Prijfprotokoll Fur F&Fpa: Gebr. Magerle, AG Maschinenfabrik
Prijfprotokoll Fur F&Fpa: Gebr. Magerle, AG Maschinenfabrik
Prijfprotokoll Fur F&Fpa: Gebr. Magerle, AG Maschinenfabrik
TB
Gebr. Magerle,AG
Maschinenfabrik PRIJFPROTOKOLL FUR F&FPA
440 volts - 60 c le~ PP-1
I*
Prufkarte fUr Flachenschleifmaschinen mit waape-
i
rechter,in der Hohe veratellbarer Schleifapindel .
Aufspanatisch:
Tisch eben in I .Ingsrichtung is f 0,02 a
mm 0io
Desgl, in Querrichtung : b f 0,02 a O
iooo mm 004
i
Schleifspindel :
Kegel bzw . Zentrierzylinder der 6a o,o : mm
auf Rundlauf OSchleifspnd
Schleifspindel auf axial schiebeade 6b o,ot mm '
Bewegung 0 003
KUNOE :
Airesea.rch Mfg . Co .
PHOENIX, Arizona
MASCHINEN-TYPE :
FPA-10-S4 .2
ORDER-NR : MASCHINEN-NR
56068 :941
e 9
BETRIEBSANLEITUNG
CONSIGNES D'UTILISATION
OPERATORS INSTRUCTION BOOK
Ausgabe . 1974
Kunde P F G
Client - San Fernando
Customer Airesearch Manuf .
Los - Angeles
Gebr. Magerle AG Maschinenfabrik CH-8610 Uster (Schweiz) / Telefon 01 .8744 41-44 ~ Telex 55 338
Prazisions-Schleifmaschinen
Ma6gerle Machines de precision a rectifier
Precision surface grinding machines
Rettificatrici di precisione
FPAm 10
FPA m 12
* FPA= 15
Gebr. Magerle AG Maschinenfabrik CH-8610 Uster (Schweiz) / Telefon 01 .874441-44 / Telex 55 338
JUMagetie
.: . . . .:-a
14-1
Inhaltsverzeichnis
Index
Index
r
on
M59erle
Inhaltsverzeichnis
Index
Index
Maschinen - Beschreibung
Description de la machine
Description of the machine
Hydraulik - Anlage
Systeme hydraulique
Hydraulic system
Schmiervorschriften
Prescription de lubrification 4,
Lubrication recommendation
Schleiftechnische Angaben
Indications techniques de rectification
Technical grinding- descriptions
Zubehor
Accessoires
Accessories
D
Ersatzteillisten
Pieces de rechange
Spare parts
7
Verschiedenes
Divers
Diverse
Mag=erle
Eg li"t
Maschinen - Beschreibung
Description de la machine
Description of the machine
0
Profilschleifautomat Typ FPA T B
. Magerfe AG. Machine b. rectifier les surfaces planes et les
Maschinenfabri k profils type FPA
B E A
Profile grinding machine t e FPA
f .{ :
n
U
Sc hleifspindel-Abstiitzung . ,. TB
Gebr. Magerle I~G, Dispositif dlequilibrage de la pression sur la broch
rMaschinenfabri k Crushing pressure neutralizing support BEA
f
Ausyab~ : 1 Datum : 5 .2 .1971 I Visum : Weyeneth ' Blatt :
TB
Gebr. Magerle AG. Hochdruck-Wasserdiise
Gicleur d'eau ~, haute pression
n Masch inenfa br i k High pressure water nozzle BEA
LJ
46
4 6
'I'iechaniache Quermessvorrichtung TB
Gebr. MagerleAG Dispoaitif de meaure de precision du
Maschinenfabrik Precision Transverse Measuring Device BEA
Tqpe:F-23-1Z
0
Gebr. Magerle AG. Betriebsanleitung TB
Maschinenfabrik Consignee d'Utilisation
40 11 Operators instruction book BEA
H4 GetriebegehAuse Profilrollenhalter
H4 Boi'te de transmission du porte-molette
H4 Gear box for crushing roll
L2 Anschlagnocken, Ldngstischhubeinstellung
L2 Buttes rigglables limitant la course longitudinale de la table
L2 , Work table reverse dogs
L3 Endanschlagnocken Langstischhubeinstellung
L3 Buttes extremes de fin de course longitudinale de la table
L3 Dogs for max . traverse
L4 Lang stisch-Hubumsteuerung
L4 Inversion du mouvement longitudinal de la table
L4 Work table reverse lever
L5 Ldngstisch-Hubgeschwindigkeitseinstellung
L5 RSglage de la vitesse
L5 Work table speed control
M1 Antriebsmotor Profilroll enhalter
M1 Moteur de molette
M1 Crushing motor
Q4 Quertisch Umsteuerungs-Anschlagnocken
Q4 Buttes d'inversion du mouvement transversal
Q4 Cross-slide reverse dogs
Q5 Quertisch-Klemmschraube
Q5 Vis de blocage du plateau transversal
Q5 Cross-slide locking screw
Q6 Plexiglasdeckel
Qb Garde en plexiglas
Q6 Plexiglas cover
08 Messuhr
Q8 Comparateur
Q8 Comparator
09 Rastenschieber-Endmass-Klemmung
Q9 Curseurs ~, crane pour le blocage des Gales talons
29 Ratchet block for clamping gauges
I ~r~~y'
Q11 Endmasse
Q11 Cale-etalon
Q11 Slip gauges
R2 Zustellgetriebe Rollenhalter
R2 Mecanisme d'avance du porte-molette
R2 Down-feed gearing for crushing or truing
R3 Kupplung Rollenantrieb
R3 Prise de mouvement du moteur de rnolette
R3 Clutch for drive to crushing unit
R4 Oelstandglas Zustellgetriebe
R4 Niveau d'huile du mecanisme d1avance
R4 Oil sight for down-feed box
r R6
R6
Rollenhalter
Porte-molette
R6 Crushing device
R8 Profilrolle
R8 Molette
R8 Crushing roll
R9 Einsetzbolzen in Halter
R9 Bouchons de bout d'arbre de la molette
R9 Removable plug in crushing device
40
R11 Gegenhaltevorrichtung
R 11 Equilibreur de broche
R11 Crushing pressure neutralizing device
S1 Schaltschrank
S1 Armoire de comma.nde
S1 Switch box
52 Schaltpul t
S2 . Pupitre de commande
S2 Control panel
S3 Spritzschutz
S3 Carter de meule
S3 Wheel guard
S4 Tiefenzustellauslbsung
S4 D6clenchement de 1'avance en plong6e
S4 End switch for down-feed
S6 Schleifscheibe profiliert
S6 Meule dej~. profilee
S6 Profiled grinding wheel
S7 Oelstandschauglas - Schleifspindel
S7 Tube de verre du ni.veau d'huile - broche de rectification
S7 Oil gauge glass - grinding spindle
S8 5chleifapindel
S8 Broche de rectification
S8 Grinding wheel spindle
W1 Hochdruck-Kti.hlwasserhahn
W1 Robinet d'arrosage haute pression
W1 Cock for high-pressure collant
W2 Niederdruck-Kifhlwasserhahn
W2 Robinet d'arrosage basse pression
W2 . Cock for low-pressure coolant
W6 Niederdruck-Wasserdiise
W6 Buse d'arrosage basse preseion
W6 Low-pressure nozzle
Z2 Kolbenve rteile r
Z2 Distributeur piston
Z2 Piston distributor
Z3 Oelablassschraube
Z3 Vis de purge pour 1'huile de graissage
Z3 Waste oil screw
Z4 Filzdocht
Z4 Feutre
Z4 Felt wick
~`~~ ~. .
10
I
Operators Instruction Book : B
Gebr. Magerle I4G . Combined Profile and Surface Grinding Machi
Maschinenfabrik
611
BEA
This machine has been designed and producted with the utmost
care and the materials used have been selected to suit the
requirements . All the machine parts have been carefully adjusted
before leaving the factory, further adjustments by the customer
must only be carried out . in cases of emergency .
We hold the right to alter and expand the machine . We are compelled
to keep this high-duty precision machine up to the latest technical
level and we are always ready to give our customers information
and suggestions on production methods .
Transport, Foundation
F R10 F PA-10
F P-12 F PA-12
F R15 F PAo15
A 00 Gebr. Mcligerle AG Maschinenfabrik CH-8670 Uster (Schweiz) / Telefon 01.874441-44 / Telex 55338
Prazisions-Schleifmaschinen
`;
Ma CI IC
Machines de precision a rectifier
Precision surface grinding machines
Rettifiche di precisione
TRANSPORT, FOUNDATION
Tools and fixtures The machine is supplied with all necessary spanners
and special keys and fixtures for operation and re-
gulation .
A1 00 T1 .O
Prazisions-Schleifmaschinen
Machines de precision a rectifier
Precision surface grinding machines
Rettifiche di precisione
TRANSPORT, FOUNDATION
Description of A Crane
accessories :
B Ramshorn hook
G Adjusting ring
H Edge protection
A1 30 40 70 T 2.0
I
Prazisions-Schleifmaschinen
M 65 " en
Machines de precision a rectifier
Precision surface grinding machines
Rettifiche di precisione
TRANSPORT, FOUNDATION
~fx:=~z~~~~Bearing surface
Xs
Floor space
30 40
FO 70
r3.o
I
Prilzisions-Schleifmaschinen
n/~' Machines de precision h rectifier
v~ ~ 'Precision surface grinding machines
mRettifiche di precisione
TRANSPORT, FOUNDATION y
r
r
Foundation frame
Foundation pit
4
1 . Foundation pit Pit to be filled up with
concrete . Attention is to
I be paid that the surface of
1 the concrete is as horizontal
as possible .
