More time on the road

Illustrated Parts List

RTL-14710B
November 2008

Contents
How To Use The Illustrated Parts List ..................................................................................................................................................3
AUXILIARY DRIVE GEAR ..................................................................................................................................................................4
CASE (AUX) ............................................................................................................................................................................................5
CASE (FRONT) .......................................................................................................................................................................................7
COUNTERSHAFT & BRGS(AUX).......................................................................................................................................................9
COUNTERSHAFT ASSY .....................................................................................................................................................................10
FILTER REGULATOR........................................................................................................................................................................11
HOSES & CONNECTIONS .................................................................................................................................................................12
INPUT SHAFT & DRIVE GEAR ........................................................................................................................................................13
INTEGRAL OIL PUMP .......................................................................................................................................................................14
ISOLATORS ..........................................................................................................................................................................................16
KITS & ASSEMBLIES .........................................................................................................................................................................17
LEVERS/HOUSINGS ...........................................................................................................................................................................19
M/S ASSY (LATEST DESIGN)............................................................................................................................................................21
M/S ASSY (OLD DESIGN)...................................................................................................................................................................23
MAINSHAFT & SYNCHRO(AUX).....................................................................................................................................................24
MISCELLANEOUS ..............................................................................................................................................................................25
OIL COOLER........................................................................................................................................................................................26
RANGE CYLINDER.............................................................................................................................................................................27
REVERSE IDLER .................................................................................................................................................................................28
ROADRANGER VALVE .....................................................................................................................................................................29
SHIFT BAR HOUSING (STD).............................................................................................................................................................31
SPLITTER CYLINDER .......................................................................................................................................................................33
Appendix.................................................................................................................................................................................................35

How To Use The Illustrated Parts List

The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit
the interactive Electronic Parts Catalog at www.roadranger.com/epc.
Model Designation or Nomenclature

For information regarding Model Designation and Nomenclature, visit www.roadranger.com.

Kits and Assemblies (K/A's)

Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service
problem.
Kits and Assemblies are shown with applicable parts groupings in the parts listings.

Identifying Kits and Assemblies

A- Part numbers beginning with the letter 'A' are pre-assembled Production Assemblies
K- Part numbers beginning with the letter 'K' are kits that are not assembled
S- Part numbers beginning with the letter 'S' are pre-assembled Service Assemblies
Note: Some Production Assemblies do not begin with a letter prefix (Midrange only).
Illustrations

Illustrations show parts in assembly groups.

Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration.
Notes are included on illustrations where additional information is needed.

Parts Listing
Parts listings are defined by parts groupings and are broken down by service assemblies. Parts listings identify a part for servicing with
the following categories
Item Number - corresponding with numbers on illlustrations for part identification.
Current Part - indentifies part as it is available for service.
Description - specifies part name or description.
Replaced Part - quantity quantity required for assembly.
Quantity - defines unique characteristics or requirements.
Notes - indicates Kits or Assemblies that contain a particular part.
Kits/Assy's Where Used

Group: AUXILIARY DRIVE GEAR

3
5
2
1
4

10484-6-93

AUXILIARY DRIVE GEAR

Item

Current Part

Description

Replaced Part

Qty.

1
2

4302887
5566507BOX
16138
X-8-645
4302888
4303599
4303185
4301254

SPACER
BEARING

5566504,5566507

1
1

3
4
5
6
7
8

BEARING RETAINER
CAPSCREW
SPACER
AUXILIARY DRIVE GEAR
WASHER
SNAP RING

X 8 612
4302795 ,4303598
4300901

1
6
1
1
1
1

Notes

Kits/Assys Where
Needed
K-3553,K-3554

3/8"-16X1"

K-3551

Group: CASE (AUX)

