Aumapresentation For Matic

Customer Service Training
24-09-14 & 25-09-14 ( AUMA-ME , Bahrain)

Electric multi-turn actuators SA 07.2 – SA 16.2
with integral controls AUMA-MATIC AM 01.1
Actuator controls AUMA MATIC AM
Topics will be covered in this session :-
Basics - What is an actuator

- What do you need actuator controls for?
Design principle
- Data/signals to the controls
Wiring diagram - What are the specifications?
Safety instructions - External controls
- Integral controls
Installation
- Integral controls with fieldbus interface
Programming - Control designs
- AUMA actuator controls
22
What is an actuator?
Actuator is a type of MOTOR that is

responsible for moving or controlling a
mechanism or system.
It is operated by a source of energy, typically

Electric current or Hydralic pressure,
or pneumatic pressure, and converts that
energy into motion. An actuator is the
mechanism by which a control system acts
upon an environment.
3
A picture of Example device for actuator with controller
4
What do you need actuator controls for?
 Actuators have no plug with a cable

 Actuators have no Power on/ off switch
 Actuator have no inversion of direction of
rotation
 Additional controls are required
5
6
7
Controls
Limit sensors Motor
Torque
sensors
8
Data / signals to the controls
Actuator
controls
9
Data / signals to the controls
Supply
Command Actuator motor with
Run CLOSE controls voltage
Feedback
CLOSED End position
CLOSE reached
10
Data/signals to the controls
From actuator
• End position
CLOSED reached
• End position OPEN
reached
• Tripping torque reached
• Motor protection tripped
Actuator
• Intermediate position
controls
reached
• Valve position
11
From actuator
• End position
CLOSED reached
reached
Actuator
controls
reached
• Valve position
From RCC
• Run command
OPEN
• Run command
CLOSE
• STOP command
• Set point
• EMERGENCY
commands
12
The controls have to process From actuator
the signals and have to react
according to the specifications • End position
CLOSED reached
reached
Actuator
controls
reached
• Valve position
From RCC
• Run command
OPEN
• Run command
CLOSE
• STOP command
• Set point
• EMERGENCY
commands
13
The controls have to process From actuator
the signals and have to react
according to the specifications • End position
CLOSED reached
reached
reached
• Valve position
From RCC
• Run command
OPEN
• Run command
CLOSE
• STOP command
• Set point
• EMERGENCY
commands
14
What are the specifications?
 Which type of seating is required by the respective valve? Torque or limit
seating in the end positions
 Which signals are sent by higher level controls?

OPEN-STOP-CLOSE control or set point control, EMERGENCY signals
 Which feedback signals are required by the higher level controls?

End positions reached, valve position.....
 AUMA actuator controls are programmable and can therefore be adapted to the
given conditions
15
Control designs for external Controller
 Control cabinet
 Switchgear, e.g.
reversing contactors
 Logic operations
16
Control designs with integrated matic controller
Integrated Controller
17
Control designs
Integral controls  Actuators may be connected to
the nearest supply cable
 Actuator signals will be
processed on site without
inadmissible delay
 No extensive wiring required
 Integral local controls
 Programmable controls
Reduced planning costs
Reduced installation labour
Simpler commissioning
18
Control designs
Integral controls
Further simplification by
means of fieldbus
interfaces
19
Control designs
Integral controls with fieldbus interface
 PROFIBUS-DP
 MODBUS-RTU
 DeviceNet
 Foundation Fieldbus
20
Control design examples
External controls Integral controls Integral

controls with
fieldbus
interface
21
Control designs
Upgrade of existing actuators
Control designs
AUMA MATIC
AM(ExC) 01.1 +02.1
Plug/socket connector Ø 100mm
Actuator
Multi-turn Part-turn
SA(R)(ExC) 07.1 – 16.1 SG(R)(ExC) 05.1 – 12.1
Basics Resume  The controls have to process the signals and have to react
according to the specifications
Design principle
Wiring diagram
Safety instructions
Installation
Programmierung
 AUMA MATIC
Diagnosis
- For simple OPEN-CLOSE duty
OPEN-STOP-CLOSE control
 AUMATIC
- With control functions, fieldbus interface,
Non-Intrusive, Logging of operating data etc.
24
Basics - Design principle
- Modular design, Hardware Versions
Design principle
Wiring diagram
Safety instructions
Installation
Programmierung
Diagnosis
25
AUMA MATIC Design principle
26
(1) Plug-/socket connector for customer

