INTRODUCTION

Nisaco Engineering Services also started supplies of proprietary items to our clients for
genuine and branded items being familiar with engineering needs by having a team of
specialists and consultants.
Nisaco also provides best possible and compatible solution of your needs, if the actual is not
available due to obsolete version of the machinery.
Some of our specialized fields are described below as immediate reference other than routine
manufacturing facilities with us.

1. In-Situ Crankshafts Grinding: Crankpin or Main journal without dismantling from the engine
grinding etc.

2. In-situ Main Line boring: Without shifting on site Main Line Engine Block, Sugar Mill roll, cement
mill roll, Compressor, Casting All type of machining body etc.

3. Metal Stitching: Metal Lock Cold Method, Engine block flam, cylinder Head and cement mill grinding
kiln tyre. All type Crack Parts Broken or weakened body and Cement industries Rehabilitation / Repair of 01
quantity Worn out Tyre of Kiln at old line.

4. Metal Spray: Ceramic, stainless steel, Aluminums, low and high carbon steel, Molybediem, Copper, etc.

5. Hydraulic Jack: pumping unit 400 tons to 900 tons: We specialize in reliable and technologically
superior Hydraulic Jacks in conformation to international quality standards.

6. Hard chrome Plating: Hydraulic Ram shaft, Turbine, piston Rod, Pump shaft, Piston Ring, Die etc.

7. All kind of Fabrications: Industrial project erection installation and commissioning we have regularly
been in the process of updating the ourselves accordingly to the development of the modern technology. You
will find our services at rates and to your full satisfaction. We hope that you will fully observe our application
for the registration of the firm and will accept it.

8. Motor Rotors Balancing. Turbine shaft, Electric Rotor shaft, Bolt with nut, Pump shaft,

9. CIVIL ENGINEERING : Nisaco is focused on building and maintaining

quality infrastructure for everyday life. The company perfectly understands client needs and
priorities, holds an inclined reputation in developing and delivering exactly what and when we
promise.
IN SITU CRANKSHAFT AND GEAR
SHAFT GRINDING.

Crank pin grinding work without dismantling from engine. Repair Your Turbine Journal and crank
shaft In-situ Without Shaft Rotation?
A short list of possible uses of this crankshaft repair process
 Engine crankshafts (eg Repair to worn out or damaged
diesel engine crankshafts)
 Press cranks / shafts - (eg Repair to worn out or
damaged press crankshafts)
 Mining equipment - (eg. Repair of steel winch shafts
and drums)
 Pump shafts
 Forging hammer crankshafts
 Motor shafts
 Compressor crankshafts
 Generator shafts & crankshafts
 Alternator shafts & crankshafts
In-situ Main Line boring:
Boring of Main Line Engine Blocks, Sugar Mill rolls,
Cement mill rolls, Compressors, Castings and Any
type of machining without dismantling and shifting at
workshop floor.

Connecting rod we can machining as

per required size. Caterpillar, John Deere, International,
Farmall, Buda, Cockshutt, White, Minneapolis Moline, Allis-
Chalmers, Cummins, Power stroke, Duramax, Porsche, Mitsubishi,
MAM, Honda, Chevrolet GMC, Ferrari Maserati, Fiat, Volkswagen,
Volvo, BMW, Hyundai, Mercedes, Audi, Isuzu, Bentley, Jaguar,
Lamborghini, Subaru, Rolls Duesenberg, Cadillac, Ford, Cord,
Morgan, Auburn, Generac, Kawasaki, Briggs and Stratton, Kohler,
Deutz, Peugeot, and countless others. Royce, Mazda, Winton, MG,
Can-Am, Lotus, Austin Healey, Lancia, Mini, Austin Martin, Alfa-Romeo, Healey, Lancia, Mini, Austin Martin,
Alfa-Romeo, Triumph, Bugatti, Buick, Oldsmobile, Pontiac, Packard, Pierce Arrow, Studebaker,
 Metal Spray:
Metal Spray Technology for Ceramic, Stainless steel, Aluminums, low and high carbon
steel, Copper and many other compositions. Field System Machining gallery of turbine
overhaul images, turbine valve machining images, turbine bucket replacement images,
turbine stationary blade replacement images, turbine horizontal joint machining images,
turbine case machining images, and turbine repair images.

