Cimrja Series
Cimrja Series
To properly use the product, read this manual thoroughly and retain
for easy reference, inspection, and maintenance. Ensure the end user
receives this manual.
Receiving 1
Mechanical Installation 2
Electrical Installation 3
Start-Up Programming &
Operation 4
Troubleshooting
5
Periodic Inspection &
Maintenance 6
Peripheral Devices &
Options 7
Specifications A
Parameter List B
1. RECEIVING .........................................................21
1.1 Section Safety........................................................ 22
1.2 Model Number and Nameplate Check.................... 23
Nameplate...............................................................23
1.3 Component Names ................................................ 26
IP20/Open-Chassis ...................................................26
Front Views .............................................................28
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 3
Table of Contents
3. ELECTRICAL INSTALLATION.................................... 39
3.1 Section Safety.................................................................. 40
3.2 Standard Connection Diagram......................................... 43
3.3 Main Circuit Connection Diagram .................................... 46
Single-Phase 200 V Class Models BA0001 to BA0010 ............... 46
Three-Phase 200 V Class Models 2A0001 to 2A0020
Three-Phase 400 V Class Models 4A0001 to 4A0011 ............... 46
3.4 Terminal Block Configuration.......................................... 47
3.5 Protective Covers ............................................................ 48
IP20/Open-Chassis Cover Removal and Installation................... 48
3.6 Main Circuit Wiring .......................................................... 50
Main Circuit Terminal Functions ............................................. 50
Wire Gauges and Tightening Torque....................................... 50
Main Circuit Terminal Power Supply and Motor Wiring................ 54
3.7 Control Circuit Wiring ...................................................... 57
Control Circuit Terminal Block Functions.................................. 58
Terminal Configuration......................................................... 59
Wiring Procedure ................................................................ 61
3.8 I/O Connections ............................................................... 64
Sinking/Sourcing Mode Switch............................................... 64
3.9 Main Frequency Reference .............................................. 67
DIP Switch S1 Analog Input Signal Selection ............................ 67
3.10 Braking Resistor.............................................................. 69
Installation......................................................................... 69
3.11 Interlocking with Connected Machinery .......................... 71
Drive Ready Signal ............................................................. 71
3.12 Wiring Checklist .............................................................. 72
4 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
Table of Contents
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 5
Table of Contents
6 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
Table of Contents
6.2 Inspection.......................................................................171
Recommended Daily Inspection........................................... 171
Recommended Periodic Inspection....................................... 173
6.3 Periodic Maintenance .....................................................175
Replacement Parts............................................................ 175
6.4 Drive Cooling Fans .........................................................178
Number of Cooling Fans..................................................... 178
Cooling Fan Replacement .................................................. 179
A. SPECIFICATIONS...................................................... 209
A.1 Heavy Duty and Normal Duty Ratings.............................210
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 7
Table of Contents
8 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
Table of Contents
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 9
Table of Contents
10 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
i
Preface & General
Safety
This section provides safety messages pertinent to this product
that, if not heeded, may result in fatality, personal injury, or
equipment damage. Yaskawa is not responsible for the
consequences of ignoring these instructions.
i.1 PREFACE.........................................................12
i.2 GENERAL SAFETY...........................................14
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 11
i.1 Preface
i.1 Preface
Yaskawa manufactures products used as components in a wide variety of industrial systems
and equipment. The selection and application of Yaskawa products remain the responsibility
of the equipment manufacturer or end user. Yaskawa accepts no responsibility for the way its
products are incorporated into the final system design. Under no circumstances should any
Yaskawa product be incorporated into any product or design as the exclusive or sole safety
control. Without exception, all controls should be designed to detect faults dynamically and
fail safely under all circumstances. All systems or equipment designed to incorporate a product
manufactured by Yaskawa must be supplied to the end user with appropriate warnings and
instructions as to the safe use and operation of that part. Any warnings provided by Yaskawa
must be promptly provided to the end user. Yaskawa offers an express warranty only as to the
quality of its products in conforming to standards and specifications published in the Yaskawa
manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS OFFERED. Yaskawa
assumes no liability for any personal injury, property damage, losses, or claims arising from
misapplication of its products.
This manual is designed to ensure correct and suitable application of Variable J1000-Series
drives. Read this manual before attempting to install, operate, maintain, or inspect a drive and
keep it in a safe, convenient location for future reference. Be sure you understand all
precautions and safety information before attempting application.
u Applicable Documentation
The following manuals are available for J1000 series drives:
J1000 Series Compact V/f Control Drive Installation and Start-Up Manual
Read this manual first. This guide is packaged together with the product. It
contains basic information required to install and wire the drive. This guide
provides basic programming and simple setup and adjustment. Refer to the
J1000 Technical Manual for complete descriptions of drive features and
functions.
J1000 Series Compact V/f Control Drive Technical Manual
This manual describes installation, wiring, operation procedures, functions,
troubleshooting, maintenance, and inspections to perform before operation.
u Symbols
Note: Indicates a supplement or precaution that does not cause drive damage.
TERMS
Indicates a term or definition used in this manual.
12 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
i.1 Preface
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 13
i.2 General Safety
WARNING
Read and understand this manual before installing, operating or servicing this drive. The
drive must be installed according to this manual and local codes.
The following conventions are used to indicate safety messages in this manual. Failure to
heed these messages could result in serious or possibly even fatal injury or damage to the
products or to related equipment and systems.
DANGER
Indicates a hazardous situation, which, if not avoided, will result in death or serious
injury.
WARNING
Indicates a hazardous situation, which, if not avoided, could result in death or serious
injury.
WARNING! will also be indicated by a bold key word embedded in the text followed by an italicized safety
message.
14 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
i.2 General Safety
CAUTION
Indicates a hazardous situation, which, if not avoided, could result in minor or
moderate injury.
CAUTION! will also be indicated by a bold key word embedded in the text followed by an italicized safety
message.
NOTICE
Indicates a property damage message.
NOTICE: will also be indicated by a bold key word embedded in the text followed by an italicized safety
message.
u Safety Messages
DANGER
Heed the safety messages in this manual.
Failure to comply will result in death or serious injury.
The operating company is responsible for any injuries or equipment damage resulting from
failure to heed the warnings in this manual.
Electrical Shock Hazard
Do not connect or disconnect wiring while the power is on.
Failure to comply will result in death or serious injury.
Before servicing, disconnect all power to the equipment. The internal capacitor remains
charged even after the power supply is turned off. The charge indicator LED will extinguish
when the DC bus voltage is below 50 Vdc. To prevent electric shock, wait at least one minute
after all indicators are OFF and measure the DC bus voltage level to confirm safe level.
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 15
i.2 General Safety
WARNING
Sudden Movement Hazard
System may start unexpectedly upon application of power, resulting in death or serious
injury.
Clear all personnel from the drive, motor and machine area before applying power. Secure
covers, couplings, shaft keys and machine loads before applying power to the drive.
Electrical Shock Hazard
Do not attempt to modify or alter the drive in any way not explained in this manual.
Failure to comply could result in death or serious injury.
Yaskawa is not responsible for any modification of the product made by the user. This
product must not be modified.
Do not allow unqualified personnel to use equipment.
Failure to comply could result in death or serious injury.
Maintenance, inspection, and replacement of parts must be performed only by authorized
personnel familiar with installation, adjustment and maintenance of AC drives.
Do not remove covers or touch circuit boards while the power is on.
Failure to comply could result in death or serious injury.
Fire Hazard
Do not use an improper voltage source.
Failure to comply could result in death or serious injury by fire.
Verify that the rated voltage of the drive matches the voltage of the incoming power supply
before applying power.
Crush Hazard
Do not use this drive in lifting applications without installing external safety circuitry
to prevent accidental dropping of the load.
The drive does not possess built-in load drop protection for lifting applications.
Failure to comply could result in death or serious injury from falling loads.
Install electrical and/or mechanical safety circuit mechanisms independent of drive circuitry.
16 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
i.2 General Safety
CAUTION
Crush Hazard
Do not carry the drive by the front cover.
Failure to comply may result in minor or moderate injury from the main body of the drive
falling.
NOTICE
Observe proper electrostatic discharge procedures (ESD) when handling the drive and
circuit boards.
Failure to comply may result in ESD damage to the drive circuitry.
Never connect or disconnect the motor from the drive while the drive is outputting
voltage.
Improper equipment sequencing could result in damage to the drive.
Do not perform a withstand voltage test on any part of the drive.
Failure to comply could result in damage to the sensitive devices within the drive.
Do not operate damaged equipment.
Failure to comply could result in further damage to the equipment.
Do not connect or operate any equipment with visible damage or missing parts.
Install adequate branch circuit short circuit protection per applicable codes.
Failure to comply could result in damage to the drive.
The drive is suitable for circuits capable of delivering not more than 31,000 RMS
symmetrical Amperes, 240 Vac maximum (200 V Class) and 480 Vac maximum (400 V
Class).
Do not expose the drive to halogen group disinfectants.
Failure to comply may cause damage to the electrical components in the drive.
Do not pack the drive in wooden materials that have been fumigated or sterilized.
Do not sterilize the entire package after the product is packed.
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 17
i.2 General Safety
Warning
Label
u Warranty Information
n Warranty Period
This drive is warranted for 12 months from the date of delivery to the customer or 18 months
from the date of shipment from the Yaskawa factory, whichever comes first.
18 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
i.2 General Safety
n Scope of Warranty
Inspections
Customers are responsible for periodic inspections of the drive. Upon request, a Yaskawa
representative will inspect the drive for a fee. If the Yaskawa representative finds the drive to
be defective due to Yaskawa workmanship or materials and the defect occurs during the
warranty period, this inspection fee will be waived and the problem remedied free of charge.
Repairs
If a Yaskawa product is found to be defective due to Yaskawa workmanship or materials and
the defect occurs during the warranty period, Yaskawa will provide a replacement, repair the
defective product, and provide shipping to and from the site free of charge.
However, if the Yaskawa Authorized Service Center determines that the problem with the
drive is not due to defective workmanship or materials, the customer will be responsible for
the cost of any necessary repairs. Some problems that are outside the scope of this warranty
are:
Problems due to improper maintenance or handling, carelessness, or other reasons where the
customer is determined to be responsible.
Problems due to additions or modifications made to a Yaskawa product without Yaskawa's
understanding.
Problems due to the use of a Yaskawa product under conditions that do not meet the
recommended specifications.
Problems caused by natural disaster or fire.
After the free warranty period elapses.
Replenishment or replacement of consumables or expendables.
Defective products due to packaging or fumigation.
Other problems not due to defects in Yaskawa workmanship or materials.
Warranty service is only applicable within Japan. However, after-sales service is available for
customers outside of Japan for a reasonable fee.
Contact your local Yaskawa representative for more information.
Exceptions
Any inconvenience to the customer or damage to non-Yaskawa products due to Yaskawa’s
defective products whether within or outside of the warranty period are NOT covered by
warranty.
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 19
i.2 General Safety
n Restrictions
The drive was not designed or manufactured for use in devices or systems that may directly
affect or threaten human lives or health.
Customers who intend to use the product described in this manual for devices or systems
relating to transportation, health care, space aviation, atomic power, electric power, or in
underwater applications must first contact their Yaskawa representatives or the nearest
Yaskawa sales office.
This product has been manufactured under strict quality-control guidelines. However, if this
product is to be installed in any location where failure of this product could involve or result
in a life-and-death situation or loss of human life or in a facility where failure may cause a
serious accident or physical injury, safety devices must be installed to minimize the likelihood
of any accident.
u Quick Reference
Run a Motor of One-Frame Larger Capacity
When using this drive for variable torque loads such as fans and pumps, a motor one frame size larger can be used.
Standards Compliance
20 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
1
Receiving
This chapter describes the proper inspections to perform after
receiving the drive and illustrates the different enclosure types
and components.
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 21
1.1 Section Safety
NOTICE
Observe proper electrostatic discharge procedures (ESD) when handling the drive and
circuit boards.
Failure to comply may result in ESD damage to the drive circuitry.
A motor connected to a PWM drive may operate at a higher temperature than a utility-
fed motor and the operating speed range may reduce motor cooling capacity.
Ensure that the motor is suitable for drive duty and/or the motor service factor is adequate
to accommodate the additional heating with the intended operating conditions.
22 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
1.2 Model Number and Nameplate Check
u Nameplate
Receiving
J MODEL : CIMR-J
MAX APPLI. MOTOR : 0.75kW / 0.4kW REV : A
I INPUT : AC3PH 200-240V 50/60Hz 2.7A/1.4A
H OUTPUT : AC3PH 0-240V 0-400Hz 1.2A/0.8A IND.CONT.EQ.
7J48
MASS : 0.9 kg B
G
F
O/N
S/N
:
: IP20 1
FILE NO : E131457 KCC - REM - Yec
TYPE 1 ENCLOSURE
- CIMR - V1000
- XXX
PASS
YASKAWA ELECTRIC CORPORATION MADE IN JAPAN
E 2-1 Kurosaki-shiroishi, Yahatanishi-Ku, Kitakyushu 806-0004 Japan
D C
<1>
Drive models CIMR-JToooooo bearing the mark conform to the Korean Radio Waves
Act and are designated for use in Asia (Region code: T).
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 23
1.2 Model Number and Nameplate Check
CIMR - J A 2 A 0001 B A A
Drive J1000 Customized Design
No. No. Enclosure Type
Series Specifications Revision
Region A Standard model IP20/ Order
No. B
Code Open-Chassis
A Japan
B China
C Europe No. Environmental
Specification <1>
T Asia A Standard
U USA M Humidity- and
dust-resistant
No. Voltage Class N Oil-resistant
S Vibration-resistant
B 1-phase, 200-240 Vac
2 3-phase, 200-240 Vac
<1> Drives with these specifications do not guarantee complete protection for the specified
environmental condition.
n Single-Phase 200 V
Normal Duty Heavy Duty
Max. Motor Rated Output Max. Motor Rated Output
No. No.
Capacity kW Current A Capacity kW Current A
0001 0.2 1.2 0001 0.1 0.8
0002 0.4 1.9 0002 0.2 1.6
0003 0.75 3.3 0003 0.4 3.0
0006 1.1 6.0 0006 0.75 5.0
0010 2.2 9.6 0010 1.5 8.0
24 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
1.2 Model Number and Nameplate Check
n Three-Phase 200 V
Normal Duty Heavy Duty
Max Motor Rated Output Max Motor Rated Output
No. No.
Capacity kW Current A Capacity kW Current A
0001 0.2 1.2 0001 0.1 0.8
0002 0.4 1.9 0002 0.2 1.6
0004 0.75 3.5 0004 0.4 3.0
0006 1.1 6.0 0006 0.75 5.0
0008 1.5 8.0 0008 1.1 6.9
0010 2.2 9.6 0010 1.5 8.0
0012 3.0 12.0 0012 2.2 11.0
0018 3.7 17.5 0018 3.0 14.0
Receiving
0020 5.5 19.6 0020 3.7 17.5
n Three-Phase 400 V
Normal Duty Heavy Duty
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 25
1.3 Component Names
u IP20/Open-Chassis
n Single-Phase AC 200 V BA0001B to BA0003B
Three-Phase AC 200 V 2A0001B to 2A0006B
A
I
H
B
G
F
C
E D
<1> Models BA0001B to BA0003B and 2A0001B to 2A0004B do not have a cooling fan or a
cooling fan cover.
26 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
1.3 Component Names
J
A
Receiving
I
B
1
H C
G
D
F E
<1> Models BA0006B and 4A0001B to 4A0004B do not have a cooling fan or a cooling fan cover.
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 27
1.3 Component Names
u Front Views
2A0006B 2A0012B
A A
G
G B B
C
C
F
F D D
E E
A – DIP switch S1 Refer to E – Ground terminal
DIP Switch S1 Analog F – Terminal cover
Input Signal Selection on G – Option unit connector
page 67 Refer to Options on page
B – DIP switch S3 Refer to 208
Sinking/Sourcing Mode
Switch on page 64
C – Control circuit terminal
Refer to Control Circuit
Wiring on page 57
D – Main circuit terminal
Refer to Wiring the Main
Circuit Terminal on page
56
Figure 1.4 Front Views of Drives
28 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
2
Mechanical
Installation
This chapter explains how to properly mount and install the
drive.
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 29
2.1 Section Safety
CAUTION
Crush Hazard
Do not carry the drive by the front cover.
Failure to comply may result in minor or moderate injury from the main body of the drive
falling.
30 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
2.1 Section Safety
NOTICE
Observe proper electrostatic discharge (ESD) procedures when handling the drive.
Failure to comply could result in ESD damage to the drive circuitry.
It may be difficult to perform maintenance on the cooling fans of drives installed in a
vertical row inside an enclosure.
Ensure adequate spacing at the top of the drive to perform cooling fan replacement when
required.
Operating the motor in the low-speed range diminishes the cooling effects, increases
motor temperature, and may lead to motor damage by overheating.
Mechanical Installation
Reduce the motor torque in the low-speed range whenever using a standard blower cooled
motor. If 100% torque is required continuously at low speed, consider using a special drive
or vector motor. Select a motor that is compatible with the required load torque and operating
speed range.
Do not operate motors above the maximum rated RPM.
Failure to comply may lead to bearing or other mechanical motor failures.
The speed range for continuous operation differs according to the lubrication method
and motor manufacturer.
If the motor is to be operated at a speed higher than the rated speed, consult with the 2
manufacturer.
Continuously operating an oil-lubricated motor in the low-speed range may result in burning.
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 31
2.1 Section Safety
NOTICE
When the wiring distance is greater than 100 meters, pay special attention to the motor
insulation voltage or use a drive-rated motor.
Failure to comply could lead to motor winding failure.
Motor vibration may increase when operating a machine in variable-speed mode, if
that machine previously operated at a constant speed.
Install vibration-proof rubber on the motor base or use the frequency jump function to skip
a frequency resonating the machine.
The motor may require more acceleration torque with drive operation than with a
commercial power supply.
Set a proper V/f pattern by checking the load torque characteristics of the machine to be
used with the motor.
The rated input current of submersible motors is higher than the rated input current
of standard motors.
Select an appropriate drive according to its rated output current. When the distance between
the motor and drive is long, use a cable thick enough to connect the motor to the drive to
prevent motor torque reduction.
When using an explosion-proof motor, it must be subject to an explosion-proof test in
conjunction with the drive.
This is also applicable when an existing explosion-proof motor is to be operated with the
drive. Since the drive itself is not explosion-proof, always install it in a safe place.
Do not use a drive for a single-phase motor.
Replace the motor with a three-phase motor.
If an oil-lubricated gearbox or speed reducer is used in the power transmission
mechanism, oil lubrication will be affected when the motor operates only in the low
speed range.
The power transmission mechanism will make noise and experience problems with service
life and durability if the motor is operated at a speed higher than the rated speed.
32 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
2.2 Mechanical Installation
u Installation Environment
To help prolong the optimum performance life of the drive, install the drive in the proper
environment. The table below provides a description of the appropriate environment for the
drive.
Table 2.1 Installation Environment
Mechanical Installation
Environment Conditions
Installation Area Indoors
IP20/NEMA Type 1 enclosure: -10 °C to +40 °C
IP20/IP00 Open-Chassis enclosure: -10 °C to +50 °C
Finless Type: IP20 enclosure: -10 °C to +50 °C
Ambient Drive reliability improves in environments without wide temperature fluctuations.
Temperature When using an enclosure panel, install a cooling fan or air conditioner in the area to ensure
that the air temperature inside the enclosure does not exceed the specified levels.
Do not allow ice to develop on the drive.
Humidity 95% RH or less and free of condensation
Storage Temperature -20 °C to +60 °C
Install the drive in an area free from: 2
• oil mist and dust
• metal shavings, oil, water or other foreign materials
• radioactive materials
Surrounding Area • combustible materials (e.g., wood)
• harmful gases and liquids
• excessive vibration
• chlorides
• direct sunlight
Up to 1000 meters without derating; up to 3000 meters with output current, ambient
Altitude temperature, and voltage derating.
10 to 20 Hz at 9.8 m/s2
Vibration
20 to 55 Hz at 5.9 m/s2
Orientation Install the drive vertically to maintain maximum cooling effects.
NOTICE: Prevent foreign matter such as metal shavings or wire clippings from falling into the drive during
installation and project construction. Failure to comply could result in damage to the drive. Place a temporary
cover over the top of the drive during installation. Remove the temporary cover before startup, as the cover
will reduce ventilation and cause the drive to overheat.
NOTICE: Avoid placing drive peripheral devices, transformers, or other electronics near the drive. Failure to
comply could result in erroneous operation. If such devices must be used in close proximity to the drive, take
proper steps to shield the drive from noise.
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 33
2.2 Mechanical Installation
A B B
A – Correct B – Incorrect
Figure 2.1 Correct Installation Orientation
A A
C
Note: The space required on the left and right sides of the drive are the same for IP20/Open-Chassis drives and
IP20/NEMA Type 1 drives using the NEMA Type 1 Kit option.
34 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
2.2 Mechanical Installation
A
B 2 mm
B
C
Mechanical Installation
D
Note: When installing drives of different heights in the same enclosure panel, the tops of the drives should line
up. Leave space between the top and bottom of stacked drives for cooling fan replacement if required.
Using this method, it is possible to replace the cooling fans later.
