Is 1566 Specification For Hard-Drawn Steel Wire Fabric For c.183133605
Is 1566 Specification For Hard-Drawn Steel Wire Fabric For c.183133605
Is 1566 Specification For Hard-Drawn Steel Wire Fabric For c.183133605
(Reaffirmed 2000)
Indian Standard
SPECIFICATION FOR HARD-DRAWN STEEL WIRE FABRIC FOR CONCRETE REINFORCEMENT
( Second Revision )
(Incorporating Amendment Nos. 1, 2 & 3)
UDC 669.14-426-124.3:666.982.24
OF
INDIAN
STANDARDS
Price Group 4
IS : 1566 - 1982
Indian Standard
SPECIFICATION FOR HARD-DRAWN STEEL WIRE FABRIC FOR CONCRETE REINFORCEMENT
( Second Revision )
Joint Sectional Committee for Concrete Reinforcement, BSMDC 8
Chairman SHRI G. S. RAO Representing Central Public Works Department, New Delhi
Members SUPERINTENDING ENGINEER (CDO) ( Alternate to Shri G. S. Rao ) The Tata Iron & Steel Co Ltd, Jamshedpur DR J. L. AJMANI SHRI A. N. MITRA ( Alternate ) Steel Re-rolling Mills Association of India, Calcutta SHRI S. BANERJEE Metallurgical and Engineering Consultants (India) SHRI S. N. CHANDA Ltd, Ranchi SHRI R. D. CHOUDHARY ( Alternate ) Irrigation Department, Government of Punjab, CHIEF ENGINEER (D & R) Chandigarh DIRECTOR (CD) ( Alternate ) Research, Designs & Standards Organization, DEPUTY DIRECTOR, STANDARDS (B & S)-I Lucknow ASSISTANT DIRECTOR, STANDARDS (B & S)-II ( Alternate ) Special Steels Ltd, Bombay SHRI M. R. DOCTOR SHRI S. G. JOSHI ( Alternate ) Heatly & Gresham (India) Ltd, New Delhi SHRI V. GULATI SHRI P. K. GUPTE National Metallurgical Laboratory (CSIR), Jamshedpur Stup Consultants Ltd, Bombay SHRI N. C. JAIN SHRI M. C. TANDON ( Alternate ) Research & Development Centre for Iron & Steel SHRI M. P. JASUJA (Steel Authority of India Ltd), Ranchi Engineer-in-Chiefs Branch, Army Headquarters, SHRI A. JAYAGOPAL New Delhi MAJ R. CHANDRASEKHARAN ( Alternate ) SHRI S. Y. KHAN Killick Nixon Ltd, Bombay SHRI P. S. VENKAT ( Alternate ) ( Continued on page 2 ) BIS 2003 BUREAU OF INDIAN STANDARDS This publication is protected under the Indian Copyright Act (XIV of 1957) and reproduction in whole or in part by any means except with written permission of the publisher shall be deemed to be an infringement of copyright under the said Act.
IS : 1566 - 1982
( Continued from page 1 ) Members Representing National Buildings Organization, New Delhi SHRI K. K. KHANNA SHRI K. S. SRINIVASAN ( Alternate ) Bhilai Steel Plant, Bhilai SHRI M. N. KHANNA SHRI C. DASGUPTA ( Alternate ) Tata Consulting Engineers, Bombay SHRI S. N. MANOHAR SHRI N. NAGARAJ ( Alternate ) Public Works Department, Lucknow SHRI R. K. MATHUR The Concrete Association of India, Bombay SHRI Y. K. MEHTA SHRI E. T. ANTIA ( Alternate ) Tor Steel Research Foundation in India, Calcutta DR P. K. MOHANTY DR ING. P. K. BANERJEE ( Alternate ) SHRI A. D. NARAIN Roads Wing, Ministry of Shipping and Transport Structural Engineering Research Centre (CSIR), DR V. P. NARAYANASWAMY Roorkee SHRI Z. GEORGE ( Alternate ) M. N. Dastur & Co (P) Ltd, Calcutta SHRI S. N. PAL SHRI SALIL ROY ( Alternate ) Hindustan Construction Co Ltd, Bombay SHRI B. K. PANTHAKY SHRI P. V. NAIK ( Alternate ) Gammon India Ltd, Bombay DR G. P. SAHA SHRI A. C. ROY ( Alternate ) IRC Steels Ltd, Calcutta SHRI T. SEN Tensile Steel Ltd, Bombay SHRI SHIRISH H. SHAH SHRI M. S. PATHAK ( Alternate ) SHRI C. N. SRINIVASAN C. R. Narayana Rao, Madras SHRI C. N. RAGHAVENDRAN ( Alternate ) Cement Research Institute of India, New Delhi SHRI S. SUBRAMANIAN SHRI ANIL KUMAR ( Alternate ) Director General BIS ( Ex-officio Member ) SHRI G. RAMAN, Director (Civ Engg) Secretary SHRI M. N. NEELAKANDHAN Assistant Director (Civ Engg), BIS
IS : 1566 - 1982
Indian Standard
SPECIFICATION FOR HARD-DRAWN STEEL WIRE FABRIC FOR CONCRETE REINFORCEMENT
( Second Revision )
