BeneHeart D3 - Service Training - V2.0 - EN

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BeneHeart D3

Installation&maintenance&operation-L3

PMLS Global Technical Support Department


[email protected]
Version : 2.0
NO.: MJH-14018-D3-L3

© 2011 Mindray Confidential


OTY-12002 ( 3.0 )
Contents
 Components
 Troubleshooting
 Disassembly and Repair
 Upgrade
 Compare with New and Old
BeneHeart D6/D3

2 © 2011 Mindray Confidential


Components

 The equipment consists of a main unit, accessories and PC


software.
The main unit is the core of the equipment. It provides:
 􀂄 Overall system control;
 􀂄 System power supply;
 􀂄 Display;
 􀂄 Defibrillation and pacing;
 􀂄 AED ;
 􀂄 Man-mahcine interface;
 􀂄 Audible and visible alarms;
 􀂄 Multiple parameter measurements;
 􀂄 External connectors and communication; and
 􀂄 Recording, printing and data storage.
3 © 2011 Mindray Confidential
Components
System Structure

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Components
 System Signal Flow

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Components
 Power System

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Components
 Main Control System
 Serving as the core of the system, the main control system implements the
display, storage, printing, and review of parameters and waveforms, as well
as parameter algorithm processing.
 The integrated CPU and power management board consists of the MSP430
for power management and the AM3352 for main control. The MSP430
monitors the power status and controls the power-on/off; the AM3352
implements man-machine interaction, screen display, and AED algorithm.
 The main control module part and
the power management part
communicate with each other
through asynchronous serial ports.

7 © 2011 Mindray Confidential


Components
 Components of main control and power management board
 CPU
 Display
 Network , USB , Multifunction connector
 Audio
 Real time clock
 modular connector
 Key broad , select knob , work mode , LED
 Indicator , buzzer
 Alarm Lamp
 Power management

8 © 2011 Mindray Confidential


Components
 Therapy System
 The therapy system implements the measurement of P-lead input ECG and
human body impedance, as well as the defibrillation and pacing functions.
 The pacing function is implemented by the optional pacing module.

9 © 2011 Mindray Confidential


Components
Therapy broad
Therapy module

Pacer broad

10 © 2011 Mindray Confidential


Troubleshooting
 Factory Service
 To access the factory service menu, Press the Main menu button on the
equipment’s front panel. Select [Others>>]→ [Service Mode>>]→ enter the
required passwords.
 Password : 332888

11 © 2011 Mindray Confidential


Troubleshooting
 Device Information
 Press the Main menu button on the equipment’s front panel. Select [Others>>]→
[Service Mode>>]→ enter the required passwords→ [Device Information] →
[Version]. . In the Device Information list, you can view the device information
such as software version, system status, and etc, as shown below.

12 © 2011 Mindray Confidential


Troubleshooting
 Checking Failure Code
 Press the Main Menu button on the equipment’s front panel.
Select [Others>>]→ [Service Mode>>]→ enter the required
passwords→ [Failure Code] to check error codes. This helps the
service personnel to identify failures.

13 © 2011 Mindray Confidential


Troubleshooting
 Press and hold the [Event] hardkey, and then press the [Lead
Select] hardkey on the front panel, the following screen appears.

Observe the reading of “Lead


Stat”:
0 x 382: Paddles are
properly placed in paddle
tray.
0 x 182: The travel switch
indicating paddle status may
fail, but impedance is correct.
0 x 102 :Paddles are not
properly placed in paddle tray
and the impedance value is
not correct.

14 © 2011 Mindray Confidential


Troubleshooting
 Important troubleshooting list

1. Power On/Off Problems

2. The most common failure is user test

3. Battery

4. Battery aging

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Troubleshooting

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Troubleshooting

 The most common failure is user test.


 Symptom : Status indicator is flashing, Buzzer is ringing. User test
failure is on display.
 Reason : Defibrillator/Monitor takes user test every day. If when it
takes user test, defibrillator is without External paddle or external paddle
don’t connect well, the user test will be fail.
 Solution : Take user test again, and take Energy delivery test.

17 © 2011 Mindray Confidential


Troubleshooting
 Symptom : Battery aging
 Reason : Battery Cycle Counters exceed upper limit: Upper limit=150 cycles,
or Battery Capacity exceed lower limit: lower limit= 4000mAh ( full is
5600mAh )
 Solution : If battery meet one of the above conditions, replace the battery,
otherwise, contact Service ENG

18 © 2011 Mindray Confidential


Disassembly and Repair
 Warning
 Before disassembling the equipment, be sure to eliminate the static
charges first . When disassembling the parts labeled with static-
sensitive symbols, make sure you are wearing electrostatic
discharge protection such as antistatic wristband or gloves to avoid
damaging the equipment.
 Properly connect and route the cables and wires when
reassembling the equipment to avoid short circuit.
 All the operations should be performed by qualified service
personnel only. Make sure to put on the insulating gloves during
service operations.