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 35
2.2 Mechanical Installation
n IP20/Open-Chassis Drives
Table 2.2 IP20/Open-Chassis (without an EMC filter)
D2
W1 2-M4 t1
H1
H
H2
W D1
D
Dimensions (mm)
Voltage Class Drive Model
W H D W1 H1 H2 D1 D2 t1 Wt. (kg)
BA0001B 68 128 76 56 118 5 6.5 67.5 3 0.6
Single-Phase
BA0002B 68 128 76 56 118 5 6.5 67.5 3 0.6
200 V Class
BA0003B 68 128 118 56 118 5 38.5 109.5 5 1.0
2A0001B 68 128 76 56 118 5 6.5 67.5 3 0.6
36 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
2.2 Mechanical Installation
W1 4-M4 D2
H1
H
Mechanical Installation
t1
H2
W D1
D
Dimensions (mm)
Voltage Class Drive Model
W H D W1 H1 H2 D1 D2 t1 Wt. (kg)
BA0006B 108 128 137.5 96 118 5 58 129 5 1.7
Single-Phase
200 V Class BA0010B 108 128 154 96 118 5 58 145.5 5 1.8
2
2A0008B 108 128 129 96 118 5 58 120.5 5 1.7
2A0010B 108 128 129 96 118 5 58 120.5 5 1.7
Three-Phase
2A0012B 108 128 137.5 96 118 5 58 129 5 1.7
200 V Class
2A0018B 140 128 143 128 118 5 65 134.5 5 2.4
2A0020B 140 128 143 128 118 5 65 134.5 5 2.4
4A0001B 108 128 81 96 118 5 10 72.5 5 1.0
4A0002B 108 128 99 96 118 5 28 90.5 5 1.2
4A0004B 108 128 137.5 96 118 5 58 129 5 1.7
Three-Phase
4A0005B 108 128 154 96 118 5 58 145.5 5 1.7
400 V Class
4A0007B 108 128 154 96 118 5 58 145.5 5 1.7
4A0009B 108 128 154 96 118 5 58 145.5 5 1.7
4A0011B 140 128 143 128 118 5 65 134.5 5 2.4
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 37
2.2 Mechanical Installation
38 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
3
Electrical
Installation
This chapter explains proper procedures for wiring the control
circuit terminals, motor and power supply.
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 39
3.1 Section Safety
WARNING
Electrical Shock Hazard
Do not operate equipment with covers removed.
Failure to comply could result in death or serious injury.
The diagrams in this section may show drives without covers or safety shields to show
details. Be sure to reinstall covers or shields before operating the drives and run the drives
according to the instructions described in this manual.
Always ground the motor-side grounding terminal.
Improper equipment grounding could result in death or serious injury by contacting the
motor case.
Do not perform work on the drive while wearing loose clothing, jewelry or without eye
protection.
Failure to comply could result in death or serious injury.
Remove all metal objects such as watches and rings, secure loose clothing, and wear eye
protection before beginning work on the drive.
Do not remove covers or touch circuit boards while the power is on.
Failure to comply could result in death or serious injury.
Do not allow unqualified personnel to perform work on the drive.
Failure to comply could result in death or serious injury.
Installation, maintenance, inspection, and servicing must be performed only by authorized
personnel familiar with installation, adjustment, and maintenance of AC drives.
40 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
3.1 Section Safety
WARNING
Do not touch any terminals before the capacitors have fully discharged.
Failure to comply could result in death or serious injury.
Before wiring terminals, disconnect all power to the equipment. The internal capacitor
remains charged even after the power supply is turned off. The charge indicator LED will
extinguish when the DC bus voltage is below 50 Vdc. To prevent electric shock, wait at
least one minute after all indicators are off and measure the DC bus voltage level to confirm
safe level.
Fire Hazard
Tighten all terminal screws to the specified tightening torque.
Loose electrical connections could result in death or serious injury by fire due to overheating
of electrical connections.
Electrical Installation
Do not use improper combustible materials.
Failure to comply could result in death or serious injury by fire.
Attach the drive to metal or other noncombustible material.
Do not use an improper voltage source.
Failure to comply could result in death or serious injury by fire.
Verify that the rated voltage of the drive matches the voltage of the incoming power supply
before applying power.
3
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 41
3.1 Section Safety
NOTICE
Observe proper electrostatic discharge procedures (ESD) when handling the drive and
circuit boards.
Failure to comply may result in ESD damage to the drive circuitry.
Never connect or disconnect the motor from the drive while the drive is outputting
voltage.
Improper equipment sequencing could result in damage to the drive.
Do not use unshielded cable for control wiring.
Failure to comply may cause electrical interference resulting in poor system performance.
Use shielded, twisted-pair wires and ground the shield to the ground terminal of the drive.
Check all the wiring to ensure that all connections are correct after installing the drive
and connecting any other devices.
Failure to comply could result in damage to the drive.
Do not modify the drive circuitry.
Failure to comply could result in damage to the drive and will void warranty.
Yaskawa is not responsible for any modification of the product made by the user. This
product must not be modified.
42 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
3.2 Standard Connection Diagram
NOTICE: When the wiring distance is greater than 100 meters, pay special attention to the motor insulation
voltage or use a drive duty motor. Failure to comply could lead to motor insulation breakdown.
NOTICE: Correctly set Sink/Source jumper S3 for internal power supply. Failure to comply may result in
damage to the drive. Refer to I/O Connections on page 64 for details.
NOTICE: Do not connect AC control circuit ground to drive enclosure. Improper drive grounding can cause
Electrical Installation
control circuit malfunction.
NOTICE: The minimum load for the multi-function relay output MA-MB-MC is 10 mA.
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 43
3.2 Standard Connection Diagram
_
Terminals +1, +2, , B1, and B2
are for connecting options.
DC link choke <2>
Never connect power supply
(option) <1> Thermal relay
Braking resistor
lines to these terminals. (option) Motor
2 MCCB
<3> Jumper (option)
Cooling fan
For single phase 200 V r1 FU
r1
power supply, use
+2 +1 - B1 B2 FV
R/L1 and S/L2. s1 s1 M
FW
1 MCCB MC
t1
J1000 t1
R/L1
Three phase R/L1 U/T1
U
power supply S/L2 S/L2 Main circuit V
for 200 V /400 V V/T2 M
T/L3 T/L3 W
Control circuit W/T3
<4>
Forward run/stop S1
2 MCCB THRX OFF ON MC
Ground
SA Reverse run/stop S2 10 or less (400 V class)
MC Option unit 100 or less (200 V class)
THRX External fault S3 connector
MB
Digital inputs 24 V
(default setting) <5> Sink
MC
DIP
switch S3 Source
SC
Shield ground
terminal
44 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
3.2 Standard Connection Diagram
<7> Monitor outputs work with devices such as analog frequency meters, ammeters,
voltmeters and wattmeters; they are not intended for use as a feedback-type of signal.
WARNING! Sudden Movement Hazard. Do not close the wiring for the control circuit unless the multifunction
input terminal parameter is properly set (S5 for 3-Wire; H1-05 = “0”). Improper sequencing of run/stop circuitry
could result in death or serious injury from moving equipment.
WARNING! Sudden Movement Hazard. Ensure start/stop and safety circuits are wired properly and in the
correct state before energizing the drive. Failure to comply could result in death or serious injury from moving
equipment. When programmed for 3-Wire control, a momentary closure on terminal S1 may cause the drive
to start.
WARNING! When 3-Wire sequence is used, set the drive to 3-Wire sequence before wiring the control
terminals and ensure parameter b1-17 is set to 0 (drive does not accept a run command at power up (default).
If the drive is wired for 3-Wire sequence but set up for 2-Wire sequence (default) and if parameter b1-17 is
set to 1 (drive accepts a Run command at power up), the motor will rotate in reverse direction at power up of
the drive and may cause injury.
Figure 3.2 illustrates an example of a 3-Wire sequence.
Drive
Stop relay (N.C.) Run relay (N.O.)
Electrical Installation
S1
Run command (run on momentary close)
S2
Stop command (stop on momentary open)
S5 Foward/reverse command
(multi-function input: H1-05 = 0)
SC
Sequence input common
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 45
3.3 Main Circuit Connection Diagram
+2 +1 B1 B2
R/L1 Drive
U/T1
V/T2 Motor
S/L2 W/T3
Single-phase
–
200 Vac
NOTICE: Do not connect T/L3 terminal when using single-phase power supply input. Incorrect wiring may
damage the drive.
+2 +1 B1 B2
R/L1 Drive U/T1
S/L2 V/T2 Motor
T/L3 W/T3
Three phase 200 Vac
(400 Vac) —
46 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
3.4 Terminal Block Configuration
Models:
Models: CIMR-JBA0006, 0010
CIMR-JBA0001, 0002, 0003 CIMR-J2A0008, 0010, 0012, 0018, 0020
CIMR-J2A0001, 0002, 0004, 0006 CIMR-J4A0001, 0002, 0004, 0005, 0007,
0009, 0011
Electrical Installation
3
Figure 3.5 Main Circuit Terminal Block Configurations
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 47
3.5 Protective Covers
2. Apply pressure to the tabs on each side of the terminal cover. Pull the terminal cover
away from the drive while pushing in on the tabs to pull the cover free.
48 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
3.5 Protective Covers
Electrical Installation
3
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 49
3.6 Main Circuit Wiring
50 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
3.6 Main Circuit Wiring
R/L1, S/L2,
2 0.75 to 2 14 18 to 14 2.5 0.75 to 2.5
T/L3
U/T1, V/T2,
BA0001 W/T3 2 0.75 to 2 14 18 to 14 2.5 0.75 to 2.5
0.8 to 1.0
BA0002 M3.5
⊖, ⊕1, ⊕2 2 0.75 to 2 – 18 to 14 – 0.75 to 2.5 (7.1 to 8.9)
BA0003
B1, B2 2 0.75 to 2 – 18 to 14 – 0.75 to 2.5
Electrical Installation
2 0.75 to 2 14 18 to 14 2.5 0.75 to 2.5
R/L1, S/L2,
2 2 to 5.5 12 14 to 10 2.5 2.5 to 6
T/L3
U/T1, V/T2,
2 2 to 5.5 14 14 to 10 2.5 2.5 to 6 1.2 to 1.5
W/T3
BA0006 M4 (10.6 to
⊖, ⊕1, ⊕2 2 2 to 5.5 – 14 to 10 – 2.5 to 6 13.3)
B1, B2 2 2 to 5.5 – 14 to 10 – 2.5 to 6
R/L1, S/L2,
3.5 2 to 5.5 10 14 to 10 2.5 2.5 to 6
3
3.5 2 to 5.5 10 14 to 10 2.5 2.5 to 6
T/L3
U/T1, V/T2,
2 2 to 5.5 14 14 to 10 2.5 2.5 to 6 1.2 to 1.5
W/T3
BA0010 M4 (10.6 to
⊖, ⊕1, ⊕2 3.5 2 to 5.5 – 14 to 10 – 2.5 to 6 13.3)
B1, B2 2 2 to 5.5 – 14 to 10 – 2.5 to 6
<1> Gauges listed here are for use in Japan and Asia.
<2> Gauges listed here are for use in the United States.
<3> Gauges listed here are for use in Europe and China.
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 51
3.6 Main Circuit Wiring
R/L1, S/L2,
2 0.75 to 2 14 18 to 14 2.5 0.75 to 2.5
T/L3
R/L1, S/L2,
2 2 to 5.5 14 14 to 10 2.5 2.5 to 6
T/L3
U/T1, V/T2,
2 2 to 5.5 14 14 to 10 2.5 2.5 to 6 1.2 to 1.5
2A0008 W/T3
M4 (10.6 to
2A0010 ⊖, ⊕1, ⊕2 2 2 to 5.5 – 14 to 10 – 2.5 to 6 13.3)
B1, B2 2 2 to 5.5 – 14 to 10 – 2.5 to 6
R/L1, S/L2,
2 2 to 5.5 12 14 to 10 2.5 2.5 to 6
T/L3
U/T1, V/T2,
2 2 to 5.5 14 14 to 10 2.5 2.5 to 6 1.2 to 1.5
W/T3
2A0012 M4 (10.6 to
⊖, ⊕1, ⊕2 2 2 to 5.5 – 14 to 10 – 2.5 to 6 13.3)
B1, B2 2 2 to 5.5 – 14 to 10 – 2.5 to 6
R/L1, S/L2,
3.5 2 to 5.5 10 14 to 10 2.5 2.5 to 6
T/L3
U/T1, V/T2,
3.5 2 to 5.5 10 14 to 10 2.5 2.5 to 6 1.2 to 1.5
W/T3
2A0018 M4 (10.6 to
⊖, ⊕1, ⊕2 3.5 2 to 5.5 – 14 to 10 – 2.5 to 6 13.3)
B1, B2 2 2 to 5.5 – 14 to 10 – 2.5 to 6
52 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
3.6 Main Circuit Wiring
R/L1, S/L2,
5.5 2 to 5.5 10 14 to 10 4 2.5 to 6
T/L3
U/T1, V/T2,
3.5 2 to 5.5 10 14 to 10 2.5 2.5 to 6 1.2 to 1.5
W/T3
2A0020 M4 (10.6 to
⊖, ⊕1, ⊕2 5.5 2 to 5.5 – 14 to 10 – 2.5 to 6 13.3)
B1, B2 2 2 to 5.5 – 14 to 10 – 2.5 to 6
<1> Gauges listed here are for use in Japan and Asia.
<2> Gauges listed here are for use in the United States.
Electrical Installation
<3> Gauges listed here are for use in Europe and China.
R/L1, S/L2,
2 2 to 5.5 14 14 to 10 2.5 2.5 to 6
T/L3
U/T1, V/T2,
4A0005 W/T3 2 2 to 5.5 14 14 to 10 2.5 2.5 to 6 1.2 to 1.5
4A0007 M4 (10.6 to
4A0009 ⊖, ⊕1, ⊕2 2 2 to 5.5 – 14 to 10 – 2.5 to 6 13.3)
B1, B2 2 2 to 5.5 – 14 to 10 – 2.5 to 6
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 53
3.6 Main Circuit Wiring
R/L1, S/L2,
2 2 to 5.5 12 14 to 10 2.5 2.5 to 6
T/L3
U/T1, V/T2,
2 2 to 5.5 14 14 to 10 2.5 2.5 to 6 1.2 to 1.5
W/T3
4A0011 M4 (10.6 to
⊖, ⊕1, ⊕2 2 2 to 5.5 – 14 to 10 – 2.5 to 6 13.3)
B1, B2 2 2 to 5.5 – 14 to 10 – 2.5 to 6
<1> Gauges listed here are for use in Japan and Asia.
<2> Gauges listed here are for use in the United States.
<3> Gauges listed here are for use in Europe and China.
NOTICE: Do not connect phase-advancing capacitors or LC/RC noise filters to the output circuits. Improper
application of noise filters could result in damage to the drive.
NOTICE: Do not connect the AC power line to the output motor terminals of the drive. Failure to comply could
result in death or serious injury by fire as a result of drive damage from line voltage application to output
terminals.
54 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
3.6 Main Circuit Wiring
Note: When setting carrier frequency, calculate the cable length as the total distance of wiring to all connected
motors when running multiple motors from a single drive.
n Ground Wiring
Follow the precautions to wire the ground for one drive or a series of drives.
WARNING! Electrical Shock Hazard. Always use a ground wire that complies with technical standards on
electrical equipment and minimize the length of the ground wire. Improper equipment grounding may cause
dangerous electrical potentials on equipment chassis, which could result in death or serious injury.
WARNING! Electrical Shock Hazard. Be sure to ground the drive ground terminal. (200 V Class: Ground to
100 Ω or less, 400 V Class: Ground to 10 Ω or less). Improper equipment grounding could result in death or
serious injury by contacting ungrounded electrical equipment.
NOTICE: Do not share the ground wire with other devices such as welding machines or large-current electrical
Electrical Installation
equipment. Improper equipment grounding could result in drive or equipment malfunction due to electrical
interference.
NOTICE: When using more than one drive, ground multiple drives according to instructions. Improper
equipment grounding could result in abnormal operation of drive or equipment.
Refer to Figure 3.9 when using multiple drives. Do not loop the ground wire.
A B
3
A – Correct B – Incorrect
Figure 3.9 Multiple Drive Wiring
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 55
3.6 Main Circuit Wiring
56 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
3.7 Control Circuit Wiring
J1000
<1> Control circuit
Forward run/stop S1
Reverse run/stop S2
Option unit
External fault S3 connector
Electrical Installation
+24 V 8 mA
Digital inputs MA
(default setting) MB
MC
<2> Sink 24 V
DIP
switch S3 Source
SC
Shield ground
terminal
3
Setting power supply
+V
2k +10.5 max. 20 mA
Monitor
shielded line twisted-pair shielded line
output
main circuit terminal control terminal
<1> Connected using sequence input signal (S1 to S5) from NPN transistor; Default: sink
mode (0 V com)
<2> Use only the +24 V internal power supply in sinking mode; the source mode requires an
external power supply. Refer to I/O Connections on page 64.
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 57
3.7 Control Circuit Wiring
WARNING! Confirm the drive I/O signals and external sequence before starting test run. Failure to comply
may result in death or serious injury.
NOTICE: Do not switch an input contactor more often than once every 30 minutes. Improper equipment
sequencing could shorten useful life of the drive electrolytic capacitors and circuit relays. Normally the drive
I/O should be used to stop and start the motor.
n Input Terminals
Table 3.6 Control Circuit Input Terminals
Type No. Terminal Name (Function) Function (Signal Level) Default Setting
Multi-function input 1 (Closed: Forward
S1 run, Open: Stop)
Multi-function input 2 (Closed: Reverse
S2 24 Vdc, 8 mA
run, Open: Stop)
Note: Drive preset to sinking mode. When using
Multi- Multi-function input 3 (External fault source mode, set DIP switch S3 to allow for a 24 Vdc
Function S3 (N.O.) (±10%) external power supply. Refer to Sinking/
Digital Sourcing Mode Switch on page 64.
Inputs S4 Multi-function input 4 (Fault reset)
Multi-function input 5 (Multi-step speed
S5 reference 1)
58 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
3.7 Control Circuit Wiring
n Output Terminals
Table 3.7 Control Circuit Output Terminals
Type No. Terminal Name (Function) Function (Signal Level) Default Setting
MA N.O. output (fault)
Digital output
Multi-Function
Digital Output MB N.C. output (fault) 30 Vdc, 10 mA to 1 A; 250 Vac, 10 mA to 1 A
Minimum load: 5 Vdc, 10 mA (reference value)
MC Digital output common
AM Analog monitor output 0 to 10 Vdc (2 mA or less) Resolution: 1/256
Monitor Output
AC Monitor common 0V
u Terminal Configuration
Electrical Installation
MA MB MC
S1 S2 S3 S4 S5 SC A1 +V AC AM AC
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 59
3.7 Control Circuit Wiring
d2
60 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
3.7 Control Circuit Wiring
u Wiring Procedure
This section describes the proper procedures and preparations for wiring the control terminals.
WARNING! Electrical Shock Hazard. Do not remove covers or touch the circuit boards while the power is on.
Failure to comply could result in death or serious injury.
NOTICE: Separate control circuit wiring from main circuit wiring (terminals R/L1, S/L2, T/L3, B1, B2, U/T1,
Electrical Installation
V/T2, W/T3, -, +1, +2) and other high-power lines. Improper wiring practices could result in drive malfunction
due to electrical interference.
NOTICE: Separate wiring for digital output terminals MA, MB and MC from wiring to other control circuit lines.
Improper wiring practices could result in drive or equipment malfunction or nuisance trips.
NOTICE: Use a class 2 power supply (UL standard) when connecting to the control terminals. Improper
application of peripheral devices could result in drive performance degradation due to improper power supply.
NOTICE: Insulate shields with tape or shrink tubing to prevent contact with other signal lines and equipment.
Improper wiring practices could result in drive or equipment malfunction due to short circuit.
NOTICE: Connect the shield of shielded cable to the appropriate ground terminal. Improper equipment
grounding could result in drive or equipment malfunction or nuisance trips.
3
Wire the control terminals using Figure 3.13 as a guide. Prepare the ends of the control circuit
wiring as shown in Figure 3.14. Refer to Wire Size and Torque Specifications on page 60.
NOTICE: Do not tighten screws beyond the specified tightening torque. Failure to comply may damage the
terminal.
NOTICE: Use shielded twisted-pair cables as indicated to prevent operating faults. Improper wiring practices
could result in drive or equipment malfunction due to electrical interference.
Connect control wires as shown in the following figure:
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 61
3.7 Control Circuit Wiring
Preparing wire E
terminal ends
A B
S1 S2 S3 S4 S5 SC A1 +V AC AM AC
F C
A D
B E
A – Drive side D – Control device side
B – Connect shield to ground E – Shield sheath (Insulate
terminal of drive. with tape)
C – Insulation F – Shield
Figure 3.14 Preparing the Ends of Shielded Cables
When setting the frequency by analog reference from an external potentiometer, use shielded
twisted-pair wires and ground the shield of twisted-pair wires to the ground terminal of the
drive.
NOTICE: The analog signal lines between the drive and the operator station or peripheral equipment should
not exceed 50 meters when using an analog signal from a remote source to supply the frequency reference.
Failure to comply could result in poor system performance.
62 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
3.7 Control Circuit Wiring
B
+V C
A1 D
AC
Electrical Installation
connection) maximum 20 mA
D – (A1) Main speed
frequency reference 0 to
+10 Vdc (20 kΩ)
or
4 to 20 mA (250 Ω)/
0 to 20 mA (250 Ω)
Figure 3.15 Wiring the Frequency Reference to the Control Circuit Terminals (External
Reference)
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 63
3.8 I/O Connections
DIP Switch S3
SOURCE SINK
64 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
3.8 I/O Connections
Shielded Cable
S1
SOURCE SINK FWD Run/Stop
S2
REV Run/Stop
Multi-funciton input
S3
External Fault N.O.
S4
Fault Reset
S5
Multi-step Speed 1
SINK
+24 V
S3
Electrical Installation
SOURCE
SC
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 65
3.8 I/O Connections
FWD Run/Stop S1
REV Run/Stop S2
SOURCE SINK
External Fault N.O. S3
External Fault reset S4
power supply
+24V Multi-step speed 1 S5
SINK
+24V
S3
SOURCE
SC
Figure 3.18 Source Mode: Sequence from PNP Transistor (+24 V Common)
66 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
3.9 Main Frequency Reference
Electrical Installation
Drive Drive
+10.5 V +10.5 V
+V 20 mA current 4 to 20 mA input +V 20 mA current
or
0 to 10 V 0 to 20 mA input Main speed
A1 Main speed frequency A1 frequency reference
reference (voltage input)
(current input)
AC Frequency reference AC Frequency
common reference
common
3
DIP Switch S1
I V
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 67
3.9 Main Frequency Reference
68 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
3.10 Braking Resistor
u Installation
Electrical Installation
WARNING! Fire Hazard. The braking resistor connection terminals are B1 and B2. Do not connect a braking
resistor directly to any other terminals. Improper wiring connections could result in death or serious injury by
fire. Failure to comply may result in damage to the braking circuit or drive.