Note that partitions are

coming apart from the
diaphragm body and
not that the previous
repair has failed

Alloy Heat Treatment Comment

Alloy-903 845°c /ih,WQ.720° C/8h, fc TO 620° c Low-temperature anneal retains heavy
/8h,AC warm for longitudinal notch-rupture
strength.
Alloy-907 980°C /IH,ACª.750°C/12h,FC to Recrystallized, five grain must be over-
620°C/8h,AC. aged for transverse notch-rupture
strength
Alloy 909 980°C /IH,ACª.720°C/8h,FC to Recrystallized, fine grain compatible
620°C/8h,AC. with age used for alloy 718.good
tensile and rupture
properties.(including transverse).
 In this close up we see the major steam turbine nozzle repairs, in progress. Steam Turbine
Diaphragm

Major Repairs - BEFORE.

Here we see the major pitting on both the steam turbine wheel and the steam turbine airfoils. Turbine repair
is one of Field System Machining's major core competencies. It wasn't hard to get the two steam turbine
wheels off the shaft--they were practically falling off the shaft. The 1965 steamship these wheels came out of
contains four 11 MW steam propulsion turbines each having two steam turbine driven feed water pumps.
Each turbine can run with only one of its two feed water pumps so the propulsion turbine was still operable
while we manufactured this new shaft, wheels and turbine airfoils.

How is this for the photograph, AFTER? Beautiful steam turbine diaphragm repaired and ready to go back on
line. When you need steam turbine repairs, steam path repair, steam turbine repair and steam turbine
diaphragm major overhauls—Contact Field System Machining.

Electrical Slip Ring:

Slip ring or wound three phase induction motor: In this type of three phase
induction motor the rotor is wound for the same number of poles as that of stator
but it has less number of slots and has less turns per phase of a heavier conductor. The rotor also carries star or delta
winding similar to that of stator winding.

The rotor consists of numbers of slots and rotor winding are placed inside these slots. Advantages of slip
ring induction motor 1. It has high starting torque and low starting current.
2. Possibility of adding additional resistance to control speed Applications: Slip ring induction motor are
used where high starting torque is required i.e in hoists, cranes, elevator etc.

First introduced by Babbitt over a century ago white metal has evolved into the complex anti friction materials we
use today. Babbitts original reason for developing white metal (or Babbitt alloy) was to produce a bearing material
that would protect the crankshaft from the wear caused by abrasive particles carried around in the oil. Because
white metal is relatively soft, these particles embed below the surface of the bearing thus protecting the
crankshaft from their abrasive effect. First introduced by Babbitt over a century ago white metal has evolved into
the complex anti friction materials we use today. Babbitts 11R original reason for developing white metal (or
Babbitt alloy) was to produce a bearing material that would protect the crankshaft from the wear caused by
abrasive particles carried around in the oil. Because white metal is relatively soft, these particles embed below the
surface of the bearing thus protecting the crankshaft from their abrasive effect.
Hoyt 11R & 11Z3 tin based white metals still offer the ultimate in purity and consistency for maximum performance and reliability

Hydraulic Jack pumping unit 400 ton: Repairing of any kind of Hydraulic and pneumatic Jacks in
conformation to international quality standards.

Hard chrome Plating:

Hydraulic Ram shaft, Turbine, piston Rod, Pump shaft, Piston Ring, Die etc.

Fabrications:
Facilities of Industrial project fabrication, erection, installation and commissioning. We have regularly been
in the process of updating toourselves according to the developmentsin modern technology.
This metal fabrication capability is applied across sheet metal, small components, large and heavy fabrication and fabrication of
mechanical process
equipment. Baker & Proven also has a vast range of local and European welding procedures completed for various OEM (Original
Equipment Manufacturer) equipment to intricate welding requirement. This metal fabrication capability is applied across sheet
metal, small components, large and heavy fabrication and fabrication of mechanical process equipment. Baker & Proven also has
a vast range local

and European welding procedures completed for various OEM (Original Equipment Manufacturer) equipmen to intricate welding
requirements.

The welding quality and knowledge of Baker & Proven means that certain customers will only send their demanding steel
fabrication and welding requirements to Baker & Proven to ensure the metal fabrication and welding is completed correctly and to
specification.
We feel that our services as per ASME & API standards, that can provide utmost value to your organization particularly Qualit y
control. We have worked at ENI PAKISTAN BHIT GAS FIELD Shut Down. Ø Load Testing

Bore scope Inspection Ø Visual Inspection Visual Inspection by Eye and Magnifier Glass Visual inspection is the one of the oldest
method used extensively to evaluate the condition or the quality of a steel surface. It is easily carried out, inexpensive and usually
doesn't require special equipment. It is used most effectively for the inspection of steel surface where quick detection of defects
can result in significant cost savings. It is the primary evaluation methods of many quality control programmers. It requires good
vision, good lighting and the knowledge of what to look for. Visual inspection can be enhanced by various methods ranging fro m
low power magnifying glasses through to bore scopes. These devices can also be used with television camera systems. Surface
preparation can range from wiping with a cloth to blast cleaning and treating with chemicals to show the surface details. Visual
inspection is often enhanced by other surface methods of inspection which can identify defects that are not easily seen by the eye.
Cracks on the roll surface (Roll diameter: 300 mm). Spalling of roll surface (Roll diamter: 410 mm).
Ø Boiler Inspection ( Shell, Tube Plates and Tubes test/health Monitoring )

Pressure Vessels Inspection ( Hydro Test & DPT/MPI ) Ø Dye Penetrant Test.