4
5
OEM supplied adjustable
speedometer sensor

OEM supplied non-adjustable

speedometer sensor

1
7
8

21

20

5
3
16

15
11
14

10

12
13*
gn

esi

tD
tes

La

9
10
17
*

13*

See Service Manual for Proper Shimming Procedure

18

10405-3-99

CASE (AUX)
Item

Current Part

Description

Replaced Part

1
2
3
4
5
6
7
8
9
10
11

X-8L-611
S-2107
21364
20224
4301954
20226
14142
7992
X-8L-604
20815
4300925

CAPSCREW
REAR BRG COVER ASSY
GASKET
PLUG-MAGNETIC
SENSOR SEAL
PLUG-MECHANICAL
-O- RING
BUSHING
CAPSCREW
LIFTING EYE
REAR BEARING COVER

12

4300186

GASKET

13
14
14
15

K-2805
X-8L-602
X-8L-614
4300917

SHIM KIT
CAPSCREW
CAPSCREW
REAR HOUSING

15

4303588

REAR HOUSING

16

14335

GASKET

4300892

2237

17105
4300185

Qty.

Notes

6
1
1
2
2
1
1
1
8
2
2

3/8"-16X3-1/4"

21452 K - 2106

1
17
2
1

Kits/Assys Where
Needed
K-2262,K-3552,S-2107
S-2107,S-2907
S-2107
S-2107,S-2907
S-2107,S-2907
S-2107

3/8"-16X1-1/4"
PRIOR TO SERIAL NUMBER
51129440 & PRIOR TO SERIAL
NUMBERS STARTING WITH AN
ALPHA CHARACTER
PRIOR TO SERIAL NUMBER
51129440 & PRIOR TO SERIAL
NUMBERS STARTING WITH AN
ALPHA CHARACTER

K-3552

K-3553,K-3554,S-2907
3/8"-16X1-1/2"
3/8"-16X2"
PRIOR TO SERIAL NUMBER
51129440 & PRIOR TO SERIAL
NUMBERS STARTING WITH AN
ALPHA CHARACTER
BEGINNING W/SERIAL NUMBER
51129440 & ALL SERIAL NUMBERS
STARTING WITH AN ALPHA
CHARACTER
K-3552,S-2907

Item

Current Part

Description

Replaced Part

Qty.

Notes

17

4302320

COVER

21346

18

4305978

GASKET

4302246

20
21

K-2262
K-3651

OIL SEAL W/SLINGER

OIL SEAL TOOL KIT

19109 20807 20808

1
1

BEGINNING W/SERIAL NUMBER

51129440 & ALL SERIAL NUMBERS
STARTING WITH AN ALPHA
CHARACTER
BEGINNING W/SERIAL NUMBER
51129440 & ALL SERIAL NUMBERS
STARTING WITH AN ALPHA
CHARACTER
"FOR MECHANICAL COVER"

Kits/Assys Where
Needed
S-2907

K-3552,S-2907

K-3553,K-3554

Group: CASE (FRONT)

27

23

29
28 30
31

24

36

37
38

22
Latest Design

* 18
20

39

19
15

18
17

21

4
5

19

10
9

16
15

13
14

10300-6-92 Iron/Alum Hsg

12

11

Bushing quantity requirements: #1 Housing Upper bore use 4 #12815 / Lower bore use 2 #8677.
#2 Housing Upper bore use 2 #12815 and 1 #8677 / Lower bore use 2 #8677.

Note: Some part requirements are specific to #1 or #2 Aluminum or Iron Clutch Housings and Push or Pull type Clutch.

CASE (FRONT)
Item

Current Part

Description

Replaced Part

Qty.

