Roof Coverings
Roof Coverings
Roof Coverings
(CONVENTIONAL)
Factors Affecting Selection of Roofing
Material
Types Of Roofing
• Country Tiles
• Allahabad tiles
• Mangalore Tiles
• Stone Slating
• Shingles
• Thatch
COUNTRY TILES
COUNTRY TILES
• They are non-conductors of heat and help to prevent extreme changes of
temperature within the building.
• The country tiles are similar to the spanish tiles.
• Good for residential house in villages.
• When they are made of good materials and are burnt well, they form quite a
durable covering.
• These have a good appearance and suit the surrounding architecture of urban and
rural houses.
Methods of making the
tiles
THERE ARE TWO METHODS OF
MAKING HALF ROUND
COUNTRY TILES. ONE MADE
ON THE POTTER’S WHEEL IN
CONE SHAPE, CUT INTO
HALVES, AND BAKED IN KILN.
THESE ARE MOSTLY CRUDE –
NOT IN UNIFORM SHAPE, SIZE
AND THICKNESS.
THE OTHER METHOD IS TO LAY A
SHEET ON FLAT SURFACE, IN A
FORM OR MOULD, OR REQUIRED
SIZE, SHAPE AND THICKNESS. THE
SHEET THEN IS REMOVED AND
SHAPED BY PLACING IT ON A
HALF-ROUNDED WOODEN
BLOCK; DRIED IN THE SHADE AND
BAKED IN A KILN.
Maintenance
Before the monsoon, people remove the tiles,
clean them with brooms and replace them.
This action is called ‘turning the tiles’. It
requires no specialised skills, industrial
equipment or products for the maintenance
of such tiles.
FOR PRESERVATION OF BAMBOO FROM WHITE ROT, THE
TRIBAL FOLLOW A SIMPLE METHOD OF KEEPING IT IN THE
WATER FOR THREE DAYS BEFORE FIXING IT IN THE ROOF. IN
SOME AREAS BAMBOO ARE KEPT IN SALT WATER.
INSTALLATION
• Tiles are laid in pairs of under,and over-ties.
• The under-tiles are laid with concave surface upwards,
• While the over-tiles are laid with convex surface upwards.
• These tiles are semi-circular in section at each end,
• But the diameter tapers longitudinally
• Groundwork consists of battens nailed to the common rafters or pitched roof
• Common rafters spaces 22-30cm apart and battens are fixed to the rafter at 6 cm
centre to centre.
• Laid with sufficient overlap.
• Last row of tiles near the eave,ridge,hip set in lime mortar.
• To avoid danger of water leaking through the valleys lead flashing is normally
done. Lead is the most common material used for roof flashing due to its excellent
durability and strength.
ALLAHABAD TILES
PROPERTIES
MANUFACTURING OF ALLAHABAD ROOFING
TILES
• THE RAW MATERIAL USED TO CREATE THE TILE ARE ALL FOUND IN THE
GROUND
• THESE RAW MATERIAL LIKE CLAY IS QUARREL AND REFINE ARE THEN MIXED
• A DRY MIXTURE OF CLAY, MAGNESIUM SILICATE AND OTHER INGREDIENTS AR
PRESSED INTO A MOULD AND THEN FIRED AT A EXTREME HIGH TEMP
• THE INGRIENDIENTS USED IN THIS PROCESS ARE SLIHTLY WET
• THEY ARE FORCED THROUGH A NOZZLE WHCH FORMED THE TILE SHAPE
PREPERATION OF ALLAHABAD TILES
• These consist of two sets of tiles the lower ones are flat tiles with upturned sides.
• End width reduced from 27 cm to 23 cm and the length is about 30 – 40 cms.
• The over tile is half round in section and tapers from 16.5 cm to 12 cm in diameter.
• Half round tiles are molded on potters wheel as a round tapering cylindrical tile.
• Two longitudinal cuts are given to the cylinder while still not dry. With this it is
easy to break it into two semi circular tiles after burning .