NOTICE: Connect braking resistors to the drive as shown in the I/O wiring examples. Improperly wiring braking
circuits could result in damage to the drive or equipment.
n Installation Procedure
1. Disconnect all electrical power to the drive and wait at least one minute before
3
servicing the drive and any connected components.
2. Remove drive front cover.
3. Use a voltmeter to verify that voltage is disconnected from incoming power terminals
and that the DC bus no longer holds a charge.
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 69
3.10 Braking Resistor
Thermal
relay Braking resistor
Power
supply MCCB MC
R/L1 B1 B2
S/L2 U/T1
T/L3 V/T2 Motor
W/T3
THRX OFF ON MC
Drive
SA
MC
THRX
SA
Thermal relay switch for
external braking resistor
MC TRX
SA
TRX
MA MC
Fault contact
4. Follow manufacturer instructions to connect the resistor unit to the drive using proper
wire gauge according to local electrical codes.
Power leads for the remote mount resistors generate high levels of electrical noise;
group these signal leads separately.
5. Mount the resistor unit on a noncombustible surface. Maintain minimum side and top
clearances according to resistor manufacturer instructions.
WARNING! Fire Hazard. Do not use improper combustible materials. Failure to comply could
result in death or serious injury by fire. Attach the drive or braking resistors to metal or other
noncombustible material.
6. Reinstall drive covers and resistor covers, if provided.
7. Set parameter L3-04 = “0” to disable stall prevention during deceleration.
Set parameter L8-01 to “1” to enable overheat protection when using a heatsink-
mounted braking resistor option.
Set L8-01 = “0” for other braking resistor types.
Table 3.14 Braking Resistor Settings
Parameter Settings
0: Disabled. The drive will not provide overheat protection.
L8-01: Internal Dynamic Braking Supply separate means of overheat protection.
Resistor Protection Selection 1: Enabled. Braking Resistor is protected from overheat.
L3-04: Stall Prevention During 0: Stall prevention disabled.
Decel
8. Operate the system and verify the required deceleration rate is obtained during
dynamic braking or stopping.
70 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
3.11 Interlocking with Connected Machinery
Electrical Installation
• when there is problem with the control power supply
• when a parameter setting error makes the drive unable to run even if a Run command has
been entered
• when a fault such as overvoltage or undervoltage is triggered as soon as the Run command
is entered
• when the drive is in the Programming mode and will not accept a Run command even when
entered.
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 71
3.12 Wiring Checklist
2 Check for correct braking resistors, DC reactors, noise filters, and other peripheral devices. 69
Installation area and physical setup
3 Ensure area surrounding the drive complies with specifications. 33
Power supply voltage, output voltage
The voltage from the power supply should fall within the input voltage specification range
4 of the drive.
5 The voltage rating for the motor should match the drive output specifications. 23
Main circuit wiring
6 Confirm proper branch circuit protection exists per National and Local codes. 43
7 Properly wire the power supply to drive terminals R/L1, S/L2 and T/L3. 46
Properly wire the drive and motor together. The motor lines and drive output terminals
8 R/T1, V/T2 and W/T3 should match in order to produce the desired phase order. If the 54
phase order is incorrect, the drive will rotate in the opposite direction.
9 Use 600 Vac vinyl-sheathed wire for the power supply and motor lines. 50
10 Use the correct wire gauges for the main circuit. Refer to Table 3.2 through Table 3.4. 50
• When using comparatively long motor cable, calculate the amount of voltage drop.
Motor rated voltage (V) x 0.02 ≥
50
3 x voltage resistance (Ω/km) x cable length (m) x motor rated current (A) x 10-3
• If the cable between the drive and motor exceeds 50 m, adjust the carrier frequency 55
(C6-02) accordingly.
11 Properly ground the drive. Review page 55. 55
Tightly fasten all terminal screws (control circuit terminals, grounding terminals). Refer
12 50
to Table 3.2 through Table 3.4..
72 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
3.12 Wiring Checklist
Set up overload protection circuits when running multiple motors from a single drive.
MC2 OL2
13 M2 -
MCn OLn
Mn
Electrical Installation
15 Verify phase advancing capacitors are NOT installed on the output side of the drive. -
Control circuit wiring
16 Use twisted-pair cables for all drive control circuit wiring. 57
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 73
3.12 Wiring Checklist
74 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
4
Start-Up
Programming &
Operation
This chapter explains the functions of the LED operator and how
to program the drive for initial operation.
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 75
4.1 Section Safety
WARNING
Electrical Shock Hazard
Do not operate equipment with covers removed.
Failure to comply could result in death or serious injury.
The diagrams in this section may include drives without covers or safety shields to illustrate
details. Be sure to reinstall covers or shields before operating the drives and run the drives
according to the instructions described in this manual.
Always ground the motor-side grounding terminal.
Improper equipment grounding could result in death or serious injury by contacting the
motor case.
Do not touch any terminals before the capacitors have fully discharged.
Failure to comply could result in death or serious injury.
Before wiring terminals, disconnect all power to the equipment. The internal capacitor
remains charged even after the power supply is turned off. The charge indicator LED will
extinguish when the DC bus voltage is below 50 Vdc. To prevent electric shock, wait at
least one minute after all indicators are off and measure the DC bus voltage level to confirm
safe level.
Do not allow unqualified personnel to perform work on the drive.
Failure to comply could result in death or serious injury.
Installation, maintenance, inspection, and servicing must be performed only by authorized
personnel familiar with installation, adjustment and maintenance of AC drives.
76 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
4.1 Section Safety
WARNING
Do not perform work on the drive while wearing loose clothing, jewelry or without eye
protection.
Failure to comply could result in death or serious injury.
Remove all metal objects such as watches and rings, secure loose clothing, and wear eye
protection before beginning work on the drive.
Do not remove covers or touch circuit boards while the power is on.
Failure to comply could result in death or serious injury.
Fire Hazard
Tighten all terminal screws to the specified tightening torque.
Loose electrical connections could result in death or serious injury by fire due to overheating
of electrical connections.
Do not use an improper voltage source.
Start-Up Programming
Failure to comply could result in death or serious injury by fire.
Verify that the rated voltage of the drive matches the voltage of the incoming power supply
before applying power.
Do not use improper combustible materials.
& Operation
Failure to comply could result in death or serious injury by fire.
Attach the drive to metal or other noncombustible material.
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 77
4.1 Section Safety
NOTICE
Observe proper electrostatic discharge procedures (ESD) when handling the drive and
circuit boards.
Failure to comply may result in ESD damage to the drive circuitry.
Never connect or disconnect the motor from the drive while the drive is outputting
voltage.
Improper equipment sequencing could result in damage to the drive.
Do not use unshielded cable for control wiring.
Failure to comply may cause electrical interference resulting in poor system performance.
Use shielded twisted-pair wires and ground the shield to the ground terminal of the drive.
Do not allow unqualified personnel to use the product.
Failure to comply could result in damage to the drive or braking circuit.
Carefully review instruction manual TOBPC72060000 when connecting a braking option
to the drive.
Do not modify the drive circuitry.
Failure to comply could result in damage to the drive and will void warranty.
Yaskawa is not responsible for any modification of the product made by the user. This
product must not be modified.
Check all the wiring to ensure that all connections are correct after installing the drive
and connecting any other devices.
Failure to comply could result in damage to the drive.
78 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
4.2 Using the Digital LED Operator
1 11 12
13
5
10
Start-Up Programming
15
4
3
P
STOP 14
& Operation
7
8
9
6
STOP
J1000
1 : 6 :
2 周波数指令 : 7 モニタ :
3 正転逆転選択 : 8 ベリファイ :
4 出力周波数 : 9 セットアップ :
5 出力電流 : パラメータ設定
出力電圧
WARNING Risk of electric shock.
Read manual before installing.
Wait 5 minutes for capacitor discharge after
disconnecting power supply.
To conform to requirements, make sure
to ground the supply neutral for 400V class.
危 険 けが、感電のおそれがあります。
据え付け、運転の前には必ず取扱説明書を読むこと。
通電中および電源遮断後5分以内はフロントカバーを
外さないこと。
400V級インバータの場合は、電源の中性点が接地
されていることを確認すること。( 対応)
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 79
4.2 Using the Digital LED Operator
1 Data Display Area Displays the frequency reference, parameter number, etc.
6 Down Arrow Key Scrolls down to select parameter numbers, setting values, etc.
11 LO/RE Light Lit while the operator (LOCAL) is selected to run the drive.
80 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
4.2 Using the Digital LED Operator
1 A J S
2 B K T
3 C L U
Start-Up Programming
4 D M V
<1>
5 E N W
& Operation
<1>
6 F O X None
7 G P Y
8 H Q Z None
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 81
4.2 Using the Digital LED Operator
As shown
<1> Refer to Figure 4.1 for the difference between “flashing” and “flashing quickly”.
1s
ON ON
Flashing
Flashing ON ON ON ON
quickly
82 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
4.2 Using the Digital LED Operator
Flashing
Start-Up Programming
& Operation
4
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 83
4.2 Using the Digital LED Operator
:
Turn the power on
<1> :
:
Output Frequency
Output Current
XX
Monitor Display
XX
PROGRAMMING MODE
XX XX XX
Verify Menu
XX XX XX
XX XX XX
Set Up Mode
XX XX XX
XX
Parameter Setting Mode
XX
84 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
4.3 The Drive and Programming Modes
Start-Up Programming
Frequency Reference Display
(Initial power-up state)
Forward/Reverse
& Operation
STOP
Verify Function
STOP
All Parameters
STOP
<1> The enlarged illustration of the LED indicates that the LED is on.
STOP
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 85
4.3 The Drive and Programming Modes
This display screen allows the user to monitor and set the frequency
reference while the drive is running. Refer to The Drive and
Power Up Programming Modes on page 85.
Note: The user can select items to display when the drive is first
STOP
powered up by setting parameter o1-02.
Default Setting
Drive Mode
STOP
Output Current Display
Monitors the output current of the drive.
STOP
86 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
4.3 The Drive and Programming Modes
Drive Mode
STOP
Monitor Display
Monitor parameters (U parameters) are displayed.
STOP
Verify Function Lists all parameters that have been edited or changed from default
settings. Refer to Verifying Parameter Changes: Verify Menu
on page 90.
STOP
Setup A select list of parameters necessary to get the drive operational
Programming
Mode quickly. Refer to The Setup Group within the Programming
Mode on page 88.
Start-Up Programming
STOP
Parameter Setting
Allows the user to access and edit all parameter settings. Refer to
& Operation
Parameter List on page 221.
STOP
Frequency Reference
Drive Mode Returns to the frequency reference display screen.
4
n Drive Mode Details STOP
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 87
4.3 The Drive and Programming Modes
Frequency reference
display at power up
STOP
Note: The drive will not accept a frequency reference set value unless the ENTER key is pressed after the
frequency reference is entered. This feature prevents accidental setting of the frequency reference. By
setting o2-05 (Frequency Reference Setting Method Selection) to 1 (Enabled), the drive will accept the
frequency reference while it is being adjusted on the digital operator.
88 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
4.3 The Drive and Programming Modes
Frequency reference
appears when powered up
<1>
<2>
STOP
Start-Up Programming
<1> Move to the right to change parameter settings. Scroll
STOP
down to view and check settings in the Setup Mode.
<2> To return to the Top Menu, press . To view or edit
& Operation
other parameters, press and .
STOP
4
Figure 4.5 Setup Group Example
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 89
4.3 The Drive and Programming Modes
2.
Press the key until the Setup Mode Screen appears.
3.
Press the key to view the parameter setting display.
6.
Press until the desired number is selected. (“1” flashes)
7.
Press the key and enter 0020.0.
8.
Press and the drive will confirm the change.
10.
Press the key until back at the initial display.
90 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
4.3 The Drive and Programming Modes
Step Display/Result
2.
Press until the display shows the “Verify” representation.
4.
Press the key until C1-01 appears.
Start-Up Programming
Entering the run command using the LED operator is referred to as LOCAL, while entering
the run command from an external device via the control circuit terminals or network option
is referred to as REMOTE.
& Operation
WARNING! Sudden Movement Hazard. The drive may start unexpectedly if the Run command is already
applied when switching from LOCAL mode to REMOTE mode when b1-07 = 1, resulting in death or serious
injury. Be sure all personnel are clear of rotating machinery and electrical connections prior to switching
between LOCAL mode and REMOTE mode.
There are two ways to switch between LOCAL and REMOTE.
Note: 1. After selecting LOCAL, the LO/RE light will remain lit.
2. The drive will not allow the user to switch between LOCAL and REMOTE during run. 4
n Using the LO/RE Key on the LED Operator
Step Display/Result
Press . The LO/RE light will light up. The drive is now in
2. Local. STOP
To set the drive for REMOTE operation, press the key again.
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 91
4.3 The Drive and Programming Modes
92 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
4.4 Start-up Flowchart
START
Start-Up Programming
* H1-oo, H2-01, H3-oo, H4-oo, H5-oo for I/O terminal setting
* d1-oo for multi-speed references if used
* C1-oo and C2-oo for accel./decel. and S-curve time settings
* C6-01 for heavy/normal duty mode selection
* L3-04 if braking options are used
* E1-oo, V/f Characteristics
& Operation
* E2-oo, Motor 1 parameters
Run the motor without load; check the rotation direction and operation.
Verify external signal commands to the drive work as desired.
Couple the load or machine to the motor. Run the machine and check for desired operation.
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 93
4.5 Basic Operation
94 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
4.5 Basic Operation
DIP switch S1
I V
Drive
0 to 10 V Main frequency
A1
(voltage or current input)
AC Analog common
Start-Up Programming
Current Input
When entering the frequency reference using an analog input signal, set parameter H3-01 to
“2” if 4 to 20 mA input is used. When using 0 to 20 mA input, set H3-01 to “3”. Set DIP
Switch S1 for current input (position “I”).
& Operation
DIP switch S1
I V Drive
4
0 or 4 to 20 mA input
A1 Main Frequency
(current input)
AC Analog common
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 95
4.5 Basic Operation
Step Display/Result
3.
Press the key to start the motor.
STOP
4. The motor should accelerate up to 6 Hz while the RUN light is on.
off on
STOP
5. Press the key to stop the motor. The RUN light will flash
until the motor comes to a complete stop. flashing off
96 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
4.5 Basic Operation
Drive
Forward Run
S1
Reverse Run
S2
Start-Up Programming
SC Digital Input Common
& Operation
Figure 4.9 Example Wiring Diagram for 2-Wire Sequence
Figure 4.10 Example Wiring Diagram for 3-Wire Sequence Using Terminal S5
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 97
4.5 Basic Operation
<1> When terminal S5 is open, the motor rotates forward. When closed, the motor rotates in
reverse.
WARNING! When 3-Wire sequence is used, set the drive to 3-Wire sequence before wiring the control
terminals and ensure parameter b1-17 is set to 0 (drive does not accept a run command at power up (default)).
If the drive is wired for 3-Wire sequence but set up for 2-Wire sequence (default) and if parameter b1-17 is
set to 1 (drive accepts a Run command at power up), the motor will rotate in reverse direction at power up of
the drive and may cause injury.
Note: Refer to Parameter List on page 221 for a list of digital input functions. After performing a 3-Wire
initialization (A1-03 = “3”), the drive will automatically assign the forward/reverse command to terminal
S5.
Note: Run by Turning on/off the Power Supply. For safety reasons, the drive is initially set up not to accept a
run command at power up (b1-17 = "0"). If a run command is issued at power up, the RUN indicator
LED will flash quickly. To change this and have the run command issued by the drive, change parameter
b1-17 to 1.
Output Frequency
Decel Time
(C1-02, etc.)
DC Injection
Current (b2-02)
DC Injection Braking
DC Braking Time at Stop (b2-04)
98 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
4.5 Basic Operation
Motor Rotations
Start-Up Programming
Note: 1. After entering a stop command, the drive will not accept another run command until the time set
passes.
2. Do not enter another run command until the motor comes to a complete stop. If a run command must
& Operation
be entered before the motor has fully stopped, use DC Injection to slow the motor or catch the motor
before restarting.
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 99
4.5 Basic Operation
C2-02 C2-04
C2-03
Output
Frequency
C2-01
C2-01 C2-04
C2-02 C2-03
100 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
4.5 Basic Operation
Start-Up Programming
0 Motor Speed 100 % 0 Motor Speed 100 %
& Operation
Use ND Rating for applications in which the
Use HD Rating is designed applications torque requirements drop along with the speed.
Application requiring a high overload tolerance with Examples include fans or pumps where a high
constant load torque, like conveyors. overload tolerance is not required.
Overload capability 100% continuous, 150% of drive rated current 100% continuous, 120% of drive rated current
(oL2) for 60 s for 60 s
C6-02 2.0 to 15.0 kHz (default depends on drive capacity) 4
L3-02 Stall
Prevention during 150% 120%
Acceleration
L3-06 Stall
Prevention during 150% 120%
Run
Note: 1. By selecting HD/ND, motor parameter E2 is changed to the value for the maximum applicable
motor.
2. Swing PWM uses 2.0 kHz carrier frequency as a base. The application of special PWM patterns
keeps the audible noise of the motor low.
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 101
4.5 Basic Operation
Note: Settings 7 through A for parameter C6-02 use a Swing PWM equivalent to a 2 kHz audible noise. This
function turns the motor noise into a less obtrusive white noise.
Note: The upper limit for the carrier frequency is determined by drive capacity.
Precautions when setting parameter C6-02:
Symptom Possible Solution
Speed and torque are unstable at low speeds.
Noise from the drive is affecting peripheral devices.
Lower the carrier frequency.
Excessive leakage current from the drive.
Wiring between the drive and motor is too long. <1>
Motor acoustic noise is too loud. Increase the carrier frequency or use Swing PWM.
<1> The carrier frequency may need to be lowered if the motor cable is too long. Refer to the table below.
102 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
4.5 Basic Operation
Table 4.5 Drives with Heavy Duty Default Carrier Frequency of 10 kHz
200 V Single Phase Units 200 V Three Phase Units
Drive Rated Current [A] Drive Rated Current [A]
Model 2 kHz 10 kHz 15 kHz Model 2 kHz 10 kHz 15 kHz
BA0001 1.2 0.8 0.6 2A0001 1.2 0.8 0.6
BA0002 1.9 1.6 1.3 2A0002 1.9 1.6 1.3
BA0003 3.5 3.0 2.4 2A0004 3.5 3.0 2.4
BA0006 6.0 5.0 4.0 2A0006 6.0 5.0 4.0
Table 4.6 Drives with Heavy Duty Default Carrier Frequency of 8 kHz
200 V Single Phase Units 200 V Three Phase Units 400 V Three Phase Units
Drive Rated Current [A] Drive Rated Current [A] Drive Rated Current [A]
Model 2 kHz 8 kHz 15 kHz Model 2 kHz 8 kHz 15 kHz Model 2 kHz 8 kHz 15 kHz
BA0010 9.6 8.0 6.4 2A0008 8.0 6.9 5.5 4A0001 1.2 1.2 0.7
— — — — 2A0010 9.6 8.0 6.4 4A0002 2.1 1.8 1.1
— — — — 2A0012 12.0 11.0 8.8 4A0004 4.1 3.4 2.0
Start-Up Programming
— — — — 2A0018 17.5 14.0 11.2 4A0005 5.4 4.8 2.9
— — — — 2A0020 19.6 17.5 14.0 4A0007 6.9 5.5 3.3
— — — — — — — — 4A0009 8.8 7.2 4.3
& Operation
— — — — — — — — 4A0011 11.1 9.2 5.5
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 103
4.5 Basic Operation
n Digital Input
Terminal Parameter Setting Contents
S4 H1-04 4 Multi-Step Speed Reference 2
S5 H1-05 3 Multi-Step Speed Reference 1
n Wiring Example
Set up external switches SW1 and SW2.
Drive
Three-Phase, 200 Vac
(400 Vac) R/L1 U/T1
S/L2 V/T2 M
T/L3 W/T3
SW1 S4
SW2 S5
SC
104 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
4.5 Basic Operation
Freq Ref 4
Frequency
Reference Freq Ref 3
Freq Ref 2
Freq Ref 1
Forward/Reverse Run/Stop ON
Start-Up Programming
Figure 4.15 4-Step Speed Time Chart
& Operation
n Setting Procedure
Step Display/Result
3.
Press the key until the initial display appears.
4. turns on.
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 105
4.5 Basic Operation
Step Display/Result
5. STOP
Press to select LOCAL. The LO/RE light will turn on.
STOP
6.
Press to run the motor at 5 Hz. The RUN light will turn on.
Off On
With SW1 closed, the drive runs the motor at Multi-Step Speed 2
7. (20 Hz).
With SW1 open and SW2 closed, the drive runs the motor at
8. Multi-Step 3 (50 Hz).
With both SW1 and SW2 closed, the drive runs the motor at
9. Multi-Step 4 (60 Hz).
STOP
STOP
10. Press to stop the drive. The RUN light will flash until the
motor comes to a complete stop.
Flashing Off
<1> When the frequency reference is assigned to the LED operator (b1-01=0), the first step in a multi-step speed
sequence comes from d1-01.
Note: When a run command is input from the control circuit terminal, the frequency reference value is selected
as follows:
When b1-01 = 0 and the run command is given, the drive uses the frequency set to d1-01.
When b1-01 = 1 and the run command is given, the drive uses the frequency reference value input to
analog control terminal A1.