3040
A1 5070 All dimensions in mm . T3.1
I
Prazisions-Schleifmaschinen
TRANSPORT, FOUNDATION
w,'a.<v;,:;;0 ~
LA
;i i
._ :
3040
70 T3.2
Prazisions-Schleifmaschinen
M aw* He Machines de precision A rectifier
Precision surface grinding machines
Rettifiche di precisione
MASCHINEN - ZUBEHOER
Elektroschrank :
.--- --,
- - -J
v
v
a b
40 a b c
A
M600 erie Machines de precision a rectifier
Precision surface grinding machines
Rettifiche di precisione
MASCHINEN - ZUBEHOER
Elektroschrank :
Elektroschrank fur
Maschinentype : Spindel- Steuerung
Antrieb
F-R/ F-LR/ F-VR/ F-VLR (kW) - S1 S2 S3 S4 S5 S6
FD-R/ FD - LR 3,7 A A D D D D
F- 100R / F- 120R 5,9 A A D D D D
FP-R/ FP-LR 8,8 B B D D D D
FRT - R 11,8 C C F F F F G*
F-100 R / F-120 R
Elektroschrank fur
Maschinentype : Spindel- Steuerung
Antrieb
(kW) - S1 S2 S3 S4 S5 S6
FPA- / FPA - IL
Installation
General points
The change-over from one grinding job to the next needs very little
time so that the machine can be used for individual high-precision
pieces in the tool-room or for mass production .
CJ
err ~, .
Starting up the machine
After the machine has been set up according to our
instructions the following is to be done before starting
up the machine :
A1 00 AyA
Prdzisions-Schleifmaschinen
Machines de precision A rectifier
w 1~ Precision surface grinding machines
Rettifiche di precisione
OPERATING INSTRUCTIONS
ATTENTION
A1 00 A1 .1
Operators instruction book T B
Gebr. Magerle AG. Combined Profile & Surface Grinding Machine
Maschinenfabrik
BEA
The body and column are cast in first grade machine-tool iron having
a high brinell hardness . These basic parts are box-like and are well
ribbed giving a rigid and distortion-free construction. The body which
has the large ways for the cross-slide, carries the column, and con-
tains also the hydraulic oil reservoir . Because of the large cooling
surface the 360 ltr, of oil can be kept at a relatively low temperature .
Because of the symmetrical construction of the body uneven expansion
is obviated s o that the precision of the machine is not affected.
The rectifier for the magnetic chuck is built-into the body but is still
easily accessible .
2 / Cross-slide
The hydraulic cylinder and piston for the worktable traverse the
control valves for the cross-slide and worktable are contained together
in one central block .
The cross-slide can be locked in any position with the clamping fixture
Q5,
3/ Worktable .
The worktable is likewise built rigidly with diagonal and cross ribbing .
The slide-ways, Vee and flat, have been accurately scraped at the
working temperature . The well tried cappiliary lubrication is found
in use here . The working surface has three ground T-Slots which are
used for the precise positioning and clamping of fixtures, the magnetic
chuck and the workpiece itself.
In the fixing of the piston rod, allowance has made for possible future
adjustment of the slide-ways .
The rack under the table together with the handwheel L1 provides a
hand traverse . Two limit dogs are fixed to a rack on the front side
of the table and control the maximum traverse of the worktable .
Two reverse dogs are also on this rack and are used to set the required
length of traverse . These actuate a lever which smoothly reverses the
table even at maximum speed.
Both ends of the worktable are fitted with guards which effectively
protect the slideways from dust and coolant,
4/ Wheelhead
The apparatus and units which achieve these functions are fitted like-
wise to the wheelhead . The starting of the automatic downfeed is by a
switch on the control panel and is signalled by a red lamp.
The desired finished size is set with the micro-screw on the measuring
head, which is clamped to a vertical slide on the column, so that the
red control light switches off, cutting out the down£eed. The clock can
be set to zero at the-finished size. The feed may be regulated in steps
from . 00001" to , 001" .
The feed impulse, the magnitude of which governs the geared motor
on the wheelhead, is brought in by lifting up the lever on the cross-
slide and is given with each table traverse or cross movement.
The finished size, once set, will remain constant and doesn't require
" any further adjustment despite repeated crushing or truing operations
as the wear on the wheel is automatically compensated on a lever
principle.
The two push-buttons behind the handwheel are for power feed; the
top button being for upward movement and the bottom button for
downward. The movement stops on releasing the button. This power
feed has over-run safety switches at both extremes of traverse .
r~
L
TYPE SP-115
B P
A
M E
S
c
. ., .Y
.~ 7
., . .
On the models FPA the downfeed of the diamond takes place automati-
cally in the programme .
When using this device for the first time run it at top speed in full
traverse until all air locks disappear .
In order to profile a wheel, the crushing roll in its holder is slid into
the serrated ways and locked with screw R 14. The drive to the roll
is arranged by coupling-up the motor M1 on the front of the wheelhead
through the sliding sleeve (R3), When the grinding wheel is mounted
the selection switch is turned to "Crushing" . The crushing roll is
brought down carefully to just touch the wheel, using the power down-
feed. By pressing the upper button the roll travels away from the wheel
and by pressing the lower button the roll feeds into the wheel. On the
panel are fouxia the various controls for the crushing process :
L
Maschinenfabrik BE
E
" If, before crushing, the clock was reading "0" then the crushing depth
can be read-off directly .
Attention
If, for any reason, the crushing roll comes in contact with the
grinding wheel, it is impossible to start the wheel. This is im-
portant, as otherwise the roll would be ground . The roll must first
be returned by a certain amount before this interlocking is released
and the wheel can be started by pressing the usual switch on the
" control panel.
r
Ausgabe : 1 ' Datum : 20 .3 .1971 ' V isum : ' Blatt
Operators instruction book j g
Gebr. Magerle AG . Combined Profile & Surface Grinding Machine
Masch inenfa br i k IBEA
On changing crushing rolls the finished size for the automatic down-
feed must always be re-set .
40
B
k
Slide the cl-ash roll. R (bow s,tA faces st be clean) into the holdpr gr_d. rnIqh
in. spindle H ~'rom tea r~erar .Screw ~p the- bush '~ from the fraYxt ",:r.~il the
e2ush :a"l.1Ak is held bj the' two paper .roller 'Ex6atirigs so tYat' they rftt:` 'he turned,
tree of pldysbF har3d.*~"4ck.
at.d. bar .n~s~ns of s~#~R.Sr~ ort tc+n~a~ [~Z:xb?ax~ ~.tt.it+.`
carer GZ t.ha, xpar netie beki~3.ng is . to -be lubricated trot=h 'balf hen-ring greage
'the front bearfpgs : a3.tz'br~ ez~ed vi+~''~~ a
The bevel. gearing anWdrive'_`a'Nft were 'dt cam. kssethb~y 'And Tbqizi- no
further ;+.~iritenaftae:ha drive 'Ls ~aeccmi~'shbd by -couP3S~x~ the' tim -e~merr~s IM
(crush roll c'lx ive~ ) -dnd. X ( eitixsh ra'~l holder c otipling °~ - F -
ihe .axial . se~ttir~ o±' .tle x ~ol7.o
,i gMrn3irig vPt~e1 is Yaith adjvating .
.. .
}~_~
i :. , . 1
aEA
MAGERLE
TER-SCHWEIZ
PROFIL - ROLLS FPA
no
F
U S!R q FOR ROLL CARRIER TYP SP- 95 - 1Z
0
The desired profile is executed according to the customer's drawing .
Great care has to be taken to assure that the crush rolls run with high
concentricity when the profile is ground into the hardened blank because
the correct transmission of the profile from roll to grinding wheel depends
to a large degree on that concentricity .
SP - 95 - 54 l05 35 SP - 95 - 50 l05 35
55 125 35 - 51 125 35
56 140 35 - 52 140 35
- 57 160 35 - 53 160 35
- 62 l05 22 - 58 l05 22
- 63 125 22 - 59 125 22
64 140 22 - 60 140 22
" 65 160 22 - 61 160 22
TB
M~4GERLE
USTER-SCHWEIZ
Arrangement of working methods
of_ Rrofile grinding
Guides~
EXT
w
form into t:ao wer?t roll AR with a
profile grinding machine, so that the
master grinding vvheo7. can ire pre-
lIL crushed vi tia this roll AR. Thia,
thorabye, saves the master roll MR,
fhua extending its life .
3 . The maater wheel ES is then crushed
using the master roll 30 . The mater
wheel has the see width as, tihe Ai3.1
AIR craacS.ziflg roll MR which, as a rule,
corresponds to X + S mm.
4 . The work roll is built into the holder
once again (it is advantageous to
have a oeparall;e holder far each of
the crushing r0 11o , M R and A.Ry, s o
that tie prceialnn icy increased in
AF changing aver) . The form is then
ground into the prepared work roll AR
with the master wheel MS .
.~ .a
.. . . . .. , :xa
Depending on the depth and shape of the profile, very high pressure
occurs, when crushing, between the roll and the grinding wheel which
leads to overloading of the front spindle bearing and possible deforma-
tion of the spindle itself . This device is fully hydraulic in operation
and is composed basically of the holder with the piston K3, which
acts on a key mechanism K1 and K2 pushing the sliding portion with
the bearing upwards, i, e, the inside ring of the roller - Bearing onto
the spindle nose . A micro-screw is provided to adjust the upward
movement . The vertical alignment of the bearing and spindle nose
is of extreme importance requiring two packing strips D1 and D2
(E1 and E2),
40 When stripping down the bearing the relative positions of the strips
must be observed so as to avoid mixing them up .
