DISEÑO DEL CICLON

Densidad de la particula (Kg/m3) 1580

Temperatura (°C) 412
Caudal (m3/s) 1.4
Presion (Kpas) 74
Concentracion (g/m3) 1.3
Eficiencia (%) 90
Velocidad de entrada (15,2 a 27,4 m/s) 24.4
Area ducto de entrada (m2) 0.0573770492
Diametro del ciclon (m) 0.7574763969
Altura de entrada al ciclon (m) 0.3787381984
Ancho entrada al ciclon (m) 0.1514952794
Altura salida del ciclon (m) 0.3787381984
Diametro slida del ciclon (m) 0.3787381984
Altura parte cilindrica del ciclon (m) 1.1362145953
Altura total del ciclon (m) 3.0299055874
Altura parte conica del ciclon (m) 1.8936909922
Diametro de salida del polvo (m) 0.2840536488
Conversión de densidad (Kg/m3) 0.523
conversion de viscocidad (Kg/m-s) 3.57E-05
Velocidad equivalente (m/s) 1.3913860739
Velocidad de saltacion (m/s) 31.941406311
Relacion entre las velocidades (Vi/Vs) 0.7638987389
Volumen del ciclon evaluado en la salida (m3) 0.0640027254
Longitud natural del ciclon (m) 1.8767234402
Factor de dimenciones lineales (m) 0.477664636
Volumen del ciclon evaluado sobre la longitud natural (m3) 0.4709180067
Factor dimencional de las proporciones volumetricas del ciclon (m3) 0.6890234667
Relacion entre la altura de entrada y el diametro del ciclon 0.5
Relacion entre la base de entrada y el diametro del ciclon 0.2
Factor de configuracion 551.21877337
Exponente de vórtice 0.5364710009
Numero de cabezas de velocidad 6.4
Caida de presion (Pa) 996.394496
TAMAÑO (µm) mi (%) Dp (µm) Ti (s) ni ni×mi

5 10 15 7.5E-06 0.000138305322129 0.7669271 11.5039065

10 20 6 1.5E-05 0.000553221288515 0.89839649 5.39037893
20 30 20 2.5E-05 0.001536725801432 0.95876843 19.1753685
30 40 3 3.5E-05 0.003011982570806 0.98111088 2.94333265
40 50 11 4.5E-05 0.004978991596639 0.99066984 10.8973682
50 60 30 5.5E-05 0.007437752878929 0.99513981 29.8541944
60 70 2 6.5E-05 0.010388266417678 0.99736397 1.99472795
70 80 8 7.5E-05 0.013830532212885 0.99852359 7.98818875
80 90 1 8.5E-05 0.01776455026455 0.99915091 0.99915091
90 100 4 9.5E-05 0.022190320572674 0.99950066 3.99800265
Eficiencia Total 94.7446195

Eficiencia corregida 94.3160017

5.23
 DISEÑO DE CICLÓN DE ALTA EFICIENCIA (starmaind)

mm/inch Ducting Size ( ≥ 150mm) Impeller Type Motor Size in HP » 1.5 ≤ motor ≤
25.4 (Used to Size Cyclone Only) 0 if Regular or 1 if Airfoil ( Zero if used with vaccum cleane
Pi (π) DS IT MS
3.141592654 375.0 0 5.0

AirRamp For Fixed Cyclone Diameter For Fixed Inlet - Enter Width or Leave For Fixed Inlet - Enter Height or Leave
0=no 1=yes Enter Width or Leave 0 for Auto Zero for Auto for Auto
SAR Dc b a
1 750.0 150.0 375.0

Calculated Minimal Calculated Minimal Inlet Circle Area

Tab Overlap
Inlet Width Inlet Height Rounded
TW CIW=(ICA/2)^½ CIH=IW*2 ICA=pi*(DS/2)^2
20.0 235.0 470.0 110446.6

Inlet Inlet
Width Height
Inlet
IW=D/4 IH=IW*2
187.5 375.0

Cyclone Cone Total Cyclone

Cyclone Length Height (Including Wood Top)
Size CL=CLK*D CH=CL+H+DCH-TW/2
1875.0 3040.0

Cyclone Cyclone Cyclone Upper

Cyclone Diameter Radius Cylinder Height
Upper
Cylinder D CR=D/2 H=WT+SARO+D
750.0 375.0 1125.0

Cyclone Cyclone Cyclone

Cyclone Outlet Dia Outlet Radius Outlet Height
Outlet OD=D-2*DW OR=OD/2 OH=WT+SARO*2+ID+D/8
375.0 187.5 375.0

Air Ramp Helix Air Ramp Annular Ring

Offset (from the top) Inner Radius
Air Ramp
SARO=IH/4
Not Used /*(ID^2+(2*PI*OR)^2))+SC
93.8 210.69
seam clearance (SC) =
Cyclone Cone Cyclone Cone Cyclone Cone
Bot Diameter Bottom Radius Top Diameter
CCBD=hose Ø closest to (D/3) CBR=(CCBR^2+CCBH^2)^0.5 CTD=D
560.2 5542.0 750.0
Cyclone Cone Cyclone Arc Bot Cyclone Cone
Bottom Radius Length Degrees Top Radius
CCBR=CCBD/2 CBL=CCBC/(PI*CBR*2)*360 CTR=CTD/2
280.1 18.2 375.0