Nisaco Engineering Services. is a quality, service oriented company specializing in the rebuilding of
babbitt-lined bearings. We are capable of rebuilding tilting pad thrust bearings, plain and insulated journal bearings. Our
product size capabilities for centrifugal casting range from 2.0" up to 72" in O.D. diameter. Fusion

uses the latest and most efficient equipment in the

bearing rebuilding procedure. This equipment is operated by a staff of specialists with
combined experience of over 40 years in bearing rebuilding. Our office and bearing rebuilding facility is conveniently
located in central Milwaukee area with easy access from I-94 Interstate system. You'll get our personal guarantee that
your rebuilt bearings will be as good as, or even better than new. Each bearing will be thoroughly inspected including
ultrasonic testing, and rabbiting certifications. Assign your next rebuilding project to Fusion, the Bearing Rebuilding
Specialists. Ø Storage Tank

 Tank inspection In-service and during construction.

 Final Inspection Using Holiday Detector.
  Tank calibration and stamping as per Weights and Measurement Act.






 .

Thickness Measurements including Pitting and Corrosion

 Tank inspection includes standard.
 Coat & Wrap Inspection > Surface cleaning and Preparation > Priming and
Coat / Wrap Inspection > Hot Bitumen and Polymer Tape.
 Construction stage tank inspection includes > Welding qualification and
welders approval > Civil foundation and other civil work inspection and
design approval
 Mechanical inspection includes inspection of material and other
consumables, Inspection of welding
 and other activities, including NDT and other test.
 Motor Rotors Balancing.

Motor Rotors Balancing.

In most balancing techniques currently in use, test weights and runs are required for the calculation of correction
masses. This paper develops a new rotor balancing method without test runs, which uses the balancing objective of
influence coefficient method and the initial phase point of Hole spectrum.
calculating theoretical unbalance
responses and measuring original unbalance vibrations, a new type of intelligent optimization technique, genetic algorithm, i s
applied to optimize the correction masses to minimize residual vibrations at selected measurement locations and balancing
speeds. The implementation process and validity of this new method are discussed in detail through a numerical example, in
which two cases are considered. In the field balancing experiment, a rotating rotor is balanced by employing the new method,
in which average fluid oil coefficients within the balancing speeds are used in the calculation of unbalance responses, and the
optimization correction masses are compared with those of the influence coefficient method. Both the simulation and
experiment results show that this new method can reduce the residual vibrations effectively.
 Metal Stitching:
At site Repair of Kiln tyre, Gear Box, Engine heads, Cranks, Engine Blocks, Rollers and any rotary or
stationary part without dismantling. We did mostly without stopping the operation.

Metal stitching or met locking is a method of repairing cracks in cast metals without
the need of welding. Cold repairs on all cracked or broken components made from
cast iron cast steel or aluminums. Breakages usually occur because of overloading,
accidents, equipment misuse or flaws in the casting.
Full quality control support at each step of projects:
Pharmaceutical Laboratories
Metal-Lab
Bookshelf Cheap School Library and University
Protect your pallet racking and equipment from accidental damage with our warehouse safety solutions.

BUILDING MATERIALS
Shelf Trolley
TRANSPORT TROLLEY / DIRTY LINEN / CLEAN LINEN / WITH SHELF
 BANK AND OFFICE FURNITURE

ALL KIND OF WORK

Thanks & assuring you our best services. Constructors Builders &
Developers New Project on Works.

Nisaco is known of pioneering industry standard for performance and

technical innovation in construction projects.
The company possesses a reputation built on the high quality
performance and endow with the most modern and inventive
solutions on the widest range of versatile and high profile projects.
Nisaco is focused on building and maintaining quality infrastructure
for everyday life. The company perfectly understands client needs and
priorities, holds an inclined reputation in developing and delivering
exactly what and when we promise.
OPERATIONS AND MAINTENANCE
Nadeem Nisar Ahmed
General Manager (Pakistan Region).
Call: 0334-283-9848

[email protected]

NISACO QUALITY CONTROL SUPPORT AT EACH STEP OF PROJECTS: