Transform Compost Operator Manual Teaser
Transform Compost Operator Manual Teaser
Transform Compost Operator Manual Teaser
A compost facility operator training course reference and guide John Paul and Dieter Geesing
Dedication
This book is dedicated to our children and youth, who have a passion for recycling and taking care of our world, and a simple trust that we will do the same.
This book is also dedicated to Jose, and the men and women like him who live from moment to moment, with the dream that perhaps their children and grandchildren can have an education and a future in a world that we have the responsibility to take care of.
Table of Contents
1.0 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.1 1.2 2.1 2.2 2.3 Objectives of Composting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 The Composting Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 The Composting Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Actors of the Composting Process . . . . . . . . . . . . . . . . . . . . . 5 Stages and Phases of the Composting Process . . . . . . . . . . 8
2.3.1 The First Stage: The Active (or Primary) Composting . . . . . . 9 2.3.2 The Curing or Maturation Stage . . . . . . . . . . . . . . . . . . . . . . . . 10
2.4
3.2
3.4 3.5
4.2 4.3
Feedstock Volume and Mass Shrinkage . . . . . . . . . . . . . . . 81 Bagging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 Disposal and Overs Management . . . . . . . . . . . . . . . . . . . 81 Odor Management. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
6.1.1 Major Odor Compounds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83 6.1.2 Odor Units and Odor Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 6.1.3 Field Olfactometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
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6.1.4 Odor Management Strategies . . . . . . . . . . . . . . . . . . . . . . . . . . 88 6.1.4.1 Feedstock Handling to Minimize Odor . . . . . . . . . 90 6.1.4.2 Compost Process Control . . . . . . . . . . . . . . . . . . . . . 90 6.1.5 Odor Treatment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 6.1.5.1 Biofilter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 6.1.5.2 Biofilter Performance Control Methods and Maintenance . . . . . . . . . . . . . . . . . . . . 94 6.1.5.3 Other Odorous Gas Treatment Technologies . . . 95
Noise. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105 Compost Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107 Compost Quality, Quality Assurance and Quality Control (QA/QC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111 Compost Uses and Markets . . . . . . . . . . . . . . . . . . . . . . . . . . 115 Marketing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
8.0 Regulations Affecting Compost and The Production Of Compost . . . . . . . . . . . . . . . . . . . . . . .125 8.1 8.2 9.1 9.2 9.3 9.4 9.5 Compost Quality and Compost Process Requirements 125 Compost and Fertilizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127 General Safety Aspects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129 Health concerns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131 Fire Contingency. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134 Record Keeping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138 Public Information and Complaints . . . . . . . . . . . . . . . . . . 139
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10.0 Calculations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .141 10.1 Windrow Sizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141 10.2 Bulk Density . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142 10.3 Moisture Content . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
10.3.1 Converting from wet weight basis to dry weight basis . .144
10.4 C/N ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145 10.4 Carbon Content. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146 10.5 Material Mix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .151 Acronyms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151 Useful Conversions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153 Raw Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162 Selection of Websites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167 References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .169
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microorganisms. The benefits for plants include increased plant growth and vigor and reduced requirements for fertilizer, water and pesticides. There are four key steps during the typical composting process. These include: feedstock pre-pocessing where the feedstock is treated and blended to achieve a mix with desired overall characteristics, the active composting important for pathogen kill, the curing necessary to obtain a mature and stable product, and the post-processing required to meet quality criteria for sale and distribution of the product.
What is a suitable plant growth medium Enhances plant health and yield through increased plant vigor Is pathogen-free or even suppresses pathogens Is free of weed seeds Reduces required inputs (fertilizer, water, pesticides) Is inexpensive to produce
COMPOSTING PROCESS
Feedstock Preprocessing Active Composting Curing
This composting manual is organized in Compost such a way as to follow the steps of the composting process. Chapter 2 provides a basic understanding of composting. The types of feedstocks, bulking agent and compost blend preparation is discussed in Chapter 3. The composting process and the various composting methods is outlined in Chapter 4. Chapter 4 includes curing and post processing. Chapter 5 discusses environmental impacts such as odor, water quality and noice. (to be continued).
Post Processing
2 ELEMENTS OF COMPOSTING
2.1 The Composting Process A simplified chemical equation for aerobic respiration which takes place during composting is as follows: H2O + C6H12O6 + micro-organisms + O2 CO2 + H2O + heat energy + micro-organisms where C6H12O6 represent carbonaceous material that with addition of microbes and the presence of oxygen yield carbon dioxide, water vapor and heat energy.
