The document summarizes a life cycle analysis of the cement manufacturing process. It describes the goal of assessing the environmental impacts from raw material acquisition to product manufacturing. The system boundaries include limestone mining and processing at the cement plant. An inventory analysis quantifies inputs like raw materials and outputs like emissions. Particulate matter emissions from various stacks are analyzed. The impacts of environmental burdens like greenhouse gas emissions and resource depletion are evaluated. Recommendations include improving dust control systems and using alternate fuels to reduce environmental impacts.
The document summarizes a life cycle analysis of the cement manufacturing process. It describes the goal of assessing the environmental impacts from raw material acquisition to product manufacturing. The system boundaries include limestone mining and processing at the cement plant. An inventory analysis quantifies inputs like raw materials and outputs like emissions. Particulate matter emissions from various stacks are analyzed. The impacts of environmental burdens like greenhouse gas emissions and resource depletion are evaluated. Recommendations include improving dust control systems and using alternate fuels to reduce environmental impacts.
The document summarizes a life cycle analysis of the cement manufacturing process. It describes the goal of assessing the environmental impacts from raw material acquisition to product manufacturing. The system boundaries include limestone mining and processing at the cement plant. An inventory analysis quantifies inputs like raw materials and outputs like emissions. Particulate matter emissions from various stacks are analyzed. The impacts of environmental burdens like greenhouse gas emissions and resource depletion are evaluated. Recommendations include improving dust control systems and using alternate fuels to reduce environmental impacts.
The document summarizes a life cycle analysis of the cement manufacturing process. It describes the goal of assessing the environmental impacts from raw material acquisition to product manufacturing. The system boundaries include limestone mining and processing at the cement plant. An inventory analysis quantifies inputs like raw materials and outputs like emissions. Particulate matter emissions from various stacks are analyzed. The impacts of environmental burdens like greenhouse gas emissions and resource depletion are evaluated. Recommendations include improving dust control systems and using alternate fuels to reduce environmental impacts.
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Life Cycle Analysis:
CEMENT INDUSTRY
Judy Ann Bose
Life Cycle Analysis The Life Cycle Assessment Goal and Scope Definition Goal: To assess the potential environmental impact due to cement manufacturing process
Scope : The scope of this presentation focuses on the raw material acquisition, processing, and product manufacturing stages i.e. lime stone mining to Cement. Cement Manufacturing Process Considering life cycle of cement, it undergoes various chemical and physical transformations.
Considering product system:
Inputs: Raw materials and energy (Electricity and fuel sources)
Outputs: Principal product, Emissions to air, solid waste, other environmental interactions System Boundaries System Boundaries Inventory Analysis Inputs/Outputs:
•Raw material from mines
•water use •Diesel use •Saw dust/ rice husk use •Explosives use •Particulate matter emissions •Gaseous emissions •Heavy metals emissions Inventory Analysis Lime Stone Mines: Raw Material Product Consumption
Explosive, Lime 89.95 gm/ton
(Ammonium Nitrate Stone Fuel Oil @ 100gm/ ton of Lime stone) Saw dust/ rice husk Lime 10.65 gm/ton Stone Diesel Lime 0.42>3.0 Stone lit/ton Inventory Analysis Process Plant: Raw Material Consumption of Raw Product Material per unit of Output (ton/ton) Lime stone 0.8757 Shale 0.1 Cement Iron Ore/Red 0.0181/0.0111 ochre Coal 0.0926 Gypsum 0.0706 Fly ash 0.2931 Inventory Analysis Process Plant: Material Consumption of Raw Product Material per unit of Output (ton/ton) Lime stone 0.8757 Shale 0.1 Cement Iron Ore/Red 0.0181/0.0111 ochre Coal 0.0926 Gypsum 0.0706 Fly ash 0.2931 Inventory Analysis Particulate Matter Analysis of different stacks: Stack Min. Max. Avg. attached to Particulate Particulate Particulate matter matter matter (mg/Nm3) (mg/Nm3) (mg/Nm3)
(Lubricants) • 32.9 kiloliter fuel oil sludge from Diesel generator sets Therefore, • Used oil and grease: 0.036 Lit/ ton • Fuel oil sludge : 0.015Lit/ ton Inventory Analysis Water consumption (Process plant): • Industrial: 7.96×105 lit/day • Domestic: 4.18×105 lit/day • Total : 1,296,213 lit/ day
Water consumption (Limestone mine):
• Industrial: 77,213 lits/ day • Domestic: 5,000 lits/day i.e. 185.18 lit/ ton Inventory Analysis Kiln and Raw Mill Exhaust: Parameter Unit (kg/ton) SO2 0.0146744 NO 0.9254828 C6H6 ND NO2 0.0167089 Hg 1.436E-05 NOx 1.432698 Hydrocarbon ND CO 0.6726382 Cobalt 1.41E-05 HCL 0.0005658 Copper 2.48E-05 NH3 0.0264336 Lead 2.825E-05 PM 0.0263513 Manganese 0.0001199 TOC 0.011914 Nickel 9.616E-06 CO2 514.67345 Thalium 2.179E-06 O2 220.48723 Vanadium ND H2O 167.53291 Zink 4.016E-06 HF ND Impact Assessment Impact Assessment of Environmental Loading: Impact Assessment Impact Assessment of Environmental Loading: Impact name Classification Resource depletion Global Regional Local
Acidification Regional Local Eutrophication Local
Greenhouse effect Global
Ecotoxicity (no unit) Local
Human toxicity via water,soil, Global Regional
air, and plants Local Evaluation of Impact Assessment Parameter ADP GWP AP POCP EP HTP kg CO2 kg SO2 kg C2H4 kg PO4 kg 1,4 DCB kg Sb eq/ kg eq/ eq/ eq / eq/ eq/ kg kg kg kg kg Naptha 0.0201 LPG 0.0187 NGL 0.0187 Coal 0.0067 Natural Gas 0.0187 Petrolium 0.0201 Crude oil 0.0201 LNG 0.0187
COD 0.022 T-P 3.06 T-N 750 Phenol 0.00008 Source: Handbook of LCA 2002 Evaluation of Impact Assessment Paramete GWP AP POCP EP HTP r kg CO2 eq/ kg SO2 eq/ kg C2H4 eq / kg PO4 eq/ kg 1,4 DCB kg kg kg kg eq/ kg
SO2 0.014674 0.000704 0.001409
NO NO2 NOx 1.0028886 0.040116 0.186251 1.719238 CO 0.018161 HCL 4.97904E- 0.000283 05 NH3 PM 0.021608 TOC CO2 514.6735 Evaluation of Impact Assessment Emitted Particulate Matter based on functional unit: Evaluation of Impact Assessment Valuing/Weighing:
Impact Category Relative
Importance Weight (%) Global Warming 16
Acidification 5
Eutrophication 5
Fossil Fuel Depletion 5
Human Health 11 Conclusions/Recommendations
Dust suction facility at ground level.
Enclosing cement mill section and using rubber curtains as a barriers for dust. Control the corrosion of different transfer platforms. Provision of : Policy Aspects Mining Process Conclusions/Recommendations
Provision of : Use of Alternate Fuel Product Variation Packaging Environmental Good Practices Thank you!
