Dyeing
Dyeing
Dyeing
Dyeing is the process of importing color to a textile material in loose fibre, yarn, cloth or garment form by treatment with a dye and necessary chemicals.
Dyeing can be done by three major methods. i.e Batch application Semi-continous method, ex are CPB. Continous method, ex are PDPS,PDS,PS.
Dyes
DYE
VAT
Levafix CA
Levafix Remazol REACTIVE Remazol RGB Remazol RR Procian HE Procian H-EXL
Direct
Sirius L
Sirius KFC Sirius Black
Procian XL+
Dianix UN-SE
Dianix S Dianix XF/SF Dianix Luminous Dianix AM
Isolan 2S
REACTIVE Realan Realan EHF
1:2 MCD
Telon CD
AUXILIARIES
Dispersing and sequestering agents
Dispersing agent with levelling properties. Non ionic , polyglycol ether based. Prevents filtration of dyes. Stable to acids,alkalis,salt and hard water Sequestering agent with dispersing ,oil suspending and buffering ability. Complexes heavy metal ions in a wide pH range. Can be used in vat, disperse and acid dyeing bath.
Sequestering agent with dispersing ,oil suspending and buffering ability. Complexes heavy metal ions in a wide pH range. Can be used in acid and neutral liqours.
auxiliaries
Sera Sperse C-SN
Protective colloid and sequestering agent. polymeric carboxylic acid,anionic. Prevents Ca & Mg ions from complexing with anionic dyes.
Low foaming dispersing agent and excellent protective colloid. Suitable in HT dyeing Prevents dye agglomeration while cooling.
Dispersing sgent. Alkyl polyglycol ether,nonionic. Very good dispersing action with cationic dyes. Stabilizes dipersion mixtures.
Levelling agents
Sera gal C-RFX
Special product for dyeing of greige cotton. Anionic compound. Simultaneous sequestering,levelling,dispersing and crease preventing property.
Efficient levelling agent for vat dyeing. Compatible with anionic and nonionic auxiliaries. Stable to alkalis and electrolyte at temp upto 115C.
Antimigration agent,polacrylate. Suitable for dyeing with vat and disperse dyeing. Retards migration of dyestuff during continous dyeing.
Levelling agents
Sera Gal N-LP
Levelling agent for dyeing polyamide. Retards the uptake of dyes by polyamide fibers.
Levelling agent for dyeing wool. Compatible with acid,metal complex and chrome dyes. Accelerates wetting out of wool.
Dyeing accelerator for PET fiber. Contains dispersants and levelling agent. Used mainly in dyeing of polyester/wool blend.
Mild oxidising agent,anionic. Oxidising agent for vat dyeing in continous processes. Protect dyeing against reduction when alkaline printing pastes are used.
Acid buffer to set pH at 3-5 Complexing and dispersing properties in pretreatment and washing processes.
Highly effective aftersoaping formulation for reactive dyestuffs. Prevents re-exhaustion of hydrolysed and unfixed dyestuff onto the fiber. Reduces total water hardness.
M-
Dispersing and leveling agent . Act as leveling and penetrating agent for the dyeing of cellulosic fibers with direct dystuffs.
C-
Deaerators/defoamers
Sera Air M-TOP
Deareator with foam reducing effect. Highly stable to all chemicals used in finishing.
Highly effective defoamer for pretreatment,dyeing,printing and finishing. Silicon free, nonionic in nature.
DYEING CONCEPTS
1) 2) 3) 4) 5) For Reactive Dyes Eco wash concept. (using Sera Fast CRD) Combined Scouring and dyeing concept. (using Sera Gal CRFX) Levafix CA dyeing concept. Remazol RGB/ Ultra RGB dyeing concept. Remazol RR dyeing concept.
1) 2) 3) 4) 5) 6) 7) 8)
For PET Dyeing Dianix S Dianix Microliquids. U.V Absorber Dianix CC Dianix PLUS Dianix Scour PLUS Alkaline PLUS Controlled coloration with OPTIDYE P.
Chemical Used Sera Wash CRD. Washing at 60C for upto 3% shades. Highly effective After-soaping formulation for reactive dyestuff. Prevents Re-Exhaustion of unfixed dyestuff.
Complete range of dyes for economical shades on cotton knit, fabric & yarn. Very good build up in deep shades & High reproducibility. Meets requirements of major ecology standards.
Suitable for Exhaust(50C & 60C) Cold-pad-batch Pad-dry-pad-steam Pad-dry-steam E-control Printing
REMAZOL RR
Maximum reproducibility in critical trichromatic shades. Very reliable application in exhaust dyeing Good coverage & levelling properties Good build-up
Levafix CA
Flexible dyes can be combined with many types of reactive dyes Universal dyes, All-rounders for use in
Exhaust(50c,60c or 80c) Cold pad-batch Continuous processes
Good reproducibility & reliable application Excellent wash-off properties Good perspiration wet light fastness; good oxidative wash fastness (multiple wash cycles) Low staining of synthetic fibres High fixation yield; AOX-free Can be combined with Remazol & Levafix dyes Meets requirements of major ecology standards
Dianix micro-liquids
A) Printing application: High sublimation fastness Good wash off properties during reduction clearing. Suitable for HT and High pressure fixation. B) Continous dyeing: Suitable for : High end garments Military articles Workwear.
U.V absorber
Sera fast P-APS: Highly cost effective UV absorber for a wide range of dyes. Improves light fastness of dyeing on PET. No negative impact on dispersion stability. Stable under acid and alkaline dyeing conditions.
Dianix CC
Compatible range of economical, medium-energy dyes for rapid, reliable exhaust and continuous dyeing of polyester and its blends with other fibres Excellent build-up and economical dye recipes High productivity in exhaust dyeing through optimized rapid dyeing Good all-round colour fastness. Compatible rates of adsorbtion Compatible one-tone build up. Compatible & rapid diffusion. Compatible stability to pH variation.
Alkaline plus
Diaserver JPH 150 is used. Accurate control on dyebath pH over the range of 8.7-9.5. Effective saponification of of oligomers by alkali in the product. No effect on color yeild. Produces softer handle and reduced abrasion damage as compared to conventional one.