB
SA
MC
7
MC

Figure 7.2 Connecting an MCCB

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 191
7.4 Installing Peripheral Devices

WARNING! Electrical Shock Hazard. Disconnect the MCCB (or ELCB) and MC before wiring terminals.
Failure to comply may result in serious injury or death.

u Installing a Leakage Breaker


Drive outputs generate high-frequency leakage current as a result of high-speed switching.
Install an Earth Leakage Circuit Breaker (ELCB) on the input side of the drive to switch off
potentially harmful leakage current. Because each drive generates about 100 mA of leakage
current across a 1 m cable and another 5 mA for each additional meter, each drive should have
a leakage breaker with a sensitivity amperage of at least 30 mA per drive to eliminate harmonic
leakage current and suppress any potentially harmful frequencies.
Refer to the Yaskawa catalog for ELCB selection. Leakage current can cause unprotected
components to operate incorrectly. If this is a problem, lower the carrier frequency, replace
the components in question with parts protected against harmonic current, or increase the
sensitivity amperage of the leakage breaker to at least 200 mA per drive.
Factors in determining leakage current:
• Size of the AC drive
• AC drive carrier frequency
• Motor cable type and length
• EMI/RFI filter
To safely protect the drive system, select a breaker that senses AC and DC currents and high
frequency currents.

u Installing a Magnetic Contactor


n Disconnecting the Power Supply
The drive should be shut off in the case of a fault in external equipment such as braking
resistors through use of a Magnetic Contactor (MC).
NOTICE: Do not connect electromagnetic switches or MCs to the output motor circuits without proper
sequencing. Improper sequencing of output motor circuits may cause damage to the drive.

NOTICE: Install an MC on the input side of the drive when the drive should not automatically restart after
power loss. To get the full performance life out of the electrolytic capacitors and circuit relays, refrain from
switching the MC more than once every 30 minutes. Frequent use can damage the drive. Use the drive to
stop and start the motor.
Note: 1. Install an MC to the drive output to prevent the drive from restarting automatically when the power
is restored after momentary power loss.
2. Set up a delay for the MC so that it does not open prematurely for the drive to continue operating
through momentary power loss.

192 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
7.4 Installing Peripheral Devices

n Protecting the Braking Resistor or Braking Resistor Unit


Use an MC on the input side of the drive to protect a braking resistor or braking resistor unit
from overheat or fire.
WARNING! Fire Hazard. When using a braking unit, use a thermal relay on the braking resistors and configure
a fault contact output for the braking resistor unit to disconnect drive main power via an input contactor.
Inadequate braking circuit protection could result in death or serious injury by fire from overheating resistors.

u Connecting an AC or DC Reactor
AC and DC reactors suppress surges in current and improve the power factor on the input side
of the drive.
Use a DC reactor or AC reactor or both:
• To suppress harmonic current or improve the power factor of the power supply.
• When using a phase advancing capacitor switch.
• With a large capacity power supply transformer (over 600 kVA).
Note: Use an AC or DC reactor when also connecting a thyristor converter (such as a DC drive) to the same
power supply system, regardless of the conditions of the power supply.

n Connecting an AC Reactor
C D
A B
U X R/L1
V Y S/L2
W Z T/L3

Peripheral Devices &


A – Power supply C – AC reactor
B – MCCB D – Drive
Figure 7.3 Connecting an AC Reactor

Options
n Connecting a DC Reactor
Ensure the jumper between terminals +1 and +2 (terminals are jumpered for shipment) is
removed when connecting a DC reactor. The jumper must be installed if no DC reactor is
used. Refer to Connecting a DC Reactor on page 194 for an example of DC reactor wiring. 7

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 193
7.4 Installing Peripheral Devices

C
A B
R/L1
S/L2
T/L3

+1 +2

D
A – Power supply C – Drive
B – MCCB D – DC reactor
Figure 7.4 Connecting a DC Reactor

u Connecting a Surge Absorber


A surge absorber suppresses surge voltage generated from switching an inductive load near
the drive. Inductive loads include magnetic contactors, relays, valves, solenoids and brakes.
Always use a surge absorber or diode when operating with an inductive load.
Note: Never connect a surge absorber to the drive output.

u Connecting a Noise Filter

n Input-Side Noise Filter


Drive outputs generate noise as a result of high-speed switching. This noise flows from inside
the drive back toward the power supply, possibly affecting other equipment. Installing a noise
filter to the input side of the drive can reduce the amount of noise flowing back into the power
supply. This also prevents noise from entering the drive from the power supply.
• Use a noise filter specifically designed for AC drives.
• Install the noise filter as close as possible to the drive.

194 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
7.4 Installing Peripheral Devices

B C
A MCCB
R/L1
1 3

2 4 S/L2

MCCB

A – Power supply C – Drive


B – Input-side noise filter D – Other control device
(Model: LNFB-oo)
Figure 7.5 Input-Side Noise Filter (Single-Phase 200 V)

B C
MCCB
A R U R/L1

S/L2
S V
T/L3
T W

Peripheral Devices &


MCCB

Options
A – Power supply C – Drive
B – Input-side noise filter D – Other control device
(Model: LNFD-oo)
Figure 7.6 Input-Side Noise Filter (Three-Phase 200/400 V)
7
Refer to EMC Filter Installation on page 259 for details about EMC filter selection and
installation in order to make the drive compliant with European standards IEC/EN 61800-3
and the EMC guidelines.

n Output-Side Noise Filter


A noise filter on the output side of the drive reduces inductive noise and radiated noise. Figure
7.7 illustrates an example of output-side noise filter wiring.

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 195
7.4 Installing Peripheral Devices

NOTICE: Do not connect phase-advancing capacitors or LC/RC noise filters to the output circuits. Improper
application of noise filters could result in damage to the drive.

B C
A MCCB
R/L1 U/T1 1 4
S/L2 V/T2 2 5 D
T/L3 W/T3 3 6

A – Power supply C – Output-side noise filter


B – Drive D – Motor
Figure 7.7 Output-Side Noise Filter

• Radiated Noise: Electromagnetic waves radiated from the drive and cables create noise
throughout the radio bandwidth that can affect devices.
• Induced Noise: Noise generated by electromagnetic induction can affect the signal line
and may cause the controller to malfunction.
Preventing Induced Noise
Use a noise filter on the output side or use shielded cables. Lay the cables at least 30 cm away
from the signal line to prevent induced noise.
B
C
A MCCB
R/L1 U/T1
S/L2 V/T2
D
T/L3 W/T3

G
F
A – Power supply E – Separate at least 30 cm
B – Drive F – Controller
C – Shielded motor cable G – Signal line
D – Motor
Figure 7.8 Preventing Induced Noise

196 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
7.4 Installing Peripheral Devices

Reducing Radiated/Radio Frequency Noise


The drive, input lines, and output lines generate radio frequency noise. Use noise filters on
input and output sides and install the drive in a metal enclosure panel to reduce radio frequency
noise.
Note: The cable running between the drive and motor should be as short as possible.

B MCCB C D E F
R/L1 U/T1
S/L2 V/T2
G
T/L3 W/T3

A – Metal enclosure E – Noise filter


B – Power supply F – Shielded motor cable
C – Noise filter G – Motor
D – Drive
Figure 7.9 Reducing Radio Frequency Noise

u EMC Filter Installation


This drive is tested according to European standards IEC/EN 61800-5-1 and it complies with
the EMC guidelines. Refer to EMC Filter Installation on page 259 for details about EMC

Peripheral Devices &


filter selection and installation.

u Zero-Phase Reactor

Options
A zero-phase reactor can be used to reduce the noise on the input and output sides of the drive.

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 197
7.4 Installing Peripheral Devices

Close-up of V/T2-phase wiring


D
C E
B
A R/L1 U/T1
1st pass
2nd pass
S/L2 V/T2 F
3rd pass
T/L3 W/T3
4th pass

Pass each wire (U/T1, V/T2, W/T3)


through the core 4 times.

A – Power supply D – Drive


B – MCCB E – Zero-phase reactor on
C – Zero-phase reactor on output side
input side F – Motor
Figure 7.10 Zero-Phase Reactor

u Installing Fuses on the Input Side


Always install input fuses to the input side of the as a protective measure against damage
caused by a short circuit.
Refer to Table 7.2 for input fuse selection.
Table 7.2 Input Fuses
Class L Fuse Type
Drive Manufacturer: Fuji Electric
Model
Model Fuse Ampere Rating
Single-Phase 200 V Class
BA0001 CR6L-20/UL 20
BA0002 CR6L-30/UL 30
BA0003 CR6L-50/UL 50
BA0006 CR6L-75/UL 75
BA0010 CR6L-100/UL 100
Three-Phase 200 V Class
2A0001 CR6L-20/UL 20
2A0002 CR6L-20/UL 20
2A0004 CR6L-20/UL 20
2A0006 CR6L-30/UL 30
2A0008 CR6L-50/UL 50
2A0010 CR6L-50/UL 50
2A0012 CR6L-50/UL 50

198 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
7.4 Installing Peripheral Devices

Class L Fuse Type


Drive Manufacturer: Fuji Electric
Model
Model Fuse Ampere Rating

2A0018 CR6L-75/UL 75
2A0020 CR6L-75/UL 75
Three-Phase 400 V Class
4A0001 CR6L-20/UL 20
4A0002 CR6L-20/UL 20
4A0004 CR6L-50/UL 50
4A0005 CR6L-50/UL 50
4A0007 CR6L-50/UL 50
4A0009 CR6L-50/UL 50
4A0011 CR6L-50/UL 50

u Attachment for External Heatsink


An external attachment can be used to project the heatsink outside of an enclosure to ensure
that there is sufficient air circulation around the heatsink. This installation method still requires
a certain amount of airflow over the drive case. Refer to Output Current Derating Due to
Ambient Temperature on page 219 if derating is required. Contact a Yaskawa sales
representative for more information.

u Noise Filter Installation

Peripheral Devices &


This drive has undergone testing in conformance with IEC/EN 61800-5-1 and is in compliance
with low voltage directives. Refer to EMC Guidelines Compliance on page 258 for
information on selecting a noise filter.

u Installing a Motor Thermal Overload (oL) Relay on the Drive

Options
Output
Motor thermal overload relays protect the motor by disconnecting power lines to the motor
due to a motor overload condition.
7
Install a motor thermal overload relay between the drive and motor:
• When operating multiple motors on a single AC drive.
• When using a power line bypass to operate the motor directly from the power line.

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 199
7.4 Installing Peripheral Devices

It is not necessary to install a motor thermal overload relay when operating a single motor
from a single AC drive. The AC drive has UL recognized electronic motor overload protection
built into the drive software.
Note: Disable the motor protection function (L1-0 1 = “0”) when using an external motor thermal overload
relay. The relay should shut off main power on the input side of the main circuit when triggered.

n General Precautions when Using Thermal Overload Relays


The following application precautions should be considered when using motor thermal
overload relays on the output of AC drives in order to prevent nuisance trips or overheat of
the motor at low speeds:
• Low speed motor operation
• Use of multiple motors on a single AC drive
• Motor cable length
• Nuisance tripping resulting from high AC drive carrier frequency
Low Speed Operation and Motor Thermal oL Relays
Generally, thermal relays are applied on general-purpose motors. When general-purpose
motors are driven by AC drives, the motor current is approximately 5 to 10% greater than if
driven by the commercial power supply. In addition, the cooling capacity of a motor with a
shaft-driven fan decreases when operating at low speeds. Even if the load current is within
the motor rated value, motor overheating may occur. A thermal relay cannot effectively protect
the motor due to the reduction of cooling at low speeds. For this reason, apply the UL
recognized electronic thermal overload protection function built into the drive whenever
possible.
UL recognized electronic thermal overload function of the drive: Speed-dependent heat
characteristics are simulated using data from standard motors and force-ventilated motors.
The motor is protected from overload using this function.
Using One Drive with Multiple Motors
Turn off the electronic thermal overload function. Please refer to the appropriate product
instruction manual to determine which parameter disables this function.
The UL recognized electronic thermal overload function of the drive cannot be applied when
using multiple motors on one drive.
Long Motor Cables
When long motor cables and high carrier frequency are used, nuisance tripping of the thermal
relay may occur due to increased leakage current. Therefore, reduce the carrier frequency or
increase the tripping level of the thermal overload relay.
Nuisance Tripping Resulting from High AC Drive Carrier Frequency
Current waveforms generated by high carrier frequency PWM drives tend to create additional
temperature rise in overload relays. Therefore, it may be necessary to increase the trip level
setting when encountering nuisance triggering of the relay.

200 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
7.4 Installing Peripheral Devices

WARNING! Fire Hazard. Confirm an actual motor overload condition is not present prior to increasing the
thermal oL trip setting. Check local electrical codes before making adjustments to motor thermal overload
settings.

Peripheral Devices &


Options
7

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 201
7.4 Installing Peripheral Devices

u NEMA Type 1 Kit


WARNING! Fire Hazard. Provide sufficient cooling when installing the drive inside an enclosed panel or
cabinet. Failure to comply could result in overheating and fire. When multiple drives are placed inside the
same enclosure panel, install proper cooling to ensure air entering the enclosure does not exceed 40 °C.
The optional NEMA Type 1 kit can be installed to raise the enclosure protection level of an
IP20/Open-Chassis drive to NEMA Type 1. Drives with a NEMA Type 1 kit cannot be
installed using side-by-side mounting unless the top cover is removed. The drive does not
retain NEMA Type 1 integrity with the top cover removed. Refer to Installation Orientation
and Spacing on page 34 for installation instructions.

n Installation Environment
Table 7.3 Installation Environment
Environment Conditions
-10 °C to +40 °C (NEMA Type 1/wall-mounted enclosure)
Drive reliability improves in environments without wide temperature fluctuations.
Ambient When using an enclosure panel, install a cooling fan or air conditioner in the area to ensure
Temperature that the air temperature inside the enclosure does not exceed the specified levels.
Do not allow ice to develop on the drive.
Refer to Installation Environment on page 33 for all other installation environment specifications.

202 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
7.4 Installing Peripheral Devices

n Exterior and Mounting Dimensions for NEMA Type 1 Kit


Table 7.4 IP20/Open-Chassis Design Fitted with the NEMA Type 1 Kit
D2
W1 2-M4
t1

H2

H1

H
H5

H4

D1
H3

W
D

NEMA Dimensions (mm)


Drive Type 1 Kit Wt.
Model Model W H D W1 H1 H2 H3 H4 H5 H6 D1 D2 t1 (kg)
EZZ

Peripheral Devices &


Single-Phase 200 V Class
BA0001B 020564A 68 148 76 56 128 118 5 20 5 1.5 6.5 67.5 3 0.8
BA0002B 020564A 68 148 76 56 128 118 5 20 5 1.5 6.5 67.5 3 0.8
BA0003B 020564B 68 148 118 56 128 118 5 20 5 1.5 38.5 109.5 5 1.2

Options
Three-Phase 200 V Class
2A0001B 020564A 68 148 76 56 128 118 5 20 5 1.5 6.5 67.5 3 0.8
2A0002B 020564A 68 148 76 56 128 118 5 20 5 1.5 6.5 67.5 3 0.8
2A0004B
2A0006B
020564A
020564A
68
68
148
148
108
128
56
56
128
128
118
118
5
5
20
20
5
5
1.5
1.5
38.5
58.5
99.5
119.5
5
5
1.1
1.3
7

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 203
7.4 Installing Peripheral Devices

Table 7.5 IP20/Open-Chassis Design Fitted with the NEMA Type 1 Kit
W1 D2
4-M4

H2

H1

H
H5

H4

t1

D1
H3

W
D

NEMA Dimensions (mm)


Drive Type 1 Kit Wt.
Model Model W H D W1 H1 H2 H3 H4 H5 H6 D1 D2 t1 (kg)
EZZ
Single-Phase 200 V Class
BA0006B 020564C 108 149 137.5 96 128 118 5 21 5 1.5 58 129 5 1.9
BA0010B 020564D 108 149 154 96 128 118 5 21 5 1.5 58 145.5 5 2.0
Three-Phase 200 V Class
2A0008B 020564G 108 149 129 96 128 118 5 21 5 1.5 58 120.5 5 1.9
2A0010B 020564G 108 149 129 96 128 118 5 21 5 1.5 58 120.5 5 1.9
2A0012B 020564C 108 149 137.5 96 128 118 5 21 5 1.5 58 129 5 1.9
2A0018B 020564H 140 149 143 128 128 118 5 21 5 5 65 134.5 5 2.6
2A0020B 020564H 140 149 143 128 128 118 5 21 5 5 65 134.5 5 2.6
Three-Phase 400 V Class
4A0001B 020564G 108 149 81 96 128 118 5 21 5 1.5 10 72.5 5 1.2
4A0002B 020564G 108 149 99 96 128 118 5 21 5 1.5 28 90.5 5 1.4
4A0004B 020564C 108 149 137.5 96 128 118 5 21 5 1.5 58 129 5 1.9
4A0005B 020564J 108 149 154 96 128 118 5 21 5 1.5 58 145.5 5 1.9
4A0007B 020564J 108 149 154 96 128 118 5 21 5 1.5 58 145.5 5 1.9

204 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
7.4 Installing Peripheral Devices

W1 D2
4-M4

H2

H1

H
H5

H4

t1

D1
H3

W
D

Dimensions (mm)
NEMA
Drive Type 1 Kit Wt.
Model Model W H D W1 H1 H2 H3 H4 H5 H6 D1 D2 t1 (kg)
EZZ

4A0009B 020564J 108 149 154 96 128 118 5 21 5 1.5 58 145..5 5 1.9
4A0011B 020564H 140 149 143 128 128 118 5 21 5 5 65 134.5 5 2.6

Peripheral Devices &


Options
7

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 205
7.4 Installing Peripheral Devices

n Removing the Protective Covers on a NEMA Type 1 Design (Using


the NEMA Type 1 Kit Option for the NEMA Type 1 Rating)
1. Loosen the screw on the front cover to remove the front cover.

Figure 7.11 Remove the Front Cover

2. Loosen the screw on the terminal cover (Figure 7.12, B) to remove the terminal cover
and expose the conduit bracket (Figure 7.12, A).

A
B
Figure 7.12 Remove the Terminal Cover

3. Loosen two screws attaching the conduit bracket (Figure 7.13, A) to remove.

206 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
7.4 Installing Peripheral Devices

Figure 7.13 Remove the Conduit Bracket

n Reattaching the Protective Covers


Pass power wiring and control signal wiring through the exit holes on the bottom of the conduit
bracket of the drive. Place power wiring and control signal wiring in separate conduits.
Properly connect all wiring after installing the drive and connecting other devices. Reattach
all protective covers when wiring is complete.

Peripheral Devices &


A

Options
A – Pass power wiring and control signal wiring through different
exit holes at the bottom of the drive.
Figure 7.14 Reattach the Protective Covers and Conduit Bracket
7

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 207
7.5 Options

7.5 Options
Table 7.6 and Table 7.7 give detailed information about the available options that allow
Yaskawa drives to connect to communication networks. A host controller can control and
monitor the drive, read and change parameters by using a communication option. Contact
Yaskawa or your Yaskawa agent to order options.
• Option Selection: Refer to Yaskawa catalog for more details on option card selection and
part numbers.
• Option Installation: Refer to option unit manual for option unit installation instructions.

u Interface Options
Table 7.6 Interface Option Units
Option Model Function
Allows the user to connect an extension cable for remote
RS-232C Interface SI-232/J operation and for use with Drive Wizard Plus.
RS-232C Interface Allows the user to take advantage of the USB Copy Unit option
SI-232/JC
(Removable) and the Remote LED Operator option.
RS-422/RS-485 Interface for Allows the drive to connect to a network using MEMOBUS/
MEMOBUS/Modbus SI-485/J Modbus RTU protocol. Option includes a communication cable
Communication connector.
Potentiometer AI-V3/J Allows for easier speed control.

u Other Options
Table 7.7 Other Options
Option Model Function
Allows for remote operation when using the optional LED
operator. This option is used in combination with the LED
Remote LED Operator JVOP-182 extension cable and the RS-232C interface. Option includes a
Copy function for saving drive settings.
Saves and transfers parameter settings and connects to a PC for
USB Copy Unit JVOP-181 operation with Drive Wizard Plus. This option is used in
combination with the RS-232C interface.

208 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
Appendix: A

Specifications

A.1 HEAVY DUTY AND NORMAL DUTY RATINGS 210


A.2 SINGLE/THREE-PHASE 200 V CLASS DRIVE. 211
A.3 THREE-PHASE 400 V CLASS DRIVES............ 213
A.4 DRIVE SPECIFICATIONS................................ 214
A.5 DRIVE WATT LOSS DATA...............................217
A.6 DRIVE DERATING DATA.................................219

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 209
A.1 Heavy Duty and Normal Duty Ratings

A.1 Heavy Duty and Normal Duty Ratings


The capacity of the drive is based on two types of load characteristics: Heavy Duty (HD) and
Normal Duty (ND).
Refer to Selecting the Appropriate Load Rating on page 210 for the differences between
HD and ND. Specifications for capacity ratings are listed on the following pages.
Table A.1 Selecting the Appropriate Load Rating
Setting Default Carrier
Parameter Rated Output Current Overload Tolerance Frequency
C6-01
HD Rating 8/10 kHz
0: Heavy Duty 150% rated output current for 60 s
varies by model <1> varies by model
1: Normal Duty ND Rating 120% rated output current for 60 s 2 kHz, Swing PWM
(default) varies by model <1> varies by model

<1> The following pages list information on rating changes based on drive model.

