Corso Di " Strategie Di Innovazione Tecnologica": Process Plant Industry Market
Corso Di " Strategie Di Innovazione Tecnologica": Process Plant Industry Market
Corso Di " Strategie Di Innovazione Tecnologica": Process Plant Industry Market
Onshore Pipelines
Gas-to-Liquid
Unconventional (On/Off)
(GTL)
Shale Gas /
Oil Sands
Tight Oil
Small LNG
Fertilizers
Offshore Storage and (Ammonia & Urea)
Shallow Water Platform, Terminals
Subsea Field Dev’pm., FPSO
/FPU/TLP
Oil & Gas Industry Outline
Supply Chain Structure
3
Petrochemical Industry
Major building blocks
Steam Cracking
Olefins Polyolefins
PDH
MTP® MTO®
Syngas Methanol
biomass
Biochemicals/
Biofuels
Not exhaustive
Petrochemical Industry
Products
5
Derivates Outlook
Global Demand
6
Oil price (WTI) and Gas price (HENRY HUB)
2012 - YTD
Oil Price (WTI) Nymex
“Lower For
Longer”
Scenario
Gas price (HENRY HUB)
Source: Bloomberg 7
Shale Gas Development
8
Unconventional Gas
9
“Lower for Longer”
10
“Lower for Longer”
Impact on upstream capital expenditure
“Cost deflation,
efficiency
improvements
and reduced
activity levels
might lead for
the first time to
three
consecutive
years of
investment
decline” - IEA
Total spending = 320 bln USD Total spending = 325 bln USD
100
80
40
20
0
2014 2015 2016F 2017F 2018F
NEW CONFIGURATIONS
12
Major Oil&Gas, Chemical and Petrochemical
Listed Companies (1/2)
Total:
1H 2014 – 2,191.2 bn/USD
Major Oil&Gas, Chemical and Petrochemical Listed Companies
1H 2016 – 1,719.4 bn/USD
Capitalization (in bn USD)
500
429.4
450
388.7
400
350
262.3
247.9
300
231.2
219.3
197.8
190.3
250
172.2
200 1H 2016
120.2
116.6
111.4
106.8
100.7
150
98.8
1H 2014
91.8
86.2
82.9
70.3
64.9
61.4
59.9
57.9
56.6
56.0
54.7
100
50.1
46.1
42.3
35.9
50
Source: Bloomberg 13
Oil&Gas, Chemical and Petrochemical
Listed Companies (2/2)
Total:
1H 2015 – 540.0 bn/USD Other Oil&Gas, Chemical and Petrochemical Companies
1H 2016 – 450.7 bn/USD Capitalization (in bn USD)
RosNeft 54.7
38.6 44.5
Petrobras 53.4
32.1
Praxair 34.2
LyondellBasell 31.2
48.5
27.7
PPG Industries 31.1
25.9
Linde 35.3
24.6
Shin-Etsu Chemical 26.5
17.6
Sasol 24.1
15.7
Akzo Nobel 18.1
15.4
Formosa Plastics 15.0
14.9
LG Chem 16.4
13.9
Evonik Industries 17.7
13.6
Potash Corp 25.8
13.5
Toray Industries 13.6
Agrium 12.4 15.2 1H 2016
11.2
SK Innovation 10.0 1H 2015
Koninklijke DSM 10.0
10.1
Solvay 9.8 11.7
Asahi Kasei 9.6 11.5
Celanese 9.5 11.0
Yara 8.6 14.3
Lotte Chemical 8.3 8.7
Sumitomo Chemical 6.6 9.8
Mitsubishi Chemical 6.6 9.2
Braskem 2.5 4.0
Lanxess 4.0 5.4
Shenergy 3.9 7.3
Mitsui Chemicals 3.63.7
Huntsman Corp. 3.2 5.4
0 10 20 30 40 50 60
Source: Bloomberg 14
Expected Growth of Global CAPEX for Oil&Gas
Plant Development is ~ 0% CAGR 2014 - 2016
15
Oil&Gas E&C: International players...