1
2
3
4
5
6
7
8
8
8
8

S-2406
X-12-2007
X-12-1207
4305310
4302809
X-8-725
4305668
A-3713
A-3723
A-4772
A-5992

CASE ASSY
PIPE PLUG
PIPE PLUG
GASKET
PTO COVER
CAPSCREW
GASKET
CLUTCH HOUSING ASSY
CLUTCH HOUSING ASSY
CLUTCH HOUSING ASSY
CLUTCH HOUSING ASSY

4303074
X12 2006
X12 1202 ,X12 1206
4302810
16596 ,4300571
X 8 724
4304815
A - 3700
A - 3721 ,A - 3722
A - 4344 ,A - 4771
4301103

1
1
1
1
1
8
1
1
1
1
1

A-6064

CLUTCH HOUSING ASSY

A - 4342 ,A - 4770 ,A 6062 ,A - 6063 ,A - 6065

X-8L-509

CAPSCREW

10
10
10
10
11
12

14506
14507
4305230
4305231
4302708
X-10-1005

HAND HOLE COVER

HAND HOLE COVER
HAND HOLE COVER
HAND HOLE COVER
STUD
WASHER

1
1
1
1
6
6

13
14
15
16
17
18

X-1-1005
20550
X-8L-604
20549
14311
12815

NUT
FRONT BRG COVER
CAPSCREW
FRONT BRG COVER
GASKET
BUSHING

11453
1565
5966
X 3 1000 ,X10 1000
,X10 1004
X 1 1000

6
1
6
1
1
2

Notes

Kits/Assys Where
Needed

3/4" MAGNETIC
K-3552
7/16"-14X7/8"
K-3552
#1 PUSH-PULL IRON
#2 PUSH-PULL IRON
#2 PUSH-PULL ALUM.
#1 PULL ALUM.(SPECIAL-LIGHTER
WEIGHT)
#1 PUSH-PULL ALUM.
5/16"-18X1/2" QUANTITY
DEPENDENT ON DESIGN
#2 PUSH
#2 PULL
#1 PULL
#1 PUSH
1.23 X 6.60
5/8"-18
2" PULL
3/8"-16X1-1/4"
2" PUSH
FOR #2 HOUSING UPPER

K-2468
K-3552
A-3713,A-3723,A4772,A-5992,A-

Item

Current Part

Description

18

12815

18

Qty.

Notes

BUSHING

FOR #1 HOUSING UPPER

8677

BUSHING

FOR #2 HOUSING UPPER

19

8677

BUSHING

FOR #1 AND #2 HOUSING LOWER

20
20

X-8C-822
X-8C-826

CAPSCREW
CAPSCREW

2
2

20

X-8C-826

CAPSCREW

21

4304023

PLUG

22
23
24
27
28
29
30

X-8-686
14575
4305309
14373
18128
X-1-1005
X-10-1005

CAPSCREW
PTO COVER
GASKET
MAGNET
PIN
NUT
WASHER

1/2-13 X 3-1/2 - FOR IRON HOUSING

1/2-13 X 1-7/16 - FOR IRON
HOUSING
1/2-13 X 1-7/16 - FOR ALUMINUM
HOUSING
1-1/16" MAGNETIC, O-RING
INCLUDED
3/8"-16X3/4"

31
36
37
38
39

14554
23104
X-8-1005
20814
X-12-802

STUD
PLUG
CAPSCREW
SPACER
PIPE PLUG

Replaced Part

X 8 822 ,X 8L 822
126243 ,X 8 809 ,X 8L
809 ,X 8L 826
126243 ,X 8 809 ,X 8L
809 ,X 8L 826
4303747
4302254
1684
X 1 1000
X 3 1000 ,X10 1000
,X10 1004
1632 ,6579
1712
X12 800

4
1
6
1
1
3
2
2
2
2
2
2
2
1

Kits/Assys Where
Needed
6064,K-2468
A-3713,A-3723,A4772,A-5992,A6064,K-2468
A-3713,A-3723,A4772,A-6064
A-3713,A-3723,A4772,A-6064

S-2406

K-3552
S-2406
5/8"-18
1.23 X 6.60
5/8" X 2-3/16"
5/8"-11X1-1/4"
1/2"

Group: COUNTERSHAFT & BRGS(AUX)

1
3

10444-5/93 CS Helical

COUNTERSHAFT & BRGS(AUX)

Item

Current Part

Description

Replaced Part

Qty.