MANGALORE TILES
MANGALORE TILES
Mangalore Tiles are the most popular tiles. favorite since ages because of their
nostalgic & evocative use in heritage buildings and the peculiar pattern.
The conventional size of Mangalore Tiles is 10 x 16 inches but are available in
different sizes to suit different requirements.
Glazed Manglore Tiles in different sizes are also available to suit the modern
times.
Preparation Of Mangalore tiles
• First part is to collect enough clay and place it in a mold and is cut to exact measurement.
• Then that rectangular piece of clay with exact length and thickness is placed on another
machine which puts the factory logo and shapes it into a tile.
• Then with hand any extra clay is removed and sent to be carried for firing and later
glazing.
• The tiles get their robust red colour due to the high proportion of iron compound found
in the laterite clay
• Once fired and glazed it is ready and is stored for transport/shipping
Properties of Mangalore Tiles
• These tiles are eco friedndly
• cheap,
• Durable and cost only the third of that
cement
• Long lasting WORKMANSHIP
• Provides heat and sound insulation
• Placed at SLANT ROOF
• Aesthetically appealing
• Ridges are made for water passage
• Low maintenance cost
• A tile weighs about 2 kilograms (4.4 lb)
to 3 kilograms (6.6 lb)
STONE SLATING
STONE SLATING
•Slate is particularly suitable as a roofing
material as it has an extremely low water
absorption index of less than 0.4%.
•Slate roofing is one of the most
distinguished building products.
•Stone slates vary considerably in size,
shape and weight.
Ref: (regattaexports.com)/18-8-18
Splitting of slate
Dressing of slate
Transportation (Packing and Shipping)
The final stage before your
slate is ready for shipping is
packing. Every pallet from the
factory is packed by hand, in
order to ensure minimal
breakages or damage. The slates
are packed tightly on end so
that the slate doesn’t move and
shatter during transportation. Ref: (regattaexports.com)/18-8-18
TERMS- various terms used in slating are:
• Back- The upper and rough surface of a slate.
• Bed- The under and smooth surface
• Head- The upper edge.
• Tail- The lower edge.
Sub-structure – (Roof covering for pitched Roof)
A sloping roof is known as a Pitched roof. Most of the following terms
used in connection with roof construction are-
Preparation of Roofs for Slating-
The groundwork may consist of either
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1ST METHOD –Utilizing a Chisel and Hammer
• Use a chisel and hammer when cutting through thin slate.
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Place the chisel on the line and lightly tap on the top of it
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2nd METHOD- Cutting the Slate With a Slate
Cutter
Use a slate cutter when cutting through slate that's medium thickness
core the line that you drew with a sharp tool
Line the slate cutters up with the scored line that you made.
Squeeze the handles together and cut the slate.
3RD METHOD- Using Power Tools to Cut Slate
Buy or rent an angle grinder or circular saw to cut through thick slate
Use an angle grinder to cut through slate that’s more than 1⁄2 inch (1.3 cm) thick.
Clamp your slate over the edge of a
workbench
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Cut down the line that you made
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PRECAUTION SHOULD BE TAKEN WHILE
CUTTING THE TILES-
Estimated work :
Such a team is expected to lay approximately 10 m2 thatch in a day.
Traditional Thatch
The plant types used or construction of thatches can be classified into 3 groups
Development
• It is largely been replaced by rigid inorganic materials like
• stone tiles
• Metal sheets
• Clay
• Cement based tiles
Materials used as a
thatch
Rushes
.
2. Thatch (Grass Poola): Thatch should be of best quality grass straw, well selected, clean,
free from thorns, seeds etc. thatch could be dry straw, reeds, palm leaves, sedge, rushes,
or a similar material.
3. Moonj Ban (rope): Moonj Ban is tarred string
(Rope) made from local materials Moonj Grass
(thatch). This rope is used to tie up the bamboo to the
frame and thatch.
Sources
Thatch can be collected from 3 different sources
• Naturally occuring indigenous vegetation.
• As a by-product of food or cash crops.
• Through cultivation of plants especially grown for thatching .