106 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
4.5 Basic Operation
Start-Up Programming
(Approximate Values)
Voltage Setting Value of E1-01 ov Detection BTR Operation Uv Detection Level
Level Level
& Operation
190 V
200 V Class All settings 410 V 394 V (single-phase = 160 V)
Setting ≥ 400 V 820 V 788 V 380 V
400 V Class
Setting < 400 V 740 V 708 V 350 V
Note: The braking transistor operation levels are valid for the drive internal braking transistor. If an external
CDBR braking chopper is used, refer to the instruction manual of that unit.
4
n V/f Pattern Settings
The drive utilizes a set V/f pattern to determine the appropriate output voltage level for each
relative to the frequency reference.
V/f Pattern Setup for V/f Control
1. Set the input voltage for the drive. Refer to E1-01: Input Voltage Setting on page
230.
2. Set the V/f pattern. Refer to V/f Pattern Settings E1-04 to E1-10 on page 230.
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 107
4.5 Basic Operation
Voltage (V)
Voltage (V)
Voltage (V)
16 16 16 16
12 12 12 12
0 1.3 2.5 50 0 1.5 3 60 0 1.5 3 50 60 0 1.5 3 60 72
Frequency (Hz) Frequency (Hz) Frequency (Hz) Frequency (Hz)
108 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
4.5 Basic Operation
Voltage (V)
Voltage (V)
Voltage (V)
Voltage (V)
50 50
35 35
9 9
8 8
0 1.3 25 50 0 1.3 25 50 0 1.5 30 60 0 1.5 30 60
Frequency (Hz) Frequency (Hz) Frequency (Hz) Frequency (Hz)
Voltage (V)
Voltage (V)
Voltage (V)
24 24
Start-Up Programming
19 19
13 15
12 12
0 1.3 2.5 50 0 1.3 2.5 50 0 1.5 3 60 0 1.5 3 60
Frequency (Hz) Frequency (Hz) Frequency (Hz) Frequency (Hz)
& Operation
Table 4.11 Rated Output Operation, Examples M to O
Example M 90 Hz Example N 120 Hz Example O 180 Hz
200 200 200
Voltage (V)
Voltage (V)
4
Voltage (V)
16 16 16
12 12 12
0 1.5 3 60 90 0 1.5 3 60 120 0 1.5 3 60 180
Frequency (Hz) Frequency (Hz) Frequency (Hz)
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 109
4.5 Basic Operation
E1-05
E1-08
E1-10
Note: 1. The following condition must be true when setting up the V/f pattern: E1-09 ≤ E1-07 < E1-06 ≤
E1-04
2. To make the V/f pattern a straight line set E1-09 = E1-07. In this case the E1-08 setting is disregarded.
3. E1-03 is unaffected when the drive is initialized using parameter A1-03, but the settings for E1-04
through E1-10 are returned to their default values.
110 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
4.5 Basic Operation
Start-Up Programming
200,000 times (current 1 A, resistance load).
& Operation
Note: The setting range for H2-01 is 0 to 13D. Refer to Parameter List on page 221 for more information.
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 111
4.5 Basic Operation
2.
Press until the Parameter setting menu is displayed.
3.
Press to enter the Parameter setting menu.
4.
Press and to select H4-01.
5.
Press to display the value currently set to H4-01.
6.
Press and to set the output current (103).
7.
Save the setting by pressing .
9.
Press the key until back at the Top Screen.
Adjusting the Analog Output Terminal Voltage with H4-02 and H4-03
Note: This example continues from Step 3 in the previous example.
112 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
4.5 Basic Operation
Step Display/Result
1.
Select H4-02 or H4-03 by pressing the and keys.
Press the key while the drive is stopped and the following
2. voltage is output for adjustment:
Output voltage = (10 V x Output Gain (H4-02) + Output Bias (H4-03).
Using this output, adjust output gain (H4-02) and output bias (H4-03).
Output Voltage
10
Gain × V
100
(%)
10 V
10
Bias × V
100
(%) Monitor
0V Contents
Start-Up Programming
0% 100%
& Operation
u Motor Protection: L1-01 and L1-02
This section explains how to set motor overload protection.
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 113
4.5 Basic Operation
Related Parameters
Parameter Default
No. Description Setting Range
Name Setting
Sets the motor nameplate full load current in
E2-01 Motor Rated amperes (A). This set value becomes the 10 to 200% of drive rated Determined by
Current reference value for motor protection, torque current o2-04 and C6-01
limit, and torque control.
0 to 2 1
Enables or disables motor thermal overload Use L1-13 (Continuous Electrothermal
Motor Operation Selection) to select whether
protection (oL1)
L1-01 Overload 0: Disabled electronic thermal value is “held” or “not
Protection held” when the power supply is turned off.
1: Protection for general purpose motor
Selection When connecting several motors to one
2: Protection for inverter motor
drive, set “0” (disabled) and install a thermal
relay on each motor.
Sets the electronic thermal overload protection
Motor detection time in the motor overload protection
L1-02 Overload (oL1) function. 0.1 to 5.0 1.0 min
Protection This setting rarely needs to be changed and
Time should be set in accordance with the overload
tolerance of the motor.
Note: Executing C6-01 (Duty Cycle) changes motor parameters E2 including motor rated current to the values
of the maximum applicable motor.
Setting Procedure
1. Set E2-01 (Motor Rated Current) to the motor rated current.
Values set for the current become the base current for electronic thermal overload
protection.
2. Set the proper motor protection level to L1-01.
The ability of the cooling fan to keep an induction motor cool varies by the speed
control range. Protection characteristics of the electronic thermal overload protection
should be set accordingly. Refer to Table 4.12 for motor types and overload
tolerances.
NOTICE: When connecting multiple motors to one drive, disable the electronic overload protection
of the drive (L1-01 = 0) and protect each motor with its own motor thermal overload. Failure to
comply could result in improper drive operation.
NOTICE: Inadequate motor protection could result in damage to the motor. Configure a motor
thermal overload to disconnect main power to the drive when tripped. When using a thermal relay,
disable the motor protection function (L1-01 = “0”).
114 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
4.5 Basic Operation
150
Rated Speed=100% Speed
60 sec.
Drive 100
Torque (%)
Start-Up Programming
0 110 100120 167 200
(60 Hz)
Speed (%)
& Operation
protection time (L1-02) set to factory default setting. Normally, L1-02 (Motor Overload
Protection Time) does not require setting. If the motor overload tolerance is clear, set the
overload protection time at hot start according to the motor. To detect overload earlier,
decrease the setting.
Figure 4.19 illustrates motor protection operation time characteristics.
Operation Time (minutes)
4
10
7
3
Cold Start
1
0.4
Hot Start
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 115
4.5 Basic Operation
• Disable motor protection (L1-01 = 1) when running multiple motors from the same drive.
Attach a thermal relay for each motor to provide overload protection.
• Use L1-13 (Continuous Electrothermal Operation Selection) to select whether the
electrothermal value is “held” or “not held” when power supply is turned off. Default setting
is 1 (Enabled).
• In the case of a general purpose (standard) motor, the cooling capability is reduced at a low
speed. Motor overload protection (oL1) may occur in frequencies lower than motor rated
current. Use an exclusive-use or inverter-duty motor to operate the drive at rated current at
low frequency.
L4-01
2.0 Hz (fixed)
Output
Frequency Time
ON OFF
Frequency
Dectection 2
116 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
4.5 Basic Operation
An• additional external circuit should also be added to ensure the brake releases properly
when an Up/Down Command is entered.
• When changing the speed using an analog signal, make sure that the source of the frequency
reference is assigned to the control circuit terminals (b1-01 = 1).
• A sequence to open and close the holding brake appears in the diagram below.
OFF ON
S1-SC UP
b6-02
d1-01 (Enabled when b1-01 = 0)
d1-03
Output frequency
L4-01 b6-01 b4-01
0
Time
Output DC Injection braking
Frequency Detection 2
(H2-01=5) ON OFF
MA-MC
Holding brake
Closed Open Closed
Start-Up Programming
Figure 4.21 Holding Brake Time Chart
& Operation
4
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 117
4.5 Basic Operation
2.
Press until “Monitor Display” appears.
3.
Press to enter the Parameter Setting Screen.
4.
Press until U1-06 appears.
Refer to Parameter List on page 221 for more details about Drive Status Monitors.
Table 4.13 Drive Status Monitors
No. Parameter Name Page No. Parameter Name Page
U1-01 Frequency Reference 243 U1-26 Software Number (Flash) 244
U1-02 Output Frequency 243 U2-01 Current Fault 244
U1-03 Output Current 243 U2-02 Previous Fault 244
U1-06 Output Voltage Reference 243 U4-01 Accumulated Operation Time 245
U1-07 DC Bus Voltage 243 U4-04 Cooling Fan Maintenance 245
U1-10 Input Terminal Status 244 U4-05 Capacitor Maintenance 245
U1-11 Output Terminal Status 244 U4-07 IGBT Maintenance 245
U1-13 Terminal A1 Input Voltage 244 U4-08 Heatsink Temperature 245
U1-19 MEMOBUS/Modbus Error Code 244 U4-09 LED Check 245
U1-25 Software Number (ROM) 244 U4-13 Peak Hold Current 245
118 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
4.6 Powering Up the Drive
Start-Up Programming
and motor terminals and W.
Control circuit Check control circuit terminal connections.
terminals
Drive control terminal Open all control circuit terminals (off).
& Operation
status
Status of the load
and connected Uncouple the motor from the load.
machinery
n Status Display
When the power supply to the drive is turned on, the LED operator lights will appear as 4
follows:
No. Name Description
Normal The data display area displays the frequency reference. is lit.
Operation
STOP
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 119
4.6 Powering Up the Drive
120 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
4.7 No-Load Operation Test Run
n During Operation
Check the following items during operation:
Start-Up Programming
• The motor should rotate smoothly (i.e., no abnormal noise or oscillation).
• The motor should accelerate and decelerate smoothly.
& Operation
The following example illustrates a test run procedure using the digital operator.
Note: Before starting the motor, set the frequency reference d1-01 to 6 Hz.
Step Display/Result
2. Press the key to select LOCAL. The LO/RE LED will turn STOP
on.
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 121
4.7 No-Load Operation Test Run
Step Display/Result
STOP
3. Press to give the drive a Run command. RUN will light and
the motor will rotate at 6 Hz.
Off On
Motor
Forward
STOP
STOP
6. The drive should operate normally. Press to stop the motor.
RUN flashes until the motor comes to a complete stop.
Flashing Off
122 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
4.8 Test Run with Load Connected
Start-Up Programming
n Checklist Before Operation
• The motor should rotate in the proper direction.
& Operation
• The motor should accelerate and decelerate smoothly.
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 123
4.9 Verifying and Backing Up Parameter Settings
124 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
4.9 Verifying and Backing Up Parameter Settings
Start-Up Programming
& Operation
4
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 125
4.10 Test Run Checklist
Check the items that correspond to the control mode being used.
WARNING! Ensure start/stop and safety circuits are wired properly and in the correct state before energizing
the drive. Failure to comply could result in death or serious injury from moving equipment. When programmed
for 3-Wire control, a momentary closure on terminal S1 may cause the drive to start.
126 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
5
Troubleshooting
This chapter provides descriptions of the drive faults, alarms,
errors, related displays, and possible solutions. This chapter can
also serve as a reference guide for tuning the drive during a trial
run.
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 127
5.1 Section Safety
WARNING
Electrical Shock Hazard
Do not operate equipment with covers removed.
Failure to comply could result in death or serious injury.
The diagrams in this section may illustrate drives without covers or safety shields to display
details. Be sure to reinstall covers or shields before operating the drives and run the drives
according to the instructions described in this manual.
Always ground the motor-side grounding terminal.
Improper equipment grounding could result in death or serious injury by contacting the
motor case.
Do not touch terminals before the capacitors have fully discharged.
Failure to comply could result in death or serious injury.
Before wiring terminals, disconnect all power to the equipment. The internal capacitor
remains charged even after the drive input power is turned off. The charge indicator LED
will extinguish when the DC bus voltage is below 50 Vdc. To prevent electric shock, wait
at least one minute after all indicators are off and measure the DC bus voltage level to confirm
safe level.
Do not allow unqualified personnel to perform work on the drive.
Failure to comply could result in death or serious injury.
Installation, maintenance, inspection and servicing must be performed only by authorized
personnel familiar with installation, adjustment and maintenance of AC drives.
128 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
5.1 Section Safety
WARNING
Do not perform work on the drive while wearing loose clothing, jewelry, or without
eye protection.
Failure to comply could result in death or serious injury.
Remove all metal objects such as watches and rings, secure loose clothing and wear eye
protection before beginning work on the drive.
Do not remove covers or touch circuit boards while the power is on.
Failure to comply could result in death or serious injury.
Fire Hazard
Tighten all terminal screws to the specified tightening torque.
Loose electrical connections could result in death or serious injury by fire due to overheating
of electrical connections.
Do not use an improper voltage source.
Failure to comply could result in death or serious injury by fire.
Verify that the rated voltage of the drive matches the voltage of the incoming drive input
power before applying power.
Do not use improper combustible materials.
Troubleshooting
Failure to comply could result in death or serious injury by fire.
Attach the drive to metal or other noncombustible material.
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 129
5.1 Section Safety
NOTICE
Observe proper electrostatic discharge procedures (ESD) when handling the drive and
circuit boards.
Failure to comply may result in ESD damage to the drive circuitry.
Never connect or disconnect the motor from the drive while the drive is outputting
voltage.
Improper equipment sequencing could result in damage to the drive.
Do not use unshielded cable for control wiring.
Failure to comply may cause electrical interference resulting in poor system performance.
Use shielded twisted-pair wires and ground the shield to the ground terminal of the drive.
Do not allow unqualified personnel to use the product.
Failure to comply could result in damage to the drive or braking circuit.
Carefully review instruction manual TOBPC72060000 when connecting a braking option
to the drive.
Do not modify the drive circuitry.
Failure to comply could result in damage to the drive and will void warranty.
Yaskawa is not responsible for modification of the product made by the user.
Check all the wiring after installing the drive and connecting other devices to ensure
that all connections are correct.
Failure to comply could result in damage to the drive.
130 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
5.2 Motor Performance Fine Tuning
Troubleshooting
• Motor hunting and Frequency at speeds up to 40 Hz, lower the carrier 7 (Swing 1 to 7
oscillation at speeds Selection frequency. PWM)
up to 40 Hz (C6-02) • The default setting for the carrier frequency
depends on the drive capacity (o2-04) and
the Drive Duty Selection (C6-01).
• Poor motor torque at • If motor torque is insufficient at speeds
speeds below 10 Hz Torque below 10 Hz, increase the setting.
Compensation 1.00 0.50 to 1.50
• Motor hunting and Gain (C4-01) • If motor hunting and oscillation with a
oscillation relatively light load, decrease the setting.
• If torque is insufficient at speeds below 10 5
Mid Output Hz, increase the setting.
• Poor motor torque at Voltage A E1-08:
low speeds • If motor instability occurs at motor start,
(E1-08) 16.0 V Initial value
decrease the setting.
• Motor instability at Minimum E1-10: ±5 V
motor start Output Voltage Note: The recommended setting value is for 12.0 V
(E1-10) 200 V class drives. Double this value when
using a 400 V class drive.
• After setting the motor-rated current
Slip
• Poor speed (E2-01), motor-rated slip (E2-02) and motor
Compensation - 0.5 to 1.5
precision no-load current (E2-03), adjust the slip
Gain (C3-01) compensation gain (C3-01).
Note: Use slip compensation to improve speed precision. First make sure that the proper values have been set
for the motor rated current to E2-01, motor rated slip (E2-02), and motor no-load current (E2-03). Next,
adjust the slip compensation gain set to C3-01 so that it is between 0.5 to 1.5.
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 131
5.2 Motor Performance Fine Tuning
132 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
5.3 Drive Alarms, Faults, and Errors
Troubleshooting
• The digital operator displays text that indicates the specific fault and the ALM indicator LED
remains lit until the fault is reset.
• The fault interrupts drive output and the motor coasts to a stop.
Faults
• Depending on the setting, the drive and motor may stop via different methods than listed.
• If a digital output is programmed for fault output (H2-01 = E), it will close if a fault occurs.
When the drive detects a fault, it will remain inoperable until that fault has been reset. Refer to
Fault Reset Methods on page 155.
When the drive detects an alarm or a minor fault:
• The digital operator displays text that indicates the specific alarm or minor fault and the ALM
indicator LED flashes.
5
Minor Faults and • The motor does not stop.
Alarms • The multi-function contact output closes if set to be tripped by a minor fault (H2-01 = 10), but
not by an alarm.
• The digital operator displays text indicating a specific alarm and ALM indicator LED flashes.
Remove the cause of an alarm or minor fault to automatically reset.
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 133
5.3 Drive Alarms, Faults, and Errors
134 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
5.3 Drive Alarms, Faults, and Errors
Troubleshooting
Minor Fault
LED Operator Display Name Output Pg.
(H2-01 = 10)
bb Drive Baseblock No output 147
CALL Serial Communication Transmission Error YES 147
CE MEMOBUS/Modbus Communication Error YES 147
CrST Cannot Reset YES 148
5
EF Run Command Input Error YES 148
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 135
5.3 Drive Alarms, Faults, and Errors
Minor Fault
LED Operator Display Name Output Pg.
(H2-01 = 10)
Uv Undervoltage YES 151
n Operation Errors
Table 5.6 Operation Error Displays
LED Operator LED Operator
Name Pg. Name Pg.
Display Display
oPE05 Run
oPE01 Drive Unit Setting Error 152 Command Selection 153
Error
oPE02 Parameter Setting Range 152 oPE10 V/f Data Setting Error 153
Error
136 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
5.4 Fault Detection
Troubleshooting
CoF The current sensor is damaged or there was residual current in the motor (e.g.,
during sudden acceleration or when coasting) when the drive attempted to start
the motor.
Cause Possible Solution
Due to residual induction current in
the motor when the drive attempted
Create a motor restart sequence that allows enough time for residual induction
to start the motor, the drive tried to voltage to dissipate.
adjust the current offset value
beyond the allowable range.
LED Operator Display Fault Name
5
CPF11 – RAM Fault
CPF12 – Problem with the ROM (FLASH memory)
or CPF00 or CPF14 – CPU error (CPU operates incorrectly due to noise, etc.)
CPF01 CPF17 – A timing error occurred during an internal process
CPF18 – CPU error (CPU operates incorrectly due to noise, etc.)
Cause Possible Solution
Hardware is damaged. Replace the drive.
LED Operator Display Fault Name
A/D Conversion Error
CPF02
An A/D conversion error occurred.
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 137
5.4 Fault Detection
The power supply was switched off • Cycle power to the drive and check operation again.
when parameters were written (e.g., • Initialize the drive using A1-03.
using an option unit). • If the problem continues, replace the drive.
The power supply was switched off Set up the external operation to allow at least 5 seconds pass before the power
within 5 seconds after changing the supply is shut off and after changing the frequency reference while o2-05 is set
frequency reference when o2-05 is to 1.
set to 1.
LED Operator Display Fault Name
EEPROM Communication Fault
CPF08
EEPROM communications are not functioning properly.
Cause Possible Solution
Control circuit is damaged. Cycle power to the drive. If the problem persists, replace the drive.
LED Operator Display Fault Name
One of the following faults occurred: RAM fault, FLASH memory error,
watchdog circuit exception, clock error
or CPF20 or • RAM fault.
CPF21 • FLASH memory error (ROM error).
• Watchdog circuit exception (self-diagnostic error).
• Clock error.
Cause Possible Solution
Hardware is damaged. Replace the drive.
LED Operator Display Fault Name
A/D Conversion Fault
CPF22
A/D conversion error.
Cause Possible Solution
138 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
5.4 Fault Detection
• Cycle power to the drive. Refer to Diagnosing and Resetting Faults on page
Control circuit is damaged. 154.
• If the problem continues, replace the drive.
LED Operator Display Fault Name
PWM Feedback Fault
CPF23
PWM feedback error.
Cause Possible Solution
Hardware is damaged. Replace the drive.
LED Operator Display Fault Name
Drive Capacity Signal Fault
CPF24
Entered a capacity that does not exist. (Checked when the drive is powered up.)
Cause Possible Solution
Hardware is damaged. Replace the drive.
LED Operator Display Fault Name
MEMOBUS/Modbus Communication External Fault
EF0
An external fault condition is present.
Cause Possible Solution
An external fault was received from
the PLC with other than H5-04 = 3 • Remove the cause of the external fault.
“alarm only” (the drive continued • Remove the external fault input from the PLC.
to run after external fault).
Troubleshooting
Problem with the PLC program. Check the PLC program and correct problems.
LED Operator Display Fault Name
External Fault (input terminal S1)
EF1
External fault at multi-function input terminal S1.
External Fault (input terminal S2)
EF2
External fault at multi-function input terminal S2.
EF3
External Fault (input terminal S3)
External fault at multi-function input terminal S3.
5
External Fault (input terminal S4)
EF4
External fault at multi-function input terminal S4.
External Fault (input terminal S5)
EF5
External fault at multi-function input terminal S5.
Cause Possible Solution
An external device has tripped an Remove the cause of the external fault and reset the fault.
alarm function.
• Ensure the signal lines have been connected properly to the terminals assigned
Wiring is incorrect. for external fault detection (H1-oo = 20 to 2F).
• Reconnect the signal line.
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 139
5.4 Fault Detection
Incorrect setting of multi-function • Check if the unused terminals set for H1-oo = 20 to 2F (External Fault).
contact inputs. • Change the terminal settings.
LED Operator Display Fault Name
EEPROM Write Error
Err
Data does not match the EEPROM being written to.
Cause Possible Solution
•
Press the button.
- • Correct the parameter settings.
• Cycle power to the drive. Refer to Diagnosing and Resetting Faults on page
154.
LED Operator Display Fault Name
Output Phase Loss
LF
Phase loss on the output side of the drive.
Cause Possible Solution
• Check for wiring errors and ensure the output cable is connected properly.