0. F O R E W O R D 0.1 This Indian Standard (Second Revision) was adopted by the Indian Standards Institution on 15 March 1982, after the draft finalized by the Joint Sectional Committee for Concrete Reinforcement had been approved by the Civil Engineering Division Council and the Structural and Metals Division Council. 0.2 This standard was first published in 1960 and subsequently revised in 1967. The present revision has been taken up with a view to modifying the earlier provisions in the light of experience gained during the use of this standard by both the manufacturers and the users. 0.3 This standard adopts SI units in specifying the various physical requirements. Further, certain provisions of the standard have been revised based on the latest Indian Standards on methods of physical and chemical tests for steel. 0.4 In the formulation of this standard due weightage has been given to international coordination among the standards and practices prevailing in different countries in addition to relating it to the practices in the field in this country. 0.5 This edition 3.3 incorporates Amendment No. 1 (May 1988), Amendment No. 2 (February 1993) and Amendment No. 3 (February 1994). Side bar indicates modification of the text as the result of incorporation of the amendments. 0.6 For the purpose of deciding whether a particular requirement of this standard is complied with, the final value, observed or calculated, expressing the result of a test or analysis, shall be rounded off in accordance with IS : 2-1960*. The number of significant places retained in the rounded off value should be the same as that of the specified value in this standard.
*Rules for rounding off numerical values ( revised ).
IS : 1566 - 1982 1. SCOPE 1.1 This standard covers the requirements for hard-drawn steel wire fabric consisting of hard-drawn steel wire with cross wires electrically welded to them for use as concrete reinforcement. 2. TERMINOLOGY 2.0 For the purpose of this standard, the following definitions shall apply. 2.1 Elongation The increase in length of a tensile test piece under stress. The elongation after fracture is conventionally expressed as a percentage of the original gauge length of a standard test piece. 2.2 Mesh Size The pitch or centre to centre distance of main wires by the pitch or centre to centre distance of cross wires. 2.3 Proof Stress The stress which is just sufficient to produce, under load, a permanent deformation equal to a specified percentage of the original gauge length. 2.4 Ultimate Tensile Stress The maximum load reached in a tensile test piece divided by the original cross-sectional area of the gauge length portion of the test piece. 3. TYPES 3.1 Hard-drawn steel wire fabric shall be of the following two types: a) Oblong mesh, and b) Square mesh. 3.2 The fabric may be designated for ordering purposes by the number of this standard and the reference number given in first column of Appendix A, alternately a complete description of the fabric may be given. When denoting the size of sheet or roll of oblong mesh fabric, the first dimension shall be the length of the main wires. Example : Hard-drawn steel wire fabric to IS : 1566, reference number 5,50 sheets, 5 m 2 m. 4
IS : 1566 - 1982 4. MATERIAL 4.1 Quality of Steel The wire used in the manufacture of fabric shall be hard-drawn steel wire conforming, in all respects, to the requirements of IS : 432 (Part II)-1982* and suitable for welding. When so requested by the purchaser, the manufacturer or the supplier shall supply certificates to this effect. 5. MANUFACTURE 5.1 The fabric shall be formed by spacing the main and the cross wires, which shall be fixed at their points of intersection by electric welding, so as to be sufficiently stable to withstand normal handling in transport and during concreting, without displacement beyond the limits specified. It shall be fabricated and finished in a workmanlike manner which will assure accurate spacing and alignment of all members of the finished fabric to give substantial square or rectangular openings. 5.1.1 Butt joints in the wires of the fabric shall be electrically welded and the joints shall be staggered. 6. DIMENSIONS 6.1 Mesh sizes, weight and sizes of wires for square and oblong welded wire fabric shall be as agreed to between the purchaser and the manufacturer.
NOTE The mesh sizes, weights and sizes of wires for square as well as oblong welded wire fabric being commonly manufactured in the country are given in Appendix A for information.
