Industrial Transducer: Resistance Temperature Detectors (RTDS) & Types By: Ravi Dhaneja

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Industrial Transducer

Resistance temperature detectors (RTDs) & TYPES


BY: Ravi Dhaneja
Resistance thermometer

 Resistance thermometers, also called resistance temperature


detectors (RTDs), are sensors used to measure temperature by
correlating the resistance of the RTD element with temperature.
 Most RTD elements consist of a length of fine coiled wire wrapped
around a ceramic or glass core. The element is usually quite fragile, so it
is often placed inside a sheathed probe to protect it. 
 The RTD element is made from a pure material, typically platinum,
nickel or copper. The material has a predictable change in resistance as
the temperature changes and it is this predictable change that is used to
determine temperature.
Function

 Resistance thermometers are constructed in a number of forms and


offer greater stability, accuracy and repeatability in some cases than
thermocouples.
 While thermocouples use the Seebeck effect to generate a voltage,
resistance thermometers use electrical resistance and require a power
source to operate.
 The resistance ideally varies nearlylinearly with temperature.
Construction

 These elements nearly always require insulated leads attached. At


temperatures below about 250 °C PVC, silicone rubber or insulators are
used.
 Above this, glass fibre or ceramic are used. The measuring point, and
usually most of the leads, require a housing or protective sleeve, often
made of a metal alloy which is chemically inert to the process being
monitored.
 Selecting and designing protection sheaths can require more care than
the actual sensor, as the sheath must withstand chemical or physical
attack and provide convenient attachment points.
Wiring configurations

 Two-wire configuration
The simplest resistance thermometer configuration uses two wires. It is
only used when high accuracy is not required, as the resistance of the
connecting wires is added to that of the sensor, leading to errors of
measurement. This configuration allows use of 100 meters of cable. This
applies equally to balanced bridge and fixed bridge system.
 Three-wire configuration
In order to minimize the effects of the lead resistances, a three-wire
configuration can be used. Using this method the two leads to the sensor
are on adjoining arms. There is a lead resistance in each arm of the bridge
so that the resistance is cancelled out, so long as the two lead resistances
are accurately the same. This configuration allows up to 600 meters of
cable.
Material Used in RTD

 Common RTD sensing elements constructed of platinum, copper or


nickel have a repeatable resistance versus temperature relationship (R
vs T) and operating temperaturerange.
 The R vs T relationship is defined as the amount of resistance change of
the sensor per degree of temperature change.
  The relative change in resistance (temperature coefficient of resistance)
varies only slightly over the useful range of the sensor.
 Platinum was proposed by Sir William Siemens as an element for
resistance temperature detector at the Bakerian lecture in 1871:[3] it has
the most stable resistance-temperature relationship over the largest
temperature range.
 Platinum is the best metal for RTDs because it follows a very linear
resistance-temperature relationship and it follows the R vs T relationship
in a highly repeatable manner over a wide temperature range.
  platinum make it the material of choice for temperature standards over
the range of -272.5 °C to 961.78 °C.
 Nickel elements have a limited temperature range because the amount
of change in resistance per degree of change in temperature becomes
very non-linear at temperatures over 572 °F (300 °C).
 Copper has a very linear resistance-temperature relationship, however
copper oxidizes at moderate temperatures and cannot be used over
302 °F (150 °C).

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