BEARING

21343,4302074

4302074BOX
A-6498

COUNTERSHAFT ASSY

A - 6548

21342

SPACER

Notes

Kits/Assys Where
Needed
K-3553,K-3554

C/S 4302882 - D/G 4302793 S/G

4302794

Group: COUNTERSHAFT ASSY

11
12

13
5
15
14

16

9
10

2
6

10343-11/92 CS-LO Inertia

COUNTERSHAFT ASSY
Item

Current Part

Description

1
2
3

14317
14366
K-2932

SNAP RING
BEARING
CNTRSHFT W/REV & LO

5
6
9
10
10
11
12
13
14
15
16

62511
4303968
4303961
15953
20840
21586
19198
4304599
4304605
X-7-1005
4303964

ROLL PIN
KEY
2ND GEAR-CNTRSHFT
PTO GEAR - LOWER
PTO GEAR - UPPER
DRIVE GEAR-CNTRSHFT
SNAP RING
BEARING
RETAINER
CAPSCREW
SPACER

10

Replaced Part

4301395 ,4303966
,4303967
4303960
15952
22271
4302677 ,4304598
19548

Qty.

Notes

Kits/Assys Where
Needed
K-3551,K-3553,K-3554
K-3553,K-3554

ROLL PINS NO LONGER REQUIRED

S-2484,S-2486

2
2
2
4
2
2
1
1
2
2
2
2
2
2

K-3553,K-3554
5/8"-18X1-3/4"

Group: FILTER REGULATOR

NSS

2
2
2 -O- Ring/Element Kit
2
3

1
10130-1-92 AFR

NSS - Not Sold Separately

FILTER REGULATOR
Item

Current Part

Description

Replaced Part

Qty.

Notes

1
2
3

K-2170
K-1698
X-8C-412

FILTER REG KIT

-O- RING/ELEMENT KIT
CAPSCREW

A - 5454

1
1
2

FOR FILTER REGULATOR

1/4"-20X2-1/4"

X 8S 412

Kits/Assys Where
Needed

11

Group: HOSES & CONNECTIONS

1
To
Roadranger
Valve
2
4

EXH

P S

14
Includes
#12 and #13

13

Range Cylinder

12

11

To Roadranger
Valve

8
15

Splitter Cylinder

10

10117A-06-01

HOSES & CONNECTIONS

Item

Current Part

Description

1
2

X-8C-411
4303110

Qty.

Notes

2
1

1/4"-20X1-3/4"

85003

CAPSCREW
RANGE VALVE
ACTUATOR
ELBOW ASSY

"PUSH-TO-CONNECT" 5/32"TUBE1/8"NPTF

K-3332,K-3334,K3554,S-2486

4
5
6
7

4302479
7935
4301989
84006

ADAPTER-PIPE 1/8 X 1/8

BREATHER
PIN
CONNECTOR ASSY

1
1
1
2

S-2486

85003

ELBOW ASSY

"PUSH-TO-CONNECT" 5/32"TUBE1/8"NPTF
"PUSH-TO-CONNECT" 5/32"TUBE1/8"NPTF

9
10
11
12
13
14

15114
55527
19727
75120
75320
52601

2
1
2
1
1
1

15

X-12-208

-O- RING
HOSE ASSY
HOSE CLAMP
NYLON TUBE
NYLON TUBE
HARNESS TUBING RD &
BLK
PIPE PLUG

12

Replaced Part

22813

5546014
52600 ,5549034
,5549035

Kits/Assys Where
Needed

K-3332,K-3334,K3554,S-2486
K-2170,K-3334,K-3552

15"
S-2486
5/32"
5/32"
1/8" NPT

Group: INPUT SHAFT & DRIVE GEAR

9
8

6
3

* For Shipping Only -- Do Not Replace

*
10370-1/92 IS

INPUT SHAFT & DRIVE GEAR

Item

Current Part

Description

1
2

23559
16980

3
4
5
6
8
8
9

Replaced Part

Qty.