19 © 2011 Mindray Confidential


Disassembly and Repair
 Before remove the therapy module, you must use the discharge
fixture to discharge the capacitor first. If you do not have a
discharge fixture, AC mains and remove batteries, Wait for at least
2 hours before removing the capacitor.

20 © 2011 Mindray Confidential


Disassembly and Repair
 Preparations for
Disassembly
 1.Turn on the unit, charge to 1J,
remove.Press LEAD state and
EVENT ,check the capacity of
RT cap1 and RT cap2. If voltage
is lower than 30v , it can be
taken apart. Or wait for 2H.
 2.Disconnect the AC power
source and remove both
batteries.

21 © 2011 Mindray Confidential


Disassembly and Repair

 Tools Required
To disassemble and replace the parts and components, the following
tools may be required:
 􀂄 Phillips screwdrivers
 􀂄 Tweezers
 􀂄 Sharp nose pliers
 􀂄 7# Socket wrench
 􀂄 Adjustable spanner

22 © 2011 Mindray Confidential


Hardware Upgrade

 Parameter upgrade

 Pace upgrade

 WIFI upgrade

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Hardware Upgrade

 Parameter upgrade
 Upgrade Spo2

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Hardware Upgrade
 Upgrade material
P/N Description Note

115-049471-00 ECG/Mindray upgrade package Only work with new MPM M51C

115-049472-00 ECG/Nellcor upgrade package Only work with new MPM M51C

25 © 2011 Mindray Confidential


Hardware Upgrade
 Upgrade step
 Please upgrade software .Please contact Mindray engineer when it
needs to upgrade software.
 Note: Parameter upgrade part for M51A 1.0 and M51A 2.0 MPM is
stop production. Only M51C MPM can support upgrade.

26 © 2011 Mindray Confidential


Hardware Upgrade
 Parameter upgrade
 Upgrade NIBP
 Please upgrade software .Please contact Mindray engineer
when it needs to upgrade software.
 Note: Parameter upgrade part for M51A 1.0 and M51A 2.0 MPM
is stop production. Only M51C MPM can support upgrade.

27 © 2011 Mindray Confidential


Hardware Upgrade
Upgrade material
D3 upgrade NIBP modular with M51C MPM modular :

Old configuration Apply material New configuration

ECG 115-049474-00 ECG/NIBP upgrade package

ECG/ECG+ Mindray Spo2 115-049475-00 ECG/Mindray/NIBP upgrade package

ECG/ECG+ Nellcor Spo2 115-049477-00 ECG/Nellcor/NIBP upgrade package

28 © 2011 Mindray Confidential


Hardware Upgrade
 NIBP modular

 Upgrade steps

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Upgrade
 Parameter upgrade
 Upgrade CO2
P/N Description Note

M02D CO2 module upgrade


115-050533-00 For EZ- and EI-
package ( NEO )

M02D CO2 module upgrade


115-050532-00 For EZ- and EI-
package ( PED)

M02D CO2 module upgrade


115-050531-00 For EZ- and EI-
package ( ADU)

 Upgrade steps

30 © 2011 Mindray Confidential


Hardware upgrade
 Pace upgrade
 Pace upgrade part for EL- and ET- is stop production.
 Upgrade material
P/N Description Note
115-049460-00 Pace upgrade package For EZ- and EI-

801-0652-00012-00 Encoder(with pace)

047-003789-00 mode overlay(D3/English) Panel language include


Polska/German/Russian/Fr
ench/Dutch/Czech/Portuqu
ese/Turkish/Spaish/
Mungarian/Italian/English
If you need panel with the
language above. Please get
the P/N from spare part list.

31 © 2011 Mindray Confidential


Hardware upgrade
 NOTE :
 1. Remove therapy module. Be noted that you need not to remove
the parameter panel assembly and MPM module assembly.
 2. Take off the Mode Select knob. Peel off the Mode label.
 3. Replace the old therapy module using the one with pacing
function in the upgrade kit.
 4. Replace the old Mode Select knob and Mode label using new
ones in the upgrade kit.
 5. Reassemble the equipment.
 6.If you upgrade PACE ,please do user test ,Manual Defibrillation
Test and Pacing Test.