TERMS
• HD and ND: HD refers to applications requiring constant torque output,
while ND refers to applications with variable torque needs. The drive allows
the user to select HD or ND torque depending on the application. Fans,
pumps, and blowers should use ND (C6-01 = 1), and other applications
generally use HD (C6-01 = 0).
• Swing PWM: Swing PWM equivalent to a 2 kHz audible noise. This
function turns the motor noise into a less obtrusive white noise.
Note: Differences between HD ratings and ND ratings for the drive include rated input and output current,
overload capacity, carrier frequency, and current limit. The default setting is for ND (C6-01 = 1).

210 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
A.2 Single/Three-Phase 200 V Class Drive

A.2 Single/Three-Phase 200 V Class Drive


Table A.2 Power Ratings
Item Specification
Three-Phase Drive Model 2A0001 2A0002 2A0004 2A0006 2A0008 2A0010 2A0012 2A0018 2A0020

Single-Phase Drive Model <1> BA0001 BA0002 BA0003 BA0006 - BA0010 - - -

ND 0.2 0.4 0.75 1.1 1.5 2.2 3.0 3.7 5.5


Maximum Motor Size Rating
Allowed (kW) <2> HD 0.1 0.2 0.4 0.75 1.1 1.5 2.2 3.0 3.7
Rating
ND 1.1 1.9 3.9 7.3 8.8 10.8 13.9 18.5 24.0
Three- Rating
Phase HD
Input 0.7 1.5 2.9 5.8 7.0 7.5 11.0 15.6 18.9
Rating
Input Current
(A) <3> ND 2.0 3.6 7.3 13.8 – 20.2 – – –
Single- Rating
Phase HD 1.4 2.8 5.5 11.0 – 14.1 – – –
Rating
ND
Rated Output 0.5 0.7 1.3 2.3 3.0 3.7 4.6 6.7 7.5
Rating
Capacity (kVA)
<4> HD 0.3 0.6 1.1 1.9 2.6 3.0 4.2 5.3 6.7
Rating
ND
3.5
Rating 1.2 1.9 6.0 8.0 9.6 12.0 17.5 19.6
Output Current (3.3)
<5>
(A)
HD 0.8 1.6 3.0 5.0 6.9 8.0 11.0 14.0 17.5
Rating <6> <6> <6> <6> <7> <7> <7> <7> <7>
Output
ND Rating: 120% of rated output current for 1 minute
Overload Tolerance HD Rating: 150% of rated output current for 1 minute
(Derating may be required for applications that start and stop frequently)
Carrier Frequency 2 kHz (user-set, 2 to 15 kHz)

Specifications
Three-phase power: 200 to 240 V
Max Output Voltage (V) Single-phase power: 200 to 240 V
(both proportional to input voltage)
Max Output Frequency 400 Hz (user-adjustable)
(Hz)
Three-phase power: 200 to 240 V 50/60 Hz
Rated Voltage Single-phase power: 200 to 240 V 50/60 Hz
Rated Frequency
DC power supply: 270 to 340 V <8>
Power
Supply Allowable Voltage -15 to 10%
A
Fluctuation
Allowable Frequency ±5%
Fluctuation

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 211
A.2 Single/Three-Phase 200 V Class Drive

Item Specification
Three-Phase Drive Model 2A0001 2A0002 2A0004 2A0006 2A0008 2A0010 2A0012 2A0018 2A0020

Single-Phase Drive Model <1> BA0001 BA0002 BA0003 BA0006 - BA0010 - - -

Harmonic
Corrective DC Reactor Optional
Actions
<1> Drives with a single-phase power supply input will output three-phase power and cannot run a single-phase
motor.
<2> The motor capacity (kW) refers to a Yaskawa 4-pole motor. The rated output current of the drive output amps
should be equal to or greater than the motor rated current.
<3> Input current rating varies depending on the power supply transformer, input reactor, wiring connections, and
power supply impedance.
<4> Rated motor capacity is calculated with a rated output voltage of 220 V.
<5> Carrier frequency is set to 2 kHz (Swing PWM). Current derating is required in order to raise the carrier
frequency.
<6> Carrier frequency is set to 10 kHz. Current derating is required to raise the carrier frequency.
<7> Carrier frequency is set to 8 kHz. Current derating is required to raise the carrier frequency.
<8> DC is not available for UL standards.
Note: Differences between Heavy Duty (HD) ratings and Normal Duty (ND) ratings for the drive include rated
input and output current, overload capacity, carrier frequency and current limit. Set parameter C6-01 to
“0” for HD or “1” for ND (default).

212 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
A.3 Three-Phase 400 V Class Drives

A.3 Three-Phase 400 V Class Drives


Table A.3 Power Ratings
Item Specification
Three-Phase Drive Model 4A0001 4A0002 4A0004 4A0005 4A0007 4A0009 4A0011

Maximum Applicable Motor ND Rating 0.37 0.75 1.5 2.2 3.0 4.0 5.5
Capacity (kW) <1> HD Rating 0.37 0.55 1.1 1.5 2.2 3.0 3.7

Input Current (A) ND Rating 1.2 2.1 4.3 5.9 8.1 9.4 14.0
Input
<2> HD Rating 1.2 1.8 3.2 4.4 6.0 8.2 10.4
ND Rating 0.9 1.6 3.1 4.1 5.3 6.7 8.5
Output Current <4>
(kVA) <3> HD Rating 0.9 1.4 2.6 3.7 4.2 5.5 7.0
<5>
ND Rating 1.2 2.1 4.1 5.4 6.9 8.8 11.1
<4>
Output Current (A)
HD Rating 1.2 1.8 3.4 4.8 5.5 7.2 9.2
Output <5>
ND Rating: 120% of rated output current for 60 s
HD Rating: 150% of rated output current for 60 s
Overload Tolerance (Derating may be required for applications that start and stop
frequently)
Carrier Frequency 2 kHz (user-adjustable from 2 to 15 kHz)
Maximum Output Voltage (V) Three-phase power: 380 to 480 V (proportional to input voltage)
Maximum Output Frequency (Hz) 400 Hz (user-adjustable)
Rated Voltage Three-phase power: 380 to 480 V 50/60 Hz
Power
Rated Frequency DC power supply: 510 to 680 V <6>
Supply Allowable Voltage Fluctuation -15 to 10%
Allowable Frequency Fluctuation ±5%
Harmonic Corrective Actions DC Reactor Optional

Specifications
<1> The motor capacity (kW) refers to a Yaskawa 4-pole motor. The rated output current of the drive output amps
should be equal to or greater than the motor rated current.
<2> Input current rating varies depending on the power supply transformer, input reactor, wiring conditions, and
power supply impedance.
<3> Rated motor capacity is calculated with a rated output voltage of 440 V.
<4> Carrier frequency is set to 2 kHz (Swing PWM). Current derating is required to raise the carrier frequency.
<5>
<6>
Carrier frequency is set to 8 kHz. Current derating is required to raise the carrier frequency.
DC is not available for UL standards.
A
Note: Differences between Heavy Duty (HD) ratings and Normal Duty (ND) ratings for the drive include rated
input and output current, overload capacity, carrier frequency and current limit. Set parameter C6-01 to
“0” for HD or “1” for ND (default).

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 213
A.4 Drive Specifications

A.4 Drive Specifications


Note: For optimum performance life of the drive, install the drive in an environment that meets the
environmental conditions.

Item Specification
Control Method V/f Control
Frequency Control 0.01 to 400 Hz
Range
Digital input: within ±0.01% of the max output frequency (-10 to +50
Frequency Accuracy °C)
Analog input: within ±0.5% of the max output frequency (25 °C ±10 °C)
Frequency Setting Digital inputs: 0.01 Hz
Resolution Analog inputs: 1/1000 of maximum output frequency
Output Frequency
Calculation 1/220 x Maximum output frequency (E1–04)
Resolution
Frequency Setting Main frequency reference: 0 to +10 Vdc (20 kΩ), 4 to 20 mA (250 Ω),
Signal 0 to 20 mA (250 Ω)
Starting Torque 150%/3 Hz
Speed Control Range 1: 20~40
Accel/Decel Time 0.00 to 6000.0 s (allows four separate settings for accel and decel)
Instantaneous Average Decel Torque <1> : 0.1/0.2 kW: over 150%,
0.4/0.75 kW: over 100%, 1.5 kW: over 50%, 2.2 kW and above: over
Control 20%
Braking Torque
Characteristics Continuous Regen Torque: 20%,
125% with a Braking Resistor Unit <2> : (10% ED) 10 s with an internal
braking resistor.
V/f Characteristics User-set, programmable.
• Momentary Power Loss Ride-Thru
• Speed Search
• Multi-Step Speed (9 steps max)
• Accel/Decel Time Switch
• S-Curve Accel/Decel
• 2-Wire/3-Wire Sequence
• Cooling Fan ON/OFF
Functions
• Slip Compensation
• Torque Compensation
• Jump Frequencies (reference dead band)
• Frequency Reference Upper/Lower Limit
• DC Injection Braking (start and stop)
• Overexcitation Braking
• Fault Reset

214 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
A.4 Drive Specifications

Item Specification
Motor Protection Motor overheat protection via output current sensor
Overcurrent Drives stops when output exceeds 200% of the rated current (Heavy
Protection Duty)
A stop command will be entered after operating at 150% for 60 s (Heavy
Overload Protection
Duty) <3>
Overvoltage 200 V class: Stops when DC bus voltage exceeds approximately 410 V
Specification 400 V class: Stops when DC bus voltage exceeds approximately 820 V
Drive stops when DC bus voltage falls below the levels indicated:
Low Voltage 190 V (3-phase 200 V), 160 V (single-phase 200 V), 380 V (3-phase 400
Protection V), 350 V (3-phase 380 V)
Momentary Power Stops after 15 ms
Loss Ride-Thru
Protection
Functions Heatsink Overheat Protected by thermistor
Protection
Braking Resistor
Overheat Protection Overheat input signal for braking resistor (Optional ERF-type, 3% ED)
During acceleration and during run: Separate settings for each type of
stall prevention determine the current level at which stall prevention is
Stall Prevention triggered.
During deceleration: Select, enable/disable.
Cooling Fan Failure Circuit protection (“fan-lock” sensor)
Protection
Ground Fault
Protection Electronic circuit protection <4>
DC Bus Charge LED Remains lit until DC bus voltage falls below 50 V

Specifications

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 215
A.4 Drive Specifications

Item Specification
Storage/Installation Indoors
Area
IP20/NEMA Type 1 enclosure: -10 °C to +40 °C
Ambient IP20/IP00 Open-Chassis enclosure: -10 °C to +50 °C
Temperature Finless Type: IP20 enclosure: -10 °C to +50 °C
Humidity 95% RH or less with no condensation
Storage Temperature -20 to +60 °C allowed for short-term transport of the product
Up to 1000 meters without derating; up to 3000 meters with output
Altitude current and voltage derating.
10 to 20 Hz: 9.8 m/s2
Shock, Impact
20 to 55 Hz: 5.9 m/s2
Environment
Install the drive in an area free from:
• oil mist and dust
• metal shavings, oil, water or other foreign materials
• radioactive materials
Surrounding Area • combustible materials
• harmful gases and liquids
• excessive vibration
• chlorides
• direct sunlight
Orientation Install the drive vertically to maintain maximum cooling effects
• UL508C
Standards
• IEC/EN 61800-3, IEC/EN 61800-5-1
IP20/Open-Chassis
Protective Enclosure
IP20/NEMA Type 1 <5>
BA0001 to BA0006: self-cooled
BA0010: cooling fan
2A0001 to 2A0004: self-cooled
Cooling Method 2A0006 to 2A0020: cooling fan
4A0001 to 4A0004: self-cooled
4A0005 to 4A0011: cooling fan
<1> Instantaneous average deceleration torque refers to the torque required to decelerate the motor (uncoupled from
the load) from the rated motor speed down to zero in the shortest time.
<2> Ensure that Stall Prevention Selection during Deceleration is disabled (L3-04 = 0) or set to 3 when using a
braking resistor or the Braking Resistor Unit. The default setting for the stall prevention function will interfere
with the braking resistor.
<3> Overload protection may be triggered when operating with 150% of the rated output current if the output
frequency is less than 6 Hz.
<4> Ground protection cannot be provided under the following circumstances when a ground fault is likely in the
motor windings during run: Low ground resistance for the motor cable and terminal block; low ground resistance
for the motor cable and terminal block; or the drive is powered up from a ground short.
<5> All models have an IP20/Open-Chassis enclosure as standard. Use the NEMA Type 1 Kit option to convert
drives to an IP20/NEMA Type 1 enclosure rating.

216 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
A.5 Drive Watt Loss Data

A.5 Drive Watt Loss Data


Table A.4 Watt Loss 200 V Class Single-Phase Models

Heavy Duty (Carrier Frequency 8/10 kHz) Normal Duty (Swing PWM equal 2 kHz)
<1>
Drive
Model Rated Heatsink Interior Total Rated Heatsink Interior Total
Amps (A) Loss (W) Unit(W)
Loss Loss (W) Amps (A) Loss (W) Unit(W)
Loss Loss (W)

BA0001 0.8 4.3 7.4 11.7 1.2 5.0 8.5 13.5


BA0002 1.6 7.9 8.9 16.7 1.9 7.6 9.7 17.3
BA0003 3.0 16.1 11.5 27.7 3.3 14.6 14.4 29.1
BA0006 5.0 33.7 16.8 50.5 6.0 30.1 19.4 49.5
BA0010 8.0 54.8 25.9 80.7 9.6 51.7 29.8 81.4
<1> 10 kHz for BA0001 to BA0006

Table A.5 Watt Loss 200 V Class Three-Phase Models

Heavy Duty (Carrier Frequency 8/10 kHz) Normal Duty (Swing PWM equal 2 kHz)
<1>
Drive
Model Rated Heatsink Interior Total Rated Heatsink Interior Total
Amps (A) Loss (W) Unit(W)
Loss Loss (W) Amps (A) Loss (W) Unit(W)
Loss Loss (W)

2A0001 0.8 4.3 7.3 11.6 1.2 5.0 8.0 13.0


2A0002 1.6 7.9 8.8 16.7 1.9 7.6 9.5 17.1
2A0004 3.0 16.2 11.5 27.7 3.5 15.8 13.6 29.4
2A0006 5.0 27.4 15.9 43.3 6.0 27.5 17.2 44.7
2A0008 7.0 48.7 22.2 70.9 8.0 44.6 24.0 68.6
2A0010 8.0 54.8 23.8 78.6 9.6 51.7 25.8 77.5
2A0012 11.0 70.7 29.9 100.6 12.0 61.3 30.4 91.7
2A0018 14.0 92.6 38.8 131.4 18.0 89.8 44.1 133.8

Specifications
2A0020 17.5 110.5 43.3 153.8 19.6 98.7 46.3 145.0
<1> 10 kHz for 2A0001 to 2A0006

Table A.6 Watt Loss 400 V Class Three-Phase Models


Heavy Duty (Carrier Frequency 8 kHz) Normal Duty (Swing PWM equal 2 kHz)
Drive
Model Rated Heatsink Interior Total Rated Heatsink Interior Total
Amps (A) Loss (W) Unit(W)
Loss Loss (W) Amps (A) Loss (W) Unit(W)
Loss Loss (W)
A
4A0001 1.2 19.2 11.5 30.7 1.2 10.0 9.6 19.6
4A0002 1.8 28.9 14.8 43.7 2.1 18.5 13.9 32.4

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 217
A.5 Drive Watt Loss Data

Heavy Duty (Carrier Frequency 8 kHz) Normal Duty (Swing PWM equal 2 kHz)
Drive
Model Rated Heatsink Interior Total Rated Heatsink Interior Total
Amps (A) Loss (W) Unit(W)
Loss Loss (W) Amps (A) Loss (W) Unit(W)
Loss Loss (W)

4A0004 3.4 42.3 17.9 60.2 4.1 30.5 16.8 47.3


4A0005 4.8 70.7 26.2 96.9 5.4 44.5 21.8 66.3
4A0007 5.5 81.0 30.7 111.7 6.9 58.5 28.4 86.9
4A0009 7.2 84.6 32.9 117.5 8.8 63.7 31.4 95.1
4A0011 9.2 107.2 41.5 148.7 11.1 81.7 46.0 127.7

218 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
A.6 Drive Derating Data

A.6 Drive Derating Data


The drive can be operated at above rated temperature, altitude and default carrier frequency
by derating the drive capacity.

u Carrier Frequency Derating


Derate drive capacity using Figure A.1 as the carrier frequency of the drive increases above
the factory setting.
Drive
Rating Carrier Frequency Derating

ND

HD
200 V Class:
80% of HD
400 V Class:
60% of HD

0
2 10 (8) 15
Carrier Frequency (C6-02)

Figure A.1 Carrier Frequency Derating

u Temperature Derating
As the ambient temperature for the drive is increased above the drive specification the drive

Specifications
should be derated. Additionally parameter L8-35 Installation Method Selection on page 219
should be set according to enclosure type and mounting method as illustrated in Figure A.2.

n Output Current Derating Due to Ambient Temperature


Set L8-12 and L8-35 according to the installation conditions when the ambient temperature
is above the drive specification or if drives are side-by-side mounted in a cabinet. The output
current is derated as shown in Figure A.2.
A

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 219
A.6 Drive Derating Data

No. Name Description Range Def.


Ambient Adjust the drive overload (oL2) protection level when the
L8-12 Temperature drive is installed in an environment that exceeds its ambient -10 to 50 30 °C
Setting temperature rating.
0: IP20/IP00 Drive
Installation 1: Side-by-Side Mounting
L8-35 Method 0 to 3 0
Selection 2: NEMA Type 1 Drive <1>
3: Finless Drive or External Heatsink Installation
<1> This selection assumes that the drive is fitted with the NEMA Type 1 Kit option.

Parameter L8-35 = 0 (IP20/IP00 Drive)

100% Parameter L8-35 = 2


85% (NEMA Type 1 Drive)
80%
Drive 70% Parameter L8-35 = 3
Rating (Finless Drive or External
50% Heatsink Installation)

Parameter L8-35 = 1
(Side-by-side Mounting)

0 Ambient temp C
30
o o
35 40
o
50
o Parameter L8-12

Figure A.2 Ambient Temperature and Installation Method Derating

u Altitude Derating
The drive standard ratings are valid for an installation altitude up to 1000 m. If the altitude
exceeds 1000 m, both the drive input voltage and the rated output current must be derated for
1% per 100 m. The maximum altitude is 3000 m.

220 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
Appendix: B

Parameter List
This appendix contains a full listing of all parameters and settings
available in the drive.

B.1 PARAMETER GROUPS...................................222


B.2 PARAMETER TABLE......................................223
B.3 CHINA LOCALIZED DRIVE DEFAULT
VALUES..........................................................246
B.4 DEFAULTS BY DRIVE MODEL AND DUTY
RATING ND/HD...............................................247

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 221
B.1 Parameter Groups

B.1 Parameter Groups


Table B.1 Parameter Groups
Paramet Paramet
Name Page Name Page
er Group er Group
A1 Initialization 223 H5 Serial Communications Setup 235
b1 Operation Mode Selection 224 L1 Motor Overload 237
b2 DC Injection Braking 225 L2 Power Loss Ride-Thru 237
C1 Acceleration/Deceleration Time 225 L3 Stall Prevention 237
C2 S-Curve Accel/Decel 225 L4 Reference Detection 238
C3 Motor Slip Compensation 226 L5 Fault Restart 239
C4 Motor Torque Compensation 226 L6 Overtorque Detection 239
C6 Carrier Frequency 226 L8 Hardware Protection 239
d1 Frequency Reference 228 n1 Hunting Prevention 241
d2 Reference Limits 228 n3 Overexcitation Braking 241
d3 Jump Frequencies 228 o1 Monitor Display Selection 241
d4 Frequency Reference Hold 229 o2 Operator Keypad Functions 241
E1 V/f Pattern 230 o3 Copy Function 242
E2 Motor Setup 230 o4 Maintenance Functions 242
H1 Digital Inputs 231 U1 Status Monitor 243
H2 Digital Outputs 233 U2 Fault History 245
H3 Analog Inputs 234 U4 Maintenance Monitor 245
H4 Analog Outputs 235

222 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
B.2 Parameter Table

B.2 Parameter Table


An “O” in the “Mode” column indicates that the parameter is available in the Advanced menu.
An “S” in the “Mode” column indicates that the parameter is available in the Startup menu.

u A: Initialization Parameters
The A parameter group creates the operating environment for the drive. This includes the
parameter Access Level, and Password.