7. SIZES OF SHEETS OR ROLLS 7.1 The width of the sheet or roll shall be such as to fit in with the modular size of 10 cm module and the length of the sheet or roll shall be that which is mutually agreed to between the manufacturer and the purchaser subject to the tolerances specified in 9. 7.1.1 The width of the fabric shall be considered end to end distance between outside longitudinal wires, unless otherwise specified. Transverse wire shall project beyond the centre line of each longitudinal edge wire for a distance equal to half the pitch of the main wires, unless otherwise specified. 8. MASS 8.1 Calculation of Mass The nominal mass of fabric shall be calculated on the basis that steel weighs 0.785 kg/cm2 of nominal cross-sectional area per metre run.
*Specification for mild steel and medium tensile steel bars and hard-drawn steel wire for concrete reinforcement : Part II Hard-drawn steel wire ( third revision ).
IS : 1566 - 1982 8.2 The actual mass of the fabric shall be determined by weighing a sheet or sheets of any convenient size, and if possible at least one square metre, with the edges trimmed so that the longitudinal wires protrude by a distance equal to half the distance between the cross wires, and the cross wires produce a distance equal to half the distance between the longitudinal wires. 9. TOLERANCES 9.1 Subject to the tolerances on wire diameter specified in IS : 432 (Part II)-1982*, the tolerances shall be as in 9.2 to 9.4. 9.2 Tolerance on Size of Mesh The number of spaces between the external wires in a sheet or roll shall be determined by the nominal pitch. The centre distance between two adjacent wires shall not vary by more than 7 percent from the nominal pitch. The maximum variation in the size of any mesh shall be not more than 5 percent over or under the specified size, and the average mesh size shall be such that the total number of meshes contained in a sheet or roll is not less than that determined by the nominal pitch. 9.3 Tolerance on Size of Sheet When fabric is required to be cut to specified dimensions, the tolerance shall be as follows: a) For dimensions of 5 mm and 25 mm under or over the under specified dimension b) For dimensions over 5 mm percent under or over the specified dimension 9.4 Tolerance on Mass of Fabric The tolerances on the mass of fabric shall be as follows: a) When the specified mass is not 6 percent stated to be either a maximum or a minimum b) When the specified mass is stated + 0 percent to be a maximum 12 c) When the specified mass is stated +12 percent to be a minimum 0 10. MECHANICAL PROPERTIES 10.1 All wires of the finished fabric shall meet the minimum requirements for physical properties as prescribed in IS : 432 (Part II)-1982* except elongation.
*Specification for mild steel and medium tensile steel bars and hard drawn steel wire for concrete reinforcement : Part II Hard-drawn steel wire ( third revision ).
IS : 1566 - 1982 11. TESTS 11.1 Selection of Test Pieces 11.1.1 All test pieces shall be selected by the purchaser, and in the event of the tests being satisfactory, he shall pay the cost of the sheets from which the test pieces have been cut, or accept delivery as though such test pieces had not been cut therefrom. 11.1.2 Test Pieces The test pieces for tensile and bend tests shall be so cut from the fabric that each tensile test piece shall contain one or more cross welds in its length. 11.1.3 Identification of Specimens with the Materials The manufacturer shall make appropriate arrangements for the identification of the material represented by the test pieces. 11.2 Tensile Test The tensile test shall be made on the mesh after fabrication across one or more welds to the requirements specified in IS : 1521-1972*. 11.2.1 One tensile test shall be made from every 6 000 m2 of fabric. 11.3 Bend Test The bend test shall be made on the test pieces cut from the longitudinal wire as well as the transverse wire, between the welds. The test piece shall not be annealed or subjected to any heat treatment before testing. The test piece shall withstand one complete cycle of reverse bend around a pin of size indicated below, without showing any signs of fracture when reverse bend test is carried out in accordance with the requirements of IS : 1716-1971: Dia of Specimen Wire Dia of Pin 7.5 mm and under Equal to diameter of specimen Over 7.5 mm Equal to twice the diameter of specimen 11.3.1 One reverse bend test shall be made from every 6 000 m2 of fabric. 11.4 Re-tests Should a tensile test piece break outside the middle half of its gauge length, the test may, at the manufacturers option, be discarded and another test made on a piece cut from the same length of wire. In all other cases, should any of the test pieces first selected not fulfil the required tests, two additional test pieces in respect of each failure may be taken. Should both the additional test pieces pass the test, the material represented shall be accepted. Should either of them fail to fulfil such tests, the material represented may be rejected. The
*Method for tensile testing of steel wire ( first revision ). Method for reverse bend testing of steel wire ( first revision ).
