Hydel Audit Report

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Sub Critical Activities observed during Technical Audit in HPS

S. System Componen
Componen Location
No t
t 1. PENCH HPS TECHNICAL AUDIT REPORT FOR 2021-2022
1 Power House Unit-1 & 2 - -
2 Power House Generator Stator EL 340.40M
3 Power House U#1
Generators Stator EL 340.40M
4 Power House Control & Unit 1 & EL 448.75M
5 Power House Relay
UAT-1Panels 2,132
11kV &kVLTCkts EL 340.40M
6 132 kV Unit-1 cables
ET EL 340.40M
7 Switchyard
Power House Turbine - EL 332.50M
8 Power House Turbine EHG cabinet EL 332.50M
9 Power House Turbine Dewatering EL 330M
10 Power House Turbine System
Dewatering EL 316M
11 Power House Generator Gallery
CO₂ System EL
12 Power House Fire
- Scrap items Main Store /
13 Power House General - Switchyard
All floors
house 2. BARGI HPS TECHNICAL AUDIT REPORT FOR 2021-2022
1 Power House Control & 220 Volts EL 389.00M
2 Power House Protection
E.T. Unit-2 D.C.
- system EL 379.065M
3 Power House AVR panel U- A.C. units EL 379.065M
4 Power House 1
DG set - EL 379.065M
5 Power House DC supply Battery Bank EL -394M
6 Power House system
Turbine Room
Bearing & Air EL-379.06M
7 Power House Fire Fighting cooler Temp.
Water Tank & 370.74M
EL- 396M
8 132 kV System
Unit-1 Bay CT, Breaker EL 394.00M
9 Switchyard
132 kV Unit- 2 Bay CT EL 394.00M
10 Switchyard
132 kV 132 kV - EL 394.00M
Switchyard feeders 3. SIRMORE HPS TECHNICAL AUDIT REPORT FOR 2021-2022
1 Power House Unit-1, 2 & 3 11 KV IPBD, EL 107M
2 Power House UATs, AVR ETs,
- VTs EL 107M
3 Power House panels,
DC supply Battery Bank EL-120.82M
4 Power House system
DG set Room
- EL 107M
5 Power House Unit - EL 120.82M
6 Power House transformer
630 KVA - EL 120.82M
7 Power House 630 KVA - EL 120.82M
8 Power House 630 KVA - EL 120.82M
9 Power House Turbine - EL 95.00 M
10 Power House Turbine DT Gates EL
11 Power House Fire fighting Fire Buckets All floors
12 Power House System
Generator CO2 System EL 102M
Fire 4. RAJGHAT HPS TECHNICAL AUDIT REPORT FOR 2021-2022
1 Power House Generator-2 Shaft seal EL 341.50M
2 Power House Generators Generator EL 341.50M
3 Power House Generators Barrel
Generator EL 341.50M
4 Power House Generators Barrel
Unwanted EL 341.50M
5 Power House Control & material
1 MVA EL 346.50M
6 132 kV Protection
132 kV Bus 33/0.415
- kV EL 346.50M
7 Switchyard
Power House PTs
UAT-1, 2 & 3, - EL 341.50M
8 Power House Stn. Service
Turbine Shaft seal EL 337.70M
9 Power House Turbine Turbine pits EL 337.70M
10 Power House Turbine DT gallery EL 329.70M
11 Power House Turbine Dewatering & EL 329.70M
12 Power House Turbine Drainage
DT gates EL 357M
13 Power House Oil leakage Control -
14 Power House unit pit
DC supply cables
- EL -350.50 M
15 Power House system
Generator CO? System EL-337.70 m
16 Power House Fire
- Scrap items Main Store/
Scrap Yard
5. SILPARA HPS TECHNICAL AUDIT REPORT FOR 2021-2022
1 Power House C & R panels, - All floors
2 132 kV ETs,
UAT-1UAT?s,
&2 Breathers EL-302.60M
3 Switchyard
Power House Fire fighting Fire Buckets All floors
4 Power House System
Generator CO2 System EL-292.00M
5 Power House Fire Prot.
License under On Site -
Factory Act Emergency 6. MADHIKHEDA HPS TECHNICAL AUDIT REPORT FOR 2021-2022
1 power house turbine dewatering 290
and drainage
tical Activities observed during Technical Audit in HPS Present
found then
Remark
Observations Status in (Complitio
remedial
1. PENCH HPS TECHNICAL AUDIT REPORT FOR 2021-2022 PH n date)
From the forced outages data supplied by the plant - - -
management,
There are two no. of forced
machines of 80outages of the machines
MW capacity fitted withhave
Francis - - -
turbine supplied by BHEL and commissioned in 9/86
Unit-2 being in standstill condition, so shutdown was availed and 3/87. - - -
for internal inspection.
80MW Generator & 11/132kV Transformer Control Panels - - -
(GCP-1 &2) & LT power cables leading to UAT-1 found badly
All the 11kV - - -
rusted carbonized
Lot of carbonized scrap& dirty (Ex-7). removed
material Needs to from
be cleaned
damagedfor the - - -
stator
a. Thebars of unit-1
turbine has been
pit is very dirty,dumped in frontNeeds
oily & slippery. of Voltamp
regular - - -
cleaning.
b. Relay covers from both the relays of Governor oil Pump - - -
cabinets
a. There (GOP
are two1A dewatering
& 1B; GOP 2A & 2B)ofare
pumps missing.
vertical Needs
turbine to
type. - - -
Both are in working condition.
a. The approach to lowest gallery of power plant is very, dirty - - -
filthy, slippery
At present the & oily.
CO₂ This type
system of situation
is neither workingcreates
in auto nor in - - -
manual mode? CO₂ Bank has been equipped
i. Various scrap material (Iron scrap, structural with 16 cylinders,
steel, damaged - - -
valves and pipelines,
i. General panels,
cleanliness fire extinguishers,
in whole damaged
of the Power house (all - - -
floors)
2. BARGI HPS is very poor.AUDIT
TECHNICAL Especially
REPORTGenerator,
FOR Turbine
2021-2022and MIV
During checking, positive 220 volts D.C. Bus (J1) found dead - - -