The output cable is disconnected.
• Correct the wiring.
• Check the resistance between motor lines.
The motor winding is damaged.
• Replace the motor if the winding is damaged.
• Apply the tightening torque specified in this manual to fasten the terminals.
The output terminal is loose. Refer to Wire Size and Torque Specifications on page 60.
The motor being used is less than Check the drive and motor capacities.
5% of the drive rated current.
An output transistor is damaged. Replace the drive.
A single-phase motor is being used. The drive being used cannot operate a single phase motor.
LED Operator Display Fault Name
Overcurrent
oC Drive sensors have detected an output current greater than the specified
overcurrent level.
Cause Possible Solution
The motor has been damaged due • Check the insulation resistance.
to overheating or the motor
insulation is damaged. • Replace the motor.
• Check the motor cables.
One of the motor cables has shorted • Remove the short circuit and power the drive back up.
out or there is a grounding problem. • Check the resistance between the motor cables and the ground terminal .
• Replace damaged cables.
140 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
5.4 Fault Detection
Troubleshooting
• Review the possible solutions provided for handling noise interference.
Drive fails to operate properly due
to noise interference. • Review the section on handling noise interference and check the control circuit
lines, main circuit lines and ground wiring.
• Check if fault occurs simultaneously to overexcitation function operation.
Overexcitation gain is set too high. • Consider motor flux saturation and reduce the value of n3-13 (Overexcitation
Deceleration Gain).
Run command applied while motor • Program the Speed Search command input through one of the multi-function
was coasting. contact input terminals (H1-oo = “61” or “62”).
The motor cable is too long Use a larger drive.
5
LED Operator Display Fault Name
Option Unit Fault
oFA01
Replace the option unit.
Cause Possible Solution
The option unit is not properly Turn the power off and reconnect the option unit.
connected to the drive.
LED Operator Display Fault Name
Overheat 1 (Heatsink Overheat)
oH1
The temperature of the heatsink exceeded the overheat pre-alarm level.
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 141
5.4 Fault Detection
142 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
5.4 Fault Detection
Troubleshooting
Drive capacity is too small. Replace the drive with a larger model.
• Reduce the load when operating at low speeds.
Overload occurred when operating • Replace the drive with a model that is one frame size larger.
at low speeds.
• Lower the carrier frequency (C6-02).
Reduce the torque compensation gain (C4-01) until there is no speed loss but less
Excessive torque compensation. current.
Output current fluctuation due to
input phase loss Check the power supply for phase loss. 5
LED Operator Display Fault Name
Overtorque Detection 1
oL3 The current has exceeded the value set for torque detection (L6-02) for longer
than the allowable time (L6-03).
Cause Possible Solution
Parameter settings are not Check the settings of parameters L6-02 and L6-03.
appropriate for the type of load.
There is a fault on the machine side Check the status of the load. Remove the cause of the fault.
(e.g., the machine is locked up).
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 143
5.4 Fault Detection
144 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
5.4 Fault Detection
Troubleshooting
The main circuit capacitors are • If nothing is wrong with the drive input power, try the following solutions if
worn. the alarm continues:
• Disable Input Phase Loss Protection selection (L8-05 = “0”). PF is detected if
DC bus ripple is too high. If it is disabled, there is no fault but the ripple is still
too high, thereby the capacitors are stressed more and lose lifetime.
• Replace the drive.
LED Operator Display Fault Name
Braking Resistor Overheat
Braking resistor protection was triggered.
Fault detection is enabled when L8-01 = 1 (disabled as a default).
5
rH
Note: The magnitude of the braking load trips the braking resistor overheat alarm,
NOT the surface temperature. Using the braking resistor more frequently than its
rating trips the alarm even when the braking resistor surface is not very hot.
Cause Possible Solution
• Check the load, deceleration time and speed.
Deceleration time is too short and • Reduce the load.
excessive regenerative energy is • Increase the acceleration and deceleration times (C1-01 through C1-04).
flowing back into the drive.
• Replace the braking option with a larger device that can handle the power that
is discharged.
Recalculate braking load and braking power. Then try reducing the braking load
Excessive braking inertia. and checking the braking resistor settings and improve braking capacity.
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 145
5.4 Fault Detection
The proper braking resistor has not • Check the specifications and conditions for the braking resistor device.
been installed. • Select the optimal braking resistor.
LED Operator Display Fault Name
DC Bus Undervoltage
One of the following conditions occurred while the drive was in operation:
• Voltage in the DC bus fell below the undervoltage detection level.
Uv1
• For 200 V class: approximately 190 V (160 V for single phase drives)
• For 400 V class: approximately 380 V (350 V when E1-01 is less than 400)
The fault is output only if L2-01 = 0 or the DC bus voltage is below the Uv
detection level for a certain time while L2-01 = 1.
Cause Possible Solution
• The main circuit drive input power is wired incorrectly.
Input power phase loss.
• Correct the wiring.
• Ensure there are no loose terminals.
One of the drive input power wiring
terminals is loose. • Apply the tightening torque specified in this manual to fasten the terminals.
Refer to Wire Gauges and Tightening Torque on page 50 for details.
There is a problem with the voltage • Check the voltage.
from the drive input power. • Correct the voltage to within range listed in drive input power specifications.
The power has been interrupted. Correct the drive input power.
Drive internal circuitry has become • Check the maintenance time for the capacitors (U4-05).
worn. • Replace the drive if U4-05 exceeds 90%
The drive input power transformer
is not large enough and voltage Check the capacity of the drive input power transformer.
drops after switching on power.
Air inside the drive is too hot. Check the drive internal temperature.
Problem with the CHARGE Replace the drive.
indicator.
LED Operator Display Fault Name
Undervoltage 3 (Inrush Prevention Circuit Fault)
Uv3
The inrush prevention circuit has failed.
Cause Possible Solution
• Cycle power to the drive. Check if the fault reoccurs.
The contactor on the inrush • Replace the drive if the fault continues to occur.
prevention circuit is damaged. • Check monitor U4-06 for the performance life of the inrush prevention circuit.
• Replace the drive if U4-06 exceeds 90%.
146 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
5.5 Alarm Detection
Troubleshooting
Communication has not yet been established.
Minor Fault
Cause Possible Solutions (H2-01 = 10)
Communications wiring is • Check for wiring errors.
faulty, there is a short circuit, •
or something is not connected Correct the wiring. YES
properly. • Remove and ground shorts and reconnect loose wires.
Programming error on the Check communications at start-up and correct programming
master side. errors. YES
5
Communications circuitry is • Perform a self-diagnostics check.
YES
damaged. • Replace the drive if the fault continues to occurs.
The terminal slave drive must have the internal terminal
Terminal resistance setting is resistance switch set correctly. Place DIP switch S2 to the ON YES
incorrect. position.
LED Operator Display Minor Fault Name
MEMOBUS/Modbus Communication Error
CE
Control data was not received correctly for two seconds.
Minor Fault
Cause Possible Solutions (H2-01 = 10)
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 147
5.5 Alarm Detection
Communications cable is • Check the connector for a signal through the cable.
YES
disconnected or damaged. • Replace the communications cable.
LED Operator Display Minor Fault Name
CrST Cannot Reset
Minor Fault
Cause Possible Solutions Output
(H2-01 = 10)
Fault reset was being executed • Ensure that a run command cannot be entered from the
when a run command was external terminals or option unit during fault reset. YES
entered. • Turn off the run command.
LED Operator Display Minor Fault Name
Forward/Reverse Run Command Input Error
EF
Both forward run and reverse run closed simultaneously for over 0.5 s.
Minor Fault
Cause Possible Solutions Output
(H2-01 = 10)
Check the forward and reverse command sequence and correct
Sequence error the problem. YES
Note: When minor fault EF detected, motor ramps to stop.
LED Operator Display Minor Fault Name
External fault (input terminal S1)
EF1
External fault at multi-function input terminal S1.
148 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
5.5 Alarm Detection
Troubleshooting
The temperature of the heatsink exceeded the overheat pre-alarm level.
Minor Fault
Cause Possible Solutions Output
(H2-01 = 10)
• Check the surrounding temperature.
Surrounding temperature is • Improve the air circulation within the enclosure panel.
YES
too high • Install a fan or air conditioner to cool surrounding area.
• Remove anything near drive that may cause extra heat.
• Replace the cooling fan. Refer to Cooling Fan Replacement
5
Internal cooling fan has on page 179.
YES
stopped. • After replacing the drive, reset the cooling fan maintenance
parameter to (o4-03 = “0”).
• Provide proper installation space around the drive as indicated
in the manual. Refer to Correct Installation Orientation on
page 34. YES
Airflow around the drive is • Allow for the specified space and ensure that there is sufficient
restricted. circulation around the control panel.
• Check for dust or foreign materials clogging cooling fan.
YES
• Clear debris caught in the fan that restricts air circulation.
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 149
5.5 Alarm Detection
150 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
5.5 Alarm Detection
Minor Fault
Cause Possible Solutions Output
(H2-01 = 10)
A digital input programmed to
67H (MEMOBUS/Modbus
test) was closed while the drive Stop the drive and run the test again. No output
was running.
LED Operator Display Minor Fault Name
Undervoltage
One of the following conditions occurred while the drive was in operation:
Uv • DC bus voltage dropped below the under voltage detection level.
• Contactor to suppress inrush current in the drive was open.
• Low voltage in the control drive input power. This alarm outputs only if L2-01 is
not 0 and DC bus voltage is below the detection level.
Minor Fault
Cause Possible Solutions Output
(H2-01 = 10)
Phase loss in the drive input Check for wiring errors in the main circuit drive input power. YES
power. Correct the wiring.
• Ensure the terminals have been properly tightened.
Loose wiring in the drive input • Apply the tightening torque specified in this manual to fasten YES
power terminals. the terminals. Refer to Wire Gauges and Tightening
Torque on page 50
• Check the voltage.
There is a problem with the YES
Troubleshooting
drive input power voltage. • Lower the voltage of the drive input power so that it is within
the limits listed in the specifications.
Drive internal circuitry is • Check the maintenance time for the capacitors (U4-05).
YES
worn. • Replace the drive if U4-05 exceeds 90%.
The drive input power • Check for a tripped alarm when the magnetic contactor, line
transformer is not large enough breaker and leakage breaker are turned on. YES
and voltage drops when the
power is switched on. • Check the capacity of the drive input power transformer.
Air inside the drive is too hot. • Check the temperature inside the drive. YES
5
The CHARGE indicator light • Replace the drive. YES
is broken or disconnected.
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 151
5.6 Operator Programming Errors
152 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
5.6 Operator Programming Errors
Troubleshooting
V/f pattern setting error. Correct the settings for E1-04, E1-06, E1-07, and E1-09.
LED Operator Display Error Name
Carrier Frequency Setting Error
oPE11
Correct the setting for the carrier frequency.
Cause Possible Solutions
The following simultaneous contradictory settings: C6-05
is greater than 6 and C6-04 is greater than C6-03 (carrier
frequency lower limit is greater than the upper limit). If
5
C6-05 is less than or equal to 6, the drive operates at C6-03. Correct the parameter settings.
Upper and lower limits between C6-02 and C6-05
contradict each other.
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 153
5.7 Diagnosing and Resetting Faults
2.
Press until the monitor screen is displayed.
3.
Press to display the parameter setting screen.
4.
Press and > until U2-02 (Fault History) is displayed.
5.
Press to view previous fault (here, EF3).
154 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
5.7 Diagnosing and Resetting Faults
Drive
Fix the cause of the fault and Close then open the fault signal digital Fault Reset Switch
S4 Fault Reset Digital Input
reset via Fault Reset Digital input via terminal S4. S4 is set fault
Input S4. reset as default (H1-04 = 12) SC Digital Input Common
2 ON
If the above methods do not reset the fault, turn off the drive main
power supply. Reapply power after LED operator display is out.
1 OFF
Troubleshooting
5
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 155
5.8 Troubleshooting without Fault Display
156 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
5.8 Troubleshooting without Fault Display
Troubleshooting
terminals.
• Check the input terminal status monitor (U1-10).
Check parameter b1-01 (Frequency Reference Selection 1).
Set b1-01 to the correct source of the frequency reference.
The drive has been set to accept the 0: LED operator
frequency reference from the incorrect 1: Control circuit terminal (default setting)
source. 2: MEMOBUS/Modbus communications
3: Potentiometer (option)
The terminal set to accept the main speed Check DIP switch S1. Next assign the correct input level to terminal A1
reference is set to the incorrect voltage
and/or current.
(H3-01).
Refer to DIP Switch S1 Analog Input Signal Selection on page 67.
5
Selection for the sink/source mode is Check DIP switch S3. Refer to Sinking/Sourcing Mode Switch on page
incorrect. 64.
• Check the frequency reference monitor (U1-01).
Frequency reference is too low. • Increase the frequency by changing the maximum output frequency
(E1-09).
Multi-function analog input is set up to • Check the multi-function analog input settings.
accept gain for the frequency reference, • Check if H3-02 has been set to the proper values.
but no voltage (current) has been
provided. • Check if the analog input value has been set properly.
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 157
5.8 Troubleshooting without Fault Display
2
1. Forward Rotating Motor (looking down the motor shaft)
2. Motor Shaft
Note: Check the motor specifications for the forward and reverse directions. The motor specifications will vary
depending on the manufacturer of the motor.
158 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
5.8 Troubleshooting without Fault Display
Troubleshooting
Setting
Cause Possible Solutions
The user is trying to set the motor rated current in E2-01 to a value lower
than the no-load current set in E2-03.
The motor rated current and the motor no- •
load current settings in the drive are Make sure that value set in E2-01 is higher than E2-03. Setting E2-01
incorrect. < E2-03 will trigger an oPE02 error.
• If it is necessary to set E2-01 lower than E2-03, first lower the value set
to E2-03, then change the setting in E2-01 as needed. 5
n Motor Stalls During Acceleration or With Large Loads
Cause Possible Solutions
Take the following steps to resolve the problem:
• Reduce the load.
• Increase the acceleration time.
Load is too heavy. • Increase motor capacity.
• Although the drive has a Stall Prevention function and a Torque
Compensation Limit function, accelerating too quickly or trying to
drive an excessively large load can exceed the capabilities of the motor.
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 159
5.8 Troubleshooting without Fault Display
160 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
5.8 Troubleshooting without Fault Display
Troubleshooting
Hunting Prevention is set up incorrectly. Adjust the hunting prevention gain (n1-02).
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 161
5.8 Troubleshooting without Fault Display
Note: The drive may have trouble assessing the status of the load due to white noise generated when using
Swing PWM (C6-02 = 7).
n Oscillation or Hunting
Cause Possible Solutions
Insufficient tuning. Adjust Hunting prevention Gain Setting (n1-02).
• Ensure that noise is not affecting the signal lines.
The frequency reference is assigned to an • Separate main circuit wiring and control circuit wiring.
external source and the signal is noisy. • Use twisted-pair cables or shielded wiring for the control circuit.
• Increase the analog input time filter constant (H3-13).
The cable between the drive and motor is • Reduce the length of the cable.
too long.
162 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
5.8 Troubleshooting without Fault Display
Troubleshooting
n Motor Does Not Operate When the RUN Button on the Digital
Operator is Pressed
Cause Possible Solutions
The LOCAL/REMOTE mode is not Press the LOCAL/REMOTE button to switch. The LO/RE LED should be
selected properly. on for LOCAL mode.
A run command will not be issued. Exit to the drive mode and cycle the run
The drive is not in drive mode. command.
• If the frequency reference is set below the frequency set in E1-09
(Minimum Output Frequency), the drive will not operate.
5
The frequency reference is too low.
• Raise the frequency reference to at least the minimum output frequency.
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 163
5.8 Troubleshooting without Fault Display
164 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
5.8 Troubleshooting without Fault Display
Troubleshooting
5
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 165
5.8 Troubleshooting without Fault Display
166 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
6
Periodic
Inspection &
Maintenance
This chapter describes the periodic inspection and maintenance
of the drive to ensure that it receives the proper care to maintain
overall performance.
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 167
6.1 Section Safety
WARNING
Electrical Shock Hazard
Do not operate equipment with covers removed.
Failure to comply could result in death or serious injury.
The diagrams in this section may show drives without covers or safety shields to show
details. Be sure to reinstall covers or shields before operating the drives and run the drives
according to the instructions described in this manual.
Always ground the motor-side grounding terminal.
Improper equipment grounding could result in death or serious injury by contacting the
motor case.
Do not remove covers or touch circuit boards while the power is on.
Failure to comply could result in death or serious injury.
Do not allow unqualified personnel to perform work on the drive.
Failure to comply could result in death or serious injury.
Installation, maintenance, inspection, and servicing must be performed only by authorized
personnel familiar with installation, adjustment, and maintenance of AC drives.
Do not perform work on the drive while wearing loose clothing, jewelry or without eye
protection.
Failure to comply could result in death or serious injury.
Remove all metal objects such as watches and rings, secure loose clothing, and wear eye
protection before beginning work on the drive.
168 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
6.1 Section Safety
WARNING
Do not touch any terminals before the capacitors have fully discharged.
Failure to comply could result in death or serious injury.
Before wiring terminals, disconnect all power to the equipment. The internal capacitor
remains charged even after the power supply is turned off. The charge indicator LED will
extinguish when the DC bus voltage is below 50 Vdc. To prevent electric shock, wait at
least one minute after all indicators are off and measure the DC bus voltage level to confirm
safe level.
Fire Hazard
Tighten all terminal screws to the specified tightening torque.
Loose electrical connections could result in death or serious injury by fire due to overheating
of electrical connections.
Do not use an improper voltage source.
Failure to comply could result in death or serious injury by fire.
Verify that the rated voltage of the drive matches the voltage of the incoming power supply
before applying power.
Do not use improper combustible materials.
Failure to comply could result in death or serious injury by fire.
Maintenance
6
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 169
6.1 Section Safety
NOTICE
Observe proper electrostatic discharge procedures (ESD) when handling the drive and
circuit boards.
Failure to comply may result in ESD damage to the drive circuitry.
Never connect or disconnect the motor from the drive while the drive is outputting
voltage.
Improper equipment sequencing could result in damage to the drive.
Do not use unshielded cable for control wiring.
Failure to comply may cause electrical interference resulting in poor system performance.
Use shielded, twisted-pair wires and ground the shield to the ground terminal of the drive.
Do not allow unqualified personnel to use the product.
Failure to comply could result in damage to the drive or braking circuit.
Carefully review instruction manual TOBPC72060000 when connecting a braking option
to the drive.
Do not modify the drive circuitry.
Failure to comply could result in damage to the drive and will void warranty.
Yaskawa is not responsible for any modification of the product made by the user. This
product must not be modified.
Check all the wiring to ensure that all connections are correct after installing the drive
and connecting any other devices.
Failure to comply could result in damage to the drive.
170 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
6.2 Inspection
6.2 Inspection
Power electronics have limited life and may exhibit changed characteristics or performance
deterioration after years of use under normal conditions. To help avoid such problems, it is
important to perform preventive maintenance and periodic inspection on the drive.
Drives contain a variety of power electronics such as power transistors, semiconductors,
capacitors, resistors, fans, and relays. The electronics in the drive serve a critical role in
maintaining proper motor control.
Follow the inspection lists provided in this chapter as a part of a regular maintenance program.
Note: The drive will require more frequent inspection if it is placed in harsh environments,
such as:
• High ambient temperatures
• Frequent starting and stopping
• Fluctuations in the AC supply or load
• Excessive vibrations or shock loading
• Dust, metal dust, salt, sulfuric acid, chlorine atmospheres
• Poor storage conditions.
Perform the first equipment inspection 3 months after installation.
Maintenance
WARNING! Electrical Shock Hazard. Do not connect or disconnect wiring while the power is on. Failure to
comply can result in serious personal injury. Before servicing the drive, disconnect all power to the equipment.
The internal capacitor remains charged even after the power supply is turned off. The charge indicator LED
will extinguish when the DC bus voltage is below 50 Vdc. To prevent electric shock, wait at least one minute
after all indicators are OFF and measure the DC bus voltage level to confirm safe level.
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 171
6.2 Inspection
172 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
6.2 Inspection
n Periodic Inspection
WARNING! Electrical Shock Hazard. Do not connect or disconnect wiring while the power is on. Failure to
comply can result in serious personal injury. Before servicing the drive, disconnect all power to the equipment.
The internal capacitor remains charged even after the power supply is turned off. The charge indicator LED
will extinguish when the DC bus voltage is below 50 Vdc. To prevent electric shock, wait at least one minute
after all indicators are OFF and measure the DC bus voltage level to confirm safe level.
Maintenance
with a vacuum cleaner to avoid
touching parts.
• Inspect wiring and connections for
Conductors and discoloration, damage, or heat stress.
Wiring • Repair or replace damaged wiring.
• Inspect wire insulation and shielding
for wear.
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 173
6.2 Inspection
Note: Periodic inspections should be performed every one or two years. The drive, however, may require more
frequent inspection due to poor environments or rigorous use.
174 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
6.3 Periodic Maintenance
u Replacement Parts
Table 6.3 contains the estimated performance life of components that require replacement
during the life of the drive. Only use Yaskawa replacement parts for the appropriate drive
model and revision.
Table 6.3 Estimated Performance Life
Component Estimated Performance Life
Cooling Fan 2 ~ 3 years
Electrolytic Capacitors (Main Circuit) 10 years <1>
<1> The drive has few serviceable parts and may require complete drive replacement.
Maintenance
• Load factor: 80% maximum
• Operation time: 12 hours a day
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 175
6.3 Periodic Maintenance
176 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
6.3 Periodic Maintenance
<2> This alarm message will always be output, even if the Maintenance Monitor function is not assigned to any of
the digital outputs (H2-oo = 2F). The alarm will also trigger a digital output that is programmed for alarm
indication (H2-oo = 10).
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 177
6.4 Drive Cooling Fans
178 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
6.4 Drive Cooling Fans
CAUTION! Burn Hazard. Do not touch a hot drive heatsink. Failure to comply could result in minor or moderate
injury. Shut off the power to the drive when replacing the cooling fan. To prevent burns, wait at least 15 minutes
and ensure the heatsink has cooled down.