The Composting Process
Water
Raw Material
Water Water The carbonaceous material is MicroMicroadded to a composting system organisms organisms in the form of feedstock. FeedOxygen stock is a mix of various organic compounds and the type of feedstock used will alter the general equation for composting described above. Using municipal sludge for example, Haug (1993) determined the carbonaceous oxygen demand as follows:
C10H19O3N + 12.5 O2 10 CO2 + 8 H2O + NH3 Where C10H19O3N represents the sewage sludge. In reality, composting cannot be summarized with one single equation: The organic material feedstock contains a large variety of organic and inorganic compounds, and the compost process produces a multitude of intermediate compounds and final products. 2.2 Actors of the Composting Process Composting involves a succession of microbial activities where the environment created by one group of microorganism invites the activity of successive groups. Different types of microorganisms are active at different times in the composting pile. A compost pile is a complex ecosystem containing a wide variety of organisms. These organisms are integral to the composting process and can be classified in a variety of ways.
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and animals. Above 70C (158 C), the diversity of microbes becomes limited to only a few species that can operate above these temperatures and the efficiency of the composting process may be compromised. Temperature monitoring should be part of the daily routine of the compost facility operator. Rule of Thumb: Temperature Requirements Temperature should be maintained for at least 10 days between 55C (131F) and 70C (158F) as a prerequisite for a pathogen-free high-quality final product 2.4.3 Moisture
MOISTURE (WATER)
biological activity
essential for life
Water plays a number of important roles within a composting system. It is essential to all life forms including decomposer organisms. Wastrong eroding force ter is also a powerful solvent and leachate (water that have been in high specific heat contact with organic material) may sometimes contain trace elements, organic compounds, pesticides, salts and pathogens.
powerful solvent
leachate control odor control essential for microbial activity essential for composting leachate control facility design moderates wide swings in temperature
Water also plays a role in regulating temperature in compost systems. Water has a high specific heat, meaning it takes a large amount of energy to raise a mass of water by one degree Celsius. If too much water is present within a compost pile it will take longer for the temperature of the pile to increase. Micro-organisms of the composting process live predominantly in the water films around and in particles, and Gas Exchange water is also the key ingredient that transports substances within a composting mass. Oxygen reaches aerobic micro-organism in water films via gas exchange at the film surface. Gas exchange through water is slower Gas transport is faster in air pores than in water than through air, and high moisture content will therefore cause anaerobic conditions because the speed of oxygen supply cannot meet the oxygen demand by the micro-organisms.
Aerobic micro-organisms live in water-films in and around particles but require air for respiration
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Liquid ingredients such as manure slurries, dairy wastes or some fish processing wastes pose special handling challenges because they need to be incorporated into the composting mix without making it soggy. Many liquids also present a potential odor problem.
MOISTURE MANAGEMENT contd
Optimal Moisture Content of Different Feedstock Material
Household Waste pH 8 8.3
Kitchen Scraps Municipal Sewage Sludge Other Household Waste Kitchen Scraps
Newspaper
As a rule, the higher the moisture content of the organic material, the greater the need to maintain a large void volume to ensure adequate aeration and to avoid compaction. For example, biosolids lack porosity and require mixing with bulking material such as wood chips and/or straw.
The moisture content of a wet material can be adjusted with dry bulking agents only to a limited extent. It is important to understand that the addition of drier bulking agent to a wet composting substrate substantially increases the space requirements for composting. Case Study One thousand tonnes (1,103 tons) of a waste containing 80% moisture and a bulk density of 850 kg m3 (1400 lb yd3) has a volume of 1,176 m3 (1,569 yd3). Adding bulking agent to bring the moisture content to 60% requires 1,000 tonnes of a material that is 40% moisture and a bulk density of 500 kg m3 (827 lb yd3). The resulting blend would have a moisture content of 60% and a bulk density of 630 kg m3 (1041 lb yd3) and a volume of 3,175 m3 (4,155 yd3). Moisture content goal of 65% moisture would require only 600 tonnes of bulking agent resulting in a total volume of 3,108 m3 (2,376 yd3). In some cases, the use of forced aeration and turning may be a more efficient composting strategy to allow composting at a higher moisture content in order to reduce compost facility size. Liquids can be added during the initial mixing process if a feedstock mix is below 45%. Liquid wastes may be further added during the composting process if the material is losing moisture drying during composting.
Cubic meters
4000
2000
0 Waste Blend (70% Blend (60% Blend (50% (80% moisture) moisture) moisture) moisture)
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Compost
CURING
Why do we need curing ?
