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ntasi ini dibuat sebagai salah satu tugas Mata Kuliah Proses P
Senin,11 November 2013

Disusun oleh :
Guntur Danang Wijaya
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Jurusan S-1 Teknik Mesin

Fakultas Teknik
Universitas Diponegoro
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Fusion Welding Processes
Consumable Electrode
SMAW Shielded Metal Arc Welding
GMAW Gas Metal Arc Welding
SAW Submerged Arc Welding
Non-Consumable Electrode
GTAW Gas Tungsten Arc Welding
PAW Plasma Arc Welding
High Energy Beam

Electron Beam Welding
Laser Beam Welding
Welding Processes
SMAW Shielded Metal Arc Welding
Welding Processes
Consumable electrode
Flux coated rod
Flux produces protective gas around weld pool
Slag keeps oxygen off weld bead during cooling
General purpose weldingwidely used

Thicknesses 1/8 3/4
Portable
Power... Current I (50 - 300 amps)

Voltage V (15 - 45 volts)
Power = VI 10 kW
Electric Arc Welding -- Polarity
Welding Processes
SMAW - DC Polarity
Straight Polarity
Reverse Polarity
()
(+)
Shallow penetration
(thin metal)
AC - Gives pulsing arc

- used for welding thick sections
(+)
()
Deeper weld penetration
GMAW Gas Metal Arc Welding (MIG)
Welding Processes
DC reverse polarity - hottest arc
AC - unstable arc
Gas Metal Arc Welding (GMAW) Torch
MIG - Metal Inert Gas

Consumable wire electrode
Shielding provided by gas
Double productivity of SMAW
Easily automated
Groover, M., Fundamentals of Modern Manufacturing,, p. 734, 1996
SAW Submerged Arc Welding
Welding Processes
300 2000 amps (440 V)
Consumable wire electrode

Shielding provided by flux granules
Gas Metal Arc Welding (GMAW) Torch
Low UV radiation & fumes

Flux acts as thermal insulator
Automated process (limited to flats)
High speed & quality (4 10x SMAW)
Suitable for thick plates
http://www.twi.co.uk
GTAW Gas Tungsten Arc Welding (TIG)
Welding Processes
Current I (200 A DC)

(500 A AC)
Power 8-20 kW
a.k.a. TIG - Tungsten Inert Gas

Non-consumable electrode
With or without filler metal
Shield gas usually argon
Used for thin sections of Al, Mg, Ti.
Most expensive, highest quality
Laser Welding
Welding Processes
Laser beam produced by a CO2 or YAG Laser

High penetration, high-speed process
Concentrated heat = low distortion
Laser can be shaped/focused & pulsed on/off
Typically automated & high speed (up to 250 fpm)
Workpieces up to 1 thick
Typical laser welding applications :

Catheters & Other Medical Devices
Small Parts and Components
Fine Wires
Jewelry
Small Sensors
Thin Sheet Materials Down To 0.001" Thick
Solid State Welding Processes
Friction Welding
Diffusion Welding
Ultrasonic Welding
Resistance Welding
Welding Processes
Friction Welding (Inertia Welding)

One part rotated, one stationary
Stationary part forced against rotating part
Friction converts kinetic energy to thermal energy
Metal at interface melts and is joined
When sufficiently hot, rotation is stopped
& axial force increased
Welding Processes
Resistance Welding
Resistance Welding is the coordinated application of electric current and

mechanical pressure in the proper magnitudes and for a precise period of
time to create a coalescent bond between two base metals.
Heat provided by resistance to electrical current (Q=I2Rt)

Typical 0.5 10 V but up to 100,000 amps!
Force applied by pneumatic cylinder
Often fully or partially automated
- Spot welding
- Seam welding
Welding Processes
Resistance Welding
Resistance Welding is the coordinated application of electric current and

mechanical pressure in the proper magnitudes and for a precise period of
time to create a coalescent bond between two base metals.
Heat provided by resistance to electrical current (Q=I2Rt)

Typical 0.5 10 V but up to 100,000 amps!
Force applied by pneumatic cylinder
Often fully or partially automated
- Spot welding
- Seam welding
Welding Processes
Diffusion Welding
Welding Processes
Parts forced together at high temperature

(< 0.5Tm absolute) and pressure
Heated in furnace or by resistance heating
Atoms diffuse across interface
After sufficient time the interface disappears
Good for dissimilar metals
Bond can be weakened by surface impurities
Kalpakjian, S., Manufacturing Engineering & Technology, p. 889, 1992

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ntasi ini dibuat sebagai salah satu tugas Mata Kuliah Proses P

Senin,11 November 2013

Selamat Datang di Presentasi Saya

Jurusan S-1 Teknik Mesin

Fusion Welding Processes

High Energy Beam

SMAW Shielded Metal Arc Welding

General purpose weldingwidely used

Power... Current I (50 - 300 amps)

Electric Arc Welding -- Polarity

AC - Gives pulsing arc

GMAW Gas Metal Arc Welding (MIG)

Gas Metal Arc Welding (GMAW) Torch

MIG - Metal Inert Gas

Groover, M., Fundamentals of Modern Manufacturing,, p. 734, 1996

SAW Submerged Arc Welding

300 2000 amps (440 V)

Consumable wire electrode

Gas Metal Arc Welding (GMAW) Torch

Low UV radiation & fumes

GTAW Gas Tungsten Arc Welding (TIG)

Current I (200 A DC)

a.k.a. TIG - Tungsten Inert Gas

Laser beam produced by a CO2 or YAG Laser

Typical laser welding applications :

Solid State Welding Processes

Friction Welding (Inertia Welding)

Resistance Welding is the coordinated application of electric current and

Heat provided by resistance to electrical current (Q=I2Rt)

Resistance Welding is the coordinated application of electric current and

Heat provided by resistance to electrical current (Q=I2Rt)

Parts forced together at high temperature

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