No. Name Description Range Def. Mode Addr.


Hex Pg.
A1: Initialization Parameters
Use A1 parameters to configure the basic environment for drive operation.
Selects which parameters are accessible via the
A1-01 Access Level digital operator. 0, 2 2 O 101 124
<1> Selection 0: Operation only
2: Advanced Access Level
Resets all parameters to factory default settings. 0 to 0 O 103 94
(Initializes the drive then returns A1-03 to 0) 3330
A1-03 Initialize 0: No Initialization E1-03, L8-35, o2-04, o2-09, and all U2
Parameters 2220: 2-Wire Initialization monitors are not reset when performing
3330: 3-Wire Initialization initialization.
0 to
A1-04 Password 9999 0 O 104 124

0 to 0 O 105 124
When the value set into A1-04 does not match the 9999
value set into A1-05, parameters A1-01 and A1-03
This parameter is hidden from view. To
A1-05 Password cannot be changed.
access A1-05, first display A1-04.
Setting
Then press the STOP key while holding
down the up arrow key. Parameter
A1-05 will appear.
<1> Parameter can be changed during run.

Parameter List

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 223
B.2 Parameter Table

u b: Application
Application parameters configure the Run Command Source, DC Injection Braking, and other
application-related settings.

No. Name Description Range Def. Mode Addr.


Hex Pg.
b1: Operation Mode Selection
Use b1 parameters to configure the operation mode.
Selects the frequency reference input source.
0: Digital Operator - Digital preset speed d1-01 to
Frequency d1-08
b1-01 Reference 0 to 3 1 S 180 94
1: Terminals - Analog input terminal A1
Selection 2: MEMOBUS/Modbus communications (option)
3: Potentiometer (option)
Selects the run command input source.
Run 0: Digital Operator - RUN and STOP keys on the
b1-02 Command digital operator 0 to 2 1 S 181 96
Selection 1: Digital input terminals
2: MEMOBUS/Modbus communications (option)
Selects the stopping method when the run command
Stopping is removed.
b1-03 Method 0, 1 0 S 182 98
0: Ramp to Stop
Selection 1: Coast to Stop
Reverse Permits or prohibits reverse operation.
b1-04 Operation 0: Reverse enabled. 0, 1 0 O 183 –
Selection 1: Reverse disabled.
Determines the operation when the Run command
source is switched from LOCAL to REMOTE or
LOCAL/ between REMOTE and MEMOBUS/Modbus
b1-07 REMOTE Run communication. 0, 1 0 O 186 –
0: External Run command has to be cycled at the new
Selection source to be activated.
1: External Run command at new source is accepted
immediately.
Run
Command 0: Run command accepted only in the operation
b1-08 Selection menu. 0 to 2 0 O 187 –
while in 1: Run command accepted in all menus.
Programming 2: Prohibit entering Programming Mode during Run
Mode
Sets the phase order for drive output terminals U/T1,
b1-14 Phase Order V/T2 and W/T3. 0, 1 0 O 1C3 –
Selection 0 : Standard
1 : Switch phase order
Determines the operation when a Run command is
Run active at power up of the drive.
b1-17 Command at 0, 1 0 O 1C6 –
0: Run command not issued, needs to be cycled
Power Up 1: Run command issued, motor operation start

224 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
B.2 Parameter Table

No. Name Description Range Def. Mode Addr.


Hex Pg.
b2: DC Injection Braking
Use b2 parameters to configure DC Injection Braking operation
DC Injection Sets the DC Injection Braking current as a percentage 0 to 75
b2-02 Braking 50% O 18A –
of the drive rated current.
Current
DC Injection
b2-03 Braking Time/ Sets DC Injection Braking time at start. Disabled 0.00 to 0.00 O 18B –
DC Excitation when set to 0.00 seconds. 10.00 s
Time at Start
Sets DC Injection Braking time at stop.
DC Injection When b1-03 = 0, this parameter sets the amount of 0.00 to 0.50
b2-04 Braking Time O 18C –
DC Injection time applied to the motor at the end of 10.00 s
at Stop the decel ramp. Disabled when set to 0.00.

u C: Tuning
C parameters are used to adjust the acceleration and deceleration times, S-curves, slip and
torque compensation functions and carrier frequency selections.

No. Name Description Range Def. Mode Addr.


Hex Pg.
C1: Acceleration and Deceleration Times
Use C1 parameters to configure motor acceleration and deceleration.
C1-01 Acceleration Sets the time to accelerate from 0 to maximum S 200 99
<1> Time 1 frequency.
C1-02 Deceleration Sets the time to decelerate from maximum frequency S 201 99
<1> Time 1 to 0.
Sets the time to accelerate from 0 to maximum
C1-03 Acceleration frequency when Accel/Decel times 2 are selected by O 202 99
<1> Time 2
a digital input. 0.0 to 10.0
6000.0 s
Sets the time to decelerate from maximum frequency
C1-04 Deceleration to 0 when Accel/Decel times 2 are selected by a O 203 99
<1> Time 2 digital input.
Sets the time to decelerate from maximum frequency
C1-09 Fast-Stop to 0 for the multi-function input fast-stop function. O 208 –
Time Note: This parameter is also used by selecting “Fast-
Stop” as a Stop Method when a fault is detected.
Parameter List

C2: S-Curve Characteristics


Use C2 parameters to configure S-curve operation.

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 225
B.2 Parameter Table

No. Name Description Range Def. Mode Addr.


Hex Pg.
S-Curve The S-curve can be controlled in the four points 0.00 to 0.20
C2-01 Characteristic shown below. 10.00 s O 20B –
at Accel Start
Run ON OFF
S-Curve command 0.00 to 0.20
C2-02 Characteristic O 20C –
Output 10.00 s
at Accel End frequency C2-02 C2-03
S-Curve 0.00 to 0.20
C2-03 Characteristic O 20D –
C2-04 10.00 s
at Decel Start
C2-01

S-Curve Time
0.00 to 0.00
C2-04 Characteristic S-curve is used to further soften the starting and O 20E –
10.00 s
at Decel End stopping ramp. The longer the S-curve time, the
softer the starting and stopping ramp.
C3: Slip Compensation
Use C3 parameters to configure the slip compensation function.

Slip
Sets the slip compensation gain. Decides for what
C3-01 Compensation amount the output frequency is boosted in order to 0.0 to 0.0 O 20F –
<1> Gain compensate the slip. 2.5
Note: Adjustment is not normally required.
Slip Adjusts the slip compensation function delay time.
Compensation Decrease the setting when the slip compensation 0 to 2000
C3-02 Primary Delay O 210 –
response is too slow, increase it when the speed is 10000 ms
Time not stable.
C4: Torque Compensation
Use C4 parameters to configure Torque Compensation function.
Sets the gain for the automatic torque (voltage) boost
function and helps to produce better starting torque.
Torque
Increase this setting when using a long motor cable
C4-01 Compensation or when the motor is significantly smaller than the 0.00 to
<1> Gain drive capacity. 1.00 O 215 –
2.50
Decrease this setting when motor oscillation occurs.
Set the value so that the current at low speed does not
exceeds the drive rated current.
C6: Carrier Frequency
Use C6 parameters to configure the carrier frequency drive settings.
Selects the load rating for the drive.
0: Heavy Duty (HD) for constant torque applications.
C6-01 Drive Duty 1: Normal Duty (ND) for variable torque 0, 1 1 S 223 101
Selection applications.
This setting affects the Rated output current and
overload tolerance of the drive.

226 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
B.2 Parameter Table

No. Name Description Range Def. Mode Addr.


Hex Pg.
Selects the carrier frequency
1 : 2.0 kHz
2 : 5.0 kHz
3 : 8.0 kHz
Carrier 4 : 10.0 kHz
C6-02 Frequency 5 : 12.5 kHz 1 to F <2> S 224 101
Selection 6 : 15.0 kHz
7 : Swing PWM
8 to E : No setting possible
F: User defined (determined by C6-03 through
C6-05)
Carrier C6-03 and C6-04 set upper and lower limits for the
C6-03 Frequency carrier frequency. 1.0 to <3> O 225 –
Upper Limit Note: Set C6-02 to F before setting C6-03. 15.0
carrier frequency

C6-03

C6-04 output frequency


× (C6-05) × K
output
Carrier E1-04 frequency
1.0 to
C6-04 Frequency max output <3> O 226 –
15.0
Lower Limit frequency
The coefficient K depends on C6-03:
C6-03 ≥ 10.0 kHz: K = 3
10.0 kHz > C6-03 ≥ 5.0 kHz: K = 2
5.0 kHz > C6-03: K = 1
When C6-05 ≤ 6, C6-04 is disabled (makes the
carrier frequency C6-03 value).
Carrier
C6-05 Frequency Sets the relationship of output frequency to carrier 00 to 99 <3> O 227 –
Proportional frequency when C6-02 = F.
Gain
<1> Parameter can be changed during run.
<2> Default setting value is dependent on parameter o2-04, Drive Model Selection and C6-01, Drive Duty Selection.
<3> Default setting value is dependent on parameter C6-02, Carrier Frequency Selection.

Parameter List

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 227
B.2 Parameter Table

u d: References
Reference parameters are used to set the various frequency reference values during operation.

No. Name Description Range Def. Mode Addr.


Hex Pg.
d1: Frequency Reference
Use d1 parameters to configure the drive frequency reference.
Frequency reference. Refer to Frequency Reference
d1-01 Frequency 0.00
<1> Reference 1 Source: b1-01 on page 94 for instructions to use Hz S 280 103
d1-01 as the main frequency reference.
d1-02 Frequency Frequency reference when digital input "Multi-Step 0.00 S 281 103
<1> Reference 2 Speed Reference 1" (H1-oo = 3) is on. Hz
d1-03 Frequency Frequency reference when digital input "Multi-Step 0.00 S 282 103
<1> Reference 3 Speed Reference 2” (H1-oo = 4) is on. Hz
d1-04 Frequency Frequency reference when digital inputs "Multi-Step 0.00
<1> Reference 4 S 283 103
Speed Reference 1, 2" (H1-oo = 3 and 4) are on. Hz
d1-05 Frequency Frequency reference when digital input "Multi-Step 0.00 to 0.00
<1> Reference 5 400.00 Hz O 284 –
Speed Reference 3" (H1-oo = 5) is on. Hz
d1-06 Frequency Frequency reference when digital inputs "Multi-Step <2> 0.00 O 285 –
<1> Reference 6 Speed Reference 1, 3 " (H1-oo = 3 and 5) are on. Hz
d1-07 Frequency Frequency reference when digital inputs "Multi-Step 0.00 O 286 –
<1> Reference 7 Speed Reference 2, 3" (H1-oo = 4 and 5) are on. Hz
Frequency reference when multi-function input
d1-08 Frequency 0.00
<1> Reference 8 "Multi-Step speed reference 1, 2, 3" (H1-oo = 3, 4, O 287 –
Hz
5) are on.

d1-17 Jog Frequency Frequency reference when digital inputs "Jog 6.00
Frequency Reference", "Forward Jog" or "Reverse S 292 –
<1> Reference Hz
Jog." are on.
d2: Frequency Upper and Lower Limits
Use d2 parameters to configure the frequency reference limits.
Sets the frequency reference upper limit as a
d2-01 Frequency percentage of maximum output frequency (E1-04).
Reference Output speed is limited to this value even if the 0.0 to 100. O 289 –
Upper Limit frequency reference is higher. This limit applies to all 110.0 0%
frequency reference sources.
Sets the frequency reference lower limit as a
d2-02 Frequency percentage of maximum output frequency (E1-04). 0.0 to
Reference Output speed is limited to this value even if the 0.0% O 28A –
110.0
Lower Limit frequency reference is lower. This limit applies to all
frequency reference sources.
d3: Jump Frequency
Use d3 parameters to configure the drive Jump Frequency settings.

228 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
B.2 Parameter Table

No. Name Description Range Def. Mode Addr.


Hex Pg.
d3-01 Jump d3-01 to d3-04 allow programming of three 0.0
Frequency 1 prohibited frequency reference points for eliminating O 294 –
Hz
problems with resonant vibration of the motor/
machine. This feature does not eliminate the selected 0.0 to
d3-02 Jump frequency values, but accelerates and decelerates the 400.0 0.0
motor through the prohibited bandwidth. O 295 –
Frequency 2 Hz
The parameters must be according to the rule
d3-01 ≥ d3-02 .
This parameter sets the dead-band width around each
d3-04 Jump selected prohibited frequency reference point. The 0.0 to 1.0
Frequency O 297 –
bandwidth becomes the designated Jump frequency, 20.0 Hz
Width plus or minus d3-04.
d4: Frequency Reference Hold
Use d4 parameters to configure the drive frequency reference hold function.
Determines if the frequency reference or frequency
reference bias is saved when the Run command is
Frequency removed or the power goes off.
d4-01 Reference 0: Disabled
0, 1 0 O 298 –
Hold Function 1: Enabled
Selection This parameter is effective when the multi-function
inputs “Accel/Decel Ramp Hold” or “Up/Down”
commands are selected (H1-oo = A or 10/11).
<1> Parameter can be changed during run.
<2> Range upper limit is dependent on parameters E1-04, Maximum Output Frequency, and d2-01, Frequency
Reference Upper Limit.

Parameter List

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 229
B.2 Parameter Table

u E: Motor Parameters
E parameters set V/f characteristics and motor-related data.

No. Name Description Range Def. Mode Addr.


Hex Pg.
E1: V/f Pattern Characteristics
Use E1 parameters to set V/f characteristics for the motor.
This parameter must be set to the power supply
voltage.
WARNING! Drive input voltage (not motor voltage)
E1-01 Input Voltage must be set in E1-01 for the protective features of the 155 to 200 S 300 107
<1> Setting drive to function properly. Failure to do so may result 255
in equipment damage and/or death or personal
injury.
E1-03 V/f Pattern F: Custom V/f. E1-04 through E1-10 settings define F F O 302 —
Selection the V/f pattern.
60
E1-04 Maximum 40.0 to
Output 400.0 Hz S 303 107
Frequency <4>
E1-04, E1-06 to E1-10 can only be changed when
E1-05 Maximum E1-03 is set to F. 0.0 to 200
<1> Output To set linear V/f characteristics, set the same values S 304 107
255.0 V
Voltage for E1-07 and E1-09. In this case, the setting for
E1-08 will be disregarded. 60
E1-06 Base Ensure that the four frequencies are set according to 0.0 to
these rules to prevent triggering an oPE10 fault: Hz O 305 107
Frequency E1-04
E1-09 ≤ E1-07 < E1-06 ≤ E1-04 <4>
VACrms Out (V) 3.0
E1-07 Middle 0.0 to
Output Hz O 306 107
E1-04
Frequency E1-05 <4>
Middle
E1-08 Output 0.0 to 16.0 O 307 107
<1> Frequency E1-08 255.0 V
Voltage
1.5
E1-09 Minimum E1-10 0.0 to
Output Hz S 308 107
E1-04
Frequency E1-09 E1-07 E1-06 E1-04 <4>
Frequency (Hz)
Minimum
E1-10 Output 0.0 to 12.0 O 309 107
<1> Frequency 255.0 V
Voltage
E2: Motor Parameters
Use E2 parameters to set motor-related data.
Sets the motor nameplate full load current in 10 to
amperes. 200% of
E2-01 Motor Rated Note: Set E2-03 (Motor No-Load Current) before drive <2> S 30E 110
Current making changes to E2-01. Setting E2-01 < E2-03 will rated
trigger an oPE02 error. current

230 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
B.2 Parameter Table

No. Name Description Range Def. Mode Addr.


Hex Pg.
E2-02 Motor Rated 0.00 to
Sets the motor rated slip in Hertz. <2> O 30F 110
Slip 20.00
Sets the magnetizing current of the motor in amperes.
E2-03 Motor Note: Set E2-03 (Motor No-Load Current) before 0 to less
No-Load making changes to E2-01. Setting E2-01 < E2-03 will than <2> O 310 110
Current E2-01
trigger an oPE02 error.
Motor 0.000 to
E2-05 Line-to-Line Sets the phase-to-phase motor resistance in ohms. 65.000 <2> O 312 –
Resistance <3>
<1> Values shown here are for 200 V class drives. Double the value when using a 400 V class drive.
<2> Default setting value is dependent on parameter o2-04, Drive Model Selection and C6-01, Drive Duty Selection.
<3> Setting range becomes 0.00 to 130.00 for drives 0.2 kW and smaller.
<4> The default value is for the following localized drives: Japan (Model code: CIMR-JAoA) and Asia (Model
code: CIMR-JToA) .Refer to China Localized Drive Default Values on page 246 for the default values of
China localized (Model code: CIMR-JBoA) drives.

u H Parameters: Multi-Function Terminals


H parameters assign functions to the multi-function input and output terminals.

No. Name Description Range Def. Mode Addr.


Hex Pg.
H1: Multi-Function Digital Input
H1 parameters to assign functions to the multi-function digital input terminals. Unused terminals should be set to "F".
Multi-Function Digital
H1-01 Input Terminal S1 40 O 438 –
Function Selection
1 to 67
Multi-Function Digital
H1-02 Input Terminal S2 41 O 439 –
Function Selection
Assigns a function to the multi-function
Multi-Function Digital digital inputs.
H1-03 Input Terminal S3 Refer to H1 Multi-Function Digital Input 24 O 400 –
Function Selection Selections on page 232 for a description
of setting values.
Multi-Function Digital
H1-04 Input Terminal S4 0 to 67 14 O 401 –
Function Selection
Parameter List

Multi-Function Digital 3 (0)


H1-05 Input Terminal S5 O 402 –
<1>
Function Selection
<1> Parenthetical value is the default when parameter A1-03 = 3330 3-Wire Initialization.

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 231
B.2 Parameter Table

H1 Multi-Function Digital Input Selections


H1-oo
Function Description Page
Setting
Closed: Reverse rotation (only if the drive is set up for 3-Wire
0 3-Wire Sequence –
sequence)
Open: REMOTE, Run and frequency reference source set in
1 LOCAL/REMOTE Selection b1-01/02 –
Closed: LOCAL, LED operator is run and reference source
Open: REMOTE, Run and frequency reference source set in
Serial Communication
2 b1-01/02 –
Reference Selection Closed: MEMOBUS/Modbus Communication
3 Multi-Step Speed Reference 1 –
4 Multi-Step Speed Reference 2 Used to select Multi-Step Speeds set in d1-01 to d1-08 –
5 Multi-Step Speed Reference 3 –
Open: Selected speed reference
6 Jog Reference Selection Closed: Jog Frequency reference (d1-17). Jog has priority over –
all other reference sources.
7 Accel/Decel Time 1 Used to switch between Accel/Decel Time 1 and 2 –
Open: Normal operation
8 Baseblock Command (N.O.) –
Closed: No drive output
Open: No drive output
9 Baseblock Command (N.C.) –
Closed: Normal operation
Closed: The drive pauses during acceleration or deceleration
A Accel/Decel Ramp Hold –
and maintains the output frequency.
Select this setting when not using the terminal or when using
F Not used –
the terminal in a pass-through mode.
10 Up Command Open: Maintains the current frequency reference –
Closed: Increases or decreases the current frequency reference.
11 Down Command Ensure that the increase and decrease commands are set in –
conjunction with one another.
Closed: Resets faults if the cause is cleared and the Run
14 Fault Reset –
command is removed.
Closed: Decelerates at the Fast-Stop time C1-09.
15 Fast-Stop (N.O.) To restart the Fast-Stop input must be released and Run must –
be cycled.
17 Fast-stop (N.C.) Open: Decelerates according to C1-09 (Fast-stop Time) –

232 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
B.2 Parameter Table

H1 Multi-Function Digital Input Selections


H1-oo
Function Description Page
Setting
20: N.O., Always Detected, Ramp To Stop
21: N.C., Always Detected, Ramp To Stop
22: N.O., During Run, Ramp To Stop
23: N.C., During Run, Ramp To Stop
24: N.O., Always Detected, Coast To Stop
25: N.C., Always Detected, Coast To Stop
26: N.O., During Run, Coast To Stop
27: N.C., During Run, Coast To Stop
20 to 2F External Fault –
28: N.O., Always Detected, Fast-stop
29: N.C., Always Detected, Fast-stop
2A: N.O., During Run, Fast-stop
2B: N.C., During Run, Fast-stop
2C: N.O., Always Detected, Alarm Only (continue running)
2D: N.C., Always Detected, Alarm Only (continue running)
2E: N.O., During Run, Alarm Only (continue running)
2F: N.C., During Run, Alarm Only (continue running)
Forward Run Command Open: Stop
40 –
(2-Wire sequence) Closed: Forward run
Reverse Run Command Open: Stop
41 –
(2-Wire sequence) Closed: Reverse run
Closed: Activates Current Detection Speed Search from the
61 External Search Command 1 –
max. output frequency (E1-04)
Closed: Activates Current Detection Speed Search from the
62 External Search Command 2 –
frequency reference
67 Communications Test Mode Tests the MEMOBUS/Modbus RS-422/485 interface. –

No. Name Description Range Def. Mode Addr.


