Bearing Maintenance

Bearing Maintenance
Working Efficiently and Accurately

Thrust and Journal bearing Maintenance
Do step bearing Maintenance :

Operating condition data
Disassembly Bearing
Inspection parts/ component, Measurement
(Repair, change parts/ component or Reused)
Reassembly
Report/ Records
Operating Condition Data
Before to dismantle bearings , knowing

data during the operation. they include :
temperature and viberasi Bearing.
Operating Condition Data
Disassembly Bearing
Remove cable bearing

and probe viberasi
( instrumentation )
Disassembly Bearing
Remove hub coupling and

chek axial floating clearance
Remove cover / housing bearing

Disassembly Bearing
Remove cable pad journal

and thrust bearing
Contact roller bearing Maintenance
Disassembly Bearing
Remove half journal bearing unit
> Lift rotor about 0.20 mm by special tool
> Turn bearing half position ( until ellen
bolt can be )
remove
Disassembly Bearing
Remove half thrust pad bearing

unit and make sure centre pin in
into position.
Disassembly Bearing
Centre Pin
Take out pad thrust bearing.

> be sure position Active and Inactive pad
Disassembly Bearing
Take out pad journal bearing.

> dont mistake position of pad journal bearing
Inspection and measurement
Clean pads journal and thrust bearing

> take mark every pads
Penetrant test
Penetrant test and

blue contact surface
Measurement Radial clearance:

Housing
Pads
Shaft diameter
Measurement Radial clearance:
ID Bearing housing - { (2 X AVG Pad thickness) + OD shaft

Measurement Thrust clearance:

Measurement Thermo sensor

Reassembly
Reassembly Journal Bearing
Clean all part of Journal bearing and shaft area.
On both suction and discharge assemble Journal bearing. Place
housing lower half and upper half on a flat area and insert pads into
housing and secure them by set bolt.
Fit in lower half bearing assembly on shaft , apply clean oil on the
surface and lift shaft about 0.20 mm than push in lower half bearing
assembly be carefully cable pad bearing damage.
Apply clean oil on the shaft and Fit in upper half bearing assembly ,
instal pin and ellen bolt between lower and upper half bearing
assembly , then lightly tighten them.
Lift shaft about 0.20 mm then turn of unit bearing assembly confirm
that mark between Pin and Cover bearing.
After Journal bearing completely assembled make sure that Rotor turn
smoothly and chek cable thermo sensor good condition.
Assembly
Reassembly Thrust Bearing
Clean all part of Thrust bearing , shaft area and Thrust dish.
On both Actve and Inactive assemble Thrust bearing. Place housing
lower half and upper half on a flat area and insert pads into housing and
secure them by set bolt.
Fit in lower Actve and Inactive half bearing assembly on shaft , apply
clean on the surface pads and Thrust disc then push the rotor to beside
until bearing assembly fit in shaft , be carefully cable pad bearing
damage.
Fit in upper Actve and Inactive half bearing assembled on shaft and
insert ellen bolt / set bolt then lightly tighten them.
Turn thrust bearing assembled and confirm mark , make sure Pin stay in
that position ( centre with cover bearing )
Install cover bearing and chek floating axial clearance .
Reassembly
Report / Record
RESULT
PARTS NAME INSPECTION ITEMS INSPECTION METHOD ACCEPTE REPLACE REMARKS
D D
Thrust bearing Clearance Measure Record
(Active side) Surface contact(Scratch,
Trace, Seizing, Melting Visual Record
etc.)
Abration, Crack VisualP/TRecord
Fretting corrosion on back
Visual Record
surface
Rust, Corrosion Visual Record
Thickness of shoe Measure Record
(Inactive side) Surface contact(Scratch,

Trace, Seizing, Melting Visual Record
etc.)
Visual Record
surface
Thickness of shoe Measure Record
Surface contact(Scratch,
Journal bearing Trace, Seizing, Melting Visual Record
etc.)
Visual Record
surface
Pad thickness Measure Record Pad type only
Crush amount Measure Record Sleeve type only
Clearance Measure Record
Deformation and defect on

Bearing housing Visual
surface
Fitness of housing Visual

(To casing) Measure Record
Bearing temperature Short circuit, Insulation

Visual Ormmeter
detector fault
Report / Record
Report / Record
Report / Record
Thank you - Terimakasih

Bearing Maintenance

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Bearing Maintenance

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Bearing Maintenance

Working Efficiently and Accurately

Do step bearing Maintenance :

Operating Condition Data

Before to dismantle bearings , knowing

Remove cable bearing

Remove hub coupling and

Remove cover / housing bearing

Remove cable pad journal

Remove half thrust pad bearing

Take out pad thrust bearing.

Take out pad journal bearing.

Clean pads journal and thrust bearing

Penetrant test and

Measurement Radial clearance:

Measurement Radial clearance:

ID Bearing housing - { (2 X AVG Pad thickness) + OD shaft

Measurement Thrust clearance:

Measurement Thermo sensor

(Inactive side) Surface contact(Scratch,

Deformation and defect on

Bearing temperature Short circuit, Insulation

Thank you - Terimakasih

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