1H 2016 vs 1H 2015
Total:
1H 2015 – 55.4 bn/USD Oil&Gas E&C International Players
1H 2016 – 44.3 bn/USD
Capitalization (in bn USD)
9
7.7
8
6.9
6.6
6.5
7
6.0
6 5.4
5.2
5.0
5.0
4.8
4.6
5
4.0
3.6
3.6
3.5
2.9
2.8
1H 2016
2.7
2.5
2.5
3
2.3
2.3
2.0
1.9
1H 2015
1.7
1.7
1.7
1.7
1.7
1.4
2
1.3
1.0
1.0
0.8
1
Source: Bloomberg 16
Oil&Gas E&C: Employees
2015 vs 2014
350,000 4,276
8,552 4,596
20,974 8,820 Maire Tecnimont
300,000 19,800 15,221
16,635 Tecnicas Reunidas
25,000
22,000 Aker Solutions
250,000
37,508 27,195 Petrofac
31,400 KBR
200,000 35,600
Fluor
24,225 40,000
Worley Parsons
150,000
Foster Wheeler
54,400 42,000
CB&I Lummus
100,000
47,604 Saipem
54,637
Jacobs
50,000
53,500 64,000
-
2014 2015
Reduction of personnel due to the slow down of the investments in the O&G sector 17
especially in the Offshore
EPC Contractors : Reshaping Backlog
76 -10%
62 15% Δ
54 SEGMENTS
50 -40%
44 46 Oil Price
12% Δ
34 (Brent, GEOGRAPHIES
$/bbl)
Δ
5% PROJECT SIZE
& RISK
PROFILE
18
Three main EPC arenas with global footprint:
USA, Europe and South Korea
19
EPC Contractor services and value chain
20
Major Licensor, Hydrocracking and
Licensing Technology Polypropylene players
Catalyst Positioning
Source: websites 21
Competitive scenario, International EPC Players
Business Coverage
Tecnicas Reunidas
Worley Parsons
Foster Wheeler
Aker Solutions
CB&I Lummus
Samsung E&C
Selected
Players
Tecnimont
Petrofac
Chiyoda
GS E&C
Technip
SK E&C
Saipem
Jacobs
Daelim
Maire
Linde
Uhde
Fluor
Toyo
KBR
JGC
Industries
Petchem/
Chem
Power
Infra
Pharma/
Healthcare
Industrial/
Other
Number of
4200 16000 22900 6100 6000 39000 12100 4200 66000 5800 25000 5800 20200 39000 5500 3500 36000 5500 4500 5000 30000
Employees
Players progressively leaving power & infra sectors, focusing their attention in
more profitable markets or selected projects
Core Business Some presence 2
2
Competitive scenario, International EPC Players
Distinctive Competencies
Tecnicas Reunidas
Worley Parsons
Foster Wheeler
Aker Solutions
CB&I Lummus
Samsung E&C
Selected
Players
Tecnimont
Petrofac
Chiyoda
GS E&C
Technip
SK E&C
Saipem
Jacobs
Daelim
Maire
Linde
Uhde
Fluor
Toyo
KBR
JGC
Core activities
R&D/
Technology
Eng. serv./
PMC
EPC
Const-
ruction
MMO
JGC
CHIYODA
Maire
Tecnimont
SAIPEM
24
EPC Contractors
Other European
Technip
TECNICAS
REUNIDAS
LINDE
ENGINEERING
PETROFAC
25
EPC Contractors
Most focused on Engineering Services
FLUOR
AMEC FOSTER
WHEELER
KBR
WORLEY
PARSONS
26
EPC Contractors
Koreans
GS
ENG&CONSTR
SK
ENG&CONSTR
SAMSUNG
ENGINEERING
27
Engineering Industry In Italy
CTIP: first Italian Contractor (dissolved 1995)
CTIP (1934-1997) one of the first engineering company operating in Italy, originally being an equipment
manufacturer in Rome in 1934: founded by Varvaro, Angelini (both engineers) and Banca Privata Italiana
1938 lube oil plant for ANIC refinery in Livorno
1946 reconstruction of the refineries of Livorno and Bari
1950–1960 becoming a contractor specializing in modernizing refineries in Italy and expanding activities
outside Italy and working for major clients/licensors CF Braun, Dow Chemicals, Union Carbide etc
1960-1967 Michele Sindona as major shareholder. The company targeting unsustainable acquisition of big
projects with the prime objective to resell the company. Aromatics project for Mobil (Naples),ethylene cracker
for Montecatini (Brindisi) and a grass root refinery in Egypt for Suez refinery (first turn key project of big size)
new refinery for Esso in Norway and France and many other projects for major clients. Due to financial
difficulties Sindona is compelled to sell to Sofina (Belgian company) and thereafter to McKee (US)
1966-1969 two secessions caused by the exit of people to form the Company. Formation of Coming (drafting)
and Technipetrol a new company controlled by Technip (France) and few ex managers of CTIP today Technip
Italy
1970-1975 new turn key projets for Liquichimica for the duplication of the plants of Augusta and protein plant
