Casting Simulation
Casting Simulation
Casting Simulation
CASTING SIMULATION
INTRODUCTION
Simulation is the process of imitating a real phenomenon
using a set of mathematical equations implemented in a
computer program.
Metal casting subject to an almost infinite number of
influences.
• Geometry
• Material
• Process
Several researchers, worked and developed relevant equations,
and implemented them in computer programs.
Casting simulation programs
• AUTOCAST
•PROCAST
•SOLIDCAST
•MAGMA
•NOVA SOLID
•JS CAST
•CAST FLOW
•RAPID CAST
Inputs to simulation
3D CAD MODEL OF THE CASTING.
MODIFICATION-
Removing holes that are created by machining (not by cores)
Adding draft
Various allowances (shrinkage, machining, distortion)
This is followed by the design and modeling of mould, cores,
feeders and gating system.
SPECIFICATION OF MATERIALS -cast metal, mould, core.
PROCESS PARAMETERS -type of mould, metal-mould heat
transfer coefficient, pouring temperature.
Outputs of simulation
Animated visualization of mould filling, casting
solidification and further cooling at room temperature can
be simulated, which is useful for predicting
Microstructure
mechanical properties
residual stresses and distortion.
Thank you