connections
27

connections
(2) Plug-/socket connector to actuator
28

connections 3
(3) Reversing contactors or thyristors
29

connections 3
(4) Power supply unit
30

connections 3
(5) Logic board
2
31
1 6

connections 3
(5) Logic board
(6) Interface 2
32
1 6
7
connections 3
(5) Logic board
(6) Interface 2
(7) Local controls board
33
1 6
7
connections 3
(2) Plug-/socket connector to actuator 8
(5) Logic board
(6) Interface 2
(8) Local controls
34
1 6
7
connections 3
(5) Logic board
(6) Interface 2
(8) Local controls
35
Basics  Modular design
- The AUMA MATIC suits to the multi-turn actuators SA and
Design principle Resume the part-turn actuators SG x.1
Wiring diagram - Electrical connection is identical with actuators in version
AUMA NORM
Safety instructions - The AUMA MATIC can be retrofitted
Installation
Programming
Diagnosis
36
Wiring diagrams
There is a wiring diagram MSP
for each control version
Multi-turn
actuators
SA 07.1 - SA 16.1
37
Wiring diagrams
Feedback signals
 End position OPEN / CLOSED reached
 Selector switch position LOCAL / REMOTE
 Feedback signal (optional) (if necessary, via galvanic isolator)
 Collective fault signal
- Torque switch tripped in mid-travel
- Motor protection tripped
- Phase is missing / incorrect phase sequence
38
Wiring diagrams
Where do you get the wiring diagram?
 The appropriate wiring diagram is always included in the delivery
 Call our documentation and advertising department and state the
commission number
 On the Internet at www.auma.com in the Support and Service section
39
Safety instructionse
ElectroStaticDischarge can destroy electronic components
Everybody can be electrostatically charged
 Up to 10 kV
 Shoes with rubber soles
 Clothing with synthetic fibres
Before starting service tasks you have to discharge through earthing

 Touch the controls housing
40
Basics - Installation
- Electrical connections
Design principle
Wiring diagram
Safety instructions
Installation
Programming
Diagnosis
41
Installation
Directly on the actuator The controls & cover can be positioned
at every 90°
42
Installation
On wall bracket
 Cable length between controls and
actuators may be up to 100 m
 If a position transmitter for remote position
indication is installed, screening for the
cables has to be provided
 RWG should be used as remote position
indicator
 Attention! Phase sequence must not be
changed between actuator and controls
43
Installation
Local controls
 The succeeding local control
board must also be turned
 In exceptional cases not all
four positions are possible, e.g.
for selector switches with 3
levels
 All the other rotational
symmetric cover elements, e.g.
the plug cover may be turned.
44
Electrical connection
Connectin types
 Plug/socket connector
46
Versions
47
Versions
48
Electrical connection socket
 Data/signals (50 poles)
 Power supply (3 poles)
Earth connection
49
 Installation directly on the actuator
Installation - Any mounting position possible
- The controls can be positioned at every 90°
- Local controls can be positioned at every 90°
- Electrical connection can be positioned at every 90°
- The cable glands are not included in the delivery
- Appropriate cable glands must be used to ensure the
nclosure protection
- Flameproof cable glands are required for enclosure
protection IP 68
50
Basics - Commisioning
- Programming of the logic board
Design principle
- Adjusting the positioner (option)
Wiring diagram - Stepping mode/Timer (extended operating time)
Safety instructions
Installation
Programming
Diagnosis
51
Programming of the logic board
Setting of the type of seating (only in end position CLOSED for the former version)
End position OPEN
End position CLOSED
52
limit
End position OPEN seating
End position CLOSED limit

seating
53
torque
End position OPEN seating
torque
End position CLOSED seating
54
Basics  Programming of the AUMA MATIC
- by switches on logic board
Design principle
- by switches on the used interface board
Wiring diagram
Safety instructions
Installation
Programmierung Resume
Diagnosis
55
Programming / adjusting the positioner
Positioner Set value
Valve position feedback
56
End position CLOSED