Cyclone
Cone
 Cyclone Cone Cyclone Cone Bot Cyclone Cone
Cyclone Circumference X Coordinate TCircumference
Cone CCBC=CCDB*pi CBX=cos(CBL/360*2*pi*CBR CCTC=CTD*pi
1760.0 5264.9 2356.2
Cyclone Cone Cyclone Cone Bot Cyclone Cone
Slope Y Coordinate Top Slope
CCS=(CT-CCBR)/CL CBY=sin(CBL/360*2*pi)*CBR CCTS=(CTR/CCBR)/CL
0.1 1730.5 0.1
Cyclone Cone Cyclone Chord Cyclone Cone
Bottom Height Bottom Length Top Height
CCBH=CCBR/CCS CSBL=((CBR-CBX)^2+(CBY)^2)^0.5 CCTH=(CTR-CCBR)/CCTS
5534.9 1752.6 1875.0

Dust Chute Dust Chute Dust Chute

Cyclone
Dust Chute Diameter Circumference Width
DCD=hose Ø closest to (D/3) DCC=PI*D/3 DCW=DCC+TW
560.2 1760.0 1780.0

DIMENSIONES DEL CICLÓN

Información de corte
93.8
750.0 1145.0
10.0
324.8 375.0 187.5
20.0

187.5
187.5

324.8 750.0
187.5

Top View
375.0

750.0 750.0 10.0

50.0 10.0
93.8 93.8

375.0
750.0
386.5 386.5

843.8
93.8 10.0
187.5
Side View
187.5 375.0 187.5 20.0

375.0 375.0

10.0 392.7 10.0

 412.7

1198.1
10.0 1178.1

Salida del ciclón

1875.0
1877.4

3000.0
207.69

7419.4 Rampa de aire

10.0
50.0
560.2 210.7
5534.9
5542.0 395.2

10.0
70.0 Dust Chute 50.0
10.0 1760.0 10.0 20.0
1780.0 Dust Chute fits to inner
curve
10.0

18.2 o
5522.0
5542.0
 Cyclone diameter selection based on
Motor size + impeller type
Motor Size +
Impeller
factor 5.0
From To
vaccum 0
minimum 1.5
FICIENCIA (starmaind) 1.5 1.99
2 2.99
Motor Size in HP » 1.5 ≤ motor ≤ 5 Wood Lid Thickness 2.99 3.99
( Zero if used with vaccum cleaner) In Top of Cyclone 4 5
MS WT
5.0 50.0

For Fixed Inlet - Enter Height or Leave Zero Cone Length Ratio
for Auto 3 - normal (1.64 for short)
a z/Dc
375.0 2.50

Inlet Circle Area Inlet Intercept

Rounded IY=-IW
ICA=pi*(DS/2)^2 IX=((D/2)^2-IY^2)^0.5
110446.6 324.8
IL=(IW^2+IX^2)^0.5
375.0
IS=(CR^2-(IL/2)^2)^0.5
324.8
IA=ATAN((IL/2)/IS)
392.7
ID=(SARO^2+IH^2)^0.5
386.5

Cyclone Upper Cyclone Upper Cylinder

Cylinder Height Circumference
H=WT+SARO+D C=D*pi
1125.0 2356.2

Cyclone Cyclone
Outlet Height Outlet Circumference
OH=WT+SARO*2+ID+D/8 OW=pi*OD
375.0 1178.1

Air Ramp Annular Ring Air Ramp Annular Ring

ARI=1/(((4*pi^2)*OR) Outer Radius
/*(ID^2+(2*PI*OR)^2))+SC ARO=ARI+D/4-SC
210.69 395.185
seam clearance (SC) = 3
Cyclone Cone Cyclone Cone
Top Diameter Full Arc Length
CTD=D CAL=(CCTH^2+CTR^2)^0.5
750.0 7419.4
Cyclone Cone Cyclone Arc Top
Top Radius Length Degrees
CTR=CTD/2 CTL=CCTC/(pi*CTR*2)*360
375.0 18.2
 Cyclone Cone Cyclone Cone Top
TCircumference X Coordinate
CCTC=CTD*pi CTX=cos(CTL/360*2*pi)*CTR
2356.2 7048.4
Cyclone Cone Cyclone Cone Top
Top Slope Y Coordinate
CCTS=(CTR/CCBR)/CL CTY=sin(CTL/360*2*pi)*CTR
0.1 2316.8
Cyclone Cone Cyclone Chord
Top Height Top Length
CCTH=(CTR-CCBR)/CCTS CSTL=((CTR-CTX)^2+(CTY^2))^0.5

1875.0 2346.3

Dust Chute Dust Chute

Width Height
DCW=DCC+TW DCH
1780.0 50.0

DEL CICLÓN

Lineas
Corte
93.8 Pliegue
Soldadura
375.0 10.0 Dimensiones
93.8

Entrada del
ciclón 843.8

2376.2
2356.2 10.0

Cilindro

1145.0
1125.0

20.0
 10.0

Salida del ciclón

375.0

NOT USED 10.0

10.0

Caution: Your
Upper Cylinder fits
to the inner curve!!

Cono del cilindro

Dust Chute fits to inner

curve Arc Check
1752.6 Measures 2346.3

10.0

1877.4 10.0
7419.4
7429.4
meter selection based on
size + impeller type

Recommended
Diameter (mm)
150
610
610
560
500
450