implemented without financing were cancelled by the Italian Government and caused the bankruptcy of
Liquichimica and CTIP was saved by Bastogi to whom McKee sold the company. Then CTIP becoming a pure
service engineering
1990 SIC buying CTIP from Bastogi and later on Kellogg 20% and Fochi 10% entered the company without
any commitment
1995 Sic selling CTIP to GIFI of Renato D’Andria an unreliable entrepreneur and in 1997 was declared
bankrupt
29
Engineering Industry In Italy
Technip Italy
Formation of Technipetrol in 1969 through the exit of managers and about 150 employees from CTIP
owned at that time by the us company McKee. The French company Technip was a majority
shareholders while few managers also became shareholders
Technipetrol managers and shareholders where in disagreement with their US controlling shareholders
about the business model preferring the contracting activity with a clear inclination towards EPC
business model versus pure engineering service model (typical of the US) companies.
Technipetrol enjoyed a certain freedom to do business in selected reserved geographical areas in
addition to Italy, like middle east (Iraq, Iran),north Africa, South America and China, particularly where
it could show its capabilities of managing EP-C project and good relationships with clients in difficult
countries
At the beginning Technipetrol core business was more in the Oil&Gas sector than chemicals and
petrochemicals inheriting the capabilities from CTIP
In 1992 the top managers and founders of Technipetrol like many Italian Contractors working in the
public works infrastructure business were prosecuted and sanctioned for illegal practices and two
separate companies have been formed Technipetrol wholly owned by Technip working in the process
plant industry and TPL to continue the business in the public sector works like the TAV
The French shareholders gradually took over the full control of the company renamed Technip Italy
Today the company employ over 2400 people and is working in strict coordination with Technip Paris and
cover important areas like many countries in Middle East, South America, Russia etc. specializing in the
Oil&Gas and petrochemical sector
In 2016 Technip merged with FMC to integrate the offshore deepwater business, and rationalizes the
worldwide structure
Foster Wheeler Italiana s.r.l. was established as a corporate entity on December 12, 1957.
The rapid expansion of the refinery industry in Italy during the sixties provided many opportunities for Foster Wheeler
Italiana, whose capability to handle larger and more complicated projects grew rapidly as well, materializing in a number of
important projects in the refining, petrochemical, fine chemicals and pharmaceutical sectors.
One important area of business was (and still it is) the design and supply of fired heaters for the refining and petrochemical
industry. Business was very successful until the early 70’, with significant projects in Italy and abroad, including the
realization of big, grass-roots refineries.
The oil crisis in late 1973 and a dramatic collapse of fibers and plastics market in Italy had a serious impact on the refining
and petrochemical industries so that Foster Wheeler Italiana widened its sales efforts worldwide, landing contracts in
Kuwait, Saudi Arabia, Arab Emirates, Libya, Greece, Belgium, Singapore, Egypt and Korea. The late seventies show an
85% of Foster Wheeler Italiana’s workload outside of Italy.
New fields of activity were explored such as the environmental sector: a new company was formed, Fosweco, which in only
a few years grew to become one of the most important Italian companies in the environmental field. A significant and
successful development in the eighties was the acquisition of a small company specialized in clean room design and similar
specialized technologies, steril. Thanks to this expansion, the company was involved in the design and construction of
many manufacturing plants and research facilities for major pharmaceutical clients, in Italy and abroad.