Hex Pg.
H2: Multi-Function Digital Output MA-MB-MC
Use H2 parameters to assign functions to the multi-function digital output MA-MB-MC.
Terminal MA,
MB and MC Refer to H2 Multi-Function Digital Output Settings
H2-01 Function 0 to 13D E O 40B 111
on page 233 for a description of setting values.
Selection
(relay)

H2 Multi-Function Digital Output Settings


Parameter List
H2-01 Function Description Page
Setting
0 During Run Closed: A Run command is active or voltage is output –
1 Zero Speed Closed: Output frequency is 0 –
Closed: Output frequency equals the speed reference (plus or
2 Speed Agree 1 –
minus 2 Hz hysteresis)
Closed: Output frequency is less than or equal to the value in
4 Frequency Detection 1 L4-01 with 2 Hz hysteresis –
B

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 233
B.2 Parameter Table

H2 Multi-Function Digital Output Settings


H2-01 Function Description Page
Setting
Closed: Output frequency is greater than the value in L4-01
5 Frequency Detection 2 –
with 2 Hz hysteresis
Closed: Drive Ready. The drive is powered up, not in a fault
6 Drive Ready –
state, and in the Drive mode
7 DC Bus Undervoltage Closed: DC bus voltage is below the Uv trip level –
8 During Baseblock (N.O.) Closed: There is no output voltage –
Closed: Output current/torque exceeds the torque value set in
B Torque Detection 1 (N.O.) –
parameter L6-02 for longer than the time set in parameter L6-03
E Fault Closed: Fault occurred (other than CPF00 and CPF01) –
Set this value when the terminal is not used, or when using the
F Not used –
terminal in the pass-through mode
10 Minor Fault Closed: An alarm is triggered –
Open: When the output current exceeds the value set in
17 Torque Detection 1 (N.C.) –
parameter L6-02 for more time than is set in parameter L6-03
1A Reverse Direction Closed: Drive is running in the reverse direction –
1E Restart Enabled Closed: An automatic restart is performed –
Closed: LOCAL
3C LOCAL/REMOTE Status –
Open: REMOTE
3D Speed Search Closed: Speed search is being executed –
100 to Reverse the output switching of the multi-function output
102; functions. Set the last two digits of 1oo to reverse the output
104 to H2 Parameter Functions signal of that specific function
108; Examples:
10B, 10E, Reversed Output Switching –
Setting “108” reverses the output of “During baseblock”, which
110, 117, of 0 to 13D is setting value 08
11A, 11E, Setting “13C” reverses the output of “LOCAL/REMOTE
13C, 13D Status”, which is setting “3C”

No. Name Description Range Def. Mode Addr.


Hex Pg.
H3: Analog Input A1
Use H3 parameters to set the analog input terminal A1.
Sets the input level for terminal A1.
Terminal A1 0: 0 to +10 V (lower limit)
H3-01 Signal Level 1: 0 to +10 V (no lower limit) 0 to 3 0 O 410 –
Selection 2: 4 to 20 mA
3: 0 to 20 mA
H3-03 Terminal A1 Sets the level of the input value when 10 V (20 mA) -999.9 100. O 411 –
<1> Gain Setting is input at terminal A1. to 999.9 0%
H3-04 Terminal A1 Sets the level of the input value when 0 V (0 or 4 mA) -999.9 0.0 O 412 –
<1> Bias Setting is input at terminal A1. to 999.9 %

234 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
B.2 Parameter Table

No. Name Description Range Def. Mode Addr.


Hex Pg.
Analog Input Sets the primary delay filter time constant for 0.00 to 0.03
H3-13 Filter Time terminal A1 or potentiometer (optional). Used for O 41B –
2.00 s
Constant noise filtering.
<1> Parameter can be changed during run.

No. Name Description Range Def. Mode Addr.


Hex Pg.
H4: Multi-Function Analog Output AM
Use H4 parameters to configure the multi-function analog output terminal AM.
Selects the data to be output through multi-function
Multi- analog output terminal AM.
Function Set the desired monitor parameter to the digits
H4-01 Analog
000 to
available in Uo-oo. For example, enter “103” for 102 O 41D 111
Output 999
Terminal U1-03.
AM When using this terminal in through mode or when
not using it at all, set “000” or “031”.
Multi-
Function Sets terminal AM output level when selected
H4-02 Analog -999.9 100.0
monitor is at 100%. S 41E 111
<1> Output to 999.9 %
Terminal AM Maximum output voltage is 10 V.
Gain
Multi-
Function
H4-03 Analog Sets terminal AM output level when selected -999.9
to 999.9 0.0% O 41F 111
<1> Output monitor is at 0%.
Terminal AM
Bias
H5: MEMOBUS/Modbus Communications
Use H5 Parameters to connect the drive to a MEMOBUS/Modbus network.
The settings for MEMOBUS/Modbus communications become effective when the drive is restarted.
H5-01 Drive Slave Selects drive slave number (address) for
<2> MEMOBUS/Modbus communication. Cycle power 0 to FF 1F O 425 –
Address for the setting to take effect.
Selects the baud rate for MEMOBUS/Modbus
communication. Cycle power for the setting to take
effect.
Speed 01 :: 1200 bps
H5-02 Comm. 2400 bps 0 to 5 3 O 426 –
Selection Parameter List
2 : 4800 bps
3 : 9600 bps
4 : 19200 bps
5 : 38400 bps
Selects the communication parity for MEMOBUS/
Modbus communication. Cycle power for the setting
H5-03 Comm. Parity to take effect.
Selection 0 to 2 0 O 427 –
0: No parity
1: Even parity
2: Odd parity B

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 235
B.2 Parameter Table

No. Name Description Range Def. Mode Addr.


Hex Pg.
Selects the stopping method when a communication
time-out fault (CE) is detected.
Stopping 0: Ramp to stop
H5-04 Method After 0 to 3 3 O 428 –
1: Coast to stop
Comm. Error 2: Fast-stop
3: Alarm only
Enables or disables the communications timeout
fault (CE).
Comm. Fault 0: Disabled - A communication loss will not cause a
H5-05 Detection 0, 1 1 O 429 –
Selection communication fault.
1: Enabled - If communication is lost for more than
2 seconds, a CE fault will occur.
Drive
H5-06 Transmit Wait Set the wait time between receiving and sending 10
10 to 65 O 42A –
data. ms
Time
Selects "request to send" (RTS) control:
H5-07 RTS Control 0: Disabled - RTS is always on. 0, 1 1 O 42B –
Selection 1: Enabled - RTS turns on only when sending.
Run
H5-12 Command 0: FWD/STOP, REV/STOP Method 0, 1 0 O 43D –
Method 1: RUN/STOP, FWD/REV Method
Selection
MEMOBUS 0: 0.1 Hz/1
Freq. 1: o1-03 based
H5-13 Reference and 0 to 3 0 O 43E –
2: 100%/30000
Freq. Monitor 3: 0.1%/1
Unit
<1> Parameter can be changed during run.
<2> If this parameter is set to 0, the drive will be unable to respond to MEMOBUS/Modbus commands.
Note: Cycle power to the drive to enable MEMOBUS/Modbus settings.

236 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
B.2 Parameter Table

u L: Protection Function
L parameters provide protection to the drive and motor, such as: control during momentary
power loss, Stall Prevention, frequency detection, fault restarts, overtorque detection, and
other types of hardware protection.

No. Name Description Range Def. Mode Addr.


Hex Pg.
L1: Motor Protection Functions
Use L1 parameters to configure motor protective functions.
Sets the motor thermal overload protection (oL1)
based on the cooling capacity of the motor.
0: Disabled
Motor 1: General Purpose Motor (Standard Fan-Cooled)
L1-01 Overload 2: Drive Dedicated Motor with a Speed Range of 1:10 0 to 2 1 S 480 113
Protection
Selection NOTICE: When multiple motors are used the drive
may not be able to provide protection, even if it is
enabled in L1-01. Set L1-01 to “0” and ensure each
motor has a thermal relay installed.
Sets the motor thermal overload protection (oL1)
time.
Motor A larger L1-02 time will increase the time for an oL1
L1-02 Overload 0.1 to 1.0
fault to occur. O 481 113
Protection 5.0 min
This parameter does not typically require adjustment.
Time Should be set in accordance with the overload
tolerance of the motor.
Continuous Determines whether or not to hold the electrothermal
L1-13 Electrothermal value when the power supply is interrupted. 0, 1 1 O 46D –
Operation 0: Disabled
Selection 1: Enabled
L2: Momentary Power Loss
Use L2 parameters to configure drive functions for momentary power loss conditions.
Enables and disables the momentary power loss
function.
0: Disabled - Drive trips on (Uv1) fault when power
Momentary is lost.
L2-01 Power Loss 1: Power Loss Ride-Thru Time - Drive will restart if 0 to 2 0 O 485 –
Operation power returns within the Power Loss Ride-Thru
Selection Time.
2: CPU Power Active - Drive will restart if power
returns as long as the CPU is working.
Parameter List
L3: Stall Prevention Function
Use L3 parameters to configure the Stall Prevention function.

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 237
B.2 Parameter Table

No. Name Description Range Def. Mode Addr.


Hex Pg.
Selects the Stall Prevention method used to prevent
excessive current during acceleration.
Stall 0: Disabled - Motor accelerates at active acceleration
L3-01 Prevention rate. The motor may stall if load is too heavy or accel 0, 1
Selection time is too short. 1 O 48F –
during <1>
1: General Purpose - When output current exceeds
Acceleration L3-02 level, acceleration stops. Acceleration will
continue when the output current level falls below the
L3-02 level.
Stall Used when L3-01 = 1.
L3-02 Prevention 100% is equal to the drive rated current. 0 to 150 <2> O 490 –
Level during Decrease the set value if stalling or excessive current <4> <4>
Acceleration occurs with default setting.
When using a braking resistor, use setting "0".
0: Disabled - The drive decelerates at the active
deceleration rate. If the load is too large or the
deceleration time is too short, an ov fault may occur.
Stall 1: General Purpose - The drive decelerates at the
L3-04 Prevention active deceleration rate, but if the main circuit DC bus
Selection voltage reaches the Stall Prevention level, 0, 1, 4 1 S 492 –
during deceleration will stop. Deceleration will continue
Deceleration once the DC bus level drops below the Stall
Prevention level.
4: Overexcitation Deceleration - Decelerates with the
flux level determined by n3-13 (Overexcitation
Gain).
Selects the Stall Prevention method to use to prevent
drive faults during run.
0: Disabled - Drive runs a set frequency. A heavy load
may cause the drive to trip on an oC or oL fault.
1: Decel Time 1 - The drive will decelerate at Decel
Stall Time 1 (C1-02) if the output current exceeds the level
L3-05 Prevention set by L3-06. Once the current level drops below the 0 to 2 1 O 493 –
Selection L3-06 level, the drive will accelerate back to its
during Run frequency reference at the active acceleration rate.
2: Decel Time 2 - Same as setting 1 except the drive
decelerates at Decel Time 2 (C1-04).
When output frequency is 6 Hz or less, Stall
Prevention during run is disabled regardless of the
setting in L3-05.
Enabled when L3-05 is set to "1" or "2". 100% is
Stall equal to the drive rated current. 30 to
L3-06 Prevention <2>
Decrease the set value if stalling or excessive current 150 O 494 –
Level during <4>
occurs with the default settings. <4>
Run Upper level is determined by C6-01 and L8-38.
L4: Frequency Detection
Use L4 parameters to configure frequency detection operation.
Speed These parameters configure the multi-function output
L4-01 Agreement (H2- 01 = 2, 4, 5) settings "Speed Agree 1", 0.0 to 0.0 O 499 –
Detection "Frequency Detection 1," and "Frequency detection 400.0 Hz
Level 2".

238 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
B.2 Parameter Table

No. Name Description Range Def. Mode Addr.


Hex Pg.
Speed
L4-07 Agreement 0: No detection during baseblock. 0, 1 0 O 470 –
Detection 1: Detection always enabled.
Selection
L5: Fault Reset
Use L5 parameters to configure Automatic Restart after fault.
Sets the counter for the number of times the drive
L5-01 Number of attempts to restart when one of the following faults
Auto Restart occurs: oC, oH1, ov, PF, rH, oL1, oL2, oL3, Uv1. 0 to 10 0 O 49E –
Attempts When the drive operates without fault for 10 minutes,
the counter will be reset.
L6: Overtorque Detection
Use L6 parameters to configure overtorque detection.
Selects the overtorque operation. Overtorque is
determined by the settings in parameters L6-02 and
L6-03. The multi-function output settings (H2- 01=
B and 17) are also active if programmed.
0: Disabled
1: oL3 at Speed Agree - Alarm (overtorque detection
only active during Speed Agree and operation
L6-01 Torque continues after detection).
Detection 2: oL3 at RUN - Alarm (overtorque detection is 0 to 4 0 O 4A1 –
Selection 1 always active and operation continues after
detection).
3: oL3 at Speed Agree - Fault (overtorque detection
only active during Speed Agree and drive output will
shut down on an oL3 fault).
4: oL3 at RUN - Fault (overtorque detection is always
active and drive output will shut down on an oL3
fault).

L6-02 Torque Sets the overtorque detection level. 100% is equal to 0 to 300 150
Detection O 4A2 –
the motor rated current. %
Level 1

L6-03 Torque Sets the length of time an overtorque condition must 0.0 to
Detection 0.1 s O 4A3 –
exist before Torque Detection is triggered. 10.0
Time 1
L8: Hardware Protection
Use L8 parameters to configure hardware protection functions.
Internal Selects the Braking resistor when using a 3% duty
Dynamic cycle heatsink mounted braking resistor. This
Parameter List
L8-01 Braking parameter does not enable or disable the braking
Resistor 0, 1 0 O 4AD –
transistor of the drive.
Protection 0: Resistor overheat protection disabled
Selection 1: Resistor overheat protection enabled
(ERF type)

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 239
B.2 Parameter Table

No. Name Description Range Def. Mode Addr.


Hex Pg.
Selects the detection of input current phase loss,
power supply voltage imbalance, or main circuit
Input Phase electrolytic capacitor deterioration.
L8-05 Loss 0: Disabled 0, 1 <5> O 4B1 –
Protection 1: Enabled
Selection Note: This parameter is disabled in 200 V single-
phase drives.
Controls the heatsink cooling fan operation.
Heatsink 0: Run with timer (Fan operates only during run and
L8-10 Cooling Fan for 60 seconds after stop.) 0, 1 0 O 4B6 –
Operation 1: Run always (Cooling fan operates whenever the
Selection drive is powered up.)

L8-12 Ambient Used to input the ambient temperature. This value -10 to
Temperature 30 °C O 4B8 –
adjusts the drive oL2 detection level. 50
Setting
Selects the software current limit function. Typically
L8-18 Soft Current no adjustment is required.
Limit 0, 1 1 O 4BE –
0: Disabled
Selection 1: Enabled
Selects the installation type:
Installation 0: IP20/IP00 Drive
L8-35 Method 1: Side-by-Side Mounting 0 to 3 <5> O 4EC –
<3> Selection 2: NEMA Type 1 Drive
3: Finless Drive or External Heatsink Installation
Provides protection to the IGBTs by reducing the
carrier frequency at low speeds.
0: Disabled
1: Enabled below 6 Hz
2: Enabled for the whole speed range
Current
L8-38 Carrier
Frequency ND
0 to 2 1 O 4EF –
Reduction HD

200 V Single Phase C6-02


80% of HD Carrier Frequency
400 V: 60% of HD
0
2 10 (8) 15

<1> When enabled, the drive stops accelerating when it exceeds the value of L3-02, Stall Prevention Level. The drive
decelerates after 100 ms and begins accelerating again after restoring the current level.
<2> Default setting value is 120% when C6-01 is set to 1 (ND) and 150% when C6-01 is set to 0 (HD).
<3> This parameter is not reset to the default value when the drive is reinitialized using A1-03.
<4> The default setting and the upper limit of the setting range are determined by C6-01, Drive Duty Mode, and
L8-38, Carrier Frequency Reduction Selection.
<5> Regional default settings:
Setting 0: Japan (Model code: CIMR-JAoA) and Asia (Model code: CIMR-JToA)
Setting 1: China: (Model code: CIMR-JBoA)

240 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
B.2 Parameter Table

u n: Advanced Performance Set-Up


The n parameters are used to adjust more advanced performance characteristics.

No. Name Description Range Def. Mode Addr.


Hex Pg.
n1: Hunting Prevention
Use n1 parameters to configure hunting prevention operation.
Sets the gain for the Hunting Prevention Function.
n1-02 Hunting If the motor vibrates while lightly loaded, increase the
Prevention 0.00 to
gain by 0.1 until vibration ceases. 1.00 O 581 –
Gain Setting 2.50
If the motor stalls, decrease the gain by 0.1 until the
stalling ceases.
n3: Overexcitation Braking
Use n3 parameters to configure the overexcitation braking function.
Applies a gain to the V/f pattern during deceleration
Overexcitation (L3-04 = 4). Returns to normal values after ramp to
n3-13 Deceleration 1.00 to
stop or at re-acceleration. 1.10 O 531 –
1.40
Gain To increase the braking power of overexcitation,
increase the gain by 1.25 to 1.30.

u o: Operator Related Parameters


o parameters are used to set up the LED digital operator displays.

No. Name Description Range Def. Mode Addr.


Hex Pg.
o1: Display Settings
Use o1 parameters to configure the digital operator display.
Selects the information displayed when power is
User Monitor applied.
o1-02 Selection 1: Frequency Reference (U1-01) 1 to 4 1 O 501 –
<1> After Power 2: Forward/Reverse
Up 3: Output Frequency (U1-02)
4: Output Current (U1-03)
Digital Sets the units to display the frequency reference and
o1-03 Operator output frequency. 0, 1 0 O 502 –
Display 0: 0.01 Hz
Selection 1: 0.01% (100% = E1-04) Parameter List
o2: Operator Keypad Functions
Use o2 parameters to configure LED digital operator key functions.
Determines if the STOP key on the digital operator
o2-02 STOP Key will stop the drive when operating from the external
Function terminals or via serial communication. 0, 1 1 O 506 –
Selection 0: Disabled
1: Enabled

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 241
B.2 Parameter Table

No. Name Description Range Def. Mode Addr.


Hex Pg.

Sets the drive model. dep.


o2-04 Drive Model This parameter only needs to be set when installing a 0 to FF on O 508 –
Selection drive
new control board. Do not change for other reason. spec.
Selects if the ENTER key must be pressed when
inputting the frequency reference by the operator
keypad.
0: Data/Enter key must be pressed to enter a frequency
Frequency reference.
o2-05 Reference 1: Data/Enter key is not required.
Setting The output frequency changes immediately when the 0, 1 0 O 509 –
Method reference is changed by the UP or DOWN keys on the
Selection digital operator. The ENTER key does not need to be
pressed.
Note: When o2-05 is set to 1, the power supply to the
drive must remain on for at least 5 seconds after
making changes to the frequency reference.
Sets drive action when the digital operator is removed
Operation in LOCAL mode or with b1-02 = 0 (valid for optional
Selection remote operator only).
o2-06 when Digital 0, 1 0 O 50A –
0: The drive will continue operation
Operator is 1: The drive will trigger a fault (oPr) and the motor
Disconnected will coast to stop
o2-09 – Factory use. – – – – –
o3: Copy Function
Use o3 parameters to Read, Copy and Verify the parameter settings to and from the drive.
0: Copy select
1: INV → OP READ (Read parameters from the
drive, saving them onto the digital operator.)
2: OP → INV WRITE (Copy parameters from the
Copy digital operator, writing them to the drive.)
o3-01 Function 0 to 3 0 O 515 –
3: OP → INV VERIFY (Verify parameter settings on
Selection the drive to check if they match the data saved on the
operator.)
To read the drive parameter settings into the digital
operator, set o3-02 to 1 (to allow reading).
Locks the READ operation to prevent accidental
Copy overwriting of the data stored in the LED operator.
o3-02 Allowed 0, 1 0 O 516 –
0: READ operation prohibited
Selection 1: READ operation allowed
o4: Maintenance Period
Use o4 parameters to perform maintenance.

o4-01 Accumulated Sets the value for the cumulative operation time of the 0 to
Operation 0 O 50B –
drive in units of 10 h. 9999
Time Setting
Determines, how the cumulative operation time
Accumulated (U4-01) is counted.
o4-02 Operation 0: Logs power-on time 0, 1 0 O 50C –
Time 1: Logs operation time when the drive output is active
Selection (output operation time).

242 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
B.2 Parameter Table

No. Name Description Range Def. Mode Addr.


