The Brushless DC Motor

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THE BRUSHLESS DC

MOTOR
What is a BLDC
motor?

A Brushless DC Electric Motor (BLDC)


is an electric motor powered by a
direct current voltage supply and
commutated electronically instead
of by brushes like in conventional DC
motors. BLDC motors are more
popular than the conventional DC
motors nowadays, but the
development of these type of
motors has only been possible since
the 1960s when semiconductor
electronics were developed.
How is it built?

The BLDC motor consists of two main


bodies:
• The stator: which is the still part of
the motor, on which the
electromagnetic coils are wrapped;
• The rotor: which is the rotating part,
as the name implies, and it’s made
of one or more permanent magnets.
The rotor can be either internal or
external, either way its functionality is
not affected.
How does it work?
With the brushed motor, rotation is achieved by
controlling the magnetic fields generated by the coils on
the rotor, while the magnetic field generated by the
stationary magnets remains fixed. To change the
rotation speed, you change the voltage for the coils.
With a BLDC motor, it is the permanent magnet that
rotates; rotation is achieved by changing the direction
of the magnetic fields generated by the surrounding
stationary coils. To control the rotation, you adjust the
magnitude and direction of the current into these coils.
Since the rotor is a permanent magnet, it needs no
current, eliminating the need for brushes and
commutator. Current to the fixed coils is controlled from
the outside.
What are the pros and
cons?

• The first big advantage is efficiency, because


they are always at maximum torque, no matter
the speed.
• The second big advantage is controllability. BLDC
motors can be controlled, using feedback
mechanisms, to delivery precisely the desired
torque and rotation speed.
• BLDC motors also offer high durability and low
electric noise generation, thanks to the lack of
brushes. With brushed motors, the brushes and
commutator wear down as a result of
continuous moving contact, and also produce
sparks where contact is made.
• The only main downside is that the amount of
circuitry involved is much higher than a
traditional DC motor, which makes it a more
expensive option in contrast.
We have decided to use a BLDC motor to drive our
Why have we go-kart because the presence of a driver to power it
makes it much more controllable.
decided to use The absence of brushes makes it more reliable for a
it in our high-power application like this one.
Torque is an essential part of a driving motor, so
project? having an adjustable torque means that we can be
sure the go-kart moves as we intend it to.
We’ve seen that BLDC motors offer high efficiency and
controllability, and that they have a long operating life.
Because of their efficiency and longevity, they are widely
used in devices that run continuously. They have long
been used in washing machines, air conditioners, and
What are other other consumer electronics; and more recently, they are
appearing in fans, where their high efficiency has
applications of contributed to a significant reduction in power
consumption.
a BLDC We can expect to see BLDC motors used in a wider range
of applications in the future. For example, they will
motor? probably be widely used to drive service robots. BLDC
motors are also ideal for drones. Their ability to deliver
precision control makes them especially suited for
multirotor drones, where the drone’s attitude is
controlled by precisely controlling the rotational speed
of each rotor.

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