0 V, 0 mA or 4 mA
Set value
0V
0 mA
4 mA
57
End position CLOSED

0 V, 0 mA or 4 mA
Set value
0V
0 mA
4 mA
58
End position CLOSED

0 V, 0 mA or 4 mA
Operation
00bzw
or 11VV instructions
Set value
0V
0 mA
4 mA
59
Adjusting the positioner
End position OPEN

5 V or 20 mA
Operation
5V instructions
Set value
5V
20 mA
60
Adjusting the positioner
Three-position controller
inner deadband
Valve position
outer deadband
Zeit
Set value
Actual value
61
Deadband E (to prevent overshooting)
62
Behaviour on loss of signal
 Fail as is
 Fail close
 Fail open
 Fail position (MC)
Programming switches
63
OFF time
Setting potentiometer for OFF time

Setting potentiometer for the starting range for positioning with
stepping mode (independent of the Off time)
64
OFF time
 The Off time is the delay between the reaction of the positioner to another
change in nominal value after a change in nominal value.
 The number of starts may be reduced to protect the motor
 Extreme fluctuations in the set value may be filtered
65
Split Range (option) - a single nominal value for two actuators
Set value
e.g. 4 – 20 mA
12 – 20 mA 4 – 12 mA
66
Split-Range
Programming switches
67
Stepping mode/timer (extended operating time)
OPEN
Valve travel
Start and end of the stepping mode

have to be defined
CLOSE
Valve position
ON and OFF times have to be set
68
Basics
Design principle
Wiring diagram
Safety instructions
Installation
Programming
Diagnosis
69
Commisioning
Actuators with AUMA MATIC are immediately ready for operation,
establish connection, perform settings – ready
The controls are programmed according to the specifications made in the

order
Only the application dependent parameters have to be programmed / set

on site (e.g. positioner adjustment).
70
Cutway view of Matic controller
1 6
7
connections 3
(5) Logic board
(6) Interface 2
(8) Local controls
71
Replacing the fuse
Controls with reversing contactors Controls with thyristor unit
F1/F2 Power supply unit primary 1 A T 250 V Thyristor 16 A FF

part 250 V
F3 Secondary voltage 1 500 mA T Secondary voltage 1 500 mA T

 Electronics  Electronics
 Position transmitter in the  Position transmitter in the
actuator actuator
F4 Secondary voltage 2 1,6 A T Secondary voltage 2 1,6 A T

 Control by reversing  Space heater
contactors  External 24 V DC
 Space heater
 External 24 V DC
72
For detailed information
.... refer to
 our printed catalogue
 AUMA catalogue on CD-ROM
 our website at
www.auma.com
73
Thank you

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Customer Service Training

24-09-14 & 25-09-14 ( AUMA-ME , Bahrain)

Topics will be covered in this session :-

Basics - What is an actuator

Actuator is a type of MOTOR that is

It is operated by a source of energy, typically

 Actuators have no plug with a cable

Limit sensors Motor

 Which signals are sent by higher level controls?

 Which feedback signals are required by the higher level controls?

External controls Integral controls Integral

Plug/socket connector Ø 100mm

(1) Plug-/socket connector for customer

(1) Plug-/socket connector for customer

(1) Plug-/socket connector for customer

(1) Plug-/socket connector for customer

(1) Plug-/socket connector for customer

(1) Plug-/socket connector for customer

Before starting service tasks you have to discharge through earthing

 Data/signals (50 poles)

 Power supply (3 poles)

End position OPEN

End position CLOSED

End position CLOSED limit

Positioner Set value

Valve position feedback

End position CLOSED

Valve position feedback

End position CLOSED

Valve position feedback

End position CLOSED

Valve position feedback

End position OPEN

Valve position feedback

Setting potentiometer for OFF time

Start and end of the stepping mode

ON and OFF times have to be set

The controls are programmed according to the specifications made in the

Only the application dependent parameters have to be programmed / set

Controls with reversing contactors Controls with thyristor unit

F1/F2 Power supply unit primary 1 A T 250 V Thyristor 16 A FF

F3 Secondary voltage 1 500 mA T Secondary voltage 1 500 mA T

F4 Secondary voltage 2 1,6 A T Secondary voltage 2 1,6 A T

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