Hex Pg.

o4-03 Cooling Fan Sets the value of the fan operation time in units of 10 0 to
Operation 0 O 50E –
h. 9999
Time Setting

o4-05 Capacitor Sets the value of the capacitor maintenance time


Maintenance 0 to 150 0% O 51D –
monitor U4-05.
Setting
DC Bus Pre-
o4-07 Charge Relay Sets the value of the Soft Charge Bypass Relay 0 to 150 0% O 523 –
Maintenance Maintenance monitor U4-06.
Setting

o4-09 IGBT Sets the value of the IGBT Maintenance monitor


Maintenance 0 to 150 0% O 525 –
U4-07.
Setting
0: U2-oo monitor data are not reset when the drive
is initialized using A1-03.
o4-11 U2
1: U2-oo monitor data are reset when the drive is 0, 1 0 O 510 –
Initialization
initialized using A1-03. (The value of o4-11 is
automatically returned to 0.)
<1> Parameter can be changed during run.

u U: Monitors
Monitor parameters allow the user to view drive status, fault information, and other
information about drive operation.
Analog Output Unit Addr.
No. Name Description Mode
Level Hex
U1: Operation Status Monitors
Use U1 monitors to display the operation status of the drive.

U1-01 Frequency 10 V: Max 0.01


Monitors the frequency reference O 40
Reference frequency Hz

U1-02 Output Displays the output frequency. Display units are 10 V: Max 0.01 O 41
Frequency determined by o1-03. frequency Hz
0.01
U1-03 Output 10 V: Drive rated
Displays the output current. A O 42
Current current
<1> Parameter List
Output 10 V: 200 Vrms
U1-06 Voltage Displays the output voltage. 0.1 V O 45
(400 Vrms)
Reference

U1-07 DC Bus 10 V: 400 V (800


Displays the DC bus voltage. 1V O 46
Voltage V)

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 243
B.2 Parameter Table

Analog Output Unit Addr.


No. Name Description Mode
Level Hex
Displays the input terminal status.

Digital input terminal


S1 enabled
Input Digital input terminal
U1-10 Terminal No output signal
S2 enabled – O 49
Status available
Digital input terminal
S3 enabled
Digital input terminal
S4 enabled
Digital input terminal
S5 enabled

Displays the output terminal status.

Output
U1-11 Terminal No output signal – O 4A
Status available
Multi-Function
Digital Output (fault)
(terminal MA/MB-MC)

U1-13 Terminal Displays analog input A1 level: 100% when 10 V/20 mA: 0.1% O 4E
Input Level input is 10 V or 20 mA. 100%
Displays the contents of a MEMOBUS/Modbus
error.

CRC Error
Data Length Error
MEMOBUS/
U1-19 Modbus Error Not Used No output signal – O 66
Code available
Parity Error
Overrun Error
Framing Error
Timed Out
Not Used

U1-25 Software No. ROM ID No signal output – O 4D


(ROM) avail.

U1-26 Software No. Flash ID No signal output – O 5B


(Flash) avail.

244 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
B.2 Parameter Table

Analog Output Unit Addr.


No. Name Description Mode
Level Hex
U2: Fault History
Use U2 monitors to view fault history data.
No signal output
U2-01 Current Fault Displays the current fault. – O 80
avail.

U2-02 Previous Displays the previous fault. o4-11 resets the No signal output – O 81
Fault values for U2-02 avail.
U4: Maintenance Monitors
Use U4 monitors to display drive maintenance information.
Displays the cumulative operation time of the
drive. The value for the cumulative operation
time counter can be reset in parameter o4-01.
U4-01 Accumulated Use parameter o4-02 to determine if the No signal output
Operation 1h O 4C
<3> Time operation time should start as soon as the power avail.
is switched on or only while the run command
is present. The maximum number displayed is
99999, after which the value is reset to 0.
Displays main cooling fan usage time as a
U4-04 Cooling Fan percentage of the expected performance life. No signal output 1% O 7E
Maintenance Parameter o4-03 can be used to reset this avail.
monitor.
Displays main circuit capacitor usage time as a
U4-05 Capacitor percentage of the expected performance life. No signal output
<2> Maintenance 1% O 7C
Parameter o4-05 can be used to reset this avail.
monitor.
Displays the soft charge bypass relay
U4-06 Soft Charge maintenance time as a percentage of the No signal output
<2> Bypass Relay estimated product life. Parameter o4-07 can be avail. 1% O 7D6
Maintenance used to reset this monitor.
U4-07 IGBT Displays IGBT usage time as a percentage of
<2> Maintenance expected performance life. Parameter o4-09 can No signal output 1% O 7D7
avail.
be used to reset this monitor.

U4-08 Heatsink Displays the heatsink temperature. 10 V: 100 °C 1 °C O 68


Temperature
Lights all segments of the LED to verify that the No signal output
U4-09 LED Check – O 3C
display is working properly. avail.
0.01
U4-13 Peak Hold No signal output
Displays the peak hold current during run. A O 7CF
Current avail.
<1> Parameter List

<1> U1-03 and U4-13 display monitor contents in amp units. When reading the value of these monitors via
MEMOBUS/Modbus, a value of 8192 is equal to 100% of the drive rated output current.
<2> When this value reaches 100%, the maintenance period has been reached for the component in question and the
drive is at risk of faulting out due to component failure. Periodically check the maintenance monitors to avoid
this situation.
<3> MEMOBUS/Modbus communications data is in 10 h units. If data in 1 h units are also required, refer to register
0099H.
B

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 245
B.3 China Localized Drive Default Values

B.3 China Localized Drive Default Values


Table B.2 Default Values of the China Localized Drive: CIMR-JBoo
Parameter Description Default
E1-04 Maximum Output Frequency 50.0 Hz
E1-06 Base Frequency 50.0 Hz
E1-07 Middle Output Frequency 2.5 Hz
E1-09 Minimum Output Frequency 1.3 Hz

246 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
B.4 Defaults by Drive Model and Duty Rating ND/HD

B.4 Defaults by Drive Model and Duty Rating


ND/HD
Table B.3 Single-Phase, 200 V Class Drives Default Settings by Drive Capacity and ND/HD Settings
No. Description Unit Default Settings
− Model − BA0001 BA0002 BA0003
o2-04 Drive Model Selection Hex 30 31 32
HD ND HD ND HD ND
C6-01 Normal/Heavy Duty −
0 1 0 1 0 1
− Motor rated power kW 0.1 0.18 0.25 0.37 0.55 0.75
C6-02 Carrier frequency − 4 7 4 7 4 7
E2-01 Motor rated current A 0.60 1.10 1.10 1.90 1.90 3.30
E2-02 Motor rated slip Hz 2.50 2.60 2.60 2.90 2.90 2.50
E2-03 Motor no-load current A 0.40 0.80 0.80 1.20 1.20 1.80
E2-05 Motor line-to-line resistance Ω 35.98 20.56 20.56 9.84 9.842 5.156

Momentary power loss ride-


− s 0.1 0.1 0.1 0.1 0.1 0.1
through time
Mom. power loss Baseblock
− s 0.2 0.2 0.2 0.2 0.2 0.3
time

No. Description Unit Default Settings


− Model − BA0006 BA0010
o2-04 Drive Model Selection Hex 33 34
HD ND HD ND
C6-01 Normal/Heavy Duty −
0 1 0 1
C6-02 Carrier frequency − 4 7 3 7
E2-01 Motor rated current A 3.30 6.20 6.20 8.50
E2-02 Motor rated slip Hz 2.50 2.60 2.60 2.90
E2-03 Motor no-load current A 1.80 2.80 2.80 3.00
E2-05 Motor line-to-line resistance Ω 5.156 1.997 1.997 1.601 Parameter List
− Momentary power loss ride-through time s 0.2 0.2 0.3 0.3
− Momentary power loss Baseblock time s 0.3 0.4 0.4 0.5

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 247
B.4 Defaults by Drive Model and Duty Rating ND/HD

Table B.4 Three-Phase, 200 V Class Drives Default Settings by Drive Capacity and ND/HD settings
No. Description Unit Default Settings
− Model − 2A0001 2A0002 2A0004 2A0006 2A0008
o2-04 Drive Model Selection − 96 (60H) 97 (61H) 98 (62H) 99 (63H) 100 (64H)
HD ND HD ND HD ND HD ND HD ND
C6-01 Normal/Heavy Duty −
0 1 0 1 0 1 0 1 0 1
− Motor rated power kW 0.1 0.18 0.25 0.37 0.55 0.75 1.1 1.1 1.1 1.5
C6-02 Carrier frequency − 4 7 4 7 4 7 4 7 3 7
E2-01 Motor rated current A 0.60 1.10 1.10 1.90 1.90 3.30 3.30 4.90 4.90 6.20
E2-02 Motor rated slip Hz 2.50 2.60 2.60 2.90 2.90 2.50 2.50 2.60 2.60 2.60
E2-03 Motor no-load current A 0.40 0.80 0.80 1.20 1.20 1.80 1.80 2.30 2.30 2.80
Motor line-to-line 35.9 20.5 20.5 9.84 5.15 5.15 3.57 3.57 1.99
E2-05 Ω 9.84
resistance 8 6 6 2 6 6 7 7 7
Momentary power loss
− s 0.1 0.1 0.1 0.1 0.1 0.1 0.2 0.2 0.3 0.3
ride-through time
Momentary power loss
− s 0.2 0.2 0.2 0.2 0.2 0.3 0.3 0.4 0.4 0.4
Baseblock time

No. Description Unit Default Settings


− Model − 2A0010 2A0012 2A0018 2A0020
o2-04 Drive Model Selection − 101 (65H) 102 (66H) 103 (67H) 104 (68H)
HD ND HD ND HD ND HD ND
C6-01 Normal/Heavy Duty −
0 1 0 1 0 1 0 1
− Motor rated power kW 1.5 2.2 2.2 3.0 3.0 3.7 4.0 5.5
C6-02 Carrier frequency − 3 7 3 7 3 7 3 7
E2-01 Motor rated current A 6.20 8.50 8.50 11.40 11.40 14.00 14.00 19.60
E2-02 Motor rated slip Hz 2.60 2.90 2.90 2.70 2.70 2.73 2.73 1.50
E2-03 Motor no-load current A 2.80 3.00 3.00 3.70 3.70 4.50 4.50 5.10
Motor line-to-line
E2-05 Ω 1.997 1.601 1.601 1.034 1.034 0.771 0.771 0.399
resistance
Momentary power loss
− s 0.3 0.3 0.5 0.5 1 1 1 1
ride-through time
Momentary power loss
− s 0.4 0.5 0.5 0.5 0.5 0.6 0.6 0.7
Baseblock time

248 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
B.4 Defaults by Drive Model and Duty Rating ND/HD

Table B.5 Three-Phase 400 V Class Drives Default Settings by Drive Capacity and ND/HD Setting
No. Description Unit Default Settings
− Model − 4A0001 4A0002 4A0004 4A0005
o2-04 Drive Model Selection Hex 91 92 93 94
HD ND HD ND HD ND HD ND
C6-01 Normal/Heavy Duty −
0 1 0 1 0 1 0 1
− Motor rated power kW 0.37 0.37 0.55 0.75 1.1 1.5 1.5 2.2
C6-02 Carrier frequency − 3 7 3 7 3 7 3 7
E2-01 Motor rated current A 0.60 1.00 1.00 1.60 1.60 3.10 3.10 4.20
E2-02 Motor rated slip Hz 2.50 2.90 2.90 2.60 2.60 2.50 2.50 3.00
E2-03 Motor no-load current A 0.40 0.60 0.60 0.80 0.80 1.40 1.40 1.50
Motor line-to-line
E2-05 Ω 83.94 38.20 38.198 22.459 22.459 10.1 10.1 6.495
resistance
Momentary power loss
− s 0.1 0.1 0.1 0.1 0.2 0.2 0.3 0.3
ride-through time
Momentary power loss
− s 0.2 0.2 0.2 0.3 0.3 0.4 0.4 0.5
Baseblock time

No. Description Unit Default Setting


− Model − 4A0007 4A0009 4A0011
o2-04 Drive Model Selection − 95 96 97
HD ND HD ND HD ND
C6-01 Normal/Heavy Duty −
0 1 0 1 0 1
− Motor rated power kW 2.2 3.0 3.0 4.0 4.0 5.5
C6-02 Carrier frequency − 3 7 3 7 3 7
E2-01 Motor rated current A 4.20 5.70 5.70 7.00 7.00 9.80
E2-02 Motor rated slip Hz 3.00 2.70 2.70 2.70 2.70 1.50
E2-03 Motor no-load current A 1.50 1.90 1.90 2.30 2.30 2.60
E2-05 Motor line-to-line resistance Ω 6.495 4.360 4.360 3.333 3.333 1.595
Momentary power loss ride-
− s 0.5 0.5 0.5 0.5 0.5 0.5
through time
Parameter List
Momentary power loss
− s 0.5 0.5 0.5 0.6 0.6 0.7
Baseblock time

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 249
B.4 Defaults by Drive Model and Duty Rating ND/HD

This Page Intentionally Blank

250 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
Appendix: C

Standards
Compliance
This appendix explains the guidelines and criteria for
maintaining CE and UL standards.

C.1 SECTION SAFETY...........................................252


C.2 EUROPEAN STANDARDS...............................255
C.3 UL STANDARDS.............................................264
C.4 PRECAUTIONS FOR KOREAN RADIO
WAVES ACT....................................................274
C.5 한국 전파법에 관한 주의사항............................275

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 251
C.1 Section Safety

C.1 Section Safety


DANGER
Electrical Shock Hazard
Do not connect or disconnect wiring while the power is on.
Failure to comply will result in death or serious injury.

WARNING
Electrical Shock Hazard
Do not operate equipment with covers removed.
Failure to comply could result in death or serious injury.
The diagrams in this section may show drives without covers or safety shields to show
details. Be sure to reinstall covers or shields before operating the drives and run the drives
according to the instructions described in this manual.
Always ground the motor-side grounding terminal.
Improper equipment grounding could result in death or serious injury by contacting the
motor case.
Do not touch any terminals before the capacitors have fully discharged.
Failure to comply could result in death or serious injury.
Before wiring terminals, disconnect all power to the equipment. The internal capacitor
remains charged even after the power supply is turned off. The charge indicator LED will
extinguish when the DC bus voltage is below 50 Vdc. To prevent electric shock, wait at
least one minute after all indicators are off and measure the DC bus voltage level to confirm
safe level.
Do not allow unqualified personnel to perform work on the drive.
Failure to comply could result in death or serious injury.
Installation, maintenance, inspection, and servicing must be performed only by authorized
personnel familiar with installation, adjustment and maintenance of AC drives.

252 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
C.1 Section Safety

WARNING
Do not perform work on the drive while wearing loose clothing, jewelry or without eye
protection.
Failure to comply could result in death or serious injury.
Remove all metal objects such as watches and rings, secure loose clothing, and wear eye
protection before beginning work on the drive.
Do not remove covers or touch circuit boards while the power is on.
Failure to comply could result in death or serious injury.
Fire Hazard
Tighten all terminal screws to the specified tightening torque.
Loose electrical connections could result in death or serious injury by fire due to overheating
of electrical connections.
Do not use an improper voltage source.
Failure to comply could result in death or serious injury by fire.
Verify that the rated voltage of the drive matches the voltage of the incoming power supply
before applying power.
Do not use improper combustible materials.
Failure to comply could result in death or serious injury by fire.
Attach the drive to metal or other noncombustible material.
Install adequate branch circuit protection according to applicable local codes and this
manual.
Failure to comply could result in fire and damage to the drive or injury to personnel. The
device is suitable for use on a circuit capable of delivering not more than 31,000 RMS
symmetrical amperes, 240 Vac maximum (200 V class) and 480 Vac maximum (400 V
class) when protected by branch circuit protection devices specified in this manual.

Standards Compliance

C
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 253
C.1 Section Safety

NOTICE
Observe proper electrostatic discharge procedures (ESD) when handling the drive and
circuit boards.
Failure to comply may result in ESD damage to the drive circuitry.
Never connect or disconnect the motor from the drive while the drive is outputting
voltage.
Improper equipment sequencing could result in damage to the drive.
Do not use unshielded cable for control wiring.
Failure to comply may cause electrical interference resulting in poor system performance.
Use shielded twisted-pair wires and ground the shield to the ground terminal of the drive.
Do not allow unqualified personnel to use the product.
Failure to comply could result in damage to the drive or braking circuit.
Carefully review instruction manual TOBPC72060000 when connecting a braking option
to the drive.
Do not modify the drive circuitry.
Failure to comply could result in damage to the drive and will void warranty.
Yaskawa is not responsible for modification of the product made by the user. This product
must not be modified.
Check all the wiring to ensure that all connections are correct after installing the drive
and connecting other devices.
Failure to comply could result in damage to the drive.

254 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
C.2 European Standards

C.2 European Standards

Figure C.1 CE Mark

The CE mark indicates compliance with European safety and environmental regulations and
is required for engaging in business and commerce in Europe.
European standards include the Machinery Directive for machine manufacturers, the Low
Voltage Directive for electronics manufacturers and the EMC guidelines for controlling noise.
This drive displays the CE mark based on the EMC guidelines and the Low Voltage Directive.
• EMC Guidelines: 2004/108/EC
• Low Voltage Directive: 2006/95/EC

u CE Low Voltage Directive Compliance


This drive has been tested according to IEC/EN 61800-5-1, and it fully complies with the Low
Voltage Directive.
To comply with the Low Voltage Directive, be sure to meet the following conditions when
combining this drive with other devices:

n Area of Use
Do not use drives in areas with pollution higher than severity 2 and overvoltage category 3 in
accordance with IEC/EN 664.

n Factory Recommended Branch Circuit Protection


Yaskawa recommends installing one of the following types of branch circuit protection to
maintain compliance with UL508C. Semiconductor protective type fuses are preferred. Standards Compliance
Alternate branch circuit protection devices are also listed in Table C.1.
NOTICE: If a fuse is blown or an Earth Leakage Circuit Breaker (ELCB) is tripped, check the wiring and the
selection of peripheral devices to identify the cause. Contact Yaskawa before restarting the drive or the
peripheral devices if the cause cannot be identified.

C
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 255
C.2 European Standards

Table C.1 Factory Recommended Drive Branch Circuit Protection


Fuse Type
Drive Model Manufacturer: Bussmann
Model Fuse Ampere Rating (A)
Single-Phase 200 V Class
BA0001 FWH-25A14F 25
BA0002 FWH-25A14F 25
BA0003 FWH-60B 60
BA0006 FWH-80B 80
BA0010 FWH-100B 100
Three-Phase 200 V Class
2A0001 FWH-25A14F 25
2A0002 FWH-25A14F 25
2A0004 FWH-25A14F 25
2A0006 FWH-25A14F 25
2A0008 FWH-70B 70
2A0010 FWH-70B 70
2A0012 FWH-70B 70
2A0018 FWH-90B 90
2A0020 FWH-90B 90
Three-Phase 400 V Class
4A0001 FWH-40B 40
4A0002 FWH-40B 40
4A0004 FWH-50B 50
4A0005 FWH-70B 70
4A0007 FWH-70B 70
4A0009 FWH-90B 90
4A0011 FWH-90B 90

n Grounding
The drive is designed to be used in T-N (grounded neutral point) networks. If installing the
drive in other types of grounded systems, contact your dealer or Yaskawa for instructions.

n CE Standards Compliance for DC Power Supply Input


Install the fuses in the following tables to meet CE standards.

256 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
C.2 European Standards

DC power supply
(converter)
Fuse U/ T1
+ +1
_ _ V/ T2 M
W/ T3

Drive

Fuse U/ T1
+1
_ V/ T2 M
W/ T3

Drive

Figure C.2 Example of DC Power Supply Input (Two Drives Connected in Series)

Note: 1. When connecting multiple drives together, make sure that each drive has its own fuse. Replace all
fuses when one fuse blows.
2. Refer to on page 43 for an AC power supply.
3. The recommended fuses and fuse holders are made by Fuji Electric.

Table C.2 Single-Phase 200 V Class Fuses and Fuse Holders


DC Power Supply Input
Fuse Fuse Holder
Drive Model Manufacturer: Fuji Electric
Rated Short
Type Circuit Braking Qty. Type Qty.
Current (kA)
BA0001 CR6L-20/UL CMS-4
BA0002 CR6L-30/UL CMS-4
BA0003 CR6L-50/UL 100 2 CMS-4 2
Standards Compliance
BA0006 CR6L-75/UL CMS-5
BA0010 CR6L-100/UL CMS-5

C
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 257
C.2 European Standards

Table C.3 Three-Phase 200 V Class Fuses and Fuse Holders


DC Power Supply Input
Fuse Fuse Holder
Drive Model Manufacturer: Fuji Electric
Rated Short
Type Circuit Braking Qty. Type Qty.
Current (kA)
2A0001 CR6L-20/UL CMS-4
2A0002 CR6L-20/UL CMS-4
2A0004 CR6L-20/UL CMS-4
2A0006 CR6L-30/UL CMS-4
2A0008 CR6L-50/UL 100 2 CMS-4 2
2A0010 CR6L-50/UL CMS-4
2A0012 CR6L-50/UL CMS-4
2A0018 CR6L-75/UL CMS–5
2A0020 CR6L-75/UL CMS–5

Table C.4 Three-Phase 400 V Class Fuses and Fuse Holders


DC Power Supply Input
Fuse Fuse Holder
Drive Model Manufacturer: Fuji Electric
Rated Short
Type Circuit Braking Qty. Type Qty.
Current (kA)
4A0001 CR6L-20/UL CMS-4
4A0002 CR6L-20/UL CMS-4
4A0004 CR6L-50/UL CMS-4
4A0005 CR6L-50/UL 100 2 CMS-4 2
4A0007 CR6L-50/UL CMS-4
4A0009 CR6L-50/UL CMS-4
4A0011 CR6L-50/UL CMS-4

n Guarding Against Harmful Materials


When installing IP20/Open-Chassis enclosure drives, use an enclosure that prevents foreign
material from entering the drive from above or below.

u EMC Guidelines Compliance


This drive is tested according to IEC/EN 61800-3 and it complies with the EMC guidelines.