The device is pushed onto the carrying arms G and H, the stop screws
S1 and S2 are for setting and screws M1 and M2 for clamping . Hydraulic
hose connection see picture T-6 .3,
The automatic cycle operates the device at the same time as the
crushing process .
~A
/4Z ~\ .7Woot/
vrw-
'i4u4.YL~~~1sz.T .~ ;
uSrER-scMWEa T-6 .
'~1
I
2
3
4
5
ME
H2
f~oV~ .Ce.~
For c: ~.~, .c?' ::1 fU= :t:'~:3.C?~: Of the crus'n.i.~3y pressure
sp]" :1GlF,'
Ctlt :i ;. bC t0 ensure that 1Jht'-..la Co1l.t,Z."G:s
first, use, Z'CMo-r
. :'L1j.};)Qr'C. ? .i.xti',.r~3) are 3 .I7 Z"fE.'Ct JIlit3Y2tiie :Cll:e k:esr.'orC
an' . .
~G~~~sl3.ec"j In the ~:o~.lcx~
wv~ i~~~. -:- ~;2~ set .the c~~~.~c;L 3~:~5h a ~~~.~~~ .
.~ es i;i7e SpaqE?u
s-1-'aft . 1;y :i1C'c3nS of ssip-gat3
.)G'ei:i ;ty and :~Jrc.'r the up .l.l3dlu'
t.0
.] :Crj .vt~ :~.y .'C.. D~. 1' D2 are
ti .~A. L~~~ i;~tYi. fit: rJ.e''~°.~:v"`Ii1~ .Li^ti^d. and ~'.~L:E~: ;,~aC~ .Z .
.?.YI:;5 these u~ . .7^j,.yJS .
1L':i^ C3,G%3 1-ma . f"i:.B3; .C1.:.'.'t
giCc':il'td to G.it_" 3C: Gi :1.l: .C:ns],.oi:S f - . .
v 1',.L .i.a.. . ;.'..U :~e 'LS ready Eor 'W'DX.a'io
,»,:.~c u= :F% 4 is Ear thE: ff.;n-rura c: :2 - the Un
~.mrsc:,~ La: i~. 3 Tie ..
,",<y- tile hydraulic st.rake.". 6Pnr. rec" : :
124,^u- :=his .:'" ~ car' }fin ~adJU~'~3tc ~
` ~'a~f? :~~V ~i2
a,--c soy the - axia3. ..
horlZCy.:t:al " ~1~G
"~1~G
ucJ77G~IilC r?,i :
.. .
.. 1. .. . '} i . ., .'i a . .
Operators instruction book
Gebr . Magerle AG . Combined Profile & Surface Grinding Machine .
Masch inenfa br i k BEA
The length of jet opening can be milled to suit the width of the grinding
wheel or workpiece .
It - i
-tP4'Ptr11
I l -VIED
MAGERLE
High-$ressure water nozzle
w
.Ia'" 69
-
TB
nr .~+rr r ii.rr..r rrrr~r
4,
for machine 'models r^PH + FPA
HY`
Hydraulic pressure
approx . Z0 ats .
. . Piston pressure
appzox . 130 kg .
FPH with hand valve control
to the piston
FPA with automatic solenoid
-~~ cont'rol
FE,
ROLL
LE
10 .
GRINDING WHEEL
Operators instruction book TB
Gebr. Magerle AG . Combined Profile & Surface Grinding Machine
Maschinenfabril<
BEA
40
For the most precise work in moving the cross-slide an optical cross-
feed measuring device with an accuracy of reading of 0, 00005" can be
supplied . See separate description .
Setting gauges
Like the measuring device so are the setting gauges a practical aid
for the . exact positioning of the cross-slide when grinding side faces .
These gauges placed between the column and the cross-slide .
Slip gauges are . placed between the gauges to suit the work being
g r ound. . . '
Upon installation and after long periods out of use the worktable should be
traversed hydraulically, a number of times, using its max. travel. .
When grinding work which only requires a short length of travel, the worktable
should be traversed its full length 2 ox 3 times daily .
The oil level in sight No .28 (gee also diagram CiEA35)is to periodically checked
and ought not to fall below the mark.
Top-up with oil at filler-sstw No *12 ( Mo3IL vACTaA OIL Nr. Z) and after filling
tighten-up securely .
ATTENTION the fall from the filler srew to the oil pockets is only slight .
It tales a little time t3.11 the oil is distributed evenly in the pockets . Tyre oil
Li
sinks very slowly in the filler hole .
%5MANTLING THE WORKTABLE IN ORDER TO CLEAN THE WAYS
Normally the table is to be lifted every months but in works :Nets the
atmosphere is very dusky this should be carried-out monthly . The procedure
is as follows
a) Remove water guards A at each end and dust cover B
b) Loosen piston-rod connection G and push worktable back until the piston-rod
is clear,
c) Fift table . It is recommended that 2 lifting brackets be made and fitted onto
the table by means of dusk cover sz°ews at each end of table .
d) The ways on the worktable and cross-slide are to be cleaned using clean
cloth. Na cleaning-agent is to be used .
ca
...
z
O.
W
4 .7
BEA
M~GERIE
USTER-SCHUYEIZ
MAINTAINENCE 0
~~±~w
'.~.~"T h: W(R'FA~i 34
.i =-'7
` u ' ~ r ~ ~rr
Cross-Slide
Upon installation of after a long period out of use the cross_
slide ought to be fully traversed back and forth at top speed .
The lubrication of the cross slide is incorporated in the
entral lubrication system .
MOBIL VACTRA OIL N0 .2
The cross slide is to be lifted every 2 years for cleaning
purposes and for renewal of the lubrication pads .
In order to lift the cross-slide the all the manual controls
to it, on the front of the machine are to be dis connected
and the piston is to be pushed to its rearmost position .
All hydraulic connections to the control block under the
cross-slide are to be removed as well as all electrical con-
nections . The cross slide can them be pulled forward and
lifted by means of a crane .
i
47
CHF~-
trJ a
~a~
bbro
a~~
cu
IMSPIERL Cutting-speed-diagram
QEA
45
ff
USTMER-:SCHIq!EIZ
W R. P . M . Range for D. C . Motors
is
000
000
r
roc
)ID
Do
70
00
~.
c Do 'a
00
G
3
c
00 'd
co
no
1 40 The compensation for both wheel ranges (300 - 200 mm) + (400 - 300 mm)
amounts to 50 mm .
IL
e
I
SCHLEIFSPINDEL TB
Geb~. Magerle AG GRINDING SPINDLE
Maschitienfabrik BROCHE DE RECTIFICATION BEA
030010400
16 . 11 .72 i/~Blatt 48
T8
MAgerle AG OPERATORS INSTRUCTIONS
Surface Grinding Machine
as&kwnfabrik
=mm Profile Grinding Machine BEA
The rear spindle bearings are paired as well and gripped to each other ;
however, together they are axially movable so that an enlargement of the
spindle due to the influence of heat can be balanced and a perfect operation
absolutely free of vibration is guaranteed .
" After the removal of the grinding wheel with flange OA by means of the
supplied ulling-off device (thread M 38 x 1, 5 to the left) release covering
flange B~ and pull it off by means of 2 forcing screws in the available tap
hole . Remove coupling flange CO and flange o D , Upon releasing the
locking screw turn out thread ring EO (thread M 32 x 1, 5 to the left) . Pull
off taper dapter OF and remove flange OG . After releasing the 4 locking
screws H turn out grooved nut OI (thread M 55 x 2 to the right) . Now
spindle including the 2 front bearings L can be pulled out forward .
The rear step bearings can be dismantled backwards . If the front bearings
0
are to be dismantled as well, release the 4 locking screws ON and turn out
the setting nut @0 (thread M 65 x 2 to the left . The distance ring OP
is accurately surface-ground and has to be protected against damage . The
3 cup springs QO are for a reliable adjustment of the bearing backlash of the
2 front bearings . The locking ring OR is fitted. in the spindle box and should
not be removed . The front face of this ring must not be damaged as the perfect
bearing position and precision of the spindle depends from this . When assembling
the spindle proceed in the reverse order .
" The 2 front bearings OL are to be fitted on the spindle shoulder against
shoulder . Mount distance ring P and 3 cup springs @ between the two
bearings . Tighten setting nut until ring OP can be moved by hand with
some difficulty only . Now the spindle can be pushed in the box from the face
until the front bearings touch the locking ring OR . Then press the 2 rear
bearings ~ on the spindle as well shoulder against shoulder and in the bore,
tighten and lock thread ring OI
Check at the face true running and axial backlash of the spindle ; adjust
at the setting nut OO if necessary .
ATTENTION
Do not set grinding spindle running without oil filling , not even for a short
while, as this can cause damage of the ball bearings . Recommended spindle
oil: 2, 8° E / 20° C = 1, 55° E / 50° C MOBIL VELOCITE OIL No. 6.
Do not use grease when assembling the spindle as thereby the oil ways get
blocked up and consequently a perfect oil lubrication of the bearings would
be made impossible .
Technical Data
i
F P=10 F PA-10
F P=12 F PA-12
F R15 F PA-15
a2 00 Gebr. M&jerle AG Maschinenfabrik CH -ss1o uster (Schweiz) / Telefon 01. 87 aa 4 i-aa / Telex 55 338
a
0 " ". i.
