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    Hémańth GowĐa Yash
    This document summarizes a study on the three-point bending of aluminum-foam core sandwich panels with different core configurations. Four cases were tested: 1) aluminum sheets alone, 2) aluminum sheets with a PU foam core but no wood stations, 3) with wood stations every 20mm, and 4) with wood stations every 50mm. The deformation, bending stress, and shear stress of each panel under three-point bending loads were measured and recorded. The results showed that the panel with wood stations every 50mm (case 4) exhibited the highest bending and shear stresses.

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    Final

    Uploaded by

    Hémańth GowĐa Yash
    36 views23 pages
    This document summarizes a study on the three-point bending of aluminum-foam core sandwich panels with different core configurations. Four cases were tested: 1) aluminum sheets alone, 2) aluminum sheets with a PU foam core but no wood stations, 3) with wood stations every 20mm, and 4) with wood stations every 50mm. The deformation, bending stress, and shear stress of each panel under three-point bending loads were measured and recorded. The results showed that the panel with wood stations every 50mm (case 4) exhibited the highest bending and shear stresses.

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    This document summarizes a study on the three-point bending of aluminum-foam core sandwich panels with different core configurations. Four cases were tested: 1) aluminum sheets alone, 2) aluminum sheets with a PU foam core but no wood stations, 3) with wood stations every 20mm, and 4) with wood stations every 50mm. The deformation, bending stress, and shear stress of each panel under three-point bending loads were measured and recorded. The results showed that the panel with wood stations every 50mm (case 4) exhibited the highest bending and shear stresses.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    36 views23 pages

    Final

    Uploaded by

    Hémańth GowĐa Yash
    This document summarizes a study on the three-point bending of aluminum-foam core sandwich panels with different core configurations. Four cases were tested: 1) aluminum sheets alone, 2) aluminum sheets with a PU foam core but no wood stations, 3) with wood stations every 20mm, and 4) with wood stations every 50mm. The deformation, bending stress, and shear stress of each panel under three-point bending loads were measured and recorded. The results showed that the panel with wood stations every 50mm (case 4) exhibited the highest bending and shear stresses.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    of 23

    Study on Aluminum/foam-cored sandwich

    panels under three point bending


    Presented by:
    1.HEMANTH KUMAR P B [1AY15AE403] 2.ARUNA KUMARA S
    A[1AY15AE400]
    3.POOJA M [1AY14AE409] 4.SHAIZA FARHEEN [1AY13AE052]

    Department of Aeronautical Engineering


    Name of the guide : Prof. PARAMESHWAR BANAKAR

    1
    FABRICATION

    OF

    ALUMINUM/CORE

    SANDWICH PANEL
    2
    MATERIALS USED FOR FABRICATION
     ALUMINUM SHEET –
    Size = 3/6ft ,Thickness = 5mm
    Length = 35cm ,Breadth = 3 cm ,Quantity = 2nos

     POLYURETHENE (PU) EXPANSION FOAM

     WOOD
    Length = 68cm
    Breadth = 6cm ,Quantity = 2nos

     3M MASKING TAPE ,2 WAY TAPE

     C SHAPED CLAMP with 14 size threaded holes = 2nos

     NUT AND BOLT


    Size = 14 size
    Length = 2 ½ inches , Quantity = 2nos 3
    ALUMINUM SHEET PREPARATION

     Marking the required size


    on aluminum sheet

     Checking for appropriate


    dimensions

    4
    MACHINISED CUTTING OF ALUMINUM SHEET 5
    THREADING HOLES ON C SHAPE CLAMP

     Fixing the clamp on a bench wise


    Using 14 Size T shape thread boring
    tool

     Application of oil for lubricating holes


    before threading operation

    6
    TO CHECK FOR FITMENT OF NUT WITH ‘C’ CLAMP 7
    SANDWICH CORE CONSTRUCTION

     Setting of wood pieces at required


    distances

     Application on of 3M masking tape


    to avoid spread of PU foam on all
    areas of wood piece

    8
     Placing the aluminum sheet
    Inside core of wood piece

     Fixing C shaped clamp with


    14 size nut at ends of the wood
    piece to provide grip

    9
    APPLICATION OF POLY-URETHENE EXPANSION FOAM 10
     RE Application of PU foam on
    required areas

     Curing of PU foam after application

    11
    THANK YOU

    12
    Experimental
    and
    analytical
    procedure

    09/04/2021 Title of the project 13


    Bending Test
    This type of testing method is used to determine flexural properties of composite material under
    bending. In this study, three-point bending scheme was chosen for coupon level testing whereas
    three-point bending scheme was selected for coupon level testing.
     