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 179
6.4 Drive Cooling Fans
2. Remove the fan cable carefully, disconnect the pluggable connector and remove the
fan.
180 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
6.4 Drive Cooling Fans
B
A
Maintenance
6
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 181
6.4 Drive Cooling Fans
A
A – Push the connectors together so no space remains between
them.
Figure 6.4 Connectors
Note: Ensure that the left and right tabs are locked back into place.
3. Align the left and right cover tabs to install the fan cover back on the top of the drive.
182 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
7
Peripheral Devices
& Options
This chapter explains the installation of available peripheral
devices and options for the drive.
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 183
7.1 Section Safety
WARNING
Electrical Shock Hazard
Do not operate equipment with covers removed.
Failure to comply could result in death or serious injury.
The diagrams in this section may show drives without covers or safety shields to show
details. Be sure to reinstall covers or shields before operating the drives and run the drives
according to the instructions described in this manual.
Do not remove covers or touch circuit boards while the power is on.
Failure to comply could result in death or serious injury.
Do not touch any terminals before the capacitors have fully discharged.
Failure to comply could result in death or serious injury.
Before wiring terminals, disconnect all power to the equipment. The internal capacitor
remains charged even after the power supply is turned off. The charge indicator LED will
extinguish when the DC bus voltage is below 50 Vdc. To prevent electric shock, wait at
least one minute after all indicators are off and measure the DC bus voltage level to confirm
safe level.
Do not allow unqualified personnel to perform work on the drive.
Failure to comply could result in death or serious injury.
Installation, maintenance, inspection and servicing must be performed only by authorized
personnel familiar with installation, adjustment and maintenance of AC drives.
184 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
7.1 Section Safety
WARNING
Do not perform work on the drive while wearing loose clothing, jewelry or without eye
protection.
Failure to comply could result in death or serious injury.
Remove all metal objects such as watches and rings, secure loose clothing and wear eye
protection before beginning work on the drive.
Always ground the motor-side grounding terminal.
Improper equipment grounding could result in death or serious injury by contacting the
motor case.
Do not change wiring or remove option unit while power is running through the drive.
Failure to comply could result in death or serious injury.
Disconnect all power to the drive and check for unsafe voltages before servicing.
Tighten all terminal screws to the specified tightening torque.
Loose electrical connections could result in death or serious injury by fire due to overheating
of electrical connections.
NOTICE
Observe proper electrostatic discharge procedures (ESD) when handling the drive and
circuit boards.
Failure to comply may result in ESD damage to the drive circuitry.
Options
7
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 185
7.2 Drive Options and Peripheral Devices
186 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
7.2 Drive Options and Peripheral Devices
Options
Allows the user to copy and verify parameter settings
between drives. Can also be used as adapter to connect
— USB/Copy Unit JVOP-181 the drive to a PC USB port
Note: SI-232/JC option is required
—
RS-232C Serial
Communication SI-232/JC
RS-232/C communications interface to either connect the
drive to a PC, to the optional copy unit, or to the external
7
Interface LED operator JVOP-182.
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 187
7.2 Drive Options and Peripheral Devices
188 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
7.3 Connecting Peripheral Devices
YASKAWA
USB Copy Unit
ERR
COM
JVOP-181
LOCK
ify
USB cable
py ad
Co Ver Re
Power <1>
supply RJ-45 cable
(1 m)
Line <2>
breaker Dedicated Cable
(RJ-45/D-sub adapter) PC
(MCCB) (30 cm)
or
Leakage Drive
breaker B1 B2
Magnetic
contactor
(MC)
Surge
protector
Options
Backup Zero phase
Contactor reactor
Ground
7
Figure 7.1 Connecting Peripheral Devices
<1> NOTICE: Do not connect the LAN port on a PC and the comm. port of the RS-232C
Interface Option Unit (SI-232/J and SI-232/JC). Failure to comply may damage the option
unit and the PC. Use the USB Copy Unit with an RJ-45 cable and USB cable as shown in
Figure 7.1 to connect the drive to a PC.
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 189
7.3 Connecting Peripheral Devices
<2> The Interface Option Unit can be directly connected to a PC with a D-sub 9-pin connector.
Use a cable designed for PC use (Yaskawa part number WV103).
Note: If the drive is set to trigger an output terminal when performing a fault restart (L5-02 = 1), the power
supply will be shut off during fault restart as the drive outputs a fault signal. Keep this in mind when
designing a wiring sequence to interrupt the power to the drive. The default setting for the drive is to not
trigger an output terminal that indicates a fault restart is being performed (L5-02 = 0).
190 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
7.4 Installing Peripheral Devices
Drive
Options
Power MC
Supply MB
SA
MC
7
MC
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 191
7.4 Installing Peripheral Devices
WARNING! Electrical Shock Hazard. Disconnect the MCCB (or ELCB) and MC before wiring terminals.
Failure to comply may result in serious injury or death.
NOTICE: Install an MC on the input side of the drive when the drive should not automatically restart after
power loss. To get the full performance life out of the electrolytic capacitors and circuit relays, refrain from
switching the MC more than once every 30 minutes. Frequent use can damage the drive. Use the drive to
stop and start the motor.
Note: 1. Install an MC to the drive output to prevent the drive from restarting automatically when the power
is restored after momentary power loss.
2. Set up a delay for the MC so that it does not open prematurely for the drive to continue operating
through momentary power loss.
192 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
7.4 Installing Peripheral Devices
u Connecting an AC or DC Reactor
AC and DC reactors suppress surges in current and improve the power factor on the input side
of the drive.
Use a DC reactor or AC reactor or both:
• To suppress harmonic current or improve the power factor of the power supply.
• When using a phase advancing capacitor switch.
• With a large capacity power supply transformer (over 600 kVA).
Note: Use an AC or DC reactor when also connecting a thyristor converter (such as a DC drive) to the same
power supply system, regardless of the conditions of the power supply.
n Connecting an AC Reactor
C D
A B
U X R/L1
V Y S/L2
W Z T/L3
Options
n Connecting a DC Reactor
Ensure the jumper between terminals +1 and +2 (terminals are jumpered for shipment) is
removed when connecting a DC reactor. The jumper must be installed if no DC reactor is
used. Refer to Connecting a DC Reactor on page 194 for an example of DC reactor wiring. 7
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 193
7.4 Installing Peripheral Devices
C
A B
R/L1
S/L2
T/L3
+1 +2
D
A – Power supply C – Drive
B – MCCB D – DC reactor
Figure 7.4 Connecting a DC Reactor
194 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
7.4 Installing Peripheral Devices
B C
A MCCB
R/L1
1 3
2 4 S/L2
MCCB
B C
MCCB
A R U R/L1
S/L2
S V
T/L3
T W
Options
A – Power supply C – Drive
B – Input-side noise filter D – Other control device
(Model: LNFD-oo)
Figure 7.6 Input-Side Noise Filter (Three-Phase 200/400 V)
7
Refer to EMC Filter Installation on page 259 for details about EMC filter selection and
installation in order to make the drive compliant with European standards IEC/EN 61800-3
and the EMC guidelines.
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 195
7.4 Installing Peripheral Devices
NOTICE: Do not connect phase-advancing capacitors or LC/RC noise filters to the output circuits. Improper
application of noise filters could result in damage to the drive.
B C
A MCCB
R/L1 U/T1 1 4
S/L2 V/T2 2 5 D
T/L3 W/T3 3 6
• Radiated Noise: Electromagnetic waves radiated from the drive and cables create noise
throughout the radio bandwidth that can affect devices.
• Induced Noise: Noise generated by electromagnetic induction can affect the signal line
and may cause the controller to malfunction.
Preventing Induced Noise
Use a noise filter on the output side or use shielded cables. Lay the cables at least 30 cm away
from the signal line to prevent induced noise.
B
C
A MCCB
R/L1 U/T1
S/L2 V/T2
D
T/L3 W/T3
G
F
A – Power supply E – Separate at least 30 cm
B – Drive F – Controller
C – Shielded motor cable G – Signal line
D – Motor
Figure 7.8 Preventing Induced Noise
196 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
7.4 Installing Peripheral Devices
B MCCB C D E F
R/L1 U/T1
S/L2 V/T2
G
T/L3 W/T3
u Zero-Phase Reactor
Options
A zero-phase reactor can be used to reduce the noise on the input and output sides of the drive.
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 197
7.4 Installing Peripheral Devices
198 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
7.4 Installing Peripheral Devices
2A0018 CR6L-75/UL 75
2A0020 CR6L-75/UL 75
Three-Phase 400 V Class
4A0001 CR6L-20/UL 20
4A0002 CR6L-20/UL 20
4A0004 CR6L-50/UL 50
4A0005 CR6L-50/UL 50
4A0007 CR6L-50/UL 50
4A0009 CR6L-50/UL 50
4A0011 CR6L-50/UL 50
Options
Output
Motor thermal overload relays protect the motor by disconnecting power lines to the motor
due to a motor overload condition.
7
Install a motor thermal overload relay between the drive and motor:
• When operating multiple motors on a single AC drive.
• When using a power line bypass to operate the motor directly from the power line.
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 199
7.4 Installing Peripheral Devices
It is not necessary to install a motor thermal overload relay when operating a single motor
from a single AC drive. The AC drive has UL recognized electronic motor overload protection
built into the drive software.
Note: Disable the motor protection function (L1-0 1 = “0”) when using an external motor thermal overload
relay. The relay should shut off main power on the input side of the main circuit when triggered.
200 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
7.4 Installing Peripheral Devices
WARNING! Fire Hazard. Confirm an actual motor overload condition is not present prior to increasing the
thermal oL trip setting. Check local electrical codes before making adjustments to motor thermal overload
settings.
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 201
7.4 Installing Peripheral Devices
n Installation Environment
Table 7.3 Installation Environment
Environment Conditions
-10 °C to +40 °C (NEMA Type 1/wall-mounted enclosure)
Drive reliability improves in environments without wide temperature fluctuations.
Ambient When using an enclosure panel, install a cooling fan or air conditioner in the area to ensure
Temperature that the air temperature inside the enclosure does not exceed the specified levels.
Do not allow ice to develop on the drive.
Refer to Installation Environment on page 33 for all other installation environment specifications.
202 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
7.4 Installing Peripheral Devices
H2
H1
H
H5
H4
D1
H3
W
D
Options
Three-Phase 200 V Class
2A0001B 020564A 68 148 76 56 128 118 5 20 5 1.5 6.5 67.5 3 0.8
2A0002B 020564A 68 148 76 56 128 118 5 20 5 1.5 6.5 67.5 3 0.8
2A0004B
2A0006B
020564A
020564A
68
68
148
148
108
128
56
56
128
128
118
118
5
5
20
20
5
5
1.5
1.5
38.5
58.5
99.5
119.5
5
5
1.1
1.3
7
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 203
7.4 Installing Peripheral Devices
Table 7.5 IP20/Open-Chassis Design Fitted with the NEMA Type 1 Kit
W1 D2
4-M4
H2
H1
H
H5
H4
t1
D1
H3
W
D
204 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
7.4 Installing Peripheral Devices
W1 D2
4-M4
H2
H1
H
H5
H4
t1
D1
H3
W
D
Dimensions (mm)
NEMA
Drive Type 1 Kit Wt.
Model Model W H D W1 H1 H2 H3 H4 H5 H6 D1 D2 t1 (kg)
EZZ
4A0009B 020564J 108 149 154 96 128 118 5 21 5 1.5 58 145..5 5 1.9
4A0011B 020564H 140 149 143 128 128 118 5 21 5 5 65 134.5 5 2.6
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 205
7.4 Installing Peripheral Devices
2. Loosen the screw on the terminal cover (Figure 7.12, B) to remove the terminal cover
and expose the conduit bracket (Figure 7.12, A).
A
B
Figure 7.12 Remove the Terminal Cover
3. Loosen two screws attaching the conduit bracket (Figure 7.13, A) to remove.
206 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
7.4 Installing Peripheral Devices
Options
A – Pass power wiring and control signal wiring through different
exit holes at the bottom of the drive.
Figure 7.14 Reattach the Protective Covers and Conduit Bracket
7
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 207
7.5 Options
7.5 Options
Table 7.6 and Table 7.7 give detailed information about the available options that allow
Yaskawa drives to connect to communication networks. A host controller can control and
monitor the drive, read and change parameters by using a communication option. Contact
Yaskawa or your Yaskawa agent to order options.
• Option Selection: Refer to Yaskawa catalog for more details on option card selection and
part numbers.
• Option Installation: Refer to option unit manual for option unit installation instructions.
u Interface Options
Table 7.6 Interface Option Units
Option Model Function
Allows the user to connect an extension cable for remote
RS-232C Interface SI-232/J operation and for use with Drive Wizard Plus.
RS-232C Interface Allows the user to take advantage of the USB Copy Unit option
SI-232/JC
(Removable) and the Remote LED Operator option.
RS-422/RS-485 Interface for Allows the drive to connect to a network using MEMOBUS/
MEMOBUS/Modbus SI-485/J Modbus RTU protocol. Option includes a communication cable
Communication connector.
Potentiometer AI-V3/J Allows for easier speed control.
u Other Options
Table 7.7 Other Options
Option Model Function
Allows for remote operation when using the optional LED
operator. This option is used in combination with the LED
Remote LED Operator JVOP-182 extension cable and the RS-232C interface. Option includes a
Copy function for saving drive settings.
Saves and transfers parameter settings and connects to a PC for
USB Copy Unit JVOP-181 operation with Drive Wizard Plus. This option is used in
combination with the RS-232C interface.
208 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
Appendix: A
Specifications
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 209
A.1 Heavy Duty and Normal Duty Ratings
<1> The following pages list information on rating changes based on drive model.
TERMS
• HD and ND: HD refers to applications requiring constant torque output,
while ND refers to applications with variable torque needs. The drive allows
the user to select HD or ND torque depending on the application. Fans,
pumps, and blowers should use ND (C6-01 = 1), and other applications
generally use HD (C6-01 = 0).
• Swing PWM: Swing PWM equivalent to a 2 kHz audible noise. This
function turns the motor noise into a less obtrusive white noise.
Note: Differences between HD ratings and ND ratings for the drive include rated input and output current,
overload capacity, carrier frequency, and current limit. The default setting is for ND (C6-01 = 1).
210 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
A.2 Single/Three-Phase 200 V Class Drive
Specifications
Three-phase power: 200 to 240 V
Max Output Voltage (V) Single-phase power: 200 to 240 V
(both proportional to input voltage)
Max Output Frequency 400 Hz (user-adjustable)
(Hz)
Three-phase power: 200 to 240 V 50/60 Hz
Rated Voltage Single-phase power: 200 to 240 V 50/60 Hz
Rated Frequency
DC power supply: 270 to 340 V <8>
Power
Supply Allowable Voltage -15 to 10%
A
Fluctuation
Allowable Frequency ±5%
Fluctuation
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 211
A.2 Single/Three-Phase 200 V Class Drive
Item Specification
Three-Phase Drive Model 2A0001 2A0002 2A0004 2A0006 2A0008 2A0010 2A0012 2A0018 2A0020
Harmonic
Corrective DC Reactor Optional
Actions
<1> Drives with a single-phase power supply input will output three-phase power and cannot run a single-phase
motor.
<2> The motor capacity (kW) refers to a Yaskawa 4-pole motor. The rated output current of the drive output amps
should be equal to or greater than the motor rated current.
<3> Input current rating varies depending on the power supply transformer, input reactor, wiring connections, and
power supply impedance.
<4> Rated motor capacity is calculated with a rated output voltage of 220 V.
<5> Carrier frequency is set to 2 kHz (Swing PWM). Current derating is required in order to raise the carrier
frequency.
<6> Carrier frequency is set to 10 kHz. Current derating is required to raise the carrier frequency.
<7> Carrier frequency is set to 8 kHz. Current derating is required to raise the carrier frequency.
<8> DC is not available for UL standards.
Note: Differences between Heavy Duty (HD) ratings and Normal Duty (ND) ratings for the drive include rated
input and output current, overload capacity, carrier frequency and current limit. Set parameter C6-01 to
“0” for HD or “1” for ND (default).
212 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
A.3 Three-Phase 400 V Class Drives
Maximum Applicable Motor ND Rating 0.37 0.75 1.5 2.2 3.0 4.0 5.5
Capacity (kW) <1> HD Rating 0.37 0.55 1.1 1.5 2.2 3.0 3.7
Input Current (A) ND Rating 1.2 2.1 4.3 5.9 8.1 9.4 14.0
Input
<2> HD Rating 1.2 1.8 3.2 4.4 6.0 8.2 10.4
ND Rating 0.9 1.6 3.1 4.1 5.3 6.7 8.5
Output Current <4>
(kVA) <3> HD Rating 0.9 1.4 2.6 3.7 4.2 5.5 7.0
<5>
ND Rating 1.2 2.1 4.1 5.4 6.9 8.8 11.1
<4>
Output Current (A)
HD Rating 1.2 1.8 3.4 4.8 5.5 7.2 9.2
Output <5>
ND Rating: 120% of rated output current for 60 s
HD Rating: 150% of rated output current for 60 s
Overload Tolerance (Derating may be required for applications that start and stop
frequently)
Carrier Frequency 2 kHz (user-adjustable from 2 to 15 kHz)
Maximum Output Voltage (V) Three-phase power: 380 to 480 V (proportional to input voltage)
Maximum Output Frequency (Hz) 400 Hz (user-adjustable)
Rated Voltage Three-phase power: 380 to 480 V 50/60 Hz
Power
Rated Frequency DC power supply: 510 to 680 V <6>
Supply Allowable Voltage Fluctuation -15 to 10%
Allowable Frequency Fluctuation ±5%
Harmonic Corrective Actions DC Reactor Optional
Specifications
<1> The motor capacity (kW) refers to a Yaskawa 4-pole motor. The rated output current of the drive output amps
should be equal to or greater than the motor rated current.
<2> Input current rating varies depending on the power supply transformer, input reactor, wiring conditions, and
power supply impedance.
<3> Rated motor capacity is calculated with a rated output voltage of 440 V.
<4> Carrier frequency is set to 2 kHz (Swing PWM). Current derating is required to raise the carrier frequency.
<5>
<6>
Carrier frequency is set to 8 kHz. Current derating is required to raise the carrier frequency.
DC is not available for UL standards.
A
Note: Differences between Heavy Duty (HD) ratings and Normal Duty (ND) ratings for the drive include rated
input and output current, overload capacity, carrier frequency and current limit. Set parameter C6-01 to
“0” for HD or “1” for ND (default).
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 213
A.4 Drive Specifications
Item Specification
Control Method V/f Control
Frequency Control 0.01 to 400 Hz
Range
Digital input: within ±0.01% of the max output frequency (-10 to +50
Frequency Accuracy °C)
Analog input: within ±0.5% of the max output frequency (25 °C ±10 °C)
Frequency Setting Digital inputs: 0.01 Hz
Resolution Analog inputs: 1/1000 of maximum output frequency
Output Frequency
Calculation 1/220 x Maximum output frequency (E1–04)
Resolution
Frequency Setting Main frequency reference: 0 to +10 Vdc (20 kΩ), 4 to 20 mA (250 Ω),
Signal 0 to 20 mA (250 Ω)
Starting Torque 150%/3 Hz
Speed Control Range 1: 20~40
Accel/Decel Time 0.00 to 6000.0 s (allows four separate settings for accel and decel)
Instantaneous Average Decel Torque <1> : 0.1/0.2 kW: over 150%,
0.4/0.75 kW: over 100%, 1.5 kW: over 50%, 2.2 kW and above: over
Control 20%
Braking Torque
Characteristics Continuous Regen Torque: 20%,
125% with a Braking Resistor Unit <2> : (10% ED) 10 s with an internal
braking resistor.
V/f Characteristics User-set, programmable.
• Momentary Power Loss Ride-Thru
• Speed Search
• Multi-Step Speed (9 steps max)
• Accel/Decel Time Switch
• S-Curve Accel/Decel
• 2-Wire/3-Wire Sequence
• Cooling Fan ON/OFF
Functions
• Slip Compensation
• Torque Compensation
• Jump Frequencies (reference dead band)
• Frequency Reference Upper/Lower Limit
• DC Injection Braking (start and stop)
• Overexcitation Braking
• Fault Reset
214 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
A.4 Drive Specifications
Item Specification
Motor Protection Motor overheat protection via output current sensor
Overcurrent Drives stops when output exceeds 200% of the rated current (Heavy
Protection Duty)
A stop command will be entered after operating at 150% for 60 s (Heavy
Overload Protection
Duty) <3>
Overvoltage 200 V class: Stops when DC bus voltage exceeds approximately 410 V
Specification 400 V class: Stops when DC bus voltage exceeds approximately 820 V
Drive stops when DC bus voltage falls below the levels indicated:
Low Voltage 190 V (3-phase 200 V), 160 V (single-phase 200 V), 380 V (3-phase 400
Protection V), 350 V (3-phase 380 V)
Momentary Power Stops after 15 ms
Loss Ride-Thru
Protection
Functions Heatsink Overheat Protected by thermistor
Protection
Braking Resistor
Overheat Protection Overheat input signal for braking resistor (Optional ERF-type, 3% ED)
During acceleration and during run: Separate settings for each type of
stall prevention determine the current level at which stall prevention is
Stall Prevention triggered.
During deceleration: Select, enable/disable.
Cooling Fan Failure Circuit protection (“fan-lock” sensor)
Protection
Ground Fault
Protection Electronic circuit protection <4>
DC Bus Charge LED Remains lit until DC bus voltage falls below 50 V
Specifications
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 215
A.4 Drive Specifications
Item Specification
Storage/Installation Indoors
Area
IP20/NEMA Type 1 enclosure: -10 °C to +40 °C
Ambient IP20/IP00 Open-Chassis enclosure: -10 °C to +50 °C
Temperature Finless Type: IP20 enclosure: -10 °C to +50 °C
Humidity 95% RH or less with no condensation
Storage Temperature -20 to +60 °C allowed for short-term transport of the product
Up to 1000 meters without derating; up to 3000 meters with output
Altitude current and voltage derating.
