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    Digendra SAHU

    Uploaded by

    Mukesh Sahu
    This presentation summarizes common failures in crane duty slip ring motors and how to test and remedy them. It introduces the components of the motor like the stator, rotor, and slip rings. Common mechanical failures discussed are defects in bearings, misalignment of stator and rotor, defects in slip rings, shaft bending, and end cover or coupling problems. Electrical failures covered are terminal lead failure, winding interturn faults, earth faults, and winding open/cut faults. Testing methods explained are megger testing, high voltage testing, current balance testing, and impulse testing. Remedies proposed are rewinding damaged windings, proper alignment, adequate lubrication, and core repair.

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    Digendra SAHU

    Uploaded by

    Mukesh Sahu
    26 views16 pages
    This presentation summarizes common failures in crane duty slip ring motors and how to test and remedy them. It introduces the components of the motor like the stator, rotor, and slip rings. Common mechanical failures discussed are defects in bearings, misalignment of stator and rotor, defects in slip rings, shaft bending, and end cover or coupling problems. Electrical failures covered are terminal lead failure, winding interturn faults, earth faults, and winding open/cut faults. Testing methods explained are megger testing, high voltage testing, current balance testing, and impulse testing. Remedies proposed are rewinding damaged windings, proper alignment, adequate lubrication, and core repair.

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    This presentation summarizes common failures in crane duty slip ring motors and how to test and remedy them. It introduces the components of the motor like the stator, rotor, and slip rings. Common mechanical failures discussed are defects in bearings, misalignment of stator and rotor, defects in slip rings, shaft bending, and end cover or coupling problems. Electrical failures covered are terminal lead failure, winding interturn faults, earth faults, and winding open/cut faults. Testing methods explained are megger testing, high voltage testing, current balance testing, and impulse testing. Remedies proposed are rewinding damaged windings, proper alignment, adequate lubrication, and core repair.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    26 views16 pages

    Digendra SAHU

    Uploaded by

    Mukesh Sahu
    This presentation summarizes common failures in crane duty slip ring motors and how to test and remedy them. It introduces the components of the motor like the stator, rotor, and slip rings. Common mechanical failures discussed are defects in bearings, misalignment of stator and rotor, defects in slip rings, shaft bending, and end cover or coupling problems. Electrical failures covered are terminal lead failure, winding interturn faults, earth faults, and winding open/cut faults. Testing methods explained are megger testing, high voltage testing, current balance testing, and impulse testing. Remedies proposed are rewinding damaged windings, proper alignment, adequate lubrication, and core repair.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    of 16

    VOCATIONAL TRANING PRESNTATION

    On
    FAILURE ANALYSIS IN CRANE DUTY
    SLIP RING MOTOR

    PRESENTED BY: DIGENDRA DAS SAHU


    ROLL NO.310002418012
    ENROLLMENTNO.-BF9881
    CONTENT:

     INTRODUCTION
     NAME OF COMPONANT
     CRANE DUTY MOTOR
     FAILURES IN MOTOR
    • ELECTRICAL FAILURES
    • MECHANICAL FAILURES
     TESTING
     REMEDIES
    INTRODUCTION
     A wound-rotor motor is a type of induction motor where
    the rotor windings are connected through slip to external
    resistances.

     Adjusting the resistance allows control of the speed/torque


    characteristic of the motor.

     Wound-rotor motors can be started with low inrush current.


    Name of componant

    1. STATOR
    2. ROTOR
    3. END COVER
    4. COLLAR
    5. SLIP RING
    6. BEARING SETTING
    7. KEY WAY
    8. CHECK NUT THREAD
    9. TERMINAL BOARD/ LEAD
    10. FOUNDATION (FOOT)
    11. GREASE CUP OR CAPSULE
     FIGURE OF STATOR AND ROTOR
    CRANE DUTY MOTOR
     Slip ring crane duty motors are specially designed for
    service on cranes and hoists.

     They can also be used for similar applications such as


    material handling equipments, and cranes of all types.

     These motors can serve as auxiliary motors in rolling


    mills or wherever intermittent duty drives are required
    FAILURES IN MOTOR
     Mechanical failures:
    1.Defects In Bearings
    At first inspection for bearings and housings is done to check dirt,
    damage, dents, scratches or any other kind of distortion.

    2.Stator and Rotor not aligned


    Proper alignment of stator and rotor is important for proper
    functioning of the motor, else air gap may not be uniform and after a
    certain limit it may cause rubbing between the stator and the rotor.
    3.Defects in Slip Rings
    The carbon brushes in contact with the rotating slip rings may at times
    damage the surface of the slip rings due to sparking.

    4.Shaft bending
    Reasons of shaft bending are load jamming, improper handling,
    improper load alignment.
    5.Failure of end cover:
    Due to any kind of mechanical failure the end covers may get
    damage.

    6.Problems in coupling
     Electrical failures:
    1.Terminal Lead Failure
    The three terminals of the motor may get damaged due to high voltage
    or current.

    2. Winding interturn
    The winding interturn causes short circuit in the stator winding. 30 -40
    % of faults in induction machine is due to interturn faults.
    3.Earth fault
    If any of the part of stator or rotor windings gets connected to the
    earth due to failure of insulation.

    4.Winding cut/open Fault


    Heat developed inside the motors sometimes can be sustained by
    the insulation of the winding.
    TESTING:
    1.Megger test:
    This test is basically for the insulation test.

    Less than 1 mega ohm- rewinding


    1- 2 mega ohm – furnace
    Above 2 mega ohm - testing

    2.HIGH VOLTAGE TEST:


    voltage supply is given from high voltage tester (2.4kv) for 1
    min. If proper insulation is there then it can sustain the voltage ,
    if not then voltage will drop and leakage current obtained.

    Fig. voltage tester


    3.Current balance test:
    Rated current is given to the stator and the rotating magnetic field is checked
    and phase voltage is noted.

    Fig. megnetic tool

    4.Impulse test: surge tester is switched on and on the display graphs of


    the two phases are checked if they are superimposing or not otherwise earth
    fault is there as the faulty part starts to spark.

    Fig. surge tester


    REMEDIES
    1.REWINDING-The windings which get burned due to short
    circuit or the earth fault must be properly re winded.

    2. PROPER ALIGNEMENT-Proper instruments must be used for


    proper alignment between the stator and the rotor, shaft and
    bearings so as to avoid motor imbalance.

    3.LUBRICATION-For smooth running of the bearing and hence


    the rotor, adequate amount of grease should be used for providing
    the lubrication.

    4.CORE REPAIR-Stator core is repaired replacing the stampings


    and applying the laminations over it.
    Picture of record book
    THANK YOU

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