• Example : cereal, straw,rye,wheat,rice
Material Specification
Grass :Length:minimum 1 m, maximum:2.5m
Optimum:1.6 m
Stem (culm) diameter: 5 to 10 mm at the cut end.
Thinner grass is preferred as it packs more tightly and thus becomes more durable.
Straight stems: bent grasses would hinder tight packing and would be difficult to dress.
Strength:Grass is tested by pressing the butt between the fingers.
Flexibility:Stem should niot be too brittle when dry so as not to break when being laid.
Leafless stems after combing :Leaves left on culms make grass difficult to handle , absorb water ans look
untidy.
Hollowness of stems: Hollow stems are more durable as they do not facilitate water through capiliary action.
Construction details
ON SIDES
ON THE TOP
JOINTS
Characteristics of a thatch
Advantages
• As a local material , it tends to harmonise with the surrounding.
• It is an excelent insulator , both for heat and sound.
• It keeps the place cool in summers and warm in winters.
• It requires simple and inexpensive maintainence.
• It can be shaped into natural, flowing forms unlike the harsh lines
created by tiles.
• It uses all local materials, hence cost effective .
• It is environment friendly.
Disadvantages
• They leak, harbour insects,tend to catch fire and do not last very long.
• It is not suitable for urban housing due to being combustible.
• Installation cost is high.
• Thatching materials are bulky hence transportation cost is high.
• They can’t be used to collect rainwater.
• They need annual inspection.
Tools used in thatched roofing
On the basis of function they are divided into
• Tools for laying the thatch
Pegs
Reed holder
• Tools for fixing the thatch
Needles
Nails
• Tools for dressing the thatch
Leggatt
Other tools includeladder,mallet,sheer shears, garden shears, penknife and wire cutters.
PEGS
Pegs are used to retain the edge of each layer of thatch whilst work proceeds.
hey can be as simple as a wooden stick about 400 mm long with a point on the end.
They are also used to check the depth/thickness of thatch.
Reed Holder
The tool shownhere is a reed holder.
It is used to prevent the bundles of thatch from falling back to the ground.
It has a hook that gets attached to the battens of the roof structure.
Needles
There are 2 kinds of needles
1. straight- It is used where the interior of he roof space is open for easy access.
The thatcher pushes the needle loaded with a string wire through to the person
inside who loops it around the batten and pushes it backthrough the thatch to
outside.
2.If the interior access I not simple then curved needles are used.
Screwed binding
It is an alternative method of stitching.
Instead of looping around the battens, it is secured to the upper surface of the timber work by a
screw.
The screw is 25mm long.
Two equal lengths of wire are twisted together and tightened to provide secure fixing.
Nailing
It is possible if the roof timbers are equaly spaced and can accept nailing without splitting.
3 kinds of needles are used
1.Approximately 20 cm for fixing eave course of grass.
25 cm for all the middle courses.
30cm for the top course.
Dressing the thatch
Leggatt is used for dressing the thatch.
The purpose is to beat the thatch tightly to produce a smooth and compact surface.
It is a square, flat block of hardwood, 20x20x3 cm thick.
On one face is a secured 30 cm long handle.
Uses
• A penknife is a straight knife for cutting the bundle ties and stitching fibres.
• A mallet for levelling the edge of the eave and gable overhang of the thatch.
• Panga ia a straight blade knife for trimming the grass at thr ridge.
• Shears are used to trim grass beneath the eaves to give it a smooth and neat appearance.
• Wire cutters are used to cut the string used for stitching.
• Ladders are a necessity to reach the roof top.
Defects in thatch
thatch decay
• Decay starts when the thatch surface is physically damaged.
• This may be caused by rain, winds,exposure to sunlight,swelling and shrinking
through temperature change etc.
• Grass structure is destroyed in warm,wet weather conditions.
Fire Hazard
• Grasses and palm leaves are combustible when dry.
• Remedies- thatch can’t be made completely incombustible apart from
sandwiching the thatch between two incombustible layers.
Thank you.!