258 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
C.2 European Standards

n EMC Filter Installation


The following conditions must be met to ensure continued compliance with guidelines. Refer
to EMC Filters on page 262 for EMC filter selection.
Installation Method
Verify the following installation conditions to ensure that other devices and machinery used
in combination with this drive also comply with EMC guidelines.
1. Install an EMC noise filter to the input side specified by Yaskawa for compliance with
European standards.
2. Place the drive and EMC noise filter in the same enclosure.
3. Use braided shield cable for the drive and motor wiring or run the wiring through a
metal conduit.
4. Keep wiring as short as possible. Ground the shield on both the drive side and the
motor side.
5. Ground the largest possible surface area of the shield to the metal conduit when using
braided shield cable. Yaskawa recommends using a cable clamp.

Standards Compliance

C
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 259
C.2 European Standards

Three-Phase 200 V / 400 V Class


L2
L3 L1
PE
PE

B
C
D

E
L3 L2 L1

J
E

H F

A
G

A –
Ground the cable shield F – Motor cable (braided
B –
Enclosure panel shield cable, max. 20 m)
C –
Metal plate G – Motor
D –
Grounding surface H – Cable clamp
(remove any paint or I – Wiring distance as short
sealant) as possible
E – Drive J – EMC noise filter
Figure C.3 EMC Filter and Drive Installation for CE Compliance
(Three-Phase 200 V / 400 V Class)

260 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
C.2 European Standards

Single-Phase 200 V Class


N
L1
PE PE

B
C
D

N L1

J
E

H F

A
G

A –
Ground the cable shield F – Motor cable (braided
B –
Enclosure panel shield cable, max. 20 m)
C –
Metal plate G – Motor
D –
Grounding surface H – Cable clamp
(remove any paint or I – Wiring distance as short Standards Compliance
sealant) as possible
E – Drive J – EMC noise filter
Figure C.4 EMC Filter and Drive Installation for CE Compliance (Single-Phase 200 V
Class)

C
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 261
C.2 European Standards

n EMC Filters
The drive should be installed with the EMC filters listed below in order to comply with the
IEC/EN 61800-3, category C1 requirements.
Table C.5 IEC/EN 61800-3 Category C1 Filters
Filter Data (Manufacturer: Schaffner)
Drive Rated Mounting Drive Filter
Current Weight
Model Dimensions
Type Dimensions Mounting Mounting
(kg) [W x L x H] (mm)
(A) [Y x X] (mm) Screw A Screw
200 V Single-Phase Units
BA0001 FS23638-10-07 10 0.44 71 x 169 x 45 51 x 156 M4 M5
BA0002 FS23638-10-07 10 0.44 71 x 169 x 45 51 x 156 M4 M5
BA0003 FS23638-10-07 10 0.44 71 x 169 x 45 51 x 156 M4 M5
BA0006 FS23638-20-07 20 0.75 111 x 169 x 50 91 x 156 M4 M5
BA0010 FS23638-20-07 20 0.75 111 x 169 x 50 91 x 156 M4 M5
200 V Three-Phase Units
2A0001 FS23637-8-07 8 0.4 71 x 169 x 40 51 x 156 M4 M5
2A0002 FS23637-8-07 8 0.4 71 x 169 x 40 51 x 156 M4 M5
2A0004 FS23637-8-07 8 0.4 71 x 169 x 40 51 x 156 M4 M5
2A0006 FS23637-8-07 8 0.4 71 x 169 x 40 51 x 156 M4 M5
2A0008 FS23637-14-07 14 0.58 111 x 169 x 45 91 x 156 M4 M5
2A0010 FS23637-14-07 14 0.6 111 x 169 x 45 91 x 156 M4 M5
2A0012 FS23637-14-07 14 0.6 111 x 169 x 45 91 x 156 M4 M5
2A0018 FS23637-24-07 24 0.9 144 x 174 x 50 120 x 156 M4 M5
2A0020 FS23637-24-07 24 0.9 144 x 174 x 50 120 x 161 M4 M5
400 V Three-Phase Units
4A0001 FS23639-5-07 5 0.5 111 x 169 x 45 91 x 156 M4 M5
4A0002 FS23639-5-07 5 0.5 111 x 169 x 45 91 x 156 M4 M5
4A0004 FS23639-5-07 5 0.5 111 x 169 x 45 91 x 156 M4 M5
4A0005 FS23639-10-07 10 0.7 111 x 169 x 45 91 x 156 M4 M5
4A0007 FS23639-10-07 10 0.7 111 x 169 x 45 91 x 156 M4 M5
4A0009 FS23639-10-07 10 0.7 111 x 169 x 45 91 x 156 M4 M5
4A0011 FS23639-15-07 15 0.9 144 x 174 x 50 120 x 161 M4 M5

262 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
C.2 European Standards

W
Y H

LINE
X
L

LOAD
A
PE

Figure C.5 EMC Filter Dimensions

n DC Reactors for IEC/EN 61000-3-2 Compliance


Table C.6 DC Reactors for Harmonics Reduction
DC Reactor
Drive Model
Model Rating
200V Three-Phase Units
2A0004 5.4 A
UZDA-B
2A0006 8 mH
400 V Three-Phase Units Standards Compliance
4A0002 3.2 A
UZDA-B
4A0004 28 mH

Note: Models not listed in the above table do not require a DC reactor for EMC compliance.

C
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 263
C.3 UL Standards

C.3 UL Standards
u UL Standards Compliance
The UL/cUL mark applies to products in the United States and Canada indicates that UL has
performed product testing and evaluation and determined that their stringent standards for
product safety have been met. For a product to receive UL certification, all components inside
that product must also receive UL certification.

Figure C.6 UL/cUL Mark

This drive is tested in accordance with UL standard UL508C, E131457 and complies with UL
requirements. The following conditions must be met to maintain compliance when using this
drive in combination with other equipment:

n Installation Area
Do not install the drive to an area greater than pollution severity 2 (UL standard).

n Ambient Temperature
IP20/NEMA Type 1 enclosure: -10 °C to +40 °C
IP20/IP00 Open-Chassis enclosure: -10 °C to +50 °C
Finless Type: IP20 enclosure: -10 °C to +50 °C

264 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
C.3 UL Standards

n Main Circuit Terminal Wiring


Yaskawa recommends using closed-loop crimp terminals on all drive models. UL/cUL
approval requires the use of UL Listed closed-loop crimp terminals when wiring the drive
main circuit terminals. Use only the tools recommended by the terminal manufacturer for
crimping. The wire gauges listed in Table C.7, Table C.8, and Table C.9 are Yaskawa
recommendations. Refer to local codes for proper wire gauge selections.
Table C.7 Wire Gauge and Torque Specifications

For Japan and Asia For Europe and China


<1> For United States <2> <3>
Tightening
Drive Screw
Terminal Recomm. Torque
Model Recomm. Recomm. Size
Wire Range Gauge Wire Range Wire Range N•m (lb.in.)
Gauge Gauge
mm2 AWG, AWG, kcmil mm2
mm2 mm2
kcmil

R/L1, S/L2,
2 0.75 to 2 14 18 to 14 2.5 0.75 to 2.5
T/L3
U/T1, V/T2,
BA0001 2 0.75 to 2 14 18 to 14 2.5 0.75 to 2.5
W/T3 0.8 to 1.0
BA0002 M3.5
⊖, ⊕1, ⊕2 2 0.75 to 2 – 18 to 14 – 0.75 to 2.5 (7.1 to 8.9)
BA0003
B1, B2 2 0.75 to 2 – 18 to 14 – 0.75 to 2.5

2 0.75 to 2 14 18 to 14 2.5 0.75 to 2.5

R/L1, S/L2,
2 2 to 5.5 12 14 to 10 2.5 2.5 to 6
T/L3
U/T1, V/T2,
2 2 to 5.5 14 14 to 10 2.5 2.5 to 6 1.2 to 1.5
W/T3
BA0006 M4 (10.6 to
⊖, ⊕1, ⊕2 2 2 to 5.5 – 14 to 10 – 2.5 to 6 13.3)
B1, B2 2 2 to 5.5 – 14 to 10 – 2.5 to 6

3.5 2 to 5.5 10 14 to 10 2.5 2.5 to 6

R/L1, S/L2,
3.5 2 to 5.5 10 14 to 10 2.5 2.5 to 6
T/L3
U/T1, V/T2,
2 2 to 5.5 14 14 to 10 2.5 2.5 to 6 1.2 to 1.5
W/T3
BA0010 M4 (10.6 to
⊖, ⊕1, ⊕2 3.5 2 to 5.5 – 14 to 10 – 2.5 to 6 13.3)
Standards Compliance
B1, B2 2 2 to 5.5 – 14 to 10 – 2.5 to 6

3.5 2 to 5.5 10 14 to 10 2.5 2.5 to 6

<1> Gauges listed here are for use in Japan and Asia.
<2> Gauges listed here are for use in the United States.
<3> Gauges listed here are for use in Europe and China.

C
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 265
C.3 UL Standards

Table C.8 Wire Gauge and Torque Specifications

For Japan and Asia For Europe and China


<1> For United States <2> <3>
Tightening
Drive Screw
Terminal Recomm. Torque
Model Recomm. Recomm. Size
Wire Range Gauge Wire Range Wire Range N•m (lb.in.)
Gauge Gauge
mm2 AWG, AWG, kcmil mm2
mm2 mm2
kcmil

R/L1, S/L2,
2 0.75 to 2 14 18 to 14 2.5 0.75 to 2.5
T/L3

2A0001 U/T1, V/T2, 2 0.75 to 2 14 18 to 14 2.5 0.75 to 2.5


2A0002 W/T3 0.8 to 1.0
M3.5
2A0004 ⊖, ⊕1, ⊕2 2 0.75 to 2 – 18 to 14 – 0.75 to 2.5 (7.1 to 8.9)
2A0006
B1, B2 2 0.75 to 2 – 18 to 14 – 0.75 to 2.5

2 0.75 to 2 14 18 to 14 2.5 0.75 to 2.5

R/L1, S/L2,
2 2 to 5.5 14 14 to 10 2.5 2.5 to 6
T/L3
U/T1, V/T2,
2 2 to 5.5 14 14 to 10 2.5 2.5 to 6 1.2 to 1.5
2A0008 W/T3
M4 (10.6 to
2A0010 ⊖, ⊕1, ⊕2 2 2 to 5.5 – 14 to 10 – 2.5 to 6 13.3)
B1, B2 2 2 to 5.5 – 14 to 10 – 2.5 to 6

2 2 to 5.5 10 14 to 10 2.5 2.5 to 6

R/L1, S/L2,
2 2 to 5.5 12 14 to 10 2.5 2.5 to 6
T/L3
U/T1, V/T2,
2 2 to 5.5 14 14 to 10 2.5 2.5 to 6 1.2 to 1.5
W/T3
2A0012 M4 (10.6 to
⊖, ⊕1, ⊕2 2 2 to 5.5 – 14 to 10 – 2.5 to 6 13.3)
B1, B2 2 2 to 5.5 – 14 to 10 – 2.5 to 6

2 2 to 5.5 10 14 to 10 2.5 2.5 to 6

R/L1, S/L2,
3.5 2 to 5.5 10 14 to 10 2.5 2.5 to 6
T/L3
U/T1, V/T2,
3.5 2 to 5.5 10 14 to 10 2.5 2.5 to 6 1.2 to 1.5
W/T3
2A0018 M4 (10.6 to
⊖, ⊕1, ⊕2 3.5 2 to 5.5 – 14 to 10 – 2.5 to 6 13.3)
B1, B2 2 2 to 5.5 – 14 to 10 – 2.5 to 6

3.5 2 to 5.5 10 14 to 10 2.5 2.5 to 6

266 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
C.3 UL Standards

For Japan and Asia For Europe and China


<1> For United States <2> <3>
Tightening
Drive Screw
Terminal Recomm. Torque
Model Recomm. Recomm. Size
Wire Range Gauge Wire Range Wire Range N•m (lb.in.)
Gauge Gauge
mm2 AWG, AWG, kcmil mm2
mm2 mm2
kcmil

R/L1, S/L2,
5.5 2 to 5.5 10 14 to 10 4 2.5 to 6
T/L3
U/T1, V/T2,
3.5 2 to 5.5 10 14 to 10 2.5 2.5 to 6 1.2 to 1.5
W/T3
2A0020 M4 (10.6 to
⊖, ⊕1, ⊕2 5.5 2 to 5.5 – 14 to 10 – 2.5 to 6 13.3)
B1, B2 2 2 to 5.5 – 14 to 10 – 2.5 to 6

3.5 2 to 5.5 10 14 to 10 4 2.5 to 6

<1> Gauges listed here are for use in Japan and Asia.
<2> Gauges listed here are for use in the United States.
<3> Gauges listed here are for use in Europe and China.

Table C.9 Wire Gauge and Torque Specifications

For Japan and Asia For Europe and China


<1> For United States <2> <3> Tightenin
g
Drive Screw
Terminal Recomm. Torque
Model Recomm. Recomm. Size
Wire Range Gauge Wire Range Wire Range N•m
Gauge Gauge (lb.in.)
mm2 AWG, AWG, kcmil mm2
mm2 mm2
kcmil

R/L1, S/L2,
2 2 to 5.5 14 14 to 10 2.5 2.5 to 6
T/L3
U/T1, V/T2,
4A0001 2 2 to 5.5 14 14 to 10 2.5 2.5 to 6 1.2 to 1.5
W/T3
4A0002 M4 (10.6 to
4A0004 ⊖, ⊕1, ⊕2 2 2 to 5.5 – 14 to 10 – 2.5 to 6 13.3)
B1, B2 2 2 to 5.5 – 14 to 10 – 2.5 to 6

2 2 to 5.5 14 14 to 10 2.5 2.5 to 6

R/L1, S/L2,
2 2 to 5.5 14 14 to 10 2.5 2.5 to 6
T/L3
Standards Compliance
U/T1, V/T2,
4A0005 2 2 to 5.5 14 14 to 10 2.5 2.5 to 6 1.2 to 1.5
W/T3
4A0007 M4 (10.6 to
4A0009 ⊖, ⊕1, ⊕2 2 2 to 5.5 – 14 to 10 – 2.5 to 6 13.3)
B1, B2 2 2 to 5.5 – 14 to 10 – 2.5 to 6

2 2 to 5.5 10 14 to 10 2.5 2.5 to 6

C
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 267
C.3 UL Standards

For Japan and Asia For Europe and China


<1> For United States <2> <3> Tightenin
g
Drive Screw
Terminal Recomm. Torque
Model Recomm. Recomm. Size
Wire Range Gauge Wire Range Wire Range N•m
Gauge Gauge (lb.in.)
mm2 AWG, AWG, kcmil mm2
mm2 mm2
kcmil

R/L1, S/L2,
2 2 to 5.5 12 14 to 10 2.5 2.5 to 6
T/L3
U/T1, V/T2,
2 2 to 5.5 14 14 to 10 2.5 2.5 to 6 1.2 to 1.5
W/T3
4A0011 M4 (10.6 to
⊖, ⊕1, ⊕2 2 2 to 5.5 – 14 to 10 – 2.5 to 6 13.3)
B1, B2 2 2 to 5.5 – 14 to 10 – 2.5 to 6

2 2 to 5.5 10 14 to 10 2.5 2.5 to 6

<1> Gauges listed here are for use in Japan and Asia.
<2> Gauges listed here are for use in the United States.
<3> Gauges listed here are for use in Europe and China.
Note: Use crimp insulated terminals or insulated tubing for wiring these connections. Wires should have a
continuous maximum allowable temperature of 75 °C 600 V UL approved vinyl sheathed insulation.
Ambient temperature should not exceed 30 °C.
Closed-Loop Crimp Terminal Recommendations
Yaskawa recommends crimp terminals made by JST and Tokyo DIP for the insulation cap.
Table C.10 matches drives models with crimp terminals and insulation caps. Orders can be
placed with a Yaskawa representative or directly with the Yaskawa sales department.
Table C.10 Closed-Loop Crimp Terminal Size
Wire Gauge AWG Crimp Tool Insulation
Drive Terminal
Model R/L1, S/L2, U/T1, V/T2, Screws
Terminal Machine Cap Model Code <2>
Model No. Die Jaw No.
T/L3 W/T3 No.
200 V Class Single-Phase Drives
18
BA0001 R1.25-3.5 100-066-217
BA0002 16 M3.5 YA-4 AD-900 TP-003
BA0003
14 <1> R2-3.5 100-066-218

14 <1> R2-4 TP-003 100-054-028


BA0006 12 M4 YA-4 AD-900
R5.5-4 TP-005 100-054-029
10

268 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
C.3 UL Standards

Wire Gauge AWG Tool


Crimp Insulation
Drive Terminal
Model R/L1, S/L2, U/T1, V/T2, Screws
Terminal Machine Cap Model Code <2>
Model No. Die Jaw No.
T/L3 W/T3 No.

14 14 <1> R2-4 TP-003 100-054-028

BA0010 12 <1> 12 M4 YA-4 AD-900


R5.5-4 TP-005 100-054-029
10 10
200 V Class Three-Phase Drives

2A0001 18
R1.25-3.5 100-066-217
2A0002 16 M3.5 YA-4 AD-900 TP-003
2A0004
2A0006 14 <1> R2-3.5 100-066-218

14 <1> R2-4 TP-003 100-054-028


2A0008
12 M4 YA-4 AD-900
2A0010
R5.5-4 TP-005 100-054-029
10

14 <1> R2-4 TP-003 100-054-028


2A0012 12 M4 YA-4 AD-900
R5.5-4 TP-005 100-054-029
10
14 R2-4 TP-003 100-054-028

2A0018 12 <1> M4 YA-4 AD-900


R5.5-4 TP-005 100-054-029
10
14 14 R2-4 TP-003 100-054-028

2A0020 12 12 <1> M4 YA-4 AD-900


R5.5-4 TP-005 100-054-029
10 <1> 10

400 V Class Single-Phase Drives

14 <1> R2-4 TP-003 100-054-028


4A0001
4A0002 12 M4 YA-4 AD-900
4A0004 R5.5-4 TP-005 100-054-029
10

14 <1> R2-4 TP-003 100-054-028 Standards Compliance


4A0005
4A0007 12 M4 YA-4 AD-900
4A0009 R5.5-4 TP-005 100-054-029
10

14 <1> R2-4 TP-003 100-054-028


4A0011 12 M4 YA-4 AD-900
R5.5-4 TP-005 100-054-029
10

<1> Recommended wire gauge.