Notes

SHIPPING SEAL
SNAP RING

1
1

NOT SOLD FOR SERVICE

81504
16463
14750

BEARING
SPACER
SNAP RING

1
1
1

20458
S-1659
S-1660
16566

MAIN DRIVE GEAR

INPUT SHAFT
INPUT SHAFT
BUSHING

19630
20535 23566 ,4302661
20536 ,23567

1
1
1
1

Kits/Assys Where
Needed
K-2468,K-3551,K3553,K-3554
K-2468,K-3553,K-3554
K-2468,K-3551,K3553,K-3554

2" PULL - USE W/FBC 20550

2" PUSH - USE W/FBC 20549

K-2468,K-3554
K-3553,S-1659,S-1660

13

Group: INTEGRAL OIL PUMP

22

21

Indicates part of item 999

21
13

12
14

15

19

17

11
16

26
6

18
10

27

20

25
24

23

5
4

10528-11-97 Oil Pump

INTEGRAL OIL PUMP

Item

Current Part

Description

1
2
3
4
5
6
7
8
9
10

X-8C-409
K-2402
20514
20823
14765
X-8-448
20824
20825
4303773
K-3367

CAPSCREW
COVER & SCREW KIT
GASKET
PLUG
-O- RING
SCREW
WASHER
DOWEL PIN
RETAINER
OIL PUMP KIT

11

K-3367

OIL PUMP KIT

12
13
14
15

20509
14853
4303774
K-3367

KEY
SNAP RING
PUMP DRIVE GEAR
OIL PUMP KIT

16
17
18

X-14-700
4303775
4305713

STEEL BALL
SPRING
SUCTION TUBE

19
20

4304629
4303828

PLUG
PLUG

14

Replaced Part
20513 ,4300751

X 8 445

4301829 ,4301948
,4303776 ,4304529
,4304572 A - 6963 ,A 7173
4301829 ,4301948
,4303776 ,4304529
,4304572 A - 6963 ,A 7173
4304880
4301829 ,4301948
,4303776 ,4304529
,4304572 A - 6963 ,A 7173
4304628

Qty.

Notes

5
1
1
1
1
3
3
1
1
1

1/4"-20X5/8"

Kits/Assys Where
Needed
K-2402
K-2297,K-2298

1/4"-20X1-1/4"
K-3367

1
2
1
1

1
1
1
1
1

7/16"
O-RING INCLUDED ON SUCTION
TUBE

K-3367
K-3367

Item

Current Part

Description

21
22
23
24
25
26
27
999

X-8-686
4305715
4305668
S-2406
14373
X-8-447
20225
K-3367

CAPSCREW
SPLITTER LUBE TUBE
GASKET
CASE ASSY
MAGNET
SCREW
-O- RING
OIL PUMP KIT

Replaced Part
A - 7197
4304815
4303074

4301829 ,4301948
,4303776 ,4304529
,4304572 A - 6963 ,A 7173

Qty.

Notes

2
1
1
1
3
2
1
1

3/8"-16X3/4"

Kits/Assys Where
Needed
K-3552
S-2406

15

Group: ISOLATORS

ign

12

11

De

w
Ne

1
6

3
1

9
3

7
12
New

11

Desig

10210-1-92 Isolator

10

Indicates Part Of Item 10

ISOLATORS
Item

Current Part

Description

Replaced Part

Qty.

1
2
3

19124
K-3467
21246

-E- RING
PIN REPLACEMENT KIT
BUSHING

21245

2
1
2

4
6
7
7
7
9
10
11
12

S-1794
21247
21235
21236
4301168
21767
K-3399
X-8-560
X-9-503

ISOLATOR ASSY
LEVER
STUB LEVER
STUB LEVER
STUB LEVER
90 DEG LEVER
ISOLATOR BUSHING KIT
SCREW
NUT

16

21244 ,23311

1
1
1
1
1
1
1
1
1

Notes

Kits/Assys Where
Needed
K-2003,K-2428,K2429,K-2978,K-3399,S2129,S-2130,S-2519

STRAIGHT 18.67"
LOW TOWER
HIGH TOWER
MID TOWER
STRAIGHT 33"

K-2428
K-2429,S-2130
K-2978

KITS & ASSEMBLIES

Item

Current Part

Description

Replaced Part

Qty.