Immature/unstable compost may be the cause of N immobilization in soil Phytotoxicity (fatty acids, trace elements, ammonia) Odor
Compost will not be mature unless it has been properly cured
During the curing phase the need for turning is greatly reduced Decreased risk of odor development Still a need for low levels of oxygen for microbial activity
construction of curing piles and/or windrows has to allow for passive airflow through the windrow recommended size for a curing pile is 3-5 meters (10 -15 ft) high and 5 10 meters (15 30 ft) wide
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Run-off
REUSE
DISPOSE
Leachate
The principles of leachate management include leachate prevention and reduction, reuse and removal or treatment. Removal or treatment of leachate can be costly. 6.4.1.1 Leachate Prevention and Reduction One goal is to minimize entry of runon water (eg. precipitation, snowmelt) onto the site. Roof water and other clean water can be diverted away from any organic material. Leachate can be minimized by: Design of a proper feedstock mix. A proper mix should not generate leachate on its own, otherwise the mix is too wet and the mix must be revised. Maintain windrows and piles at a moisture content below the maximum recommended level of 60%. Proper carbon/nitrogen ratio (C/N ratio) balancing will also help to minimize the loss of nitrogen into the leachate.
Leachate Management: PREVENTION Facility design: cover and/or diversion and separation of feedstock, compost and composting-related equipment Storage of feedstock away from surface water and drainage path Proper feedstock mix and procedure (moisture content) Cleanliness Monitoring
Protecting (covering) feed- sults in leachate and odor. stock and material during storage, processing and curing.
Construction of storage, processing and curing areas with impervious ground surface. The material should also withstand the machinery activity.
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lowing a thorough decomposition and humification, it has stabilized and matured, providing valuable soil organic matter.
N immobilization with high C/N ratio compost The practical significance of the C/N ratio becomes apparent when we understand the implication of adding high C/N ratio compost to soil. Consider when material with a high C/N ratio of 55 (for example corn stalks), is added to the soil. The microbial community responds to the new food supply. Heterotrophic microorganisms become active, and multiply rapidly. Because of the high C/N ratio, relatively little nitrogen is available from the new food source, and the soil microorganisms have to steal the nitrogen from the nitrogen already available in the soil which reduces the nitrogen available to higher plants. This condition can persist for weeks until the activities of the decay organisms subside. Plants growing in media amended with improperly composted material may become stunted or die. First symptoms on the plants are yellowing of the new leaves. Treating the symptoms after they appear is generally too late.
Compost is an excellent growing media ingredient as it provides beneficial microorganisms and nutrients, and balances pH.
For potting mixes, the amount of compost that can be added typically ranges from 1/10 to 1/3 (by volume), depending primarily on the nutrient content and the EC of the compost. A common blend for growing vegetables, for example, is 1/3 greenwaste compost, 1/3 perlite and 1/3 peat moss. For woody plants, a mix can be 1/3 greenwaste compost, 1/3 coarse sand and 1/3 milled bark. With this amount of compost in the blend, fertilizing is generally not required for the first weeks as the compost will supply all of the nutrition required for plant growth.
Compost can also be used as amendSOME COMPOST APPLICATIONS ment to garden and field soils. When making repeated applications, it is important to remember that about 8-12% of the nitrogen is released annually. This nitrogen release results from further decomposition of organic matter by microbes, resulting in the release of ammonium, which oxidizes to nitrate rapidly in a field soil. With repeated applications of compost, the release of nitrogen can
SOIL REMEDIATION: Compost binds heavy metals and other contaminants, reducing leachability and bioabsorption Compost contributes to the degradation of petroleum contaminants in soils WETLAND RESTORATION: Compost enhances wetland restoration by simulating characteristics of wetland soils EROSION CONTROL: Coarser composts used as mulch provide erosion control STORMWATER MANAGEMENT: Compost can provide filtration and contaminant removal of stormwater pollutants AIR POLLUTION CONTROL: Compost as biofilter to control VOCs in exhaust gases
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10 Calculations
10 Calculations
Height Width
Triangle
Volume = Height x
Height Width Length
Effective circumference
Trapezoid
Volume= Height x (Width1+Width2) x Length x 0.5 * 1 Effective circumference = 2x( ((width2-width1)/2))2 + height2
) + width2
Width1
Effective circumference
Oval
Length Height
Approximations: Volume = Height x Width x Length x 0.75 * 1 Effective circumference= 2.3 x height 2 + (width/2)2
*1 In general, as the average windrow shape is between an oval and trapezoid, a factor 0.66 is assumed to estimate windrow volumes and so the equation for volume becomes: Volume = Height x Width x Length x 0.66
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ISBN: 978-0-9810328-0-1