As the 1000 horsepower mark was approached, StartLine Motors took up the challenge of crossing it and learned the hard way that even the smallest details require the utmost attention, and that the wrong choice of components can cost not only money but also time. Therefore, in order to waste neither time nor financial resources, the connecting rods and pistons must be replaced with even stronger and more resistant ones in order to increase the GT-R R35 power output to 1000 horsepower or more.
Standard valves, valve springs, seats and camshafts are also being replaced with new, stronger components. The compression ratio shall also be changed if the engine is to be dynamic and elastic in addition to having high power characteristics. When increasing power beyond the 1000 horsepower limit, engine wear must be taken into account. If the power increase is not for a new engine, all the main components of the engine - chains, tensioners, sprockets, etc. - must also be replaced.
Nissan GT-R R35's powerplant, the VR38DETT engine, has two turbines which need to be replaced to increase power output. In order to find the most suitable turbines, StartLine Motors tested the products of many different manufacturers and also monitored the results of partners working abroad, before finally analysing all the information gathered and deciding to design the new hybrid turbochargers themselves.
Properly functioning turbines are needed to achieve maximum efficiency, i.e. maximum power must be achieved at the lowest possible engine speed and maintained up to the maximum rev limit. With turbines designed by StartLine Motors, maximum torque is reached at 4000 rpm and maintained until the engine reaches 8000 rpm.
When modifying a car and wanting to increase the power output of the engine by double or more, it is also necessary to pay attention to the gearbox. It is often the wall that prevents further horse breeding. That is why the GT-R's gearbox also needs to be modified. The gearbox is subjected to severe overloading, so the standard gears have been replaced by stronger ones, while the gear locks have also been strengthened. Efficient lubrication is essential for the gearbox, which is why the crankcase has been enlarged and an additional oil pump and cooler have been installed. The Nissan GT-R has an electromagnetic all-wheel drive clutch which requires modification to prevent malfunctions.
In the long run, the search for the right parameters and synchronisation of all the modifications has led to more unique solutions and the production of more in-house designed parts, as the ones on the market were simply not able to cope with the increase in power or did not work as predicted.
The engine's excellent power characteristics cannot be achieved without a corresponding modification of the fuel delivery system, which is adapted to E85 fuel. A pump with a capacity of 1000 litres per hour and new fuel injectors with a capacity of 2000 cc is installed. A 12-nozzle system with a corresponding capacity of 1000 cc per nozzle can be installed, but at the same time the capacity of the fuel system must be increased.
When properly and carefully prepared, the engine can achieve a safe 1300 horsepower and 1300 Nm of torque, but StartLine Motors partners overseas can achieve up to 1500 horsepower with this combination of engine modifications.
This description is only a general description of the modifications. Many details, hundreds of hours of mechanical modifications, a lot of time spent on programming and testing the car, and unique solutions have been turned into an experience that StartLine Motors passes on to its customers when they come to increase the power of their Nissan GT-R R35.