0 JA
Type of machine : FP/FPA-10 FP-/FPA-12 FP-/FPA- 15
n
tLI
K x
Longitudinal table -Length of loading surface mm 1050 1250 1540
a. n
- Width of loading surface mm 240 240 240 w
r
- Longitudinal stroke of
table xnax, mm 1130 1330 1630
nn N
- Transverse stroke of IA ? N
n-3 ~
table ma,x. mm 270 270 270 ~= H ~
ay
c a~'
CD tn
- Height between loading sur-
face and grinding spindle : c%~~s
00
a/ standard design mm min . 130 max. 600 in . 130 max. 600 in . 130 max. 600 y.mw3
mm min . 130 max. 800 in. 130 max . 800 in . 130 max. 800 ~=" Om
b/ with SP-98*
c/ with 11, 8kW-motor mm min . 137 max. 557 in. 137 max . 557 in . 137 max. 557
1
d/ with SP-98* and
11, 8kW-motor mm min . 137 max. 75? in. 237 max. 75? in . 13? max . 757
e/ with SP-98* and
17, 7kW-motor mm min . 140 max. 700 in. 140 max . 700 in . 140 max. 700
- Vertical movement of
wheel-head mm 470 470 470
a/ with SP-98^ mm 670 670 670
- Vertical adjustment of
wheel-head :
a/ with rapid speed mm/min . 212 212 212
b/ downfeed and re-
surmounted upper traction with
part of the column program mm/min . 51 51 51
0
D
o
AO
~ s s.
H
Type of machine : FP,~FPA - 10 FP-/ FPA-12 FR/FPA - 15 n
K x
Range of operation - Feed of wheel-head: z
(continued) rough infinitely . mm 0,003 - 0,03 0,003 - 0,03 0,003 - 0,03
fine variable mm 0, 0003 - 0, 003 0, 0003 - 0, 003 . 0, 0003 - 0, 003 w
w r
Grinding wheels - Diameter of grinding wheel : o d
standard design mm 300 300 300
y
special design mm 400 400 400 a
n
- Width of grinding wheel ;
standard design mm 100 100 100
special design up to mm 160 160 160
(gang of wheels) -0 ac '9
A
. - Bore of grinding wheel mm/ N~
127 5" 1275" 1275" H~ ?
inch n N
-
30 O
!D ~ fn
- Wear of grinding wheels CL
(of the radius nominal mm 50 50 50 '~ N N
- Cutting speed
infinitely variable m/sec 10-35 10-35 10-35
- Cutting . speed
with A. C, motor m/sec 32 32 32
upon request m/sec 28, or 35 28 or 35 28 oder 35
(with new wheel)
- Technical data I separate ( separate I separate
Hydraulics
v
0 w
A
O
rn
Type of machine : FP- /FPA - 10 FP-/ FPA -12 FP/FPA - 15
x
- Lubricating and servicing
z
Lubrication H
kVA 19 19 19
b/ with 5, 91zW-motor .00 =w
F . ,.. ._a
Weight - Weight of machine
kp 3400 400 4100
without accessories
- Weight of control
kp 650 650 650
cabinet
1 ' d
N
Prgzisions-Schleifmaschinen
Machines de precision a rectifier
moo Precision surface grinding machines
Rettifiche di precisione
TECHNICAL DATA
240
re e)
14-147
TECHNICAL DATA
E
Precision surface grinding machines
z Rettifiche di precisione
TECHNICAL DATA
Space required with full longitudinal and transversal stroke : FP-/F'PA-/ - 10/ - 12/ - 15
Minimum distance between machine and wall for the dismantling of the motor .
TECHNICAL DATA
Dimensions for the erection of; FV- / FP- / FPA- / FPK- / -10/-12/-15
-r soo
E Electro-cabinet
ltvt2v 15v
All dimensions in mm . The dimensions may be subject to alteration!
A1 30 40 70 D2 .2
..
Ma eke
Hydraulik-Anlage
Systeme hydraulique
Hydraulic system
L
Prilzisions-Schleifmaschinen
U
Nb erie Machines de precision h rectifier
Precision surface grinding machines
r Rettifiche di precisione
HYDRAULIC SYSTEM
1. Technical data;
HYDRAULIC SYSTEM
a
Feed power at the
x 2s Friction and acceleration
longitudinal table reap .
at the differential 20 losses are not taken into
cylinder 15 account . For the guide-
o~ 1o ways of the table the follo-
wing approximate values
rd
apply :
w 0 5 10 15 20 25 30 0=0,15 ~z=0,10
system pressure
in bar
(infintely variable)
Prazisions-Schleifmaschinen
Ma erle
r
HYDRAULIC SYSTEM
10 20 30
Al AO 70
I
Prazisions-Schleifmaschinen
Ma erle
w
HYDRAULIC SYSTEM
4. General data
A1 00 N1.3
F -
Y
_., r ..
-
Geb t"_n- g-
.- e
.-- wa - i --3E RIEF3SANLEITUti~ '
i
~h~nfabc-ik_ NT
X ., t
.-~ - - --_
~r-
HYDRAULIK- ANLAGE
SYSTEME HYDRAULIQUE
HYDRAULIC SYSTEM
.-
GeV Mdgerle AG M
I Maschmenfabrik Systtme hydraulique
Hydraulic-s, stejR
:. ~.w: . . .
-4. ..___
" .' ,..g_. --. . ~
wan-W.~~- _-
. ... _ 'acv -
._ . . : .. . : : - . .-..~ . ..r~.-d1. .- .~ . . .n .-~-rw, . .._. .._-.r .._ -_
..
°:~c ~~:, _,fa
41!=V,
:- - . i1~. .
..
. . .. . -- ._ . ...- _ _ : .. .. . . . :.. : _.Y .~._.- . . .___ . . _
I~~S
x~ al _. .. : .. .. .
-. . :.!
- :--. :: . .. . . .- _ ~ .-: .: .. Y--s
-- t . :....r
.r..: ..- . . .wt . . - mat
. . ., .. _ -
Chaque machine sera verifi6e eL .ajustee exactennent
Bans noire uaine.
Au couxs du, :.tg4}pr .ils .se pre :senteut.~~Q~ah~
.erne.t~t~c~s-~a~iatsns ou -- --_-_ . . .
d6g2tts ausyst*6me hYdrau2ique,._ re.~~.iltant_¬
ventuellenie~~E d'uae usure
vu dtune souillure .. Nous uous donnons
dons la,. .g-ossj,bi.lite, d Iiaide
des documents suivant.a,, de vous
.faxai,tiariser aveC lea pieces ies
plus importantes. et . les orgax;eo de c.cuxuxiaude.
. . ~ pour qua vous puissiez
a.icier vows-mtmes au ~aq_ d!t ;A _ - -
(
.T
7d" . . :Y ...... :. :5: S^F~ :
777-
GCS3.I'111~T.
_:_ . . .
. Every machine is .tharQ.ughly .tested and adjusted at-cur
works. ~- - ---- ---- -- -------
Depending on the appiication pure ) s.e, the re might
be some trouble i
shooting in the hydraulic s_vatern .irx th.~..~stitr~ of timed the
cause
fir such symptoms- would usually be wea,x .
;or-dirt . . We therefore i
supply you with the following documentation thereby
enabling you
to know the most important -parts and contr_al,
.devices far correction
of the trouble shooting . .: . . . ~ _
. . . e. . . .. . . .. ~ . . . ~- . ~~: -
.. .. .
.. a . .~_ . . .. .. . _a~. s . D .
:4:
~:. .- . ..~ . . =r . :~~ . .. .y
. ...
___
- .- ~ ~ .. -- ._ ._ ._ .__ ~ :3- .- ._. . . . . . .. _
.~--~ . ..-... . ~ :. .. . . ~ . . .
.. . . ... ::
.
~ ... :r. .c.i :u". " -. . . .
.. .. .-
.. - .. _ ." . .~ ~"
w ._ ~W
. .. T. . . : .: .
rf- .ti
. - a . .! _
. . .x. . .. .- :E. ~._ ._ ._ ._ .
., . ...
Verdeck
A Carter
Oil sump
Que rschlitten-Sprungschaltung
2 M`ouvement par Maps de la table transversals
Step movement of the transverse table
Ldngsschlitten-UmBteuerung .
Renversement de la table Iongitudinale
~, Reversal of the longitudinal fable
Beschreibung - Description :
Hydraulik-Filter
fi 1 .2 - Filtre hydraulique
Hydraulic filter
- Pumpe
P1, 1 _ P ompe
Pump
M 1, 1 ' Motor
M1~ 2 - Moteur
- Motor
- Kupplung
ku 1 .1 tlccouplement
G oupling
- Druckbegrenzungsventil
dv 1, 1 - Lixniteur de pression
Pressure relief valve
- 3/2-Wege-Manometer-Ventil
sv lql - Distributeur 3/2 pour le manomZtre
3/2 Directional control valve for the pressure gauge
Manometer
ma 1 . 1 - Manombtre
Pressure gauge
Drosselventil
drl, 1 - Soupape etranglement _ r
Variable flow control valve
Haupt-Steuervantil
sv 1 . 1 - Distributeur principal
Main control valve '
i
Vorsteuerventil (Ti sch- Umeteuerung)
sv 2.1 - Distributeur-pilote (Inverseur de mouvement)
Pilot valve (Movement reverse valve)
_
. .
. . ..
Hydraulik"System : Maschine mit 54/56 TB
. . i
Gebr. Magerte AG
Systgme hydraulique : Machine avec 54156
Maschinenfabr-ik HYdraulic system
: ~Iachixse- with S4/S6 SEA
-; _ _ ~~ -
..