Notes

K-1476

SHIFT LEVER HSG

4530 ,17163 ,18298

,4304905 ,A - 4437

LOW TOWER

K-1698
K-1956
K-2003
K-2078
K-2170
K-2262
K-2297
K-2298
K-2347

-O- RING/ELEMENT KIT

COOLER INSTLN KIT
PIN & BUSHING KIT
-O- RING KIT - SPLITTER
FILTER REG KIT
OIL SEAL W/SLINGER
-O- RING KIT - RANGE
-O- RING KIT - COMPLETE
MASTER VALVE REPAIR
KIT
AIR SYSTEMS TOOL KIT
COVER & SCREW KIT
LEVER REPLACEMENT
KIT
LEVER REPLACEMENT
KIT
KEY & WASHER KIT
CLUTCH INSTALLATION
KIT

1
1
1
1
1
1
1
1
1

FOR FILTER REGULATOR

K-2394
K-2402
K-2428
K-2429
K-2439
K-2468
K-2805
K-2932
K-2973

SHIM KIT
COUNTERSHAFT REPL
KIT
SHIFT LEVER HSG KIT

K-2977

SHIFT LEVER HSG KIT

K-2978

K-3332
K-3334
K-3367

LEVER REPLACEMENT
KIT
MASTER VALVE REPAIR
KIT
SPLITTER VLV REPL KIT
RANGE VALVE REPL KIT
OIL PUMP KIT

K-3376
K-3377

O-RING & WASHER KIT

MAINSHAFT REPL KIT

K-3399
K-3467
K-3492
K-3497

ISOLATOR BUSHING KIT

PIN REPLACEMENT KIT
SYNCHRONIZER KIT
SYNCHRONIZER
REPLACEMENT KIT
SMALL PARTS KIT
GASKET KIT
BASIC REBUILD KIT
BASIC OVERHAUL KIT
OIL SEAL TOOL KIT
OIL FILTER
INPUT SHAFT
INPUT SHAFT
SHIFT YOKE ASSY
ISOLATOR ASSY
SHIFT BAR HSG ASSY
(STD)
SHIFT BAR HSG ASSY
(STD)
REAR BRG COVER ASSY
SHIFT LEVER HSG ASSY
SHIFT LEVER HSG ASSY
CASE ASSY
SHIFT BAR HSG ASSY (F)
SHIFT BAR HSG ASSY (F)
SHIFT LEVER HSG ASSY

K-3190

K-3551
K-3552
K-3553
K-3554
K-3651
S-1404
S-1659
S-1660
S-1786
S-1794
S-2058
S-2073
S-2107
S-2129
S-2130
S-2406
S-2484
S-2486
S-2519

A - 5454
19109 20807 20808

20513 ,4300751

21452 K - 2106
4301395 ,4303966
,4303967
17166 ,17167 ,4303050
,4304910 ,K - 1630 K 1941
4301167 ,4304907 ,A 6040

4303660
A - 6864
4301829 ,4301948
,4303776 ,4304529
,4304572 A - 6963 ,A 7173
4301211
4302977 ,4303172 ,S 2617
21244 ,23311
21245
K - 2446
K - 3200

17238
20535 23566 4302661
20536 ,23567
22801
22800 ,4301786 ,S 1968
4301786
4300892
S - 2053
4303074
4303112
4303112 ,S - 2416
S - 2919

