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    BHEL

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    Sumit Kumar
    Hands-on training was provided in the fabrication shop at Bharat Heavy Electricals Limited in Haridwar, India. The summary covered the key fabrication processes used in the shop, including cutting and burning with plasma cutting machines and oxy-fuel cutting machines, forming using hydraulic presses and three roll bending machines, and welding using TIG and MIG welding. Machining processes like boring, shot blasting, planning and lathe work were also briefly outlined. The document provided information on the various metal fabrication techniques and machines used in the BHEL fabrication shop.

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    BHEL

    Uploaded by

    Sumit Kumar
    236 views17 pages
    Hands-on training was provided in the fabrication shop at Bharat Heavy Electricals Limited in Haridwar, India. The summary covered the key fabrication processes used in the shop, including cutting and burning with plasma cutting machines and oxy-fuel cutting machines, forming using hydraulic presses and three roll bending machines, and welding using TIG and MIG welding. Machining processes like boring, shot blasting, planning and lathe work were also briefly outlined. The document provided information on the various metal fabrication techniques and machines used in the BHEL fabrication shop.

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    Hands-on training was provided in the fabrication shop at Bharat Heavy Electricals Limited in Haridwar, India. The summary covered the key fabrication processes used in the shop, including cutting and burning with plasma cutting machines and oxy-fuel cutting machines, forming using hydraulic presses and three roll bending machines, and welding using TIG and MIG welding. Machining processes like boring, shot blasting, planning and lathe work were also briefly outlined. The document provided information on the various metal fabrication techniques and machines used in the BHEL fabrication shop.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    236 views17 pages

    BHEL

    Uploaded by

    Sumit Kumar
    Hands-on training was provided in the fabrication shop at Bharat Heavy Electricals Limited in Haridwar, India. The summary covered the key fabrication processes used in the shop, including cutting and burning with plasma cutting machines and oxy-fuel cutting machines, forming using hydraulic presses and three roll bending machines, and welding using TIG and MIG welding. Machining processes like boring, shot blasting, planning and lathe work were also briefly outlined. The document provided information on the various metal fabrication techniques and machines used in the BHEL fabrication shop.

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    You are on page 1of 17

    Hands-on Training in fabrication

    shop(turbine,boiler unit)

    Bharat Heavy Electricals Limited (BHEL) Haridwar


    Presented By,
    Under Supervision Of Anand Bharti(14bme008)
    Deepesh Singh Sumit Kumar Sah(14bme056)
    Engineer(Block-2, Bay-1) B.Tech Mechanical Engg.
    BHEL Haridwar Final Year UG
    INTRODUCTION

    Fabrication as an industrial term refers to building


    metal structures by cutting, bending and assembling.
    For this purpose various methods and machines are
    used such as plasma cutters, hydraulic press, lathe,
    welding machines etc.
    Block-2 Heavy Fabrication Shop
    Cutting
    And
    Burning

    Forming Process Welding

    Machining
    Shearin
    g
    Machin
    e

    Cutting
    And
    Burning
    Oxy-
    Plasma
    Fuel
    Cutting
    Cutting
    Machin
    Machin
    e
    e
    Shearing Machine
    Cuts metal work-pieces with help of Shearing mechanism.
    Metals that can be cut are mild steel, stainless steel etc. Maximum
    thickness that can be cut is 10mm.
    Plasma Cutting Machine
    In this process, an inert gas/compressed air is blown at high speed out of a
    nozzle; at the same time an electrical arc is formed through that gas from the
    nozzle to the surface being cut, turning some of that gas to plasma. The plasma is
    sufficiently hot to melt the metal being cut and moves sufficiently fast to blow
    molten metal away from the cut.
    Work-piece of thickness 100mm to 210mm can be cut.
    Oxy-Fuel Cutting Machine
    Oxy-fuel cutting is a combustion process. a cutting torch is used to heat up ferrous
    metal to kindling temperature (about 980C). A stream of pure oxygen is trained
    on the hot metal which chemically combines with the iron which then flows out
    of the cut, or kerfs, as an iron-oxide slag . Oxy-fuel cutting are processes that use
    fuel gases and oxygen to either weld or cut metals.
    The process covers the entire thickness range from 1 mm to 2500 mm(0.04-100
    inches)
    Bending

    Hydraulic Press

    Three Roll Bending Machine


    Hydraulic Press
    A hydraulic mechanism for applying a large lifting or compressive
    force.
    The hydraulic press depends on Pascal's principle.
    Three Roll Bending Machine
    Roll benders use three rolls (typically) to bend solids, extrusions, tube
    and pipe to various diameters by adjusting one or two rolls. The
    pyramid style roll benders have one moving roll, usually the top roll.
    Welding

    Tig Welding

    Mig Welding
    Tig Welding
    TIG welding is a high-quality welding technique with a low fusion
    rate.
    The arc burns between a tungsten electrode and the work piece; the
    electrode does not melt,
    So it acts only as a current conductor and arc carrier.
    The shielding gases protect the weld area from atmospheric gases,
    such as oxygen, nitrogen, carbon dioxide, and water vapor.
    Tig Welding Countd
    Mig Welding
    In MIG welding, the metal electrode is used to produce spark.
    The current is allowed to flow through filler metal which passes
    through welding holder & a blow of gases is passed through holes
    provided on holder.
    Which provide safeguard to welding area from atmospheric gases.
    Mig Welding Countd
    Vertical
    Boring
    Machine

    Shot
    Machining Lathe
    Blasting

    Planner
    Machine
    Thanks for listening

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