Activity05: MSE 109-0: Failure Analysis and Materials Testing
Activity05: MSE 109-0: Failure Analysis and Materials Testing
Activity05: MSE 109-0: Failure Analysis and Materials Testing
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1. Adlers Etchant
• Ferric Chloride 45 grams
• Copper Ammonium Chloride 9 grams Immerse for several seconds
• Hydrochloric Acid 150 ml
• Distilled Water 75 ml
2. Carpenter Etchant
•Ferric Chloride 8.5 grams
•Cupric Chloride 2.4 grams
•Alcohol 122 ml Immerse for several seconds
•Hydrochloric Acid 122 ml
•Nitric Acid 6ml
3. Kalling’ No. 2
• Cupric Chloride 12 grams
• Hydrochloric Acid 20 ml Immerse or swab; seconds to minutes
• Alcohol 225 ml
4. Modified Murakami’s
30 grams 1 second to several minutes by immersion or
• Potassium Hydroxide 30 grams swabbing
• Distilled Water 150 ml
STAINLESS STEEL
ETCHANT CONCENTRATION TIME
20 – 30 ml
1 – 3 ml
4. Modified Murakami’s 100 ml
• Hydrochloric Acid Immerse at room temperature for 1 to 4
• Selenic Acid minutes
• Ethyl Alcohol
• Hydrochloric Acid
• Selenic Acid
• Ethyl Alcohol
20 ml Immersion at room temperature for 1 to 2
0.5 grams minutes.
100 ml
CAST IRON
ETCHANT CONCENTRATION TIME
1. Nital
• Ethanol 100 ml Seconds to minutes
• Nitric Acid 1-10 ml
GOLD
ETCHANT CONCENTRATION TIME
1. Antistrumin
• Potassium Iodide Etch rate: 28 Å per second at
• Iodine
SILVER
ETCHANT CONCENTRATION TIME
1. Silver Etchant
• Potassium Iodide 4 grams Seconds to minutes of immersion or
• Iodine 1 gram swabbing
• Deionized water 4 ml
• Methanol 40 ml
• Hydrogen Peroxide 10 ml Immerse for seconds to minutes
• Ammonium Hydroxide 10 ml
MOLYBDENUM & CHROMIUM
ETCHANT CONCENTRATION TIME
1. Murakami’s
10 grams
Swab for 5 to 60 seconds for Molybdenum
10 grams
• KOH Immerse sample for up to 1 minute
• Water 100 ml
• PACE TECHNOLOGIES
http://www.metallographic.com/Etchants/Etchants.htm
• MERCK, Sigma Aldrich
Reference https://www.sigmaaldrich.com/
• TRANSENE COMPANY, INC.
• https://transgene.com/