Week-12 Lect-32: PPE-310 Instrumentation and Control

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PPE-310

Instrumentation and control

Week-12
Lect-32

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Outline

Pressure Sensors

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Electrical Pressure Sensors

A sensor is a device that transforms


information such as composition,
chemical activity, concentration and
Pressure into detectable physical
signals (such as current, mass,
acoustic, optic) that could be
analyzed using the available
Methods).

Limiting features for a typical


sensor are as follows: sensitivity and
response

Every sensor consists of two


elements: sensing and transducer
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Why Electrical Sensors?

 Electric signals give quicker responses and high accuracy in digital


measurements.
 Provide real time feedback

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Why Electrical Sensors?

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Pressure Sensors?
A pressure sensor is a device which senses pressure and converts it into an analog
electric signal whose magnitude depends upon the pressure applied.

A typical pressure sensor consists of two main components (i) sensing material (all
discussed above) and (ii) transducer.

There are three main types of pressure transducer

i. Strain gauge pressure transducers


ii. Capacitive pressure transducers
iii. Piezoelectric pressure transducers

mA Output Pressure Transducer: The mA is the most common output in use. The
signal can vary from 4 mA to 20 mA.

Voltage Pressure Transducer: In this type of pressure transducer, the output is


normally 0-5dc or 0-10Vdc

Working (see the video)


https://www.youtube.com/watch?v=UZLiLRlJzbU
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Working mechanism of Strain gauge
pressure transducers

What is Strain and strain gauge?


Strain is the amount of deformation of a body due to an applied force.
More specifically, strain is defined as the fractional change in length.

Diaphragm or
flexible
element

Strain gauge converts force, pressure, tension, weight, etc., into a


change in electrical resistance which can then be measured.

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Strain gauge pressure transducers

How does it work

Strain gauges bonded to a flexible diaphragm so that any change in pressure


causes a small deformation, or strain, in the diaphragm material.

The deformation changes the resistance of the strain gauges,

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Strain gauge pressure transducers

How does it work


 As a consequence of strain two physical
qualities are of particular interest: (1) the
change in gauge resistance and (2) the
change in length. The relationship
between these two variables expressed as
a ratio is called the gauge factor.

 K. Expressed mathematically as

K also shows the


sensitivity of SG

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Example-8

A resistant strain gauge with a gauge factor of


2 is fastened to a steel member, which is
subjected to a strain of 1 X 10-6. If the original
resistance value of the gauge is 130 . Calculate
the change in resistance.

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Example-9

A round steel bar, 0.02 m in diameter and 0.40


m in length, is subjected to a tensile force of
33.000 kg/m2, where E=2x1010 kg/m2.
Calculate the elongation, L, in meters.

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zero and span of transmitter
The limits of instruments are defined by the zero and span values.
The zero value is the lower end of the range.
Span is defined as the algebraic difference between the upper and lower range
values.
Several linear transmitters have been installed and calibrated as
follows:
What is the gain of each transmitter? zero? span?
Yes there are two adjustments in transmitter
and positioners i.e ZERO and SPAN adjustment.

For example, if we calibrate the level transmitter for


4 to 20 mA with the range of 0 mmH2o to 5000
mmH20, for 0 mmH2o we must get 4 mA and if it not
4 mA(say 4.5mA) means, we
start to adjust the zero adjustment to make 4 mA for
0 mmH2o.
And for 5000 mmH2o we must get 20 mA and if it not
20 mA (say 19.69 mA) means, we start to adjust the
span to 20 mA.
This is the way to calibrate the transmitter with the
help of zero and span adjustment.
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