IS : 1566 - 1982 additional tests shall be carried out in the same manner in all respects as the tests herein before required to be made in the first instance. 12. DELIVERY, INSPECTION AND TESTING FACILITIES 12.1 Unless otherwise specified, general requirements relating to the supply of material, inspection and testing shall conform to IS : 1387-1959*. 12.2 Delivery All fabric reinforcement shall be delivered free from oil and grease, paint, loose mill scale, loose rust and other matter likely to adversely affect the bend with concrete. Limewash shall be permitted unless otherwise specified by the purchaser. A sheet shall not contain any broken wires, and no broken cross welds in excess of four percent of the total number of welded joints, or half of the welded joints in any wire. 12.2.1 If so required by the purchaser, the manufacturer shall give a certificate that the welded wire mesh supplied conforms in all respects to the requirements of this specification. 12.2.2 If so required by the purchaser, the manufacturer shall give a certificate that all welded intersections of the welded wire mesh supplied shall be capable of withstanding a load in shear of not less than one quarter of that necessary to develop the load, calculated from the specified proof stress in tension of the smaller of the intersecting wires. If required by the purchaser, this test shall be performed according to mutual agreement between the purchaser and the manufacturer. 12.3 The purchaser or his authorized representative shall be at liberty to inspect and verify the steel makers certificate of cast analysis at the premises of the manufacturer or supplier; when the purchaser requires an actual analysis of finished material, this shall be made at a place agreed to between the purchaser and the manufacturer or the supplier. 12.4 The purchaser shall have all reasonable facilities for satisfying himself that the material is being or has been manufactured fully in accordance with the requirements of this specification and, for this purpose he shall be furnished with the test certificates giving the results of test specified in this specification and he shall have free access to the relevant parts of the suppliers works at all reasonable times as agreed to mutually. He shall be at liberty to inspect the manufacture without interfering in any way with the normal production of the material at any stage and to reject any material which does not conform to this specification. 12.4.1 If so required by the purchaser, he shall be informed by the supplier when the material relating to the order is under manufacture.
*General requirements for the supply of metallurgical materials ( first revision ).
IS : 1566 - 1982 12.4.2 The supplier shall supply labour and appliances required for testing at his premises. If facilities are not available at his own works, the supplier shall bear the cost of the tests carried out in a laboratory selected by the purchaser. 12.5 Independent Test 12.5.1 Should there be a dispute about the compliance of the material with this specification, the supplier and the purchaser each shall have the right to get the material tested by a mutually acceptable independent testing authority unless such disputes are within the terms of any other agreement for reference or submission to arbitration. 12.5.2 The results obtained by the independent testing authority shall be accepted as final. If the material does not comply with this specification, the cost of independent testing shall be borne by the supplier; if the material complies with this specification, the cost shall be borne by the purchaser. 12.6 Defects Revealed After Delivery Should any material after delivery be found not to be in accordance with this specification, such material shall be deemed not to comply with this Indian Standard not withstanding any previous acceptance, provided it has not been improperly treated. 13. IDENTIFICATION AND MARKING 13.1 The manufacturer or the supplier shall have ingots, billets, wires, fabric or bundles of fabric marked in such a way that all finished wires or fabric can be traced to the cast from which they were made. Every facility be given to the purchaser or his authorized representative for tracing the wires or fabric to the cast from which they were made. 13.2 Marking When the material is delivered in bundles, the manufacturer shall fasten securely to every bundle a metal tag bearing a suitable identification mark. 13.3 Each bundle containing the fabric may also be marked with the ISI Certification Mark in which case the concerned test certificate shall also bear the Standard Mark.
NOTE The use of the Standard Mark is governed by the provisions of the Bureau of Indian Standards Act, 1986 and the Rules and Regulations made thereunder. The Standard Mark on products covered by an Indian Standard conveys the assurance that they have been produced to comply with the requirements of that standard under a well defined system of inspection, testing and quality control which is devised and supervised by BIS and operated by the producer. Standard marked products are also continuously checked by BIS for conformity to that standard as a further safeguard. Details of conditions under which a licence for the use of the Standard Mark may be granted to manufacturers or producers may be obtained from the Bureau of Indian Standards.