Impuls-Vents 1
sv 4.1 - Distributeur pour la mvuvernent par erap
Control valve for the sto p movement
- Haupt"Stauerventil
sv 5, 1 " Distributeur principal
Main control valve
Quarzylinder
z 2, 1 " Wrin pour le mouvemsnt tranavoreal
Cylinder for the transverse movement
Lang s zylinde r
z 1, 1 - Wrin pour le xnouvement longitudinal
z 1 .2 - Cylinder for the longitudinal movement
2/2-Wegeventil .(Stop-Ventil)
vc 13, 1 - Distributeur 2/2 pour ferret de la table longitudina.la
- 2/2 Control valve for stopping the worktable
Schlauch
al 1, 1 - Tuyau
40 Flexible hose
Schlauch
8l 1 . 2 - Tuyau
.. Flexible hose
Schlauch
al 1 .3 - Tuyau
- Flexible hose
Schlauch
s1 1 .4 - Tuyau
Flexible hose
"" Schlauch
e1 1. 5 - Tuyau
Flexible hose
_'
_. . . (.
f
Hydreulik-System : Ersatzteile T3
Geb~-. Magerle AG Systbme hydraulique : Pisces de recharge
Maschinenfabrk Hydraulic system: Spars parts BcA
12/
Gergteliete emu :
Nomenclature pour : ~ E ~ ~ I
Bart list for . i
2/1
Ger,%telister zu~ '
" -- - Nomenclature pour : . . SE-1
- P art list for :
.'. : TV1-Nr . Sttickz . Gegenstand Bezeichnung Flersteller
N- de gibc Nombr Objet Sp6cificatien Fabrica!!t
-Part qtr. Number Objet Specification N'Iarzufacuire
Mia
1
~A ~:: Y . .
Gebr. Magerie AC7 Hydraul.ik-System :
SYgt~me hydrati3ique :
Ersatzteile
Pibces de reclianbe
- Maschinenfabrik Hydraulic syeterxa : Spare parts L3E .3
Gardteli$te zu: -.
Nomenclature pour :
Fart list fox : ~i..- f ~/ f
ode r - ou - or
s 1 .2 1 - LbLn,gszylinder F-3/8-3Z Mdgerle
Wrin pour le mouvement
longitudinal (Type F-1U0/7,20)
Cylinder for the longitudinal
movement
al 1 .3 1 - Schlauch H2 NW 16 Fiydroflex
- T uya u AXr3/4"-AXr3/4" APL
Flexible hose L = lUUO min
~. _ A.uegabet _.1 ._. .: ._._., Datum : 7 .3. .1971 - - -- Vii ~- Lalatt : 3/4
Hydraulik-System : Ersatzteile TI3
Gebr. Magerte A G Syst~me hydraxilique : Pisces de recliange
Maschinenfabrik __ Hydraulic systeni : Spare parts
.. BEA
. Gexatellate -ZU: JA .
Nomenclature pour :. .
P art list of: I
r
Auagabe : 1 Datum : 7 .1 .1971 Visum : B1att : 4/4
. . ...- :g ..._.~--..y.~: _. . . . . ..;_ ..
. -- - _ `.7.m . ~l. -
. . . R~ _ ._-- - y . .
a schTin?~
~7~r. Magerte AG tii aschin? ''B
il~zq'~
-Beachreibung - Description ~( h
LXngsschlitten - Umeteuerung
1 - Commande de la table longituc3inale
. '~ - Reverse valve for longitudinal table control
LAngsschlitten - Geschwincligkeitsdrossel
Soupape etranglen-:ent pour la table longitudinale
- Variable flow control valve for the longitudinal table
Querschlztten-Ursisteuerung
O - Commande de la table transversale
- Reverse lever for the transverse table
---- --j .
sE-1ai+ii
SE-11/1+11
5E-12/1+11
ZU SE-13A+11
5E-14/1+11
SE-
SE-
SE-
Auaga'be : I . . Datum : 19 .5 .70 Visual : Biatt : Q
. . .. . . . . . .. . . . ..`
~ .i . . ..
" .
!
f
-- . .. . . t '~ -
.i
. . __ . .. - , w.-.
3G..t.. .~. ..a .... .~.~.
.~~~.~
._ -l
. ..
. . . . . .. ... . . ., .. . . . .
. . . - .. '---- .. . - -. .
TB
~b~ . Magerle A('7 Hydraulik-System : Iubelit~r Aggregate
Maschinenfabrik SYBtame hydraulique : Accessoires FPA
8EA
Hydraulic system ; Accessories
Beachreibuxg - Descriptions
Diamantiergertit
~3 - Appareil b, diamanter
Diamond dressing unit
Steuerblock
STB4 - .tlppareil de contr8la
Control unit
E-18/I
l
i
.. . Ausgabe : 1 Datum ; 17 .11 .1970 1 Visum ; Iilatt : 1/2 i
7:77 77'
.77
Schlauch
e1 3. Y - Tuyau
- Flexible boas
Schlauch
s1 3 .2 - Tuyau
Flexible hope
- Schlauch
al 3.3 " Tuyau
Flexible hose
- Schlauch
s1 3 .4 - Tuyau
Flexible hose
Schlauch
s1 4, 1 - Tuyau
- Flexible hose
Schlauch
al 4. 2 " Tuyau
Flexible hose
- Schlauch
al 5.1 - Tuyau
Flexible hose
i
SE-18A
_ AuegabeB i Datum : 17, 11 . 1970 `Tisia.m¢ blutt : L/ Z
.. , .., .. . . - -
MW
Gebr. Magerte AC
IIydraulik-System :
5~,.$tbme hyc3rauliqi~e :
Ersatzteile
Pisces de rechange
TB
Ger9toliste zu: -
Nomenclature pour ;
dart list for:
" Gerttteliste zu :
Nomenclature pour ;
P art List fox : SE-18 / 1
Teil-1r . Stiickz . Gegenstand Be7eichnund Hersteller
N~ de pit6c Noinbr Obi at Specification Fabricai+t
Part Nr, Number Object Specification hlanufact-~rer
I
i
i
i
i
i
I
Ii
ROT
RED 4
ROUGE I--
2
BLAU -3
BLUE
z
4 -4-
BLEU
z8
6
14,
M
RRIN;DMItHEEt6LIARO
UBE
tAlMrE VE W
let" .
RROTkrrE VE
A V2 VIO
Fin] 0
i4
5CHLEIFSCHEISE
ck i-+a >1
mr
R NO NG AU
S11 s12 stO MEULE
HYPE
T, f
Gebr. Mggerle AT Hydraulische Zusatzsteuerung f. FPA-Masch.
Supplementary Hydraulic for FPA-Machines
Maschinenfabrik Elements hydrauliques supplement, pour FPA B E A
LL
LEGENDE : LEGEND :
. .
P = Druckleitung
Incoming Pressure
rA,
Tuyau b. pression.
T = Rii.cklaufleitung
Return
Tuyau du retour
z 9 - Diamantiergerat
Diamond Trueing Device
Appareil de diamantage
40
_mdWNMIWO"MO__
IUMLIUMIG F PA
USTER-SCIMM Circuit - Diagram
92
`J
1 Sump
2 Hydraulic Pump
3 Relief valve
4 Cock for manometer 5
5 Manometer
6 Speed control valve to worktable cylinder 9
? Reverse valve for worktable cylinder 9
8 Pilot valve for worktable reverse 9
9 Worktable cylinder
10 Piston rod on worktable 9
11 Worktable with stop dogs
12 Step-feed control valve for cross-slide 15
13 Speed control to cross-slide (V 60 control
14 Reverse valve fox cross-slide
15 Cross-slide cylinder
16 Cross-slide piston rod
17 Cross-slide reverse lever
1$ Cross-slide
19 Handwheel and spindle (cross-slide movement)
20 Throttles for control of V 60, worktable
V 60, cross slide
_--
Step feed of cross-slide
21 Coupling in wheelguard
22 Needle valve for dresser
23 Diamond Dressing Device
24 Supporting Device
25 Solenoid for dresser
26 Soldenoid for supporting device
27 High-Pressure coolant cleaner
28 Solenoid for coolant cleaner
Remove cover V to adjust throttles
Throttle 20 A regulates worktable reversing
Throttle 20 B regulates power feed to cross-slide
Throttle 20 C regulates step-feed to cross-slide
20A
C~
1
1t.~ ...~ ~. .._ ~ ~. . .~. . ../
20B
20C
IiYDRAULISCHE VETTILE AN F-hiASCHINEN
USTER-S
g CHWE!I
F IZ REGULIERVEIVTILE C1Qf
ID 0 O
V ~~------------ C
Verdeck V abnehmen
VENTIL A reguliert die Langsschlitten-Umstenerung
VENTIZ B reguliert den Querschlitten-Eilgang
VENTIL C reguliert die Querschlitten-Sprungschaltun.g
Ventilschraube um 3 - 4 Drehungen bei Verstopfun.g der
Sprun,gschaltung losen and erneut einstellen . Regulie-
run.g auf 18 - 20 Hizbe pro Ruertisch-Durchlauf .
0 Enlever le tarter V
Soupape A pour regler le renversement de 1a table loneitudinale
Soupape B pour r6gler le mouvement rapide de la table transvers .
Soupape C pour regler le mouvement par etape de la table trans-
versale
11
MEN
adgerle
0
Schmiervorschriften
Prescription de lubrification
Lubrication recommendation
40
0
an Fla"chen - and Profilschleifmaschine
Ma:g=e& Rectifieuse pour surfaces planes et profits
Eci Surface and Profile-Grinding Machine
FPA-10
F PA - 12
F PA - 15
r
Gefx Ntayerle AG Maschinenfabrik CH-8810 Uster (ScFwwiz) / Tilefon 01.874 41-44 / T.i.x 55 s3s
Flachen - and Prof! lschleifmaschine
Magerle Rectifieuse pour surfaces planes et profits
Surface and Profile-Grinding Machine
16
A2 30 40 yy
an Fla"chen - und Prof! Ischle ifrna sch ine
M ge r&
=ad :% Rectifieuse pour surfaces planes et profits
Surface and Profile-Grinding Machine
0
, .. r---
LUBRICATING AND SERVILQj'~-;4JS~Utn"
- jj, L
Grinding spindl e
GO*- A
FIG FIG. 3
A Oil inlet Inlet Regulating screw
B Regulating screw A Cap By turning the knurl knob
C Oil sight glass reservoir B Filter tube A valve B opens and the
D Oil way to the spindle (do not remove oil flows through the oil
E Oil sight glass spindle when refilling) way to the spindle .