10 to 20 Hz: 9.8 m/s2
Shock, Impact
20 to 55 Hz: 5.9 m/s2
Environment
Install the drive in an area free from:
• oil mist and dust
• metal shavings, oil, water or other foreign materials
• radioactive materials
Surrounding Area • combustible materials
• harmful gases and liquids
• excessive vibration
• chlorides
• direct sunlight
Orientation Install the drive vertically to maintain maximum cooling effects
• UL508C
Standards
• IEC/EN 61800-3, IEC/EN 61800-5-1
IP20/Open-Chassis
Protective Enclosure
IP20/NEMA Type 1 <5>
BA0001 to BA0006: self-cooled
BA0010: cooling fan
2A0001 to 2A0004: self-cooled
Cooling Method 2A0006 to 2A0020: cooling fan
4A0001 to 4A0004: self-cooled
4A0005 to 4A0011: cooling fan
<1> Instantaneous average deceleration torque refers to the torque required to decelerate the motor (uncoupled from
the load) from the rated motor speed down to zero in the shortest time.
<2> Ensure that Stall Prevention Selection during Deceleration is disabled (L3-04 = 0) or set to 3 when using a
braking resistor or the Braking Resistor Unit. The default setting for the stall prevention function will interfere
with the braking resistor.
<3> Overload protection may be triggered when operating with 150% of the rated output current if the output
frequency is less than 6 Hz.
<4> Ground protection cannot be provided under the following circumstances when a ground fault is likely in the
motor windings during run: Low ground resistance for the motor cable and terminal block; low ground resistance
for the motor cable and terminal block; or the drive is powered up from a ground short.
<5> All models have an IP20/Open-Chassis enclosure as standard. Use the NEMA Type 1 Kit option to convert
drives to an IP20/NEMA Type 1 enclosure rating.
216 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
A.5 Drive Watt Loss Data
Heavy Duty (Carrier Frequency 8/10 kHz) Normal Duty (Swing PWM equal 2 kHz)
<1>
Drive
Model Rated Heatsink Interior Total Rated Heatsink Interior Total
Amps (A) Loss (W) Unit(W)
Loss Loss (W) Amps (A) Loss (W) Unit(W)
Loss Loss (W)
Heavy Duty (Carrier Frequency 8/10 kHz) Normal Duty (Swing PWM equal 2 kHz)
<1>
Drive
Model Rated Heatsink Interior Total Rated Heatsink Interior Total
Amps (A) Loss (W) Unit(W)
Loss Loss (W) Amps (A) Loss (W) Unit(W)
Loss Loss (W)
Specifications
2A0020 17.5 110.5 43.3 153.8 19.6 98.7 46.3 145.0
<1> 10 kHz for 2A0001 to 2A0006
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 217
A.5 Drive Watt Loss Data
Heavy Duty (Carrier Frequency 8 kHz) Normal Duty (Swing PWM equal 2 kHz)
Drive
Model Rated Heatsink Interior Total Rated Heatsink Interior Total
Amps (A) Loss (W) Unit(W)
Loss Loss (W) Amps (A) Loss (W) Unit(W)
Loss Loss (W)
218 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
A.6 Drive Derating Data
ND
HD
200 V Class:
80% of HD
400 V Class:
60% of HD
0
2 10 (8) 15
Carrier Frequency (C6-02)
u Temperature Derating
As the ambient temperature for the drive is increased above the drive specification the drive
Specifications
should be derated. Additionally parameter L8-35 Installation Method Selection on page 219
should be set according to enclosure type and mounting method as illustrated in Figure A.2.
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 219
A.6 Drive Derating Data
Parameter L8-35 = 1
(Side-by-side Mounting)
0 Ambient temp C
30
o o
35 40
o
50
o Parameter L8-12
u Altitude Derating
The drive standard ratings are valid for an installation altitude up to 1000 m. If the altitude
exceeds 1000 m, both the drive input voltage and the rated output current must be derated for
1% per 100 m. The maximum altitude is 3000 m.
220 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
Appendix: B
Parameter List
This appendix contains a full listing of all parameters and settings
available in the drive.
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 221
B.1 Parameter Groups
222 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
B.2 Parameter Table
u A: Initialization Parameters
The A parameter group creates the operating environment for the drive. This includes the
parameter Access Level, and Password.
0 to 0 O 105 124
When the value set into A1-04 does not match the 9999
value set into A1-05, parameters A1-01 and A1-03
This parameter is hidden from view. To
A1-05 Password cannot be changed.
access A1-05, first display A1-04.
Setting
Then press the STOP key while holding
down the up arrow key. Parameter
A1-05 will appear.
<1> Parameter can be changed during run.
Parameter List
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 223
B.2 Parameter Table
u b: Application
Application parameters configure the Run Command Source, DC Injection Braking, and other
application-related settings.
224 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
B.2 Parameter Table
u C: Tuning
C parameters are used to adjust the acceleration and deceleration times, S-curves, slip and
torque compensation functions and carrier frequency selections.
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 225
B.2 Parameter Table
S-Curve Time
0.00 to 0.00
C2-04 Characteristic S-curve is used to further soften the starting and O 20E –
10.00 s
at Decel End stopping ramp. The longer the S-curve time, the
softer the starting and stopping ramp.
C3: Slip Compensation
Use C3 parameters to configure the slip compensation function.
Slip
Sets the slip compensation gain. Decides for what
C3-01 Compensation amount the output frequency is boosted in order to 0.0 to 0.0 O 20F –
<1> Gain compensate the slip. 2.5
Note: Adjustment is not normally required.
Slip Adjusts the slip compensation function delay time.
Compensation Decrease the setting when the slip compensation 0 to 2000
C3-02 Primary Delay O 210 –
response is too slow, increase it when the speed is 10000 ms
Time not stable.
C4: Torque Compensation
Use C4 parameters to configure Torque Compensation function.
Sets the gain for the automatic torque (voltage) boost
function and helps to produce better starting torque.
Torque
Increase this setting when using a long motor cable
C4-01 Compensation or when the motor is significantly smaller than the 0.00 to
<1> Gain drive capacity. 1.00 O 215 –
2.50
Decrease this setting when motor oscillation occurs.
Set the value so that the current at low speed does not
exceeds the drive rated current.
C6: Carrier Frequency
Use C6 parameters to configure the carrier frequency drive settings.
Selects the load rating for the drive.
0: Heavy Duty (HD) for constant torque applications.
C6-01 Drive Duty 1: Normal Duty (ND) for variable torque 0, 1 1 S 223 101
Selection applications.
This setting affects the Rated output current and
overload tolerance of the drive.
226 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
B.2 Parameter Table
C6-03
Parameter List
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 227
B.2 Parameter Table
u d: References
Reference parameters are used to set the various frequency reference values during operation.
d1-17 Jog Frequency Frequency reference when digital inputs "Jog 6.00
Frequency Reference", "Forward Jog" or "Reverse S 292 –
<1> Reference Hz
Jog." are on.
d2: Frequency Upper and Lower Limits
Use d2 parameters to configure the frequency reference limits.
Sets the frequency reference upper limit as a
d2-01 Frequency percentage of maximum output frequency (E1-04).
Reference Output speed is limited to this value even if the 0.0 to 100. O 289 –
Upper Limit frequency reference is higher. This limit applies to all 110.0 0%
frequency reference sources.
Sets the frequency reference lower limit as a
d2-02 Frequency percentage of maximum output frequency (E1-04). 0.0 to
Reference Output speed is limited to this value even if the 0.0% O 28A –
110.0
Lower Limit frequency reference is lower. This limit applies to all
frequency reference sources.
d3: Jump Frequency
Use d3 parameters to configure the drive Jump Frequency settings.
228 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
B.2 Parameter Table
Parameter List
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 229
B.2 Parameter Table
u E: Motor Parameters
E parameters set V/f characteristics and motor-related data.
230 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
B.2 Parameter Table
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 231
B.2 Parameter Table
232 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
B.2 Parameter Table
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 233
B.2 Parameter Table
234 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
B.2 Parameter Table
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 235
B.2 Parameter Table
236 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
B.2 Parameter Table
u L: Protection Function
L parameters provide protection to the drive and motor, such as: control during momentary
power loss, Stall Prevention, frequency detection, fault restarts, overtorque detection, and
other types of hardware protection.
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 237
B.2 Parameter Table
238 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
B.2 Parameter Table
L6-02 Torque Sets the overtorque detection level. 100% is equal to 0 to 300 150
Detection O 4A2 –
the motor rated current. %
Level 1
L6-03 Torque Sets the length of time an overtorque condition must 0.0 to
Detection 0.1 s O 4A3 –
exist before Torque Detection is triggered. 10.0
Time 1
L8: Hardware Protection
Use L8 parameters to configure hardware protection functions.
Internal Selects the Braking resistor when using a 3% duty
Dynamic cycle heatsink mounted braking resistor. This
Parameter List
L8-01 Braking parameter does not enable or disable the braking
Resistor 0, 1 0 O 4AD –
transistor of the drive.
Protection 0: Resistor overheat protection disabled
Selection 1: Resistor overheat protection enabled
(ERF type)
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 239
B.2 Parameter Table
L8-12 Ambient Used to input the ambient temperature. This value -10 to
Temperature 30 °C O 4B8 –
adjusts the drive oL2 detection level. 50
Setting
Selects the software current limit function. Typically
L8-18 Soft Current no adjustment is required.
Limit 0, 1 1 O 4BE –
0: Disabled
Selection 1: Enabled
Selects the installation type:
Installation 0: IP20/IP00 Drive
L8-35 Method 1: Side-by-Side Mounting 0 to 3 <5> O 4EC –
<3> Selection 2: NEMA Type 1 Drive
3: Finless Drive or External Heatsink Installation
Provides protection to the IGBTs by reducing the
carrier frequency at low speeds.
0: Disabled
1: Enabled below 6 Hz
2: Enabled for the whole speed range
Current
L8-38 Carrier
Frequency ND
0 to 2 1 O 4EF –
Reduction HD
<1> When enabled, the drive stops accelerating when it exceeds the value of L3-02, Stall Prevention Level. The drive
decelerates after 100 ms and begins accelerating again after restoring the current level.
<2> Default setting value is 120% when C6-01 is set to 1 (ND) and 150% when C6-01 is set to 0 (HD).
<3> This parameter is not reset to the default value when the drive is reinitialized using A1-03.
<4> The default setting and the upper limit of the setting range are determined by C6-01, Drive Duty Mode, and
L8-38, Carrier Frequency Reduction Selection.
<5> Regional default settings:
Setting 0: Japan (Model code: CIMR-JAoA) and Asia (Model code: CIMR-JToA)
Setting 1: China: (Model code: CIMR-JBoA)
240 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
B.2 Parameter Table
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 241
B.2 Parameter Table
o4-01 Accumulated Sets the value for the cumulative operation time of the 0 to
Operation 0 O 50B –
drive in units of 10 h. 9999
Time Setting
Determines, how the cumulative operation time
Accumulated (U4-01) is counted.
o4-02 Operation 0: Logs power-on time 0, 1 0 O 50C –
Time 1: Logs operation time when the drive output is active
Selection (output operation time).
242 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
B.2 Parameter Table
o4-03 Cooling Fan Sets the value of the fan operation time in units of 10 0 to
Operation 0 O 50E –
h. 9999
Time Setting
u U: Monitors
Monitor parameters allow the user to view drive status, fault information, and other
information about drive operation.
Analog Output Unit Addr.
No. Name Description Mode
Level Hex
U1: Operation Status Monitors
Use U1 monitors to display the operation status of the drive.
U1-02 Output Displays the output frequency. Display units are 10 V: Max 0.01 O 41
Frequency determined by o1-03. frequency Hz
0.01
U1-03 Output 10 V: Drive rated
Displays the output current. A O 42
Current current
<1> Parameter List
Output 10 V: 200 Vrms
U1-06 Voltage Displays the output voltage. 0.1 V O 45
(400 Vrms)
Reference
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 243
B.2 Parameter Table
Output
U1-11 Terminal No output signal – O 4A
Status available
Multi-Function
Digital Output (fault)
(terminal MA/MB-MC)
U1-13 Terminal Displays analog input A1 level: 100% when 10 V/20 mA: 0.1% O 4E
Input Level input is 10 V or 20 mA. 100%
Displays the contents of a MEMOBUS/Modbus
error.
CRC Error
Data Length Error
MEMOBUS/
U1-19 Modbus Error Not Used No output signal – O 66
Code available
Parity Error
Overrun Error
Framing Error
Timed Out
Not Used
244 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
B.2 Parameter Table
U2-02 Previous Displays the previous fault. o4-11 resets the No signal output – O 81
Fault values for U2-02 avail.
U4: Maintenance Monitors
Use U4 monitors to display drive maintenance information.
Displays the cumulative operation time of the
drive. The value for the cumulative operation
time counter can be reset in parameter o4-01.
U4-01 Accumulated Use parameter o4-02 to determine if the No signal output
Operation 1h O 4C
<3> Time operation time should start as soon as the power avail.
is switched on or only while the run command
is present. The maximum number displayed is
99999, after which the value is reset to 0.
Displays main cooling fan usage time as a
U4-04 Cooling Fan percentage of the expected performance life. No signal output 1% O 7E
Maintenance Parameter o4-03 can be used to reset this avail.
monitor.
Displays main circuit capacitor usage time as a
U4-05 Capacitor percentage of the expected performance life. No signal output
<2> Maintenance 1% O 7C
Parameter o4-05 can be used to reset this avail.
monitor.
Displays the soft charge bypass relay
U4-06 Soft Charge maintenance time as a percentage of the No signal output
<2> Bypass Relay estimated product life. Parameter o4-07 can be avail. 1% O 7D6
Maintenance used to reset this monitor.
U4-07 IGBT Displays IGBT usage time as a percentage of
<2> Maintenance expected performance life. Parameter o4-09 can No signal output 1% O 7D7
avail.
be used to reset this monitor.
<1> U1-03 and U4-13 display monitor contents in amp units. When reading the value of these monitors via
MEMOBUS/Modbus, a value of 8192 is equal to 100% of the drive rated output current.
<2> When this value reaches 100%, the maintenance period has been reached for the component in question and the
drive is at risk of faulting out due to component failure. Periodically check the maintenance monitors to avoid
this situation.
<3> MEMOBUS/Modbus communications data is in 10 h units. If data in 1 h units are also required, refer to register
0099H.
B
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 245
B.3 China Localized Drive Default Values
246 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
B.4 Defaults by Drive Model and Duty Rating ND/HD
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 247
B.4 Defaults by Drive Model and Duty Rating ND/HD
Table B.4 Three-Phase, 200 V Class Drives Default Settings by Drive Capacity and ND/HD settings
No. Description Unit Default Settings
− Model − 2A0001 2A0002 2A0004 2A0006 2A0008
o2-04 Drive Model Selection − 96 (60H) 97 (61H) 98 (62H) 99 (63H) 100 (64H)
HD ND HD ND HD ND HD ND HD ND
C6-01 Normal/Heavy Duty −
0 1 0 1 0 1 0 1 0 1
− Motor rated power kW 0.1 0.18 0.25 0.37 0.55 0.75 1.1 1.1 1.1 1.5
C6-02 Carrier frequency − 4 7 4 7 4 7 4 7 3 7
E2-01 Motor rated current A 0.60 1.10 1.10 1.90 1.90 3.30 3.30 4.90 4.90 6.20
E2-02 Motor rated slip Hz 2.50 2.60 2.60 2.90 2.90 2.50 2.50 2.60 2.60 2.60
E2-03 Motor no-load current A 0.40 0.80 0.80 1.20 1.20 1.80 1.80 2.30 2.30 2.80
Motor line-to-line 35.9 20.5 20.5 9.84 5.15 5.15 3.57 3.57 1.99
E2-05 Ω 9.84
resistance 8 6 6 2 6 6 7 7 7
Momentary power loss
− s 0.1 0.1 0.1 0.1 0.1 0.1 0.2 0.2 0.3 0.3
ride-through time
Momentary power loss
− s 0.2 0.2 0.2 0.2 0.2 0.3 0.3 0.4 0.4 0.4
Baseblock time
248 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
B.4 Defaults by Drive Model and Duty Rating ND/HD
Table B.5 Three-Phase 400 V Class Drives Default Settings by Drive Capacity and ND/HD Setting
No. Description Unit Default Settings
− Model − 4A0001 4A0002 4A0004 4A0005
o2-04 Drive Model Selection Hex 91 92 93 94
HD ND HD ND HD ND HD ND
C6-01 Normal/Heavy Duty −
0 1 0 1 0 1 0 1
− Motor rated power kW 0.37 0.37 0.55 0.75 1.1 1.5 1.5 2.2
C6-02 Carrier frequency − 3 7 3 7 3 7 3 7
E2-01 Motor rated current A 0.60 1.00 1.00 1.60 1.60 3.10 3.10 4.20
E2-02 Motor rated slip Hz 2.50 2.90 2.90 2.60 2.60 2.50 2.50 3.00
E2-03 Motor no-load current A 0.40 0.60 0.60 0.80 0.80 1.40 1.40 1.50
Motor line-to-line
E2-05 Ω 83.94 38.20 38.198 22.459 22.459 10.1 10.1 6.495
resistance
Momentary power loss
− s 0.1 0.1 0.1 0.1 0.2 0.2 0.3 0.3
ride-through time
Momentary power loss
− s 0.2 0.2 0.2 0.3 0.3 0.4 0.4 0.5
Baseblock time
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 249
B.4 Defaults by Drive Model and Duty Rating ND/HD
250 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
Appendix: C
Standards
Compliance
This appendix explains the guidelines and criteria for
maintaining CE and UL standards.
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 251
C.1 Section Safety
WARNING
Electrical Shock Hazard
Do not operate equipment with covers removed.
Failure to comply could result in death or serious injury.
The diagrams in this section may show drives without covers or safety shields to show
details. Be sure to reinstall covers or shields before operating the drives and run the drives
according to the instructions described in this manual.
Always ground the motor-side grounding terminal.
Improper equipment grounding could result in death or serious injury by contacting the
motor case.
Do not touch any terminals before the capacitors have fully discharged.
Failure to comply could result in death or serious injury.
Before wiring terminals, disconnect all power to the equipment. The internal capacitor
remains charged even after the power supply is turned off. The charge indicator LED will
extinguish when the DC bus voltage is below 50 Vdc. To prevent electric shock, wait at
least one minute after all indicators are off and measure the DC bus voltage level to confirm
safe level.
Do not allow unqualified personnel to perform work on the drive.
Failure to comply could result in death or serious injury.
Installation, maintenance, inspection, and servicing must be performed only by authorized
personnel familiar with installation, adjustment and maintenance of AC drives.
252 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
C.1 Section Safety
WARNING
Do not perform work on the drive while wearing loose clothing, jewelry or without eye
protection.
Failure to comply could result in death or serious injury.
Remove all metal objects such as watches and rings, secure loose clothing, and wear eye
protection before beginning work on the drive.
Do not remove covers or touch circuit boards while the power is on.
Failure to comply could result in death or serious injury.
Fire Hazard
Tighten all terminal screws to the specified tightening torque.
Loose electrical connections could result in death or serious injury by fire due to overheating
of electrical connections.
Do not use an improper voltage source.
Failure to comply could result in death or serious injury by fire.
Verify that the rated voltage of the drive matches the voltage of the incoming power supply
before applying power.
Do not use improper combustible materials.
Failure to comply could result in death or serious injury by fire.
Attach the drive to metal or other noncombustible material.
Install adequate branch circuit protection according to applicable local codes and this
manual.
Failure to comply could result in fire and damage to the drive or injury to personnel. The
device is suitable for use on a circuit capable of delivering not more than 31,000 RMS
symmetrical amperes, 240 Vac maximum (200 V class) and 480 Vac maximum (400 V
class) when protected by branch circuit protection devices specified in this manual.
Standards Compliance
C
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 253
C.1 Section Safety
NOTICE
Observe proper electrostatic discharge procedures (ESD) when handling the drive and
circuit boards.
Failure to comply may result in ESD damage to the drive circuitry.
Never connect or disconnect the motor from the drive while the drive is outputting
voltage.
Improper equipment sequencing could result in damage to the drive.
Do not use unshielded cable for control wiring.
Failure to comply may cause electrical interference resulting in poor system performance.
Use shielded twisted-pair wires and ground the shield to the ground terminal of the drive.
Do not allow unqualified personnel to use the product.
Failure to comply could result in damage to the drive or braking circuit.
Carefully review instruction manual TOBPC72060000 when connecting a braking option
to the drive.
Do not modify the drive circuitry.
Failure to comply could result in damage to the drive and will void warranty.
Yaskawa is not responsible for modification of the product made by the user. This product
must not be modified.
Check all the wiring to ensure that all connections are correct after installing the drive
and connecting other devices.
Failure to comply could result in damage to the drive.
254 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
C.2 European Standards
The CE mark indicates compliance with European safety and environmental regulations and
is required for engaging in business and commerce in Europe.
European standards include the Machinery Directive for machine manufacturers, the Low
Voltage Directive for electronics manufacturers and the EMC guidelines for controlling noise.
This drive displays the CE mark based on the EMC guidelines and the Low Voltage Directive.
• EMC Guidelines: 2004/108/EC
• Low Voltage Directive: 2006/95/EC
n Area of Use
Do not use drives in areas with pollution higher than severity 2 and overvoltage category 3 in
accordance with IEC/EN 664.
C
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 255
C.2 European Standards
n Grounding
The drive is designed to be used in T-N (grounded neutral point) networks. If installing the
drive in other types of grounded systems, contact your dealer or Yaskawa for instructions.