IS : 1566 - 1982
APPENDIX A
( Clauses 3.2 and 6.1 ) DIMENSIONS AND PROPERTIES OF HARD-DRAWN STEEL WIRE FABRIC (SQUARE AND OBLONG MESH) SQUARE MESH Sl No. (1) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Mesh Size ( Nominal Pitch of Wires ) (2) mm 50 50 50 100 100 100 100 100 100 100 100 100 100 100 150 150 150 150 150 150 150 150 150 150 10 Diameter of Wire Each Way (3) mm 3.0 3.8 5.0 3.4 3.6 4.0 4.5 4.8 5.0 5.3 5.8 6.5 7.0 8.0 3.15 3.6 4.0 4.5 4.75 5.0 5.3 5.6 5.8 6.0 Nominal Mass per m2 (4) kg 2.220 3.560 6.160 1.430 1.600 1.980 2.530 2.840 3.080 3.460 4.140 5.200 6.040 7.900 0.82 1.060 1.320 1.660 1.85 2.060 2.300 2.57 2.760 2.960
IS : 1566 - 1982 Sl No. (1) 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 Mesh Size ( Nominal Pitch of Wires ) (2) 150 150 150 150 150 150 150 200 200 200 200 200 200 200 200 200 200 Diameter of Wire Each Way (3) 6.3 6.5 7.1 7.5 8.0 9.0 10.0 4.0 4.5 4.8 5.3 5.8 6.5 7.0 8.0 9.0 10.0 Diameter of Wire (4) Main, mm 5.0 4.2 6.0 3.15 3.55 4.0 4.0 4.5 11 (5) Cross, mm 4.2 4.2 5.0 2.65 2.65 2.65 3.0 3.15 Nominal Mass per m2 (4) 3.27 3.480 4.14 4.62 5.260 6.660 8.220 0.980 1.260 1.420 1.740 2.080 2.600 3.020 3.940 5.300 6.160 Nominal Mass per m2 (6) kg 2.490 1.890 3.580 0.96 1.18 1.45 1.510 1.870
OBLONG MESH Sl Mesh Size ( Nominal No. Pitch of Wires ) (1) 42 43 44 45 46 47 48 49 (2) Main, mm 75 75 75 75 75 75 75 75 (3) Cross, mm 250 250 250 300 300 300 300 300
IS : 1566 - 1982 Sl No. (1) Mesh Size ( Nominal Pitch of Wires ) (2) Main, mm 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 100 100 100 100 100 100 100 100 100 (3) Cross, mm 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 400 400 400 400 400 400 400 150 150 150 150 150 150 150 150 150 Diameter of Wire (4) Main, mm 4.75 4.8 5.0 5.0 5.3 5.3 5.6 5.8 6.0 6.5 6.5 7.0 8.0 9.0 10.0 9.0 9.5 10.0 8.0 7.5 7.1 6.3 4.2 4.5 4.6 4.8 5.0 5.3 5.5 5.8 6.5 12 (5) Cross, mm 3.15 3.6 4.2 5.0 3.15 3.6 3.55 3.6 5.0 4.0 6.0 4.0 4.8 4.8 5.8 4.75 5.6 5.6 4.75 4.75 4.5 4.0 3.0 3.0 3.0 3.6 3.0 3.6 3.0 3.6 4.0 Nominal Mass per m2 (6) kg 2.06 2.160 2.420 2.600 2.51 2.580 2.83 3.040 3.470 3.80 4.260 4.360 5.730 7.130 8.910 7.00 7.90 8.71 5.60 4.97 4.46 3.50 1.460 1.620 1.670 1.950 1.910 2.260 2.240 2.600 3.260
50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80
IS : 1566 - 1982 Sl No. (1) Mesh Size ( Nominal Pitch of Wires ) (2) Main, mm 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 150 150 150 150 150 150 (3) Cross, mm 150 250 250 250 250 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 250 250 250 300 300 300 Diameter of Wire (4) Main, mm 7.0 4.2 5.0 5.5 7.0 4.0 4.2 4.5 4.2 4.8 5.0 5.0 5.0 5.3 5.8 6.0 6.5 7.0 7.0 7.0 7.5 8.0 8.0 8.0 9.0 10.0 5.0 6.0 6.5 6.0 7.0 8.0 13 (5) Cross, mm 4.0 4.2 4.2 4.2 5.0 3.0 5.0 3.0 4.2 3.6 5.0 4.2 3.0 3.6 3.6 5.0 4.0 4.0 5.0 5.5 6.0 4.8 6.0 6.5 4.8 5.8 4.2 5.0 5.5 5.0 5.0 6.0 Nominal Mass per m2 (6) kg 3.680 1.530 1.960 2.300 3.640 1.180 1.640 1.440 1.450 1.690 2.100 1.900 1.730 2.000 2.340 2.730 2.930 3.350 3.530 3.640 4.210 4.420 4.690 4.820 5.460 6.860 1.440 3.300 3.900 2.070 2.520 3.490
81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112
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