grounded i.e.volts
positive 220 readsD.C.
zeroBusvolts
(J1)instead of 118grounded
found dead volts (D.C.
i.e.volts - - -
reads
1. Though two number window type ACs are providedJ1-J2
zero volts instead of 118 volts (D.C. volts across to = - - -
maintain /the
Kirloskar desiredmake
Cummins temperature for theGenerating
Diesel Engine smooth working
set of of - - -
capacity
v. 250 KVA,
Unwanted items1500
keptrpm, 415
inside theV room
has been
are installed
prone to infirethe
& - - -
needs to be removed from there and room should
The following temperature gauges are found out of order / be kept - - -
showing
Water tankconstant
for Firereading
Fighting : system is being filled from taking - - -
tapping
Observations of audit team are:enquiry about the healthiness
from penstock. During - - -
Observations of audit team are: - - -
132 kV Jabalpur line-2 - - -
3. SIRMORE HPS TECHNICAL AUDIT REPORT FOR 2021-2022
Inspection window covers of B-phase 11 kV line side isolated - - -
phase
All the bus duct
three (IPBD)
Unit of Unit-1
Auxiliary Panels& (UAT?s),
3 found missing (Ex-4).
AVR Panels, - - -
Thyristor control panels, Unit Relay Panels-1 & 2, unit
Two sets of 220 volts 300 AH, 10 Hrs rating D.C. batteries control
are - - -
installed
One newinDG
theset
power house.
of 500 KVA, Bank-I, Excide
1500 RPM, 415make Battery
V, DG set of Bank - - -
Greaves Power
Observations ofhas been
audit teaminstalled
are: whose commissioning & - - -
b. Oil cup of the silica gel breather found full of water instead - - -
of
b. oil.
Oil Same
cup ofmay be cleaned
the silica & filledfound
gel breather with transformer
dry. Same mayoil up
be to - - -
cleaned
b. Oil cup of the silica gel breather found dry. Same may be on
& filled with transformer oil up to the level marked - - -
cleaned & filled
The vertical shaftwith transformer
Francis oil up to by
turbine supplied theBHEL
levelhas
marked
ratedon - - -
output
c. of 107
The cut out MW underwhere
of unit-3 ratedDT
headgateofis175 M. Thereposition
in dropped are 24 - - -
needs to be either covered or cordoned off
Fire buckets wherever placed in power house are either to avoid any - - -
without
New CO2sand gas or filled with
flooding poor quality
fire protection of sand.
system has Some
been of the - - -
installed & commissioned on 14.12.2020
4. RAJGHAT HPS TECHNICAL AUDIT REPORT FOR 2021-2022 for all the three
The factors / conditions under which the flooding of power - - -
house
As noneoccurred in the year
of the machines 2016
has been are all prevailing
running evendue
these days at to
- - -
low water
There is oillevel in the
behind reservoir
stator so the
air cooler internal
pockets inspection
(Ex-1). As the of all
- - -
machines
The presenceare in
of stopped condition
metallic pieces likefor the last
plates, many&days
washers so
-
bolts - -
inside the barrel indicate that required supervision
Control supply of 1 MVA 33/0.415 kV T/F-1 is being kept in ? is not - - -
OFF?
Lot ofposition
humming assound
the controlling
observed33 kV VCB
coming is out
from of order
BHEL make since
Y-
- - -
phase 132 kV Bus PT. Needs
Observations of the audit team are:immediate replacement. - - -
a. In case of unit-1 the penstock gate is in dropped condition - - -
due condition
The to low level
in of waterpits
turbine in reservoir.
of all the The leakage
three units isisnot
notso
much - - -
good being very dirty, oily & slippery.
The DT gallery is filled up with water up to a depth of 2 feet. - - -
There are two dewatering pumps of Flowmore, 150 HP each. - - -
The DT crane seems to have been given a coat of painting but - - -
the finishing
b. Floor of Oilhas neither
leakage been
unit pit complete
is full of oilnor of good
sludge quality.
mixed with - - -
water (Ex-19). Could not move on floor as it is
iv. Electrical connections provided in the room are found too slippery - - -
without
a. plug
The CO2 tops.
type of Live electrical
fire fighting wires andisconnectors
equipment are also
nonoperational - - -
since long.
Main Store The wiring for fire detectors subsequently installed - - -
5. SILPARA HPS TECHNICAL AUDIT REPORT FOR 2021-2022
Observations of audit team are: All the panels All the panels 10-10-2021
Two numbers Kanohar make 1 MVA 11/0.415 kV UATs are in /New
equipments /-New
equipments 20.04-2022
operation.
Fire Buckets placed in power house and Switchyard need to be Breathers
Fire Buckets Breathers
-Fire Buckets 12-11-2021
filled with
Present CO2good quality
system dry sand.
provided for generator protection is are placedforin
-Poposal are placedfor
--Poposal in 2022-23
completely out of order and not in working
As per provisions of Industrial Factory condition.
Act, site This
specific ?On- new Co2
-On site new Co2
- has been -23-11-2021
site Emergency Management Plan? has been
MADHIKHEDA HPS TECHNICAL AUDIT REPORT FOR 2021-2022 found prepared emergency reviewed and
two dewatering and drainage pump ok nil -

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