F Oil overflow bore C Oil sight glass
so ao
w2.o
Flachen - and Profilschleifmaschine
Imiigetrile Rectifieuse pour surfaces planes et profits
Surface and Profile-Grinding Machine
LUBRICATING AND SERVICING INSTRUCTIONS
ATTENTION Each time when the bearings are changed the oil
change has to be done at the same time!
Wheel-head bearing bore to be cleaned, oil reservoir
and oil way to be washed out .
New oil filling .
Temperature of bearings
oC
- In the case of spindles with new bearings the operating
-
Ll~7dl~1 temperature may get up to approx . 38 - 40°C . After
50= =5o a running-in period of approx . 25 hours the tempera-
ture should be approx . 32 - 36°C, allowable upward
40= =a0 deviation : 50C . In the case of a steadily rising
temperature it is absolutely necessary to examine
the spindle and inquire into the cause of the increasing
30= 30 heat .
It cannot always be said that the cause for 'a higher
f='^ temperature of the bearings is a defect in the bearings .
Other influences can also be the cause for the higher
40 temperature . In extreme cases the grinding spindle can also be lubricated with
MOBIL VELOCITE No. 4 instead of MOBIL VELOCITE No . 6 . Thereby a lower
development of heat is obtained; it must, however, be taken into consideration
that the loading capacity of the precision bearings cannot be the same anymore .
Unless this oil is prescribed by us it is advisable to get in contact with us before
a possible change . During the period of guarantee this is absolutely necessary .
A2 30 40 w2.1
~ Flachen - and Prof ilschleifmaschine
Mc~gel'Ie Rectifieuse pour surfaces planes et profits
Surface and Profile-Grinding Machine
Y, %3
DAILY
Check oil sight glass A,
fill up reservoir if
required .
Check oil sight glass B,
compensate level by
means of regulating screw
if required .
~---
--
MONTHLY
Check concentricity. Check temperature .
(Allowwable concentricity (by hand)
error : max. 0, 0 1 mm
measured in the centre
of the cone .
Flacheri - and Prof ilschleifmaschine
5g
= 8 Rectifieuse pour surfaces planes et profits
Surface and Profile-Grinding Machine
MONTHLY
Check V-belt tension,
(Motion free from vibrations
Grinding spindle
motors as from
16 HP are direct-
coupled .
MONTHLY
Check coupling pivot Motor stationary, move
with regard to possible grinding wheel by hand .
backlash . Max, allowable backlash
measured at the grinding
wheel diameter of :
Fla-chen - und Prof! Ischleifma schine
ger&
:1e
so
M Rectifieuse pour surfaces planes et profits
Surface and Profile-Grinding Machine
The oil level can be seen in the sight glass D . Attention has to be paid that the
oil level does not drop below the red mark .
The used oil is collected in the pockets E cast in at both sides at the end of the
guide - ways (see also Fig . 3 w3 . 1).
For refilling the lubricant screw the filler (see Fig . 1 w3. 1) into the opening A.
REMARK :
Teh fall from the filler to the oil pockets is very low; the oil flows only slowly;
it takes some time until the lubrikant is evenly distributed over all oil pockets .
C
10
A
A2 30 40 w 3.0
.. Flachen - and Prof! lschleifmaschine
Magerle Rectifieuse pour surfaces planes et profits
Surface and Profile-Grinding Machine
40
'7 "w
~ps%
A
~L -v
i-- I
I
C
-B
FIG. FIG .3
A Screw cap for the inlet A Oil sight glass A Oil pocket for used oil
opening B Screw plug for oil outlet
B Filler
C Filler cartridge
A2 30 40
w3 o
Flachen - and Prof ilschleifmaschine
Mager~e Rectifieuse pour surfaces planes et profits
Surface and Profile-Grinding Machine
DAILY
Watch oil sight glass at Fill up if required .
the cross-slide
From the hand lubricating pump E the oil gets to the above-mentioned lubricating
parts across the piston distributors F,
The V-and flat guide-ways A , B of the cross-slide are lubricated from the oil
pockets across felt pads ( capollary lubrication) .
The guide-ways C of the grinding wheel-head and the vertical spindle D are
lubricated by means of direct ducts (without felt pad) across piston distributors F.
The used oil is collected in the cast-in pockets G and can be drained in front and
at the side H .
i r
30 40 w4.o
.. Flachen - and Prof ilschleifmaschine
Magerle Rectifieuse pour surfaces planes et profits
Surface and Profile-Grinding Machine
u
LUBRICATING AND SERVICING INSTRUCTIONS
VISCOSITY INDEX: 94
QUANTITY : 1, 8 litre (per filling
46
IMPORTANT
Every day, before the machine is started, the pump lever (F, Fig . 2) has
to be pulled through to the front 3 to 4 times . If you notice a distinct re-
sistance when pulling through the lubrication is sufficient .
F
A Oil container B Oil inlet part Piston distributor
C Oil outlet A Case
D Max, oil level (sight glasa)B Oil nozzle
E Min, oil level (sight glass)C Oil retainer ring
F Pump lever D Pressure spring
E Piston with valve
A2 30 40 w4.7
Flachen - and Prof ilschleifmaschine
Magerle Rectifieuse pour surfaces planes et profits
Surface and Profile-Grinding Machine
DAILY
Pump lever to be pullet Inspection of oil level;
through to the front refill, if required .
3 to 4 times
Hydraulic system
The oil for the hydraulic systetn has no
lubricating effect .
This paragraph "Lubricating and Servicing
Instructions" includes only a description of the
inspection and servicing intervals .
For a detailed description of the operation of the
hydraulic system, please, refer to paragraph
"Hydraulic System" .
40
E
_ F
FIG.2
A Filling hole A Filling hole External hydraulic tank
B Oil sight glass E Max, oil level A Filling hole
C Oil outlet F Min, oil level B Oil sight glass
D Oil filter thermometer
C Oil outlet
D Oil filter
A2 30 40 w5.o
0 Flafthen - und Prof ilschleifmaschine
5gg eefle
r:1e Rectifieuse pour surfaces planes et profils
Surface and Profile-Grinding Machine
0
LUBRICATING AND SERVICING INSTRUCTIONS
IMPORTANT
0 The element must be chaned or cleaned when the
indicator shows orange .
When red shows , the filter is by - passing .
FILTER -ELEMENT E
Filter : FAWCETT
P
Fineness . 25 pxn
Order No : ?0 / 25
3 . ' Support the element case "B" and remove the four
A2 bolts and washers "C 1"& "C2" which secure the
case to the head "D",
A,
4, Remove case , filter element "E" and case heat
0 O' ring seal "F",
A2 30 40
w5.1
Flachen - and Profilschleifmaschine
Magerle Rectifieuse pour surfaces planes et profits
Surface and Profile-Grinding Machine
A2 30 40 w5.2
Flachen -und Prof ilschleifmaschine
Im556gerle Rectifieuse pour surfaces planes et profits
Surface and Profile-Grinding Machine
min .
WEEKLY
Check level of hydraulic In the case of an external
oil ; refill, if required . hydraulic tank check level ;
refill, if required.
I
j
I
Check all hydraulic lines Control of the longitudinal
for wear . table and cross - slide :
Tighten screws . Inspection of operation .
.. Flachen - and Profilschleifmaschine
Magerle Rectifieuse pour surfaces planes et profits
Surface and Profile-Grinding Machine
.
LUBRICATING AND SERVI r-1 Sf 4U CTIONS
LUBRICANT : MOBILPLEX 47
ME
LUBRICANT : MOBILPLEX 47
.2 30 40 WG .O
~ Flachen - and Prof ilschleifmaschi ne
MagE:Yle Rectifieuse pour surfaces planes et profits
Surface and Profile-Grinding Machine
Servicing_
WEEKLY
Reversing stops of Cross reversing stops
longitudinal table and and lever .
rack rail.
fervicing_
MONTHLY
Grease spiral shaft Grease cross-spindle
slightly . slightly .
Servicing_
OVERHAUL OF MACHINE
QUANTITY 0, 25 litre g
i
r
,-
r?71/-
It)
C = Oil outlet
A2 40 W7. 0
Flachen - and Prof ilschleifmaschine
Mage1iC: Rectifieuse pour surfaces planes et profits
Surface and Profile-Grinding Machine
,f1 m f~ 7 !1
A2 30 40 C WS.O
.. Flachen - and Prof ilschleifmaschine
Magerle Rectifieuse pour surfaces planes et profits
Surface and Profile-Grinding Machine
i
I DAILY
Check oil sight glass . Fill up, if required .
If the crushing and diamond roller dressing procedure is normal, the following
lubricant is to .be applied:
If this device is only used for diamond roller dressing, we recommend the use
of:
L
LUBRICANT KLUEBER I50FLEX .LDS 18 SPECIAL
A2 30 40 +v9 .o
Flachen - and Prof ilschleifmaschine
Ma erle Rectifieuse pour surfaces planes et profits
Surface and Profile-Grinding Machine
MONTHLY
Grease taper roller Some drops of oil on the
bearings (lubrication felt washer .
nipple . Oil coupling sleeve slightly .