32 © 2011 Mindray Confidential


Hardware upgrade
 WIFI upgrade
 Upgrade P/N

P/N Description Note

115-050525-00 Wifi upgrade kit ( 5G/ NO Mainboard ) For EZ- and EI-

 Upgrade steps

33 © 2011 Mindray Confidential


Software Upgrade
 Software upgrade
 Applicable system:
 Beneheart D6/D5/D3/D2
 Tools required:
 Computer with Windows XP and above, and network adapter
 A Ethernet Hub or Router (D-link DES-1016D is recommended)
 Tool file selected:
 D6 ( DG- ) /D5 ( DH- ) / D3 ( EL- ) /D2 ( ET- ) : CE
tool_V06.12.tool
 D6 ( DZ- ) /D5 ( DI- ) / D3 ( EZ- ) /D2 ( EI- ) :
NewBeneHeart.tool
 Notes:
 Before you upgrade your D6/D3, please provide your machine’s SN to
34 our service engineer to check if it can be upgraded and make a record.
© 2011 Mindray Confidential
Compare with New and Old BeneHeart D6/D3
 Old BeneHeart is produced before 2017.10 with SN as below.
D6 ( DG- ) /D5 ( DH- ) / D3 ( EL- ) /D2 ( ET- )
 New BeneHeart is produced after 2017.10 with SN as below.
D6 ( DZ- ) /D5 ( DI- ) / D3 ( EZ- ) /D2 ( EI- )
 New BeneHeart and Old BeneHeart are 2 generation products with
different hardware, battery and software which can’t be compatible
with each other.

35 © 2011 Mindray Confidential


Compare with New and Old BeneHeart D6/D3
 Hardware comparison
Old BeneHeart New BeneHeart
D2/D3/D5/D6: D2/D3: 0652 Main Control and Power Manage Board
Main Control Main control board (with CF card) (without CF card)
& Power Supply D2/D3/D5/D6: D5/D6: 0651 Machine Connector Board (without CF card)
and 0651 Machine Connector Board
Power management board

Therapy D2/D3/D5/D6: D2/D3/D5/D6:Therapy Board

module High voltage therapy board


D2/D3/D5/D6:Pace Board

D2/D3: AU or CHIMEI D2/D3: TIANMA or Truly


LCD assembly
D5/D6: AU or IVO D5/D6: IVO or TIANMA

D2/D3/D5/D6: D2/D3/D5/D6:
MPM module
M51A 1.0 or 2.0 (with fan) M51C(without fan)

D2/D3: not support D2/D3: support Side Stream M02D with DRYLINE PRIME
CO2 module D5/D6: support Side Stream M02B D5/D6: support Side Stream M02D and Oridion micro
and Oridion micro stream module stream module

36 © 2011 Mindray Confidential


Compare with New and Old BeneHeart D6/D3
 Hardware comparison

Old BeneHeart New BeneHeart

WIFI D2/D3: not support D2/D3: internal WIFI AP


module D5/D6: external WIFI AP D5/D6: internal WIFI AP

37 © 2011 Mindray Confidential


Compare with New and Old BeneHeart D6/D3
 Battery comparison
Old BeneHeart New BeneHeart
D2/D3 Li-ion battery 14.8V 3000mAh LI24I001A Li-ion battery 15.1V 5600mAh LI24I005A

D5/D6 Li-ion battery 14.8V 4500mAh LI34I001A Li-ion battery 15.1V 5600mAh LI24I004A

 There are compatibility relationships among BeneHeart D3/D6


rechargeable Li-ion battery , power management software, and
BatteryFeed 20 Charger Station.
 For the rechargeable Li-ion battery can work normally on
BeneHeart, please strictly follow the operation guide for the battery
installation, maintenance, service, and upgrade.

38 © 2011 Mindray Confidential


Compare with New and Old BeneHeart D6/D3
 Software comparison
Old BeneHeart New BeneHeart

System software 02.08.00 03.00.00

Power management software 3.3.1 1.1.0

D3.0/M3.5 1.1.0.1/ P:1.0.1.0


Therapy module software
R4.1/A1.3 04.01.04/01.01.10

D /7024 2.3.1
MPM module software 1.0.0.7/1.0.0.0
2131 1.0.7

 Please check the operation manual for software function update:


New BeneHeart: BeneHeart D6&D5_Ops Manual (New Defib).pdf
Old BeneHeart: BeneHeart_defibrillator monitor operators manual.pdf
39 © 2011 Mindray Confidential
Version Information
Version Author Date Description
1.0 Vita 5/29/2014 First Version
2.0 Matthew 1/22/2018 Update

40 © 2011 Mindray Confidential


Check Information
Version Reviewer Date Comments
1.0 wangyongxin 5/29/2014 First Version
2.0 wangyongxin 3/27/2018 Update

41 © 2011 Mindray Confidential


Thank you for attention!

42 © 2011 Mindray Confidential

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