In the nineties and beyond, Foster Wheeler Italiana continued to pursue traditional refinery works with major refinery
modernizations and upgrading and entered the power business as owner and operator of power generation plants,
launching various build, own and operate (BOO) initiatives.
The activities in which Foster Wheeler Italiana is involved include traditional power generation plants like combined cycle
units and the generation of power from renewable sources, such as wind farms.
The Company started offering its services to customers outside the Eni group in the early ‘60s and progressively widened
its customer base to include almost all the Major nationals and independent oil & gas companies worldwide. At the end of
the ‘90s with the migration of the business towards deepwater and developing countries, Saipem has carried out an
investment plan in order to adjust the capacity of its own naval assets to the ever challenging market conditions. The
primary areas of investment include deepwater drilling, deep water field development, pipe lay, leased floating production
storage and offloading (Fpso), and subsea robotics. Saipem has led the trend in boosting local content by developing
impressive facilities in West Africa and the FSU and in the Middle East by employing a large number of local workers with
no equal in the industry. While developing the fleet and the local content, the Company started to reinforce its engineering
& project management capabilities to cope with the other important market trend towards large integrated EPC projects at
first in the offshore activities and later on in the onshore activities. Onshore was achieved principally through a number of
acquisitions, culminating in the acquisition of Bouygues Offshore in 2002.
This was the largest cross-border acquisition in Europe in the oil services sector. Subsequently responding to the recent
industry trend towards large onshore EPC projects, including those related to gas monetization, exploitation of difficult oil
(heavy oil, tar sands, etc.), and in order to strengthen its position in the Middle East and its national oil company client
base, in 2006 Saipem acquired Snamprogetti, one of the major engineering and construction companies active in the
international market in the design and execution of large onshore projects for the production and treatment of
hydrocarbons and natural gas monetization.
The result has been the creation of an exceptional contractor with a strong bias towards oil & gas related activities in
remote areas and deepwater, a leader in the provision of engineering, procurement, project management and construction
services with distinctive capabilities in the design and the execution of large-scale offshore and onshore projects, also with
high technological competences such as gas monetization and heavy oil exploitation.
Recently the company resctrured its business reducing their workforce and creating 5 new divisions/companies keeping
Saipem as holding companies
Compagnia Tecnica Internazionale" -which was soon to be named Techint after its original abbreviated telex code name-
was founded as an international corporation in 1945.
The founder, Agostino Rocca, was an innovative engineer, manager and entrepreneur, and a key force behind the
development of the Italian steel industry in the 1930's.
The newly formed company began by providing engineering services to a growing number of clients in Latin America and
Europe. Construction activities soon followed: one of the company's first major projects was to build a network of large
diameter pipelines in Argentina and Brazil.
As the sole EPC contractor in both projects Techint Engineering & Construction was responsible for the construction of
1,700 km of pipelines and related facilities.
Currently, the company is committed to the development of civil construction projects in Argentina and for the pipelines
segment in Saudi Arabia. Several works for Petrobras in Brazil include the construction of a catalytic cracking, towers and
tanks in important refineries in the country.
At the same time, it has an outstanding presence in Mexico, performing high power transmission lines projects,
boilers and electrical substations, as well as the El Bajio gas pipeline, which arrives to the city of Aguascalientes. The
company also finished construction works in Tijuana Hospital in the first months of 2001.
Techint Engineering & Construction also develops projects in Egypt and Nigeria, where it is carrying out
electromechanical assembly of power generation facilities and natural gas liquefaction plants.
In Italy, the construction of two Emergency Units for the Humanitas Group has been completed, and the New Legnano
Hospital is being built. Regarding the energy segment, it has completed the construction of a power plant in Piacenza and
in Dalmine, and it is developing the power plants of Turbigo and Scandale. In the LNG sector, it leads the consortium in
charge of the construction of an LNG regasification terminal in the port of Rotterdam. Besides, Techint Engineering &
Construction will execute one of the world's largest methanol plants in Egypt.
In 2014 the company decided to reduce the business and workforce in Italy, keeping South America market
33
L’albero della plastica