256 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
C.2 European Standards
DC power supply
(converter)
Fuse U/ T1
+ +1
_ _ V/ T2 M
W/ T3
Drive
Fuse U/ T1
+1
_ V/ T2 M
W/ T3
Drive
Figure C.2 Example of DC Power Supply Input (Two Drives Connected in Series)
Note: 1. When connecting multiple drives together, make sure that each drive has its own fuse. Replace all
fuses when one fuse blows.
2. Refer to on page 43 for an AC power supply.
3. The recommended fuses and fuse holders are made by Fuji Electric.
C
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 257
C.2 European Standards
258 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
C.2 European Standards
Standards Compliance
C
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 259
C.2 European Standards
B
C
D
E
L3 L2 L1
J
E
H F
A
G
A –
Ground the cable shield F – Motor cable (braided
B –
Enclosure panel shield cable, max. 20 m)
C –
Metal plate G – Motor
D –
Grounding surface H – Cable clamp
(remove any paint or I – Wiring distance as short
sealant) as possible
E – Drive J – EMC noise filter
Figure C.3 EMC Filter and Drive Installation for CE Compliance
(Three-Phase 200 V / 400 V Class)
260 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
C.2 European Standards
B
C
D
N L1
J
E
H F
A
G
A –
Ground the cable shield F – Motor cable (braided
B –
Enclosure panel shield cable, max. 20 m)
C –
Metal plate G – Motor
D –
Grounding surface H – Cable clamp
(remove any paint or I – Wiring distance as short Standards Compliance
sealant) as possible
E – Drive J – EMC noise filter
Figure C.4 EMC Filter and Drive Installation for CE Compliance (Single-Phase 200 V
Class)
C
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 261
C.2 European Standards
n EMC Filters
The drive should be installed with the EMC filters listed below in order to comply with the
IEC/EN 61800-3, category C1 requirements.
Table C.5 IEC/EN 61800-3 Category C1 Filters
Filter Data (Manufacturer: Schaffner)
Drive Rated Mounting Drive Filter
Current Weight
Model Dimensions
Type Dimensions Mounting Mounting
(kg) [W x L x H] (mm)
(A) [Y x X] (mm) Screw A Screw
200 V Single-Phase Units
BA0001 FS23638-10-07 10 0.44 71 x 169 x 45 51 x 156 M4 M5
BA0002 FS23638-10-07 10 0.44 71 x 169 x 45 51 x 156 M4 M5
BA0003 FS23638-10-07 10 0.44 71 x 169 x 45 51 x 156 M4 M5
BA0006 FS23638-20-07 20 0.75 111 x 169 x 50 91 x 156 M4 M5
BA0010 FS23638-20-07 20 0.75 111 x 169 x 50 91 x 156 M4 M5
200 V Three-Phase Units
2A0001 FS23637-8-07 8 0.4 71 x 169 x 40 51 x 156 M4 M5
2A0002 FS23637-8-07 8 0.4 71 x 169 x 40 51 x 156 M4 M5
2A0004 FS23637-8-07 8 0.4 71 x 169 x 40 51 x 156 M4 M5
2A0006 FS23637-8-07 8 0.4 71 x 169 x 40 51 x 156 M4 M5
2A0008 FS23637-14-07 14 0.58 111 x 169 x 45 91 x 156 M4 M5
2A0010 FS23637-14-07 14 0.6 111 x 169 x 45 91 x 156 M4 M5
2A0012 FS23637-14-07 14 0.6 111 x 169 x 45 91 x 156 M4 M5
2A0018 FS23637-24-07 24 0.9 144 x 174 x 50 120 x 156 M4 M5
2A0020 FS23637-24-07 24 0.9 144 x 174 x 50 120 x 161 M4 M5
400 V Three-Phase Units
4A0001 FS23639-5-07 5 0.5 111 x 169 x 45 91 x 156 M4 M5
4A0002 FS23639-5-07 5 0.5 111 x 169 x 45 91 x 156 M4 M5
4A0004 FS23639-5-07 5 0.5 111 x 169 x 45 91 x 156 M4 M5
4A0005 FS23639-10-07 10 0.7 111 x 169 x 45 91 x 156 M4 M5
4A0007 FS23639-10-07 10 0.7 111 x 169 x 45 91 x 156 M4 M5
4A0009 FS23639-10-07 10 0.7 111 x 169 x 45 91 x 156 M4 M5
4A0011 FS23639-15-07 15 0.9 144 x 174 x 50 120 x 161 M4 M5
262 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
C.2 European Standards
W
Y H
LINE
X
L
LOAD
A
PE
Note: Models not listed in the above table do not require a DC reactor for EMC compliance.
C
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 263
C.3 UL Standards
C.3 UL Standards
u UL Standards Compliance
The UL/cUL mark applies to products in the United States and Canada indicates that UL has
performed product testing and evaluation and determined that their stringent standards for
product safety have been met. For a product to receive UL certification, all components inside
that product must also receive UL certification.
This drive is tested in accordance with UL standard UL508C, E131457 and complies with UL
requirements. The following conditions must be met to maintain compliance when using this
drive in combination with other equipment:
n Installation Area
Do not install the drive to an area greater than pollution severity 2 (UL standard).
n Ambient Temperature
IP20/NEMA Type 1 enclosure: -10 °C to +40 °C
IP20/IP00 Open-Chassis enclosure: -10 °C to +50 °C
Finless Type: IP20 enclosure: -10 °C to +50 °C
264 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
C.3 UL Standards
R/L1, S/L2,
2 0.75 to 2 14 18 to 14 2.5 0.75 to 2.5
T/L3
U/T1, V/T2,
BA0001 2 0.75 to 2 14 18 to 14 2.5 0.75 to 2.5
W/T3 0.8 to 1.0
BA0002 M3.5
⊖, ⊕1, ⊕2 2 0.75 to 2 – 18 to 14 – 0.75 to 2.5 (7.1 to 8.9)
BA0003
B1, B2 2 0.75 to 2 – 18 to 14 – 0.75 to 2.5
R/L1, S/L2,
2 2 to 5.5 12 14 to 10 2.5 2.5 to 6
T/L3
U/T1, V/T2,
2 2 to 5.5 14 14 to 10 2.5 2.5 to 6 1.2 to 1.5
W/T3
BA0006 M4 (10.6 to
⊖, ⊕1, ⊕2 2 2 to 5.5 – 14 to 10 – 2.5 to 6 13.3)
B1, B2 2 2 to 5.5 – 14 to 10 – 2.5 to 6
R/L1, S/L2,
3.5 2 to 5.5 10 14 to 10 2.5 2.5 to 6
T/L3
U/T1, V/T2,
2 2 to 5.5 14 14 to 10 2.5 2.5 to 6 1.2 to 1.5
W/T3
BA0010 M4 (10.6 to
⊖, ⊕1, ⊕2 3.5 2 to 5.5 – 14 to 10 – 2.5 to 6 13.3)
Standards Compliance
B1, B2 2 2 to 5.5 – 14 to 10 – 2.5 to 6
<1> Gauges listed here are for use in Japan and Asia.
<2> Gauges listed here are for use in the United States.
<3> Gauges listed here are for use in Europe and China.
C
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 265
C.3 UL Standards
R/L1, S/L2,
2 0.75 to 2 14 18 to 14 2.5 0.75 to 2.5
T/L3
R/L1, S/L2,
2 2 to 5.5 14 14 to 10 2.5 2.5 to 6
T/L3
U/T1, V/T2,
2 2 to 5.5 14 14 to 10 2.5 2.5 to 6 1.2 to 1.5
2A0008 W/T3
M4 (10.6 to
2A0010 ⊖, ⊕1, ⊕2 2 2 to 5.5 – 14 to 10 – 2.5 to 6 13.3)
B1, B2 2 2 to 5.5 – 14 to 10 – 2.5 to 6
R/L1, S/L2,
2 2 to 5.5 12 14 to 10 2.5 2.5 to 6
T/L3
U/T1, V/T2,
2 2 to 5.5 14 14 to 10 2.5 2.5 to 6 1.2 to 1.5
W/T3
2A0012 M4 (10.6 to
⊖, ⊕1, ⊕2 2 2 to 5.5 – 14 to 10 – 2.5 to 6 13.3)
B1, B2 2 2 to 5.5 – 14 to 10 – 2.5 to 6
R/L1, S/L2,
3.5 2 to 5.5 10 14 to 10 2.5 2.5 to 6
T/L3
U/T1, V/T2,
3.5 2 to 5.5 10 14 to 10 2.5 2.5 to 6 1.2 to 1.5
W/T3
2A0018 M4 (10.6 to
⊖, ⊕1, ⊕2 3.5 2 to 5.5 – 14 to 10 – 2.5 to 6 13.3)
B1, B2 2 2 to 5.5 – 14 to 10 – 2.5 to 6
266 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
C.3 UL Standards
R/L1, S/L2,
5.5 2 to 5.5 10 14 to 10 4 2.5 to 6
T/L3
U/T1, V/T2,
3.5 2 to 5.5 10 14 to 10 2.5 2.5 to 6 1.2 to 1.5
W/T3
2A0020 M4 (10.6 to
⊖, ⊕1, ⊕2 5.5 2 to 5.5 – 14 to 10 – 2.5 to 6 13.3)
B1, B2 2 2 to 5.5 – 14 to 10 – 2.5 to 6
<1> Gauges listed here are for use in Japan and Asia.
<2> Gauges listed here are for use in the United States.
<3> Gauges listed here are for use in Europe and China.
R/L1, S/L2,
2 2 to 5.5 14 14 to 10 2.5 2.5 to 6
T/L3
U/T1, V/T2,
4A0001 2 2 to 5.5 14 14 to 10 2.5 2.5 to 6 1.2 to 1.5
W/T3
4A0002 M4 (10.6 to
4A0004 ⊖, ⊕1, ⊕2 2 2 to 5.5 – 14 to 10 – 2.5 to 6 13.3)
B1, B2 2 2 to 5.5 – 14 to 10 – 2.5 to 6
R/L1, S/L2,
2 2 to 5.5 14 14 to 10 2.5 2.5 to 6
T/L3
Standards Compliance
U/T1, V/T2,
4A0005 2 2 to 5.5 14 14 to 10 2.5 2.5 to 6 1.2 to 1.5
W/T3
4A0007 M4 (10.6 to
4A0009 ⊖, ⊕1, ⊕2 2 2 to 5.5 – 14 to 10 – 2.5 to 6 13.3)
B1, B2 2 2 to 5.5 – 14 to 10 – 2.5 to 6
C
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 267
C.3 UL Standards
R/L1, S/L2,
2 2 to 5.5 12 14 to 10 2.5 2.5 to 6
T/L3
U/T1, V/T2,
2 2 to 5.5 14 14 to 10 2.5 2.5 to 6 1.2 to 1.5
W/T3
4A0011 M4 (10.6 to
⊖, ⊕1, ⊕2 2 2 to 5.5 – 14 to 10 – 2.5 to 6 13.3)
B1, B2 2 2 to 5.5 – 14 to 10 – 2.5 to 6
<1> Gauges listed here are for use in Japan and Asia.
<2> Gauges listed here are for use in the United States.
<3> Gauges listed here are for use in Europe and China.
Note: Use crimp insulated terminals or insulated tubing for wiring these connections. Wires should have a
continuous maximum allowable temperature of 75 °C 600 V UL approved vinyl sheathed insulation.
Ambient temperature should not exceed 30 °C.
Closed-Loop Crimp Terminal Recommendations
Yaskawa recommends crimp terminals made by JST and Tokyo DIP for the insulation cap.
Table C.10 matches drives models with crimp terminals and insulation caps. Orders can be
placed with a Yaskawa representative or directly with the Yaskawa sales department.
Table C.10 Closed-Loop Crimp Terminal Size
Wire Gauge AWG Crimp Tool Insulation
Drive Terminal
Model R/L1, S/L2, U/T1, V/T2, Screws
Terminal Machine Cap Model Code <2>
Model No. Die Jaw No.
T/L3 W/T3 No.
200 V Class Single-Phase Drives
18
BA0001 R1.25-3.5 100-066-217
BA0002 16 M3.5 YA-4 AD-900 TP-003
BA0003
14 <1> R2-3.5 100-066-218
268 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
C.3 UL Standards
2A0001 18
R1.25-3.5 100-066-217
2A0002 16 M3.5 YA-4 AD-900 TP-003
2A0004
2A0006 14 <1> R2-3.5 100-066-218
C
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 269
C.3 UL Standards
<2> All codes in the far right column of the table above refer to a set including three crimp terminals and three
insulation caps. Input and output wiring must be prepared by the user. Two sets should be used for each terminal
connection.
Example: Drive model BA0001 with 14 AWG for both input and output should use one set for input and one
set for output. The user should therefore order a total of two sets of [100-066-218].
Note: Consider the amount of voltage drop when selecting wire gauges. Increase the wire gauge when the
voltage drop is greater than 2% of motor rated voltage. Ensure the wire gauge is suitable for the terminal
block. Use the following formula to calculate the amount of voltage drop:
Line drop voltage (V) = 3 × wire resistance (Ω/km) × wire length (m) × current (A) × 10-3
270 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
C.3 UL Standards
C
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 271
C.3 UL Standards
Disable the electronic overload protection (L1-01 = 0: Disabled) and wire each motor with its
own motor thermal overload when connecting the drive to more than one motor for
simultaneous operation.
Enable the motor overload protection (L1-01 = 1 or 2) when connecting the drive to a single
motor unless there is another means of preventing motor thermal overload. The electronic
thermal overload function causes an oL1 fault, which shuts off the output of the drive and
prevents additional overheating of the motor. The motor temperature is continually calculated
as long as the drive is powered up.
Setting L1-01 = 1 selects a motor with limited cooling capability below rated (base) speed
when running at 100% load. The oL1 function derates the motor when it is running below
base speed.
Setting L1-01 = 2 selects a motor capable of cooling itself over a 10:1 speed range when
running at 100% load. The oL1 function derates the motor when it is running at 1/10 or less
of its rated speed.
272 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
C.3 UL Standards
10
7
3 Cold start
(characteristics when an
overload occurs at a
1 complete stop)
Hot start
0.4 (characteristics when an
overload occurs during
continuous operation at 100%)
0.1
Motor current (%)
0 100 150 200 E2-01 = 100% motor current
Standards Compliance
C
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 273
C.4 Precautions for Korean Radio Waves Act
Classification Precautions
Class A equipment Retailers or users should note that this device is registered to be electromagnetically
(Broadcast communications compatible as a commercial device (class A) intended for use outside of the home.
unit for commercial use)
274 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
C.5 한국 전파법에 관한 주의사항
Figure C.9 KC 마크
Standards Compliance
C
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276 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
Index
Numerics Altitude Derating . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220
2-Wire Initialization . . . . . . . . . . . . . . . . . . . . . . . . . . 94 Ambient Temperature Setting. . . . . . . . . . . . .220, 240
2-Wire Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97 Analog Filter Time Constant. . . . . . . . . . . . . . . . . . 132
3-Wire Initialization . . . . . . . . . . . . . . . . . . . . . . . . . . 94 Analog Input Filter Time Constant . . . . . . . . . . . . 235
3-Wire Sequence . . . . . . . . . . . . . . . . . . . . . . . . . 97, 232 B
3-Wire Sequence Example . . . . . . . . . . . . . . . . . . . . 45
b1-01 . . . . . . . . . . . . . . . . . . . . . . . . . . 94, 106, 157, 224
A b1-02 . . . . . . . . . . . . . . . . . . . . . . . . . . . .96, 97, 157, 224
A/D Conversion Error. . . . . . . . . . . . . . . 134, 137, 138 b1-03 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98, 99, 224
A1-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124, 223 b1-04 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .164, 224
A1-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94, 98, 223 b1-07 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224
A1-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124, 156, 223 b1-08 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224
A1-05. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124, 156, 223 b1-14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224
A1 Initialization Parameters . . . . . . . . . . . . . . . . . . 223 b1-17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224
Accel/Decel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 b1 Operation Mode Selection . . . . . . . . . . . . . . . . . 224
Accel/Decel Ramp Hold. . . . . . . . . . . . . . . . . . . . . . 232 b2-02 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98, 162, 225
Accel/Decel Time . . . . . . . . . . . . . . . . . . . . . . . . . . . 132 b2-03 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .162, 225
Accel/Decel Time 1. . . . . . . . . . . . . . . . . . . . . . . . . . 232 b2-04 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98, 162, 225
Acceleration/Deceleration . . . . . . . . . . . . . . . . . 98, 100 b2 DC Injection Braking . . . . . . . . . . . . . . . . . . . . . 225
Acceleration Time 1 . . . . . . . . . . . . . . . . . . . . . . 99, 225 Baseblock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
Acceleration Time 2 . . . . . . . . . . . . . . . . . . . . . . . . . 225 Baseblock Command (N.C.) . . . . . . . . . . . . . . . . . . 232
Access Level Selection. . . . . . . . . . . . . . . . . . .124, 223 Baseblock Command (N.O.) . . . . . . . . . . . . . . . . . . 232
Accumulated Operation Time. . . . . . . . . . . . .118, 245 Base Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230
Accumulated Operation Time Selection . . . . . . . 242 bb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .135, 147
Accumulated Operation Time Setting . . . . . . . . . 242 Braking Resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Alarm Outputs for Maintenance Monitors . . . . . 176 Braking Resistor, Installation . . . . . . . . . . . . . . . . . . 69
Alarms and Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . 133 Braking Resistor Overheat. . . . . . . . . . . . . . . . . . . . 145
Allowable Frequency Fluctuation . . . . . . . . .211, 213 Buzzing Sound from Motor at 2 kHz . . . . . . . . . . 163
Allowable Voltage Fluctuation. . . . . . . . . . . .211, 213
YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 277
Index
278 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
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YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 279
Index
Frequency Reference Setting Method Selection . . . . . 242 Heavy Duty Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210
Frequency Reference Upper Limit . . . . . . . . . . . . . . . . . 228 Hunting Prevention Gain . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Frequency Reference Wiring . . . . . . . . . . . . . . . . . . . . . . . .63 Hunting Prevention Gain Setting . . . . . . . . . . . . . . . . . . . 241
Fuse (CE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256, 257
Fuse (UL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 270
I
Fuse Holder (CE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257 I/O Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
Fuse Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256 IGBT Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 118, 245
IGBT Maintenance Setting . . . . . . . . . . . . . . . . . . . . . . . . 243
G Initialize Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . 94, 223
General-Purpose Motor (Standard Self-Cooled) . . . . . 115 Initial Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93
General Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . .14 Input Current (A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211, 213
Ground Fault Interrupter Activates When Drive is Running Input Fuses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165 Input Phase Loss. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
Ground Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55 Input Phase Loss Protection Selection . . . . . . . . . . . . . . 240
Input Terminals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92
H
Input Terminal Status . . . . . . . . . . . . . . . . . . . . . . . . . 118, 244
H1-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231 Input Voltage Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230
H1-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231 Inrush Prevention Circuit Fault . . . . . . . . . . . . . . . . . . . . 146
H1-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231 Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171, 173
H1-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231 Installation Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
H1-05. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45, 231 Installation Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
H1 Multi-Function Digital Input . . . . . . . . . . . . . . . . . . . 231 Installation Spacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
H1 Multi-Function Digital Input Selections . . . . . . . . . 232 Installing Multiple Drives . . . . . . . . . . . . . . . . . . . . . . . . . . .35
H2-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111, 233 Internal Dynamic Braking Resistor Protection. . . . . . . . .70
H2 Multi-Function Digital Outputs . . . . . . . . . . . . . . . . . 233 Internal Dynamic Braking Resistor Protection Selection
H2 Multi-Function Digital Output Settings. . . . . . . . . . 233 (ERF type) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239
H3-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68, 157, 234
H3-01 Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68 J
H3-13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132, 162 Jog Frequency Reference . . . . . . . . . . . . . . . . . . . . . . . . . . 228
H3 Analog Input A1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234 Jog Reference Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . 232
H4-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235 Jump Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
H4-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235 Jump Frequency 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229
H4 Multi-Function Analog Output AM . . . . . . . . . . . . . 235 Jump Frequency 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229
H5-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235 Jump Frequency Width. . . . . . . . . . . . . . . . . . . . . . . . . . . . 229
H5-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235
H5-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235
L
H5-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139, 236 L1-01 . . . . . . . . . . . . . . . . . . . . . . . . . . 114, 115, 116, 237, 272
H5-05. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236 L1-02 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114, 237, 273
H5-06. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236 L1-13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237
H5-07. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236 L1 Motor Protection Functions. . . . . . . . . . . . . . . . . . . . . 237
H5-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236 L2-01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237
H5-13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236 L2 Momentary Power Loss . . . . . . . . . . . . . . . . . . . . . . . . 237
H5 MEMOBUS/Modbus Communications . . . . . . . . . 235 L3-01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238
Heatsink Cooling Fan Operation Selection . . . . . . . . . . 240 L3-01 through L3-06. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
Heatsink Overheat . . . . . . . . . . . . . . . . . . . . . . . 134, 135, 149 L3-02 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160, 163, 238
Heatsink Temperature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118 L3-04 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161, 238
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YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 281
Index
282 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
Index
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Index
284 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
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YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual 285
Revision History
The revision dates and the numbers of the revised manuals appear on the bottom of the back cover.
Revision
Date of Publication Section Revised Content
Number
All Revision: Reviewed and corrected documentation
Chapter 2 Revision: Ambient Temperature
Appendix Revision: Ambient Temperature
A Revision: Standards
286 YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000 Installation & Start-Up Manual
YASKAWA AC Drive J1000
Compact V/f Control Drive
Installation & Start-Up Manual
In the event that the end user of this product is to be the military and said product is to be employed in any weapons systems or the manufacture
thereof, the export will fall under the relevant regulations as stipulated in the Foreign Exchange and Foreign Trade Regulations. Therefore, be sure
to follow all procedures and submit all relevant documentation according to any and all rules, regulations and laws that may apply.
Specifications are subject to change without notice for ongoing product modifications and improvements.
© 2008-2014 YASKAWA ELECTRIC CORPORATION. All rights reserved.