Kits/Assys Where
Needed

SPLITTER
"FOR MECHANICAL COVER"
RANGE
COMPLETE
FOR A-5510 VALVE

1
1
1

LOW TOWER

HIGH TOWER

1
1

CONTAINS 3-SIDED KEY

FOR USE WITH S-1659 INPUT
SHAFT ASSY AND 81504 INPUT
SHAFT BEARING

1
1

K-3553,K-3554
K-3553,K-3554

K-3553,K-3554,S-2907

HIGH TOWER

MID TOWER

MID TOWER

FOR A-6910 VALVE

1
1
1

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

SLIDING CLUTCH INCLUDED IN

KIT
K-3553,K-3554

2" PULL - USE W/FBC 20550

2" PUSH - USE W/FBC 20549

K-2468,K-3554

COMPLETE - FOR USE W/SHIFT

LEVER
HOUSING ONLY
LOW TOWER
HIGH TOWER
HOUSING ONLY
COMPLETE
MID TOWER

17

Item

Current Part

Description

Replaced Part

Qty.

S-2562

MAINSHAFT ASSY

4302400 4303402 ,S 2118

S-2568

ROADRANGER VALVE
ASSY
RANGE SECTION ASSY
REMAN RANGE SECTION
ASSY

S-2907
S-2907R

18

1
1
1

Notes

RTLO - W/SHIFT DIAGRAM

MEDALLION

Kits/Assys Where
Needed
K-3377

Group: LEVERS/HOUSINGS

4
5
6

23

7
15
1

8
2

K-2428 - Low
K-2978 - Mid
K-2429 - High

4
5
6

9
24
8
20

16

17

13

21
3

13

4
5
6

S-1677 - Low
S-1967 - Mid
S-1579 - High

22
33

14

8
S-2129 - Low
S-2519 - Mid
S-2130 - High

10207-9-95

LEVERS/HOUSINGS
Item

Current Part

Description

Replaced Part

Qty.

Notes

1
2
3
4
5
6
7

K-3376
18299
X-8C-604
X-1-600
X-3-600
11934
K-1476

O-RING & WASHER KIT

PIN
CAPSCREW
NUT
LOCKWASHER
STUD
SHIFT LEVER HSG

4301211

1
1
4
4
4
4
1

3/8"-16X1-1/4"
3/8"-24-N.F.PLAIN
3/8"

8
9

4303432
K-2977

GASKET
SHIFT LEVER HSG KIT

13
13
14

4303030
6541
K-2973

PIN
PIN
SHIFT LEVER HSG KIT

15

10427

BOOT

16
17
20
20
21

X-1-600
X-3-600
17600
18482
2538

NUT
LOCKWASHER
GEAR SHIFT LEVER
GEAR SHIFT LEVER
RETAINER

1
1
1
1
1

22

2536

SPRING

23

K-2428

LOW TOWER

23

K-2429

LEVER REPLACEMENT
KIT
LEVER REPLACEMENT
KIT

HIGH TOWER

7467
4530 ,17163 ,18298
,4304905 ,A - 4437
22799
4301167 ,4304907 ,A 6040
17166 ,17167 ,4303050
,4304910 ,K - 1630 K 1941

Kits/Assys Where
Needed
K-1476,K-2977

LOW TOWER

1
1

MID TOWER

K-3552

1
1
1

3/8" - USED W/17167 ONLY

HIGH TOWER

K-2973,S-2130

K-1476,K-2973,K2977,S-2130
3/8"-24-N.F.PLAIN
3/8"
STRAIGHT - LOW 21-1/2"
STRAIGHT - HIGH 35"
K-1476,K-2973,K2977,S-2130
K-1476,K-2973,K2977,S-2130

19

Item

Current Part

Description

23

K-2978

33
33
33

S-2129
S-2130
S-2519

LEVER REPLACEMENT
KIT
SHIFT LEVER HSG ASSY
SHIFT LEVER HSG ASSY
SHIFT LEVER HSG ASSY

20

Replaced Part

S - 2053
S - 2919

Qty.