C
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 269
C.3 UL Standards

<2> All codes in the far right column of the table above refer to a set including three crimp terminals and three
insulation caps. Input and output wiring must be prepared by the user. Two sets should be used for each terminal
connection.
Example: Drive model BA0001 with 14 AWG for both input and output should use one set for input and one
set for output. The user should therefore order a total of two sets of [100-066-218].
Note: Consider the amount of voltage drop when selecting wire gauges. Increase the wire gauge when the
voltage drop is greater than 2% of motor rated voltage. Ensure the wire gauge is suitable for the terminal
block. Use the following formula to calculate the amount of voltage drop:
Line drop voltage (V) = 3 × wire resistance (Ω/km) × wire length (m) × current (A) × 10-3

n Factory Recommended Branch Circuit Protection


Yaskawa recommends installing one of the following types of branch circuit protection to
maintain compliance with UL508C. Semiconductor protective type fuses are preferred.
Alternate branch circuit protection devices are also listed in Table C.11.
Branch circuit protection shall be provided by any of the following:
• Non-time delay Class J, T, or CC fuses sized at 300% of the drive input rating
Note: The following model/fuse combinations are excluded from the preceding statement:
2A0002/A6T6, 2A0004/A6T15, 4A0004/A6T15, 4A0005/A6T20, and 4A0007/A6T25.
• Time delay Class J, T, or CC fuses sized at 175% of the drive input rating
• Time-delay Class RK5 fuses sized at 225% of the drive input rating
Table C.11 Factory Recommended Drive Branch Circuit Protection
Non-Time Delay Fuse Type
Class T Fuse Type (Manufacturer:
Fuse Ampere Fuse Ampere
Drive Model (Manufacturer: Ferraz) Bussmann)
Rating (A) Rating (A)
Rated Voltage: Rated Voltage:
600 Vac, 200 kAIR 500 Vac, 200 kAIR
200 V Class Single-Phase Drives
BA0001 A6T6 6 FWH-25A14F 25
BA0002 A6T10 10 FWH-25A14F 25
BA0003 A6T20 20 FWH-60B 60
BA0006 A6T40 40 FWH-80B 80
BA0010 A6T40 40 FWH-100B 100
200 V Class Three-Phase Drives
2A0001 A6T3 3 FWH-25A14F 25
2A0002 A6T6 6 FWH-25A14F 25
2A0004 A6T15 15 FWH-25A14F 25
2A0006 A6T20 20 FWH-25A14F 25
2A0008 A6T25 25 FWH-70B 70
2A0010 A6T25 25 FWH-70B 70
2A0012 A6T25 25 FWH-70B 70

270 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
C.3 UL Standards

Non-Time Delay Fuse Type


Class T Fuse Type (Manufacturer:
Fuse Ampere Fuse Ampere
Drive Model (Manufacturer: Ferraz) Bussmann)
Rating (A) Rating (A)
Rated Voltage: Rated Voltage:
600 Vac, 200 kAIR 500 Vac, 200 kAIR
2A0018 A6T30 40 FWH-90B 90
2A0020 A6T40 40 FWH-90B 90
400 V Class Three-Phase Drives
4A0001 A6T3 3 FWH-40B 40
4A0002 A6T6 6 FWH-40B 40
4A0004 A6T15 15 FWH-50B 50
4A0005 A6T20 20 FWH-70B 70
4A0007 A6T25 25 FWH-70B 70
4A0009 A6T25 25 FWH-90B 90
4A0011 A6T30 30 FWH-90B 90

n Low Voltage Wiring for Control Circuit Terminals


Wire low voltage wires with NEC Class 1 circuit conductors. Refer to national state or local
codes for wiring. The external power supply shall be a UL-Listed Class 2 power source or
equivalent.
Table C.12 Control Circuit Terminal Power Supply
Input / Output Terminal Signal Power Supply Specifications
Use the internal power supply of the drive.
Multi-function digital inputs S1, S2, S3, S4, S5, SC Use class 2 for external power supply.
Use the internal power supply of the drive.
Main frequency reference +V, A1, AC Use class 2 for external power supply.

n Drive Short-Circuit Rating


This drive has undergone the UL short-circuit test, which certifies that during a short circuit
in the power supply the current flow will not rise above 31,000 amps maximum at 240 V for
200 V class drives and 480 V for 400 V class drives.
• The MCCB and breaker protection and fuse ratings shall be equal to or greater than the Standards Compliance
short-circuit tolerance of the power supply being used.
• Suitable for use on a circuit capable of delivering not more than 31,000 RMS symmetrical
amperes for 240 V in 200 V class drives (up to 480 V for 400 V class drives) motor overload
protection.

C
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 271
C.3 UL Standards

u Drive Motor Overload Protection


Set parameter E2-01 (motor rated current) to the appropriate value to enable motor overload
protection. The internal motor overload protection is UL listed and in accordance with the
NEC and CEC.

n E2-01: Motor Rated Current


Setting Range: Model Dependent
Default Setting: Model Dependent
Parameter E2-01 (motor rated current) protects the motor if parameter L1-01 is not set to 0
(default is 1, standard induction motor protection enabled).

n L1-01: Motor Overload Protection Selection


The drive has an electronic overload protection function (oL1) based on time, output current
and output frequency, which protects the motor from overheating. The electronic thermal
overload function is UL-recognized, so it does not require an external thermal overload relay
for single motor operation.
This parameter selects the motor overload curve used according to the type of motor applied.
Table C.13 Overload Protection Settings
Setting Description
0 Disabled
1 General Purpose Motor (Standard Fan-Cooled) (default)
2 Drive Dedicated Motor with a Speed Range of 1:10

Disable the electronic overload protection (L1-01 = 0: Disabled) and wire each motor with its
own motor thermal overload when connecting the drive to more than one motor for
simultaneous operation.
Enable the motor overload protection (L1-01 = 1 or 2) when connecting the drive to a single
motor unless there is another means of preventing motor thermal overload. The electronic
thermal overload function causes an oL1 fault, which shuts off the output of the drive and
prevents additional overheating of the motor. The motor temperature is continually calculated
as long as the drive is powered up.
Setting L1-01 = 1 selects a motor with limited cooling capability below rated (base) speed
when running at 100% load. The oL1 function derates the motor when it is running below
base speed.
Setting L1-01 = 2 selects a motor capable of cooling itself over a 10:1 speed range when
running at 100% load. The oL1 function derates the motor when it is running at 1/10 or less
of its rated speed.

272 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
C.3 UL Standards

n L1-02: Motor Overload Protection Time


Setting Range: 0.1 to 5.0 Minutes
Factory Default: 1.0 Minutes
The L1-02 parameter sets the allowed operation time before the oL1 fault occurs when the
drive is running at 60 Hz and 150% of the full load amp rating (E2-01) of the motor. Adjusting
the value of L1-02 can shift the set of oL1 curves up the Y-axis of the diagram below but will
not change the shape of the curves.
Operation time (minutes)

10
7

3 Cold start
(characteristics when an
overload occurs at a
1 complete stop)

Hot start
0.4 (characteristics when an
overload occurs during
continuous operation at 100%)
0.1
Motor current (%)
0 100 150 200 E2-01 = 100% motor current

Figure C.7 Motor Overload Protection Time

Standards Compliance

C
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 273
C.4 Precautions for Korean Radio Waves Act

C.4 Precautions for Korean Radio Waves Act


Drives labeled with the Korea Certification (KC) mark conform to the Korean Radio Waves
Act. Adhere to these precautions if using the drive in Korea under the following conditions.

Figure C.8 KC Mark

Classification Precautions
Class A equipment Retailers or users should note that this device is registered to be electromagnetically
(Broadcast communications compatible as a commercial device (class A) intended for use outside of the home.
unit for commercial use)

274 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
C.5 한국 전파법에 관한 주의사항

C.5 한국 전파법에 관한 주의사항


KC 마크가 부착되어 있는 제품은 한국 전파법에 적합한 제품입니다. 한국에서 사용
할 경우에는 아래 사항에 주의하여 주십시오.

Figure C.9 KC 마크

기종별 사용자 안내문


A 급 기기 이 기기는 업무용 (A 급) 전자파 적합 기기로서 판매자 또는, 사용자는 이 점을
(업무용 방송 통신기 자재) 주의하시기바라며, 가정외의 지역에서 사용하는 것을 목적으로 합니다.

Standards Compliance

C
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 275
This Page Intentionally Blank

276 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
Index
Numerics Altitude Derating . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220
2-Wire Initialization . . . . . . . . . . . . . . . . . . . . . . . . . . 94 Ambient Temperature Setting. . . . . . . . . . . . .220, 240
2-Wire Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97 Analog Filter Time Constant. . . . . . . . . . . . . . . . . . 132
3-Wire Initialization . . . . . . . . . . . . . . . . . . . . . . . . . . 94 Analog Input Filter Time Constant . . . . . . . . . . . . 235
3-Wire Sequence . . . . . . . . . . . . . . . . . . . . . . . . . 97, 232 B
3-Wire Sequence Example . . . . . . . . . . . . . . . . . . . . 45
b1-01 . . . . . . . . . . . . . . . . . . . . . . . . . . 94, 106, 157, 224
A b1-02 . . . . . . . . . . . . . . . . . . . . . . . . . . . .96, 97, 157, 224
A/D Conversion Error. . . . . . . . . . . . . . . 134, 137, 138 b1-03 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98, 99, 224
A1-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124, 223 b1-04 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .164, 224
A1-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94, 98, 223 b1-07 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224
A1-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124, 156, 223 b1-08 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224
A1-05. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124, 156, 223 b1-14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224
A1 Initialization Parameters . . . . . . . . . . . . . . . . . . 223 b1-17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224
Accel/Decel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 b1 Operation Mode Selection . . . . . . . . . . . . . . . . . 224
Accel/Decel Ramp Hold. . . . . . . . . . . . . . . . . . . . . . 232 b2-02 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98, 162, 225
Accel/Decel Time . . . . . . . . . . . . . . . . . . . . . . . . . . . 132 b2-03 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .162, 225
Accel/Decel Time 1. . . . . . . . . . . . . . . . . . . . . . . . . . 232 b2-04 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98, 162, 225
Acceleration/Deceleration . . . . . . . . . . . . . . . . . 98, 100 b2 DC Injection Braking . . . . . . . . . . . . . . . . . . . . . 225
Acceleration Time 1 . . . . . . . . . . . . . . . . . . . . . . 99, 225 Baseblock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
Acceleration Time 2 . . . . . . . . . . . . . . . . . . . . . . . . . 225 Baseblock Command (N.C.) . . . . . . . . . . . . . . . . . . 232
Access Level Selection. . . . . . . . . . . . . . . . . . .124, 223 Baseblock Command (N.O.) . . . . . . . . . . . . . . . . . . 232
Accumulated Operation Time. . . . . . . . . . . . .118, 245 Base Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230
Accumulated Operation Time Selection . . . . . . . 242 bb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .135, 147
Accumulated Operation Time Setting . . . . . . . . . 242 Braking Resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Alarm Outputs for Maintenance Monitors . . . . . 176 Braking Resistor, Installation . . . . . . . . . . . . . . . . . . 69
Alarms and Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . 133 Braking Resistor Overheat. . . . . . . . . . . . . . . . . . . . 145
Allowable Frequency Fluctuation . . . . . . . . .211, 213 Buzzing Sound from Motor at 2 kHz . . . . . . . . . . 163
Allowable Voltage Fluctuation. . . . . . . . . . . .211, 213

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 277
Index

C Control Circuit Input Terminals . . . . . . . . . . . . . . . . . . . . . .58


C1-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90, 91, 98, 164 Control Circuit Output Terminals . . . . . . . . . . . . . . . . . . . .59
C1-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99 Control Circuit Terminal Block Functions . . . . . . . . . . . .58
C1-09. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99, 225 Control Circuit Terminal Configuration . . . . . . . . . . . . . .59
C1 Acceleration and Deceleration Times . . . . . . . . . . . 225 Cooling Fan Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . 118
C2-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226 Cooling Fan Maintenance Setting (Operation Time) . 243
C2-01 through C2-04 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132 Cooling Fan Replacement . . . . . . . . . . . . . . . . . . . . . . . . . 149
C2-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226 CPF02 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
C2-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226 CPF06 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
C2-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226 CPF08 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
C2 S-Curve Characteristics . . . . . . . . . . . . . . . . . . . . . . . . 225 CPF20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134, 138
C3-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131 CPF21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134, 138
C3-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226 CPF22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134, 138
C3 Slip Compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226 CPF23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134, 139
C4-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131, 158 CPF24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134, 139
C4 Torque Compensation . . . . . . . . . . . . . . . . . . . . . . . . . 226 CrST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135, 148
C6-02. . . . . . . . . . . . . . . . . .72, 131, 161, 162, 164, 165, 227 C Tuning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225
C6-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227 Current Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118, 245
C6-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227 Current Offset Fault. . . . . . . . . . . . . . . . . . . . . . . . . . . 134, 137
C6-05. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162, 227 D
C6 Carrier Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226
d1-01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103, 106
Cable Length Between Drive and Motor . . . . . . . . . . . . . .54
d1-02 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
CALL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135, 147
d1-03 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Cannot Change Parameter Settings . . . . . . . . . . . . . . . . . 156
d1-04 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Cannot Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135, 148
d1 Frequency Reference. . . . . . . . . . . . . . . . . . . . . . . . . . . 228
Capacitor Maintenance . . . . . . . . . . . . . . . . . . . . . . . . 118, 245
d2-01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163, 228
Capacitor Maintenance Setting. . . . . . . . . . . . . . . . . . . . . 243
d2-02 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228
Carrier Frequency Lower Limit . . . . . . . . . . . . . . . . . . . . 227
d2 Frequency Upper and Lower Limits . . . . . . . . . . . . . 228
Carrier Frequency Proportional Gain . . . . . . . . . . . . . . . 227
d3-01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162, 229
Carrier Frequency Reduction . . . . . . . . . . . . . . . . . . . . . . 240
d3-01 through d3-04 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
Carrier Frequency Selection . . . . . . . . . . . . . . . . . . . 131, 227
d3-02 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229
Carrier Frequency Setting Error . . . . . . . . . . . . . . . . 136, 153
d3-04 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162, 229
Carrier Frequency Upper Limit . . . . . . . . . . . . . . . . . . . . 227
d3 Jump Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228
CE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134, 135, 137, 147
d4-01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229
CE mark . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255
d4 Frequency Reference Hold . . . . . . . . . . . . . . . . . . . . . 229
Clock Fault. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
DC Bus Overvoltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
Coast to Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99
DC Bus Pre-Charge Relay Maintenance Setting . . . . . 243
CoF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134, 137
DC Bus Undervoltage . . . . . . . . . . . . . . . . . . . . . . . . . 146, 234
Comm. Fault Detection Selection . . . . . . . . . . . . . . . . . . 236
DC Bus Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118, 243
Communication Parity Selection . . . . . . . . . . . . . . . . . . . 235
DC Injection Braking at start . . . . . . . . . . . . . . . . . . . . . . 162
Communication Speed Selection . . . . . . . . . . . . . . . . . . . 235
DC Injection Braking at Stop . . . . . . . . . . . . . . . . . . . . . . 162
Communications Test Mode . . . . . . . . . . . . . . . . . . . . . . . 233
DC Injection Braking Current. . . . . . . . . . . . . . . . . . 162, 225
Connected Machinery Vibrates When Motor Rotates 162
DC Injection Braking Time/DC Excitation Time at Start
Control Circuit Connection Diagram . . . . . . . . . . . . . . . . .57 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225
Control Circuit Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134 Deceleration Time 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . 99, 225

278 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
Index

Deceleration Time 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225 EF2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139, 149


Digital Operator Display Selection . . . . . . . . . . . . . . . . . 241 EF3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139, 149
DIP Switch S1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67 EF4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139, 149
Down Command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232 EF5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139, 149
d References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228 Electrical Thermal Motor Protection . . . . . . . . . . . . . . . 113
Drive/kVA Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242 EMC Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255
Drive Baseblock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135 Err. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134, 140
Drive Capacity Setting Fault. . . . . . . . . . . . . . . . . . . . . . . 152 European Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255
Drive Capacity Signal Fault . . . . . . . . . . . . . . . . . . . 134, 139 Excessive Motor Oscillation and Erratic Rotation . . . 162
Drive Cooling Fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174 External Digital Operator Connection Fault . . . . . . . . . 144
Drive Dedicated Motor (Constant Torque, 1:10). . . . . 115 External Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140, 149
Drive Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85, 86, 87 External Fault (input terminal S1 to S5) . . . . . . . . 134, 135
Drive Motor Overload Protection . . . . . . . . . . . . . . . . . . 272 External Fault (user selection possible) . . . . . . . . . . . . . 233
Drive Overload . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135, 143 External Search Command 1. . . . . . . . . . . . . . . . . . . . . . . 233
Drive Ready. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234 External Search Command 2. . . . . . . . . . . . . . . . . . . . . . . 233
Drive Short-Circuit Rating . . . . . . . . . . . . . . . . . . . . . . . . 271
Drive Slave Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235
F
Drive Status Monitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118 Fast-stop (N.C.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232
Drive Transmit Wait Time. . . . . . . . . . . . . . . . . . . . . . . . . 236 Fast-Stop (N.O.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232
Drive Unit Setting Error . . . . . . . . . . . . . . . . . . . . . . . . . . . 136 Fast-stop Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225
Drive Watt Loss Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217 Fault. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234
During Baseblock. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234 Fault Causes and Solutions . . . . . . . . . . . . . . . . . . . . . . . . 137
During Run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233 Fault Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
Dynamic Braking Resistor. . . . . . . . . . . . . . . . . . . . . . . . . 135 Fault Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
Fault History Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
E Fault Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232
E1-01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230 Fault Reset Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
E1-03 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230 Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133, 134
E1-04 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160, 161, 163, 230 FLASH Memory Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
E1-06 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161, 230 Forward/Reverse Run Command Input Error. . . . . . . . 148
E1-07 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230 Forward Run Command (2-Wire sequence) . . . . . . . . . 233
E1-08 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131, 158 Fref/Fout Agree 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233
E1-09 . . . . . . . . . . . . . . . . . . . . . . . . . . 157, 158, 163, 164, 230 Frequency (FOUT) Detection 1 . . . . . . . . . . . . . . . . . . . . 233
E1-10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131, 158, 161 Frequency (FOUT) Detection 2 . . . . . . . . . . . . . . . . . . . . 234
E1 V/f Pattern Characteristics. . . . . . . . . . . . . . . . . . . . . . 230 Frequency Reference. . . . . . . . . . . . . . . . . . . . . . . . . . 118, 243
E2-01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114, 131, 230, 272 Frequency Reference 1 . . . . . . . . . . . . . . . . . . . . . . . . 103, 228
E2-02 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111, 131, 231 Frequency Reference 2 . . . . . . . . . . . . . . . . . . . . . . . . 103, 228
E2-03 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111, 131, 231 Frequency Reference 3 . . . . . . . . . . . . . . . . . . . . . . . . 103, 228
E2-05 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111, 231 Frequency Reference 4 . . . . . . . . . . . . . . . . . . . . . . . . 103, 228
E2 Motor Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230 Frequency Reference 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228
EEPROM Data Error. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138 Frequency Reference 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228
EEPROM Write Error. . . . . . . . . . . . . . . . . . . . . . . . . 134, 140 Frequency Reference 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228
EF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135, 148 Frequency Reference 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228
EF0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134, 139 Frequency Reference Hold Function Selection . . . . . . 229
EF1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139, 148 Frequency Reference Selection . . . . . . . . . . . . . . . . . . . . 224
EF1 to EF5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135 Frequency Reference Selection 1. . . . . . . . . . . . . . . . . . . 157

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 279
Index

Frequency Reference Setting Method Selection . . . . . 242 Heavy Duty Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210
Frequency Reference Upper Limit . . . . . . . . . . . . . . . . . 228 Hunting Prevention Gain . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Frequency Reference Wiring . . . . . . . . . . . . . . . . . . . . . . . .63 Hunting Prevention Gain Setting . . . . . . . . . . . . . . . . . . . 241
Fuse (CE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256, 257
Fuse (UL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 270
I
Fuse Holder (CE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257 I/O Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
Fuse Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256 IGBT Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 118, 245
IGBT Maintenance Setting . . . . . . . . . . . . . . . . . . . . . . . . 243
G Initialize Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . 94, 223
General-Purpose Motor (Standard Self-Cooled) . . . . . 115 Initial Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93
General Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . .14 Input Current (A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211, 213
Ground Fault Interrupter Activates When Drive is Running Input Fuses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165 Input Phase Loss. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
Ground Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55 Input Phase Loss Protection Selection . . . . . . . . . . . . . . 240
Input Terminals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92
H
Input Terminal Status . . . . . . . . . . . . . . . . . . . . . . . . . 118, 244
H1-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231 Input Voltage Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230
H1-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231 Inrush Prevention Circuit Fault . . . . . . . . . . . . . . . . . . . . 146
H1-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231 Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171, 173
H1-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231 Installation Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
H1-05. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45, 231 Installation Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
H1 Multi-Function Digital Input . . . . . . . . . . . . . . . . . . . 231 Installation Spacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
H1 Multi-Function Digital Input Selections . . . . . . . . . 232 Installing Multiple Drives . . . . . . . . . . . . . . . . . . . . . . . . . . .35
H2-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111, 233 Internal Dynamic Braking Resistor Protection. . . . . . . . .70
H2 Multi-Function Digital Outputs . . . . . . . . . . . . . . . . . 233 Internal Dynamic Braking Resistor Protection Selection
H2 Multi-Function Digital Output Settings. . . . . . . . . . 233 (ERF type) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239
H3-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68, 157, 234
H3-01 Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68 J
H3-13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132, 162 Jog Frequency Reference . . . . . . . . . . . . . . . . . . . . . . . . . . 228
H3 Analog Input A1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234 Jog Reference Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . 232
H4-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235 Jump Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
H4-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235 Jump Frequency 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229
H4 Multi-Function Analog Output AM . . . . . . . . . . . . . 235 Jump Frequency 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229
H5-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235 Jump Frequency Width. . . . . . . . . . . . . . . . . . . . . . . . . . . . 229
H5-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235
H5-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235
L
H5-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139, 236 L1-01 . . . . . . . . . . . . . . . . . . . . . . . . . . 114, 115, 116, 237, 272
H5-05. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236 L1-02 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114, 237, 273
H5-06. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236 L1-13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237
H5-07. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236 L1 Motor Protection Functions. . . . . . . . . . . . . . . . . . . . . 237
H5-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236 L2-01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237
H5-13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236 L2 Momentary Power Loss . . . . . . . . . . . . . . . . . . . . . . . . 237
H5 MEMOBUS/Modbus Communications . . . . . . . . . 235 L3-01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238
Heatsink Cooling Fan Operation Selection . . . . . . . . . . 240 L3-01 through L3-06. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
Heatsink Overheat . . . . . . . . . . . . . . . . . . . . . . . 134, 135, 149 L3-02 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160, 163, 238
Heatsink Temperature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118 L3-04 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161, 238