Apply only little
grease : '
.. c'''+ .,^~.. -~ n
41
Ma erle
I
Schleiftechrnische Angaben
Indications techniques de rectification
Technical grinding - description
t
Ivil -~ ,
V,7ED
Choice of Grinding Wheel
Gebr. Magerle AG . for Surface Profile Grinding using the Crushin T B
Masch inenfa bYik Process on MAEGERLE Profile and Surface G
Machines BEA
FORWARD
It is well known that the choice of the most suitable wheel for a
particular job is, for the user, extremely difficult . It is the purpose
of this instruction to make the user's choice easier, i, e, to narrow
down the large range of grinding wheels so that choice of the best
wheel lies within close limits .
The many different factors which affect the choice of grinding can
be listed as follows :
1, Grinding process
2, The type of work
3 . The type of work material
4 . Required surface finish
5 . The type of profile, as regards radii .
The following instructions deal with the choice of wheel for the
MAEGERLE Surface and Profile Grinding Machine so the points
1 and 2 are already accounted for . In this particular case we only
have to concern ourselves with points 3 - 5 .
c/ The grain size of the crushed wheel determines the surface finish,
The structure of the wheel plays a corresponding roll in the quality
of surface finish but is however not so outstanding .
TYPES OF ABRASIVES
The common types of abrasives in use today are :-
r
Ausgabe ' Datum : 5 .2 . 1971 ' Visum : Blatt 1
Gebr. Magerle AG. T B
P
Maschinenfabrik ~'r3°
A
MARKING OF WHEELS
The marking used in the guide is based on the most accepted and
partly international standards .
a/ ABRASIVES
EK Pure corundum
NK Normal corundum
HK Semi-pure corundum
sic Silicon - carbide
b/ GRAIN SIZES
VERY COARSE 8 10 12
COARSE 14 16 20 24
MEDIUM 30 36 46 50 60
FINE 70 80 90 100 120
VERY FINE 150 180 200 220 240
FLOURS 280 320 400 500 600
BONDING
THE SILICATE BOND = K E
STRUCTURE
Or degree of packing
1 - 10 from close spacing to wide spacing
CONSTRUCTION STEELS
St. 00, 1l, St . 00, L2 Semi-pure Corundum M-P Ce 6-8
St. 37 .11, St. 37 .12 " HK M-P Ce 6-8
S .t. 34. 11, St. 34.12 .. m L-N Ce ' 6-8
St. 42 . 11, St. 42.12 .. r
L-N ' Ce 6-8
.. b
St. 44.12 L-N Ce 6-8
St. C . 10 .61 soft .. L-N Ce ' 6-8
St .C . 16.61 soft .. L-N ' Ce 6-8
St.. 50 . 11 Pure Corundum EK H L-N ~ Ce 6-8
0
St. 60, 11 .r U K-M Ce 5-7
St. 70, 11 J-L 'Ce 5-7
St. C . 25.61 annealed .. .r., L-N Ce 5-7
St. C . 25 .61 tempered .. L-N Ce .-5-7
St. C, 35 .61 annealed .. L-N Ce 5-7
St. C, 35 .61 tempered .. 0 K-M Ce 5-7
St. C, 45 .61 annealed. .cs K-M Ce 5-7
St. C . 45 .61 tempered J-L Ce 5-7
St. C, 60 .61 annealed J-L Ce 5-7
St. C . 60 .61 tempered .. J-L Ce 5-?
v
37 Mn Si 5 tempered J-L Ce 5-7
w
34 Cr Mo 4 ,tempered J-L Ce 5-7
42 Cr Mo 4 tempered .. m J-L Ce 5-?
30 Cr Mo 8 G tempered J-L Ce 5-7
.. c~
ti w
30 Cr Mo 8 V tempered Pa J-L Ce 5-7
VCN 35 W tempered K-M Ce 5-7
VCN 35 h tempered tiE K-M Ce 5-7
VCN 45 W tempered .. J-L Ce 5-7
VCN 45 h tempered 0 J-L Ce 5-7
St. C, 10 . 61 hardened .. 4-1 J-K Ce 5-7
St. C . . 16, 61 hardened lid J-K Ce 5-7
v
15 Cr . 3 hardened U r01 H-J Ce 5-?
16 Mn Cr. 5 hardened G-1 Ce 5-7
20 Mn Cr, 5 hardened .. G-H7 Ce 5=?
15 Cr . Ni. 8 (ECN35)
hardened " c'- I Ce 5-7
18 .Cr . Ni. 6 (ECN 35)
hardened " G-H Ce 5-7
15 Cr . Mo. 5 hardened " H-J Ce 5-7
20 Cr . Mo. 5 hardened " G-H Ce 5-7
Stainless Steel
bis 14%a Cr, soft Pure Corundum EK M-N Ce 6-8
hard Silicon Carbide Si . C . L Ce 5-7
". - .
ALLOY STEELS
--up t o 4 fo C
Si 0, 15 - 1,4 fo ) ~, ~
/o) Pure Corundum EK o ~ J - M Ce ti-8
Mn 0 7 - 1 4
C 0,18 - 0,55 %) Vq El
Si 0, 15 - 0,35
Mn 0,3 - 1,1 %) pure Corundum EK ~ ~ J - K Ce 6-8
C r 0, 9 - 2,3
V up to 0,25 fo ) 4-4
$4 0
Ni up to 0, 8 %
C 0,2 - 0,38 %)
Mn 0, 4 - 1, 5 %)
Cr 0, g - 1, 6 /o) Pure Corundum EK ~ ~ . J - K Ce ;,6-8
MO 0, 10-0, 25 %)
4-3 k
Ni up to 1,8 /o )
40 U
C0,18-0,25 %)
Cr 2, 7 - 3
Mo 0, 35-0,45 %) Pure Corundum EK ~ ~ J - K Ce 6-8
V 0, 7 5 - 0, 85 /o )
W o 0, 3 - 0, 45 /o
HIGH HEAT-RESISTANT
STEELS
Cr up to 25 %) pure Corundum EK K - L Ce ' 7-8
Ni up to 19, 5 fo )
TOOL STEEL
Silver Steel soft Pure Corundum EK K - N Ce~ . 6-8
Silver Steel hard Pure Corundum EK J - M Ce 6-8
High Speed Steel hard Pure Corundum EK I - M Ce ' 6-8
Up to5 /o Mo )
Up to 18 /o W ) Silicon Carbide H - L Ce 6-8
Up to 10 fo C )
CUTTING-TOOL STEELS
Komo soft Pure -Corundum EK H-K Ce 6-8
Komo hard Silicon carbide G-H Ce 6-8
CAST STEEL
U
BRONZE AND BRASS
Al . 4 .Cu 1 Mg .
soft " K-M Ce 7-8
tempered 0 H-L Ce 7-8
.ci
m
Al . Zn-Mg-Cu soft K-M Ce 7-8
.r.,
tempered " w J Ce 6-8
0
d
fa
O
O
0
v
I
CRUSHED - WHEELS SE
o;
o,
o,.
o,
5-7
3-5
c 2-3
d,5-2
4-1,5
e
c
o~s-R8
EXAMPLES
Cutting edge
i
t6
Direction of table
For fine grinding the diamond must have a face approx . 1/161r
wide as shown in the R. H. Diagram . The diamond must be
traversed slower than by rough grinding.
For the finest possible finish the above data can be used but
the face on the diamond should be wider than 1/1b" and the
diamond is to be traversed slowly 1 or 2 times across the
wheel without giving any downfeed .
Truing-Tools
,;_,.....~. . .., ..~..~....~:~ Corners broken- or rounded True-up until the corners
off, are sharp. By repeated
Wheel wear not trued downfeeding, remove
back enough . approx . 0 . 004". This flaw
's Tapered wheel occurs seldom . Possible
re-setting of truing deirice .
9Ife oppr
Wheel not balancecj or Balance the wheel
not balanced enough-Wheel- exactly as shown on page
collet loose on spindle 122, Tighten-up collet .
IG .J .
F16 . 6-8
The wheel and collet, without balance weights, are set on the
arbor (supplied) and laid on the balancing stand . Two balance
weights are fitted opposite the out of balance (on the lightest
part) (Front and rear if the out of balance is great). The heaviest
" point Is found again and the weights are re-positioned until the
wheel is balanced all round, where the weight nearest the lightest
point is moved,
M D
HINTEN Rear
N
N
e3,s,62 ;c~bust
Magerle
Zubehor
Accessoires
Accessories
FINE CROSS-PEED FOR STANDARD .3PINDLE 2B
OK~R.1 \LG
USTER-SCMNEI2 3 mm Fit c h
F and FPA - Machines 39
C
EX
Instructions
for the maintenance of induction motors
1 . The ball bearings should he lubricated with a special ball bearing grease
every 5'000-10'000 operating hours, i. e. according to the method of
operation .
2. In case the motors are operating under very dusty conditions, the fan
hood should be removed from time to time and the whole fan cleaned,
Instructions
for the maintenance of the gear
The gear does not need as a rule any maintenance, except oil change.
The oil should be changed every 2'000 to 3'000 operating hours according
to the load and method of operation .
Gear which is equipped with oil filter requires additional washing in gasoline
bath . This should be done from time to time, at least every year, possibly
in shorten intervals under dusty operating conditions .
Gear lubricated with grease requires washing and change of the grease
every 1'000-1'500 working hours.
0
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..~~L .
20-3 *-;-- 38 -3*
AMID, MDF, MDE 20-4"=38-4 "
:a- 201
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A remp
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. ._..~~.:.~. .w. :: _ To fill in when ordering spares
--- -
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Zeichnungs-Nr. Stuckpreis O ~6re de places Zeichnungs-Nr. I Stuckpreis
.~ .. . .. t . . .. s Fr numbers of pieces s Fr
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.. Kfelner . Satz
Empiohtene Raservetaife . Ae3R-je~ ------ ----~- i4
small set
.. . pieces de rechange recommandc~es Grosser Satz
large set
.K, .*..1~ -.,-k.~ ... .. .