    Four testing trials are decided on each of the above cases and the testing is done to
    • Evaluate static flexural stiffness of sandwich panels with and without rigid inserts of wooden
    stations of different distance of the core by 3-point Bend Tests as per American Society for Testing
    of Materials - ASTM C393.
    • Evaluate static flexural stiffness parameters of sandwich panel of different core configurations.
    To assess the static behavior of sandwich panels, Flexural 3-Point tests have been carried out as
    per the guidelines of ASTM standards to determine the stiffness constants. Flexural tests have
    also been conducted with rigid inserts incorporated in the sandwich panels to determine the
    extent of increase in the stiffness.

    09/04/2021 Title of the project 14


    Three-Point Bending
    • One of the most common types of test used for testing of composite panels for their
    mechanical properties is a three-point bending test. It can be performed on regular
    rectangular composite panels with simple apparatus.
    • The tensile test will give accurate properties for Young’s Modulus and tensile strength of a
    material. This type of test will also give you inter laminar shear strength of curved specimens.
    • The shear strength can be calculated by using the same equations used for bending of
    prismatic bars
    • The primary disadvantage is that the stresses in specimens subjected to three-point bending
    are inherently non-uniform and vary in kind i.e. tension on one side of the specimen and
    compression on the other side making the results comparatively harder to interpret than any
    of the uni-axial tests.

    09/04/2021 Title of the project 15


    Three-point bending

    Beam test set up

    09/04/2021 Title of the project 16


    • Step-wise Procedure for Bending Tests
    • Width and thickness of test panel were measured at three different locations.
    • Cross sectional area was calculated from average width and thickness.
    • Digital dial gauges were mounted at mid-span.
    • Test panel was placed on the concrete support and was centrally aligned load cell
    and digital dial gauge are kept ready to acquire data. Load was applied manually
    with gear system.
    • Data for load versus deflection were recorded.
    • This procedure was repeated for each panel

    09/04/2021 Title of the project 17


    Sandwich Panel Testing
    Case 1: Aluminum sheet of thickness 2mm each (s1)
    • The deformation of Aluminum sheet under three-point bending is evaluated at
    different loading condition and the deflection results observed and recorded. The
    schematic diagram fig 2 is illustrated the three-point bending scheme of aluminum
    sheets.

    09/04/2021 Title of the project 18


     
    Case2: Aluminum face sheet and PU foam core sandwich panel without wood stations (s2)
    • The deformation of Aluminum sheet and PU foam core under three-point bending is
    evaluated at different loading condition and the deflection results observed and recorded.
    The schematic diagram fig 2 is illustrated the three-point bending scheme of aluminum
    sheets.

    09/04/2021 Title of the project 19


    • Case3: Aluminum face sheet and PU foam core sandwich panel with wood stations at
    distance 20mm (s3)
    • The deformation of Aluminum sheet and PU foam core with wood stations at distance 20mm
    under three-point bending is evaluated at different loading condition and the deflection
    results observed and recorded. The schematic diagram fig 2 is illustrated the three-point
    bending scheme of aluminum sheets.

    09/04/2021 Title of the project 20


    • Case4: Aluminum face sheet and PU foam core sandwich panel with wood stations at
    distance 50mm (s4)
    • The deformation of Aluminum sheet and PU foam core with wood stations at distance 50mm
    under three-point bending is evaluated at different loading condition and the deflection
    results observed and recorded. The schematic diagram fig 2 is illustrated the three-point
    bending scheme of aluminum sheets.

    09/04/2021 Title of the project 21


    The maximum bending stress and shear stress of Aluminum sheet and PU foam core
    with different core material configuration are plotted in bar chart and it is evident
    that specimen s4 (wood stations at distance 50mm) show maximum value of bending
    stress and shear stress at static three-point bend condition. Aluminum sheet and PU
    foam core under three-point bending is evaluated at different loading condition and
    the bending stress and shear stress observed and recorded

    09/04/2021 Title of the project 22


    • The maximum bending stress and shear stress of Aluminum sheet and PU foam core with
    different core material configuration are plotted in bar chart and it is evident that specimen
    s4 (wood stations at distance 50mm) show maximum value of bending stress and shear stress
    at static three-point bend condition. Aluminum sheet and PU foam core under three-point
    bending is evaluated at different loading condition and the bending stress and shear stress
    observed and recorded

    09/04/2021 Title of the project 23

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