280 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
Index

L3-05 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238 MEMOBUS/Modbus Communications Test Mode


L3-06 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160, 238 Complete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
L3 Stall Prevention Function . . . . . . . . . . . . . . . . . . . . . . 237 MEMOBUS/Modbus Communications Test Mode Error
L4-01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
L4 Frequency Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . 238 MEMOBUS/Modbus Error Code . . . . . . . . . . . . . . . . . . 244
L5-01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150, 239 Memobus/Modbus Error Code . . . . . . . . . . . . . . . . . . . . . 118
L5 Fault Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239 MEMOBUS/Modbus Test Mode Complete . . . . . . . . . 135
L6-01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239 Middle Output Frequency . . . . . . . . . . . . . . . . . . . . . . . . . 230
L6-02 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150, 239 Middle Output Frequency Voltage . . . . . . . . . . . . . . . . . 230
L6-03 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150, 239 Mid Output Voltage A . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
L6 Overtorque Detection . . . . . . . . . . . . . . . . . . . . . . . . . . 239 Minimum Output Frequency. . . . . . . . . . . . . . 163, 164, 230
L8: Hardware Protection . . . . . . . . . . . . . . . . . . . . . . . . . . 239 Minimum Output Frequency Voltage . . . . . . . . . . . . . . 230
L8-01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239 Minimum Output Voltage . . . . . . . . . . . . . . . . . . . . . . . . . 131
L8-05 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240 Minor Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
L8-10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240 Minor Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133, 134
L8-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220, 240 Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85
L8-18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240 Momentary Power Loss Operation Selection . . . . . . . . 237
L8-29 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220 Monitor Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
L8-38 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163, 240 Motor Does Not Operate When an External Run Command
LED Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118, 245 is Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
LED Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . 26, 80, 81, 96 Motor Does Not Operate When the RUN Button on the
Digital Operator is Pressed . . . . . . . . . . . . . . . . . . . . . . . . 163
LF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134, 140
Motor Does Not Rotate. . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
LO/RE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82, 91, 121
Motor Hunting and Oscillation Control Parameters . . 132
LOCAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91
Motor Hunting Occurs When Operating With a Light Load
Local/Remote Run Selection. . . . . . . . . . . . . . . . . . . . . . . 224
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
Local/Remote Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . 232
Motor is Too Hot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
Low Voltage Directive . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255
Motor Line-to-Line Resistance. . . . . . . . . . . . . . . . . 111, 231
Low Voltage Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271
Motor No-Load Current . . . . . . . . . . . . . . . . . . . . . . . 111, 231
L Protection Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237
Motor Overload . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134, 142
M Motor Overload Protection Selection . . . . . . 114, 237, 272
Magnetic Flux Compensation Capacity . . . . . . . . . . . . . 225 Motor Overload Protection Time. . . . . . . . . . 114, 237, 273
Main Circuit Connection Diagram . . . . . . . . . . . . . . . 46, 56 Motor Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Main Circuit Terminal Functions. . . . . . . . . . . . . . . . . . . . .50 Motor protection operation time . . . . . . . . . . . . . . . . . . . 115
Main Circuit Terminal Power Supply. . . . . . . . . . . . . . . . .54 Motor Rated Current . . . . . . . . . . . . . . . . 111, 114, 230, 272
Main Circuit Terminals Connection . . . . . . . . . . . . . . . . . .46 Motor Rated Slip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111, 231
Main Circuit Terminal Wiring . . . . . . . . . . . . . . . . . . 28, 265 Motor Rotates After the Drive Output is Shut Off . . . 162
Main Frequency Reference . . . . . . . . . . . . . . . . . . . . . . . . . .67 Motor Rotates Faster Than the Frequency Reference. 160
Main Frequency Reference Input. . . . . . . . . . . . . . . . . . . . .58 Motor Rotates in One Direction Only. . . . . . . . . . . . . . . 164
Maintenance Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176 Motor Stalls During Acceleration or With Large Loads159 ...
Master Speed Reference Lower Limit . . . . . . . . . . . . . . 228 Motor Stops During Acceleration or When a Load is
Connected. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
Maximum Motor Size Allowed (kW). . . . . . . . . . . 211, 213
Motor Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
Maximum Output Frequency . . . . . . . . . . . . . . . . . . . . . . 230
Multi-Function Analog 1 (Terminal AM Monitor
Maximum Output Voltage . . . . . . . . . . . . . . . . . . . . . . . . 230
Selection) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235
MEMOBUS/Modbus Communication Error . . .134, 135,
Multi-Function Analog Outputs . . . . . . . . . . . . . . . . . . . . 111
137, 147

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 281
Index

Multi-Function Contact Input . . . . . . . . . . . . . . . . . . . . . . 104 oC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134, 140


Multi-Function Contact Output . . . . . . . . . . . . . . . . . . . . 111 oFA01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134, 141
Multi-Function Digital Inputs . . . . . . . . . . . . . . . . . . . . . . . .58 oH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135, 149
Multi-Function Digital Input Terminal S1 Function oH1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134, 141
Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231 oL1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134, 142
Multi-Function Digital Input Terminal S2 Function oL2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135, 143, 163
Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231 oL3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135, 143, 150
Multi-Function Digital Input Terminal S3 Function oPE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231 oPE01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136, 152
Multi-Function Digital Input Terminal S4 Function oPE02 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136, 152
Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231
oPE03 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136, 152
Multi-Function Digital Input Terminal S5 Function
oPE05 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136, 153
Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231
oPE10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136, 153
Multi-Function Digital Output . . . . . . . . . . . . . . . . . . . . . . .59
oPE11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136, 153
Multi-Function Input Selection Error . . . . . . . . . . . . . . . 152
Open-Chassis IP20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36, 37
Multi-Function Input Setting Error . . . . . . . . . . . . . . . . . 136
Operating with the Load Connected . . . . . . . . . . . . . . . . 123
Multiple Drive Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
Operation Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134, 136
Multi-Step Speed Operation (4-Step Speed). . . . . . . . . 103
Operator Connection Fault . . . . . . . . . . . . . . . . . . . . . . . . 135
Multi-Step Speed Reference . . . . . . . . . . . . . . . . . . . . . . . 232
Operator Programming Errors . . . . . . . . . . . . . . . . . . . . . 152
Operator Related Parameters. . . . . . . . . . . . . . . . . . . . . . . 241
N oPr . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135, 144
n1-02 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131, 241 Option Disconnected. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
n1 Hunting Prevention . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241 Option Unit External Fault . . . . . . . . . . . . . . . . . . . . 134, 139
n3: Overexcitation Braking . . . . . . . . . . . . . . . . . . . . . . . . 241 Option Unit Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
n3-13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241 Oscillation or Hunting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
n Advanced Performance Set Up . . . . . . . . . . . . . . . . . . . 241 Output Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118, 243
Noise From the Drive or Output Lines When the Drive is Output Current (A) . . . . . . . . . . . . . . . . . . . . . . . . . . . 211, 213
Powered On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161 Output Frequency. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118, 243
No-Load Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121 Output Frequency is not as High as Frequency Reference
Normal Duty Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
Number of Auto Restart Attempts . . . . . . . . . . . . . . . . . . 239 Output Phase Loss . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134, 140
Output Terminal Status. . . . . . . . . . . . . . . . . . . . . . . . 118, 244
O
Output Voltage Reference . . . . . . . . . . . . . . . . . . . . . 118, 243
o1 Display Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241
ov . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135, 144, 150
o2-02 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158, 241
Overcurrent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134, 140
o2-04 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152, 242
Overexcitation Deceleration Gain . . . . . . . . . . . . . . . . . . 241
o2-05 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242
Overheat 1 (Heatsink Overheat). . . . . . . . . . . . . . . . . . . . 141
o2 Multi-Function Selections . . . . . . . . . . . . . . . . . . . . . . 241
Overload Tolerance . . . . . . . . . . . . . . . . . . . . . . . . . . . 211, 213
o4-01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242
Overtorque 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135, 150
o4-02 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242
Overtorque Detection 1 . . . . . . . . . . . . . . . . . . . . . . . 135, 143
o4-03 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149, 243
Overvoltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135, 144
o4-05 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243
ov Occurs When Starting a Fan or Motor Speed Loss
o4-07 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243 Occurs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
o4-09 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243
o4-11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243 P
o4 Maintenance Period . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242 Parameter Range Setting Error . . . . . . . . . . . . . . . . . . . . . 152

282 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
Index

Parameter Setting Range Error . . . . . . . . . . . . . . . . . . . . . 136 S2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97


Parameter Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90 Safety Hazard Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . .14
PASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135, 150 Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223 S-Curve Characteristic at Accel End. . . . . . . . . . . . . . . . 226
Password Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223 S-Curve Characteristic at Accel Start . . . . . . . . . . . . . . . 226
Password Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124 S-Curve Characteristic at Decel End. . . . . . . . . . . . . . . . 226
Peak Hold Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118, 245 S-Curve Characteristic at Decel Start . . . . . . . . . . . . . . . 226
Peripheral Devices Affected by Drive Operation . . . . 164 S-Curve Characteristics . . . . . . . . . . . . . . . . . . . . . . . 100, 132
PF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135, 145 SE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135, 150
Phase Order Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224 Serial Communication Reference Selection . . . . . . . . . 232
Poor Speed Control Accuracy. . . . . . . . . . . . . . . . . . . . . . 160 Serial Communication Transmission Error . . . . . . 135, 147
Power Specifications 200 V Class Models . . . . . . . . . . 211 Setup Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87, 92
Power Specifications 400 V Class Models . . . . . . . . . . 213 Shielded Twisted-Pair Cables . . . . . . . . . . . . . . . . . . . . . . . .62
Previous Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118, 245 Side-by-Side Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
Programming Mode. . . . . . . . . . . . . . . . . . . . . . . . . .85, 87, 88 Sinking/Sourcing Mode Switch . . . . . . . . . . . . . . . . . . . . . .28
Protective Covers, Reattaching. . . . . . . . . . . . . . . . . . . . . 207 Slip Compensation Gain. . . . . . . . . . . . . . . . . . . . . . . . . . . 226
Protective Covers, Removing . . . . . . . . . . . . . . . . . . . 48, 206 Slip Compensation Primary Delay Time . . . . . . . . . . . . 226
PWM Feedback Data Fault . . . . . . . . . . . . . . . . . . . . . . . . 134 Soft Charge Circuit Fault . . . . . . . . . . . . . . . . . . . . . . . . . . 135
PWM Feedback Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139 Soft Current Limit Selection . . . . . . . . . . . . . . . . . . . . . . . 240
Software No. (Flash) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244
R Software No. (ROM). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244
RAM Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134 Software Number (Flash). . . . . . . . . . . . . . . . . . . . . . . . . . 118
Ramp to Stop. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98 Software Number (ROM) . . . . . . . . . . . . . . . . . . . . . . . . . 118
Rated Frequency. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211, 213 Speed Agreement Detection Level . . . . . . . . . . . . . . . . . 238
Rated Output Capacity (kVA) . . . . . . . . . . . . . . . . . . . . . 211 Speed Search . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234
Rated Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211, 213 Stall Prevention. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
REMOTE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91 Stall Prevention During Deceleration . . . . . . . . . . . . . . . . .70
Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219 Stall Prevention Level during Acceleration . . . . . . . . . 238
Restart Enabled. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234 Stall Prevention Level during Run . . . . . . . . . . . . . . . . . 238
Reverse Direction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234 Stall Prevention Selection during Acceleration . . . . . . 238
Reverse Operation Selection . . . . . . . . . . . . . . . . . . . . . . . 224 Stall Prevention Selection during Deceleration . . . . . . 238
Reverse Run Command (2-Wire sequence) . . . . . . . . . 233 Stall Prevention Selection during Run . . . . . . . . . . . . . . 238
rH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135, 145 Standard Connection Diagram . . . . . . . . . . . . . . . . . . . 43, 44
RTS Control Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236 STOP Key Function Selection . . . . . . . . . . . . . . . . . . . . . 241
Run command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99 Stopping Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98
Run Command/Frequency Reference Source Selection Stopping Method After Communication Error. . . . . . . 236
Error. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153 Stopping Method Selection . . . . . . . . . . . . . . . . . . . . . . . . 224
Run Command at Power Up . . . . . . . . . . . . . . . . . . . . . . . 224
Run Command Input Error . . . . . . . . . . . . . . . . . . . . . . . . 135 T
Run Command Input Selection. . . . . . . . . . . . . . . . . . . . . . .96 Terminal A1 Bias Setting. . . . . . . . . . . . . . . . . . . . . . . . . . 234
Run Command Selection . . . . . . . . . . . . . . . . . . . . . . 157, 224 Terminal A1 Gain Setting . . . . . . . . . . . . . . . . . . . . . . . . . 234
Run Command Selection during Program . . . . . . . . . . . 224 Terminal A1 Input Voltage . . . . . . . . . . . . . . . . . . . . . . . . 118
Run Command Selection Error. . . . . . . . . . . . . . . . . . . . . 136 Terminal A1 Signal Level Selection . . . . . . . . . . . . . . . . 234
Terminal Block Configuration . . . . . . . . . . . . . . . . . . . . . . .47
S
Terminal Board Wiring Guide . . . . . . . . . . . . . . . . . . . . . . .62
S1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97 Terminal M1 thru M2 Function Selection (relay) . . . . 111

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 283
Index

Terminal MA, MB and MC Function Selection (relay) 111, Undervoltage 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146


233 Unexpected Noise from Connected Machinery . . . . . . 162
Test Run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122 Up Command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232
Tightening Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50 User Monitor Selection After Power Up . . . . . . . . . . . . 241
Timing Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134 Uv. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136, 151
Torque Compensation Gain. . . . . . . . . . . . . . . . . . . . 131, 226 Uv1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135, 146
Torque Detection 1 (N.O.). . . . . . . . . . . . . . . . . . . . . . . . . 234 Uv3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135, 146
Torque Detection 2 (N.O.). . . . . . . . . . . . . . . . . . . . . . . . . 234
Torque Detection Level 1 . . . . . . . . . . . . . . . . . . . . . . . . . 239 V
Torque Detection Selection 1 . . . . . . . . . . . . . . . . . . . . . . 239 V/f Data Setting Error. . . . . . . . . . . . . . . . . . . . . . . . . 136, 153
Torque Detection Time 1 . . . . . . . . . . . . . . . . . . . . . . . . . . 239 V/f Pattern Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230
Torque Specifications, Single Phase 200 V Class . 51, 265 Verify Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87
Torque Specifications, Three Phase 200 V Class . 52, 266
W
Torque Specifications, Three Phase 400 V Class . 53, 267
Transistor Input Signal . . . . . . . . . . . . . . . . . . . . . . . . . . 65, 66 Watchdog Circuit Exception . . . . . . . . . . . . . . . . . . . . . . . 134
Watt Loss 200 V Class Single Phase Models . . . . . . . . 217
U Watt Loss 200 V Class Three Phase Models . . . . . . . . 217
U1-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118, 157, 160, 243 Watt Loss 400 V Class Three Phase Models . . . . . . . . 217
U1-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118, 243 Wire Gauge, Single Phase 200 V Class . . . . . . . . . . 51, 265
U1-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118, 243 Wire Gauge, Three Phase 200 V Class. . . . . . . . . . . 52, 266
U1-06. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118, 243 Wire Gauge, Three Phase 400 V Class. . . . . . . . . . . 53, 267
U1-07. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118, 156, 243 Wire Gauges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
U1-09. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157 Wiring Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
U1-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118, 244 Wiring Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
U1-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118, 244
Z
U1-13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118, 244
U1-19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118, 244 Zero Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233
U1-25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118, 244
U1-26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118, 244
U1 Operation Status Monitors . . . . . . . . . . . . . . . . . . . . . 243
U2-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118, 245
U2-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118, 154, 245
U2 Fault History. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245
U2 Initialization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243
U4: Maintenance Monitors . . . . . . . . . . . . . . . . . . . . . . . . 245
U4-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
U4-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
U4-05. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118, 151, 245
U4-06. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146, 245
U4-07. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118, 245
U4-08. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118, 245
U4-09. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118, 245
U4-13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118, 245
UL Standards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264
U Monitors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243
Undervoltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135, 136, 151

284 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
This Page Intentionally Blank

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 285
Revision History
The revision dates and the numbers of the revised manuals appear on the bottom of the back cover.

Revision
Date of Publication Section Revised Content
Number
All Revision: Reviewed and corrected documentation
Chapter 2 Revision: Ambient Temperature
Appendix Revision: Ambient Temperature
A Revision: Standards

March 2014 4 Addition: Fuse List for European Standards


Addition: Ambient Temperature for UL Standards
Appendix Revision: Wire Gauge and Torque Specifications for UL
C Standards
Revision: Standards
Revision: Low Voltage Wiring for Control Circuit Terminals
Back Cover Revision: Address
Cover Revision: Format
All Revision: Reviewed and corrected documentation
Chapter 3 Revision: Precautions on installing a leakage breaker
Chapter 7 Revision: Wire Gauge and Torque Specifications
December 2011 3 Addition: Precautions for Korean Radio Waves Act
Appendix Revision: Wire Gauge and Torque Specifications
C Revision: Closed-Loop Crimp Terminal Size
Revision: Fuse list
Back Cover Revision: Format and address

September 2008 2 Back Cover Revision: Address

March 2008 1 All General revision

January 2008 - - First Edition

286 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
YASKAWA AC Drive J1000
Compact V/f Control Drive
Installation & Start-Up Manual

DRIVE CENTER (INVERTER PLANT)


2-13-1, Nishimiyaichi, Yukuhashi, Fukuoka, 824-8511, Japan
Phone: 81-930-25-3844 Fax: 81-930-25-4369
http://www.yaskawa.co.jp

YASKAWA ELECTRIC CORPORATION


New Pier Takeshiba South Tower, 1-16-1, Kaigan, Minatoku, Tokyo, 105-6891, Japan
Phone: 81-3-5402-4502 Fax: 81-3-5402-4580
http://www.yaskawa.co.jp

YASKAWA AMERICA, INC.


2121 Norman Drive South, Waukegan, IL 60085, U.S.A.
Phone: 1-800-YASKAWA (927-5292) or 1-847-887-7000 Fax: 1-847-887-7310
http://www.yaskawa.com

YASKAWA ELÉTRICO DO BRASIL LTDA.


Avenida Piraporinha 777, Diadema, São Paulo, 09950-000, Brasil
Phone: 55-11-3585-1100 Fax: 55-11-3585-1187
http://www.yaskawa.com.br

YASKAWA EUROPE GmbH


Hauptstrasse 185, 65760 Eschborn, Germany
Phone: 49-6196-569-300 Fax: 49-6196-569-398
http://www.yaskawa.eu.com

YASKAWA ELECTRIC KOREA CORPORATION


9F, Kyobo Securities Bldg., 26-4, Yeouido-dong, Yeongdeungpo-gu, Seoul, 150-737, Korea
Phone: 82-2-784-7844 Fax: 82-2-784-8495
http://www.yaskawa.co.kr

YASKAWA ELECTRIC (SINGAPORE) PTE. LTD.


151 Lorong Chuan, #04-02A, New Tech Park, 556741, Singapore
Phone: 65-6282-3003 Fax: 65-6289-3003
http://www.yaskawa.com.sg

YASKAWA ELECTRIC (CHINA) CO., LTD.


12F, Carlton Bld., No.21 HuangHe Road, HuangPu District, Shanghai 200003, China
Phone: 86-21-5385-2200 Fax: 86-21-5385-3299
http://www.yaskawa.com.cn

YASKAWA ELECTRIC (CHINA) CO., LTD. BEIJING OFFICE


Room 1011, Tower W3 Oriental Plaza, No. 1 East Chang An Ave.,
Dong Cheng District, Beijing, 100738, China
Phone: 86-10-8518-4086 Fax: 86-10-8518-4082

YASKAWA ELECTRIC TAIWAN CORPORATION


9F, 16, Nanking E. Rd., Sec. 3, Taipei, 104, Taiwan
Phone: 886-2-2502-5003 Fax: 886-2-2505-1280

YASKAWA INDIA PRIVATE LIMITED


#17/A Electronics City, Hosur Road Bangalore 560 100 (Karnataka), India
Phone: 91-80-4244-1900 Fax: 91-80-4244-1901
http://www.yaskawaindia.in

YASKAWA ELECTRIC CORPORATION

In the event that the end user of this product is to be the military and said product is to be employed in any weapons systems or the manufacture
thereof, the export will fall under the relevant regulations as stipulated in the Foreign Exchange and Foreign Trade Regulations. Therefore, be sure
to follow all procedures and submit all relevant documentation according to any and all rules, regulations and laws that may apply.
Specifications are subject to change without notice for ongoing product modifications and improvements.
© 2008-2014 YASKAWA ELECTRIC CORPORATION. All rights reserved.

MANUAL NO. TOEP C710606 25D


Published in Japan March 2014 08-1 4 -0
13-7-11

You might also like