---
---- ---Schweizerlsche Industrie-GeaetlschefE 8212 Neuhausen am Rhalnfall
-- --- schwelz - suisse - Switzerland ~ 43700170
a53 8 15 65 - 7'elegr. : ,SiG Neuhausenamrheinfa(1 Telex : 5 6156
-:== Schraubenpumpen
Serie -3H
Einbaupumpe
" Type NDE
Fusspumpe
Type ND
---
Flanschpumpe
Type NDF
_-
-
.T . ...
--- _.-. --
l
Fiachen - and Prof ilschleifmaschine
Magerle Rectifieuse pour surfaces planes et profits
Surface and Profile-Grinding Machine
r
e
Gebr. Magerle AG Maschinenfabrik CH -ss1o usce. (Schweiz) / Telefon o,. 87 aa 4 1 -aa / Telex 55 338
M5agearle
n0
Creep_±eed SP-104-2Z
A B
A Variable flow control valve for creep feed for table
movement to the left (synchronised grinding)
0 - approx . 5 m/ min .
B Variable flow control valve for individual table
return speed up to max . 5 m/ min .
A2 00 40 11 Z2 .O
M5=errile
0
Ed
ACCESSORIES FOR THE MACHINE
Diagram
A2 00 40 II z2 .1
I
Magerle
By means of creep feed the longitudinal table speed, which is usually approx .
3 - 30 m per minute, can be transferred into the range of 0 to approx . 5 m per
minute . Thereby it is possible to grind any profile in one pass at full pie heral
speed of the g rinding wheel and with very small table feed. It depends entirely on
the given conditions if a profile is to be rough-ground or finish-ground and it has to
be found out by suitable tests as the case may be. Furthermore, the choice of the
wheel is of greatest importance in order to achieve satisfactory results . The
maximum grinding depth or the size of the downfeed step depends very much on the
form of the profile so that it is impossible to indicate generally valid values . In
order to avoid burn scars at the component special attention must be paid to the
cooling of the work piece . The distance of the water throttle to the component and
the wheel should be as small as possible in order to achieve the best possible
cooling effect. In the case of a suitable throttle form a low-pressure pump is
sufficient in most cases . In order to bring the coolant between the component and
the wheel it is necessary to apply the synchronised grinding procedure .
In the case of creep feed grinding the stress on the grinding wheel is very high and
therefore special attention has to be paid that the wheel is always well diamond-
dressed, respectively profiled and that the pores of the wheel are not clogged .
Otherwise inadmissible grinding pressures develop which would surely cause
damage to the wheel and the machine . Furthermore, the surface of the
component would also be affected .
A safe and perfect fixture of the parts to be ground must be absolutely guaranteed.
This is best done by an additional support or by chucking the work pieces in a
vice . The clamping of components with a small surface or set on edge on the
" magnetic chuck without any additional support is not allowed and also dangerous :
AT TENTION '.
During the creep feed process it is not allowed to return into the starting position
with full table speed unless the wheel-head be retracted before so that the wheel
does not come into contact with the component:
A2 00 40 11 Z2,2
an
Mc5gerril:e
Li
0 I
A2 00 40 9 Z`1 .3
Ma5gerMe
as
t
ACCESSORIES FOR THE MACHINE
0 0 I
0
Open main variable flow Open variable flow con-
control valve for the longi- trol valve for creep feed
tudinal table fully, slowly .
I A2 00 40 II
z2 .4
MaiZeir:ile
on
Ec
ACCESSORIES FOR THE MACHINE
Creep_Leed SP-104-2Z
Operating Instructions :
-- 0 I
A2 00 40 11 Z2 .5
Ma erle
0 I
2
Start the automatic program .
Put creep feed switch at
the selection panel on "1"
U
-----
0 ~I
it
f (((
Press puton START .
Start cooling water pump.
(low pressure) .
U
- Watch grinding process closely and correct creep feed speed at the variable
flow control valve for creep feed, if necessary, also the speed of return motion .
- Write down the set values at the variable flow control valve for creep feed and
for the return motion .
For rational reasons the speed of the return motion is generally as high as
the situation at the time allows . If the speed of the return motion is too high
the grinding wheel can leave chatter marks on the surface of the component.
Depending on the program the longitudinal table returns in the zero pass or the
retraction of the wheel-head takes place automatically after creep feed
grinding .
- If the table movement must be interrupted for some reason this is done by
closing the main variable flow control valve .
- Upon completion of the grinding process the table moves automatically into
a2 00 40 11 starting position (position of change o£ components) to the right. z 2.e
Magerte
P~ii r r%
IvLqCHINE - EQUIPMENT
A Table stop
B Switch cam
A2 00 40 If
Z2 .7
59er:le
0
MACHINE - EQUIPMENT
.. ...
. . . . ..:
. .. . ..
r>.. ,.,..
0
A
~~~Fxdt,>:e ~ .
.s°: ~SOa'w,'
.~'.s. .. "5~
.. ... .
B
Cams on the left
A Cam for synchronised grinding
B "yellow" cam for up-grinding
A2 00 40 11
Z,2.8
Ma erle
i
A~i i
Ersatzteiliisten
Pieces de rechange
Spare parts
Gel-. Magerle aG TB
.:, . _ Maschmenfabrik ERSATZTEILLiSTE
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10 Umsteueranechldge - - 2 F-3/7-1Z
10 .01 Klinkcn (Gemu) 2 F-3/7-58Z
Hebel (Gemu) 2 F-3/7-587
10 .03 DrucRknopf (Gernu) 2 F-3/7-590
10 .04 Slattfeder (Gemu) Z F-3/7-595
10 .05 *Endschalter (Honeywell) 1 Typ BZ 2R W$ZZ
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ut o mA t i s e h ader H a 1 b a u t o m. With semi or fully automatic cleaning cycle Cycle de debouchage automatique ou semi autoQn.
Die EinsUtze R 2 sind starr eingebaut im Geh1duse H, die Fl14che weist einen Anstell-
winkel von 45° zur Dtisenoffnung auf .Die Einsatzstabe R 1 sand drorbar eingebaut wtid
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gedreh'u,
A " Normalstellung in Hetrieb ' Dtisenoffxmng 0,3 mn
The inserts R 2 an fixed in the housing H., the flit being set at 45° to the bet
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45° by the two arm at the rear of the nozzle, during the cleaning cycleo
A s Working position M Jet opening o,,3 mm
B ' Cleaning position " Jet opening approx 2 .,3 mm
The length L( 0,3 mm opening ) is to be ground to correspond with the width of the
grinding wheel, in inserts R 2.
FB
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with tie crushing apparatus by plate Go The lpening of the jet apace is controlled
hydraul.ikalJ.y try the piston-unit H Yq the return movement to the working position
by the spring F E . The removal of the nozzle unit from the pressure pipe is effected
by loosening the screw S A . The guideplate L E enables the even distribution of the
cf coolant to the upper and lower jets . The distance from the underside of the nozzle H
n to the grinding-wheel ought to be about to mm ( new wheel 30o mm dig ) .
Las barre2ux R 2 sont fixes i 1'int6rieur du corps de base H, Le m6pltt d'amont fait
avec ;e m6plat de sortie un angle de 450" Lea bArreaux R 1 peuvent tourney et pivoten
de 45 pendent le cycle de nettoyzge de la base soua 1'impulsion de deux leviers de
manoeuvre se trouvant A1'uxi6re do cette derni3ra .
=iUi IMancA A ' En position de travail 1'ouverture de la base est de o,93 mn
5t¢¢lbanol B " En position de d6bouchage 1'ouverture de la base eat d'environ 2,3 m
La lagueur L de la fente r6alisbe par rectification eat fonction de 1a largeur de
Dpnd¢ of aci¢r meule . Elle est ega].e pour les barreaux fixes at pivotants .
L'ensemble de 1a base H se ffxe sue 1a coul.isse H A oil ells se deplace d'un mouvement
pzra7.lele 3. celui de 7.a molette . La liaison avec cette dernibre eat assurge par lm
plate-au G . L'ounerturo de la fente dtarrosage est commandeb hydrauliquement par
0 1? 1e verin H Y , le retour en position d'Arrosage se faisunt EOUE la, poussee du ressort
F E , Pour sparer la base d'zrrosage de 1a canalisation haute pression ., 1l auffit
de doeserrar la, vis pointeau S A . Le deflecteur L E assure une r6prtition 6grile
du debit dleau dlrrrosage entr les ouvertures superieure et inferieure de la base .
La distance anus Le bord infirieur du corps de base H et une meals neuve de 30o MM
doit titre d'emiron 10 mm.
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dr2.2
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.___ ._. ,---, ---- ---
SE -12/1 A.G .
6L GebrUder Mdgerle --
Nurnah ein R.rrpan~yP a X3_7. ~r
1 L I. /,~a~
US Ier" SC IIWeiZ Ando-ronpen '. " ~de Datum Yisom
I
,.. ~Y
.. .:
"" .. rs
. . .' . Gebf . Magerl
Maschinenfabr-ik PRUFPROTOKOLL FUR F&FPA PP- 1
Autsptantlscn :
Tixh ebea is I.lnprkhtang is f 0,02
,ooo ma, 0,01
DeW . !n Querrtchtaag ib f o~os
Sam mm 0,004
fq 6 14.0 14,00
Nuten
KUNDE ;
,Daval Carbide Tool Co .
Indianapolis / U .S .A .
MASCHfNEN-TYPE :'
FPA-10 S2
o
ORDER-NR : 56397 MASCHINEN-NRi
117
9
y ' .
MESSUNG :(MM) ABNAHME : (BL)
HISUM
, V15UMw . Frei
'DATUM : DATUM ;
:} . . s .2 .1979 6 .2 .79 A . S1&ttl.er