Maintenance: Condition Monitoring and Maintenance (MT-362)
Maintenance: Condition Monitoring and Maintenance (MT-362)
Maintenance: Condition Monitoring and Maintenance (MT-362)
MAINTENANCE
BY
ENGR.UMER FAROOQ
LAB ENGINEER GSPCT GUJRAT
L-02
Process Industry
When the decision is being considered about which manufacturing process to use,
there are a number of questions that should be asked;
what are the volumes to be produced?
what are the requirements to make the product?
Does the company manufacture a similar product?
Basic manufacturing processes
There are a number of basic manufacturing processes that they can select from;
Production line.
Continuous flow.
Custom manufacturing
and
Fixed position manufacturing.
CONDITION
MONITORING &
MAINTENANCE
L-02
MAINTENANCE DEFINITION
-Term terotechnology
introduced.
-Recognition of need to
present equipment
Development of
Maintenance
failures.
-Models for preventive
maintenance
developed. -Increased awareness
of:
-Environment
Fix the equipment -Safety
when it breaks -Quality
-Need for reliable
equipment.
-Reduction in costs.
PLANNED UNPLANNED
MAINTENANCE MAINTENANCE
(PROACTIVE) (REACTIVE)
EMERGENCY BREAKDOWN
Shutdown Maintenance
BREAKDOWN MAINTENANCE: IT IS
PERFORMED AFTER THE OCCURRENCE OF
AN ADVANCED CONSIDERED FAILURE FOR
WHICH ADVANCED PROVISION HAS BEEN
MADE IN THE FORM OF REPAIR METHOD,
SPARES, MATERIALS, LABOUR AND
EQUIPMENT.
RUN TO FAILURE MAINTENANCE (RTF)
DISADVANTAGES:
DEFERRED MAINTENANCE:
1. FAULT DETECTION.
2. FAULT ISOLATION.
3. FAULT ELIMINATION.
4. VERIFICATION OF FAULT ELIMINATION.
3. SHUTDOWN IMPROVEMENT
MAINTENANCE, WHICH IS A SET OF
IMPROVEMENT MAINTENANCE ACTIVITIES
THAT ARE PERFORMED WHILE THE
PRODUCTION LINE IS IN A COMPLETE
STOPPAGE SITUATION.
PREDICTIVE MAINTENANCE (PDM)
PREDICTIVE MAINTENANCE IS A SET OF
ACTIVITIES THAT DETECT CHANGES IN THE
PHYSICAL CONDITION OF EQUIPMENT (SIGNS
OF FAILURE) IN ORDER TO CARRY OUT THE
APPROPRIATE MAINTENANCE WORK FOR
MAXIMISING THE SERVICE LIFE OF EQUIPMENT
WITHOUT INCREASING THE RISK OF FAILURE.
STATISTICAL-BASED PREDICTIVE
MAINTENANCE DEPENDS ON STATISTICAL
DATA FROM THE METICULOUS RECORDING OF
THE STOPPAGES OF THE IN-PLANT ITEMS AND
COMPONENTS IN ORDER TO DEVELOP MODELS
FOR PREDICTING FAILURES.
PREDICTIVE MAINTENANCE (PDM)