Notes

MID TOWER

1
1
1

LOW TOWER
HIGH TOWER
MID TOWER

Kits/Assys Where
Needed

Group: M/S ASSY (LATEST DESIGN)

12
8

13

9
7

13

10

10339A-11-01

M/S ASSY (LATEST DESIGN)

Item

Current Part

Description

Replaced Part

Qty.

Notes

1
1
2

4304615
K-2439
S-2562

3-SIDED KEY
KEY & WASHER KIT
MAINSHAFT ASSY

4300120

1
1
1

CONTAINS 3-SIDED KEY

3
4

62504
14750

ROLL PIN
SNAP RING

16756

6
7
7

14749
4300382
4300383

REVERSE GEARMAINSHAFT
SPACER
WASHER .249-WHITE
WASHER .254-GREEN

7
7
7
7
7
8
9
10

4300384
4300385
4300386
4300387
4300830
16118
4301396
4302047

4302400 4303402 ,S 2118

K-3377

1
3
22408

WASHER .264-PURPLE

WASHER .269-YELLOW

WASHER .274-BLACK

4301519

S-2562
K-2468,K-3551,K3553,K-3554

1
2
5
5

WASHER .259-ORANGE

WASHER .244-BLUE
SLIDING CLUTCH
LO GEAR-MAINSHAFT
SPACER

Kits/Assys Where
Needed
K-2439,K-3377,K-3551

5
2
1
1

OPTIONAL 4300382-4300387 OR
4300830 USE ANY 5 WASHERS.
WITH 3-SIDED KEY
OPTIONAL 4300382-4300387 OR
4300830 USE ANY 5 WASHERS.
WITH 3-SIDED KEY
OPTIONAL 4300382-4300387 OR
4300830 USE ANY 5 WASHERS.
WITH 3-SIDED KEY
OPTIONAL 4300382-4300387 OR
4300830 USE ANY 5 WASHERS.
WITH 3-SIDED KEY
OPTIONAL 4300382-4300387 OR
4300830 USE ANY 5 WASHERS.
WITH 3-SIDED KEY

K-3551
K-2439,K-3551
K-2439,K-3551
USE
K-2439,K-3551
USE
USE
USE
USE
K-2439,K-3377,K-3551
K-3554

21

Item

Current Part

Description

Replaced Part

Qty.

12
13

4303969
16288

3RD GEAR-MAINSHAFT
SPACER

4301394 ,4301517

1
2

22

Notes

Kits/Assys Where
Needed
K-3377,K-3551

Group: M/S ASSY (OLD DESIGN)

9
13

13

12

10

10339-11-01 MS - LO Inertia

M/S ASSY (OLD DESIGN)

Item

Current Part

Description

Replaced Part

Qty.

1
2

4304615
K-3377

3-SIDED KEY
MAINSHAFT REPL KIT

4300120
4302977 ,4303172 ,S 2617

1
1

3
4

62504
14750

ROLL PIN
SNAP RING

16756

6
7
8
9
10
12
13

14749
4300382
16118
4301396
4302047
4303969
K-3377

REVERSE GEARMAINSHAFT
SPACER
WASHER .249-WHITE
SLIDING CLUTCH
LO GEAR-MAINSHAFT
SPACER
3RD GEAR-MAINSHAFT
MAINSHAFT REPL KIT

Notes

1
3
22408

4301519

2
3
2
1
1
1
2

4301394 ,4301517
4302977 ,4303172 ,S 2617

Kits/Assys Where
Needed
K-2439,K-3377,K-3551
S-2562
K-2468,K-3551,K3553,K-3554

NO OPTIONS

K-3551
K-2439,K-3551
K-3554

23

Group: MAINSHAFT & SYNCHRO(AUX)

12

11

9
10
8
4

3
2

19

Uni

oke

int Y

l Jo
versa

18

16
14

17

15

13
10438-12-97 Aux MS

MAINSHAFT & SYNCHRO(AUX)

Item

Current Part

Description

1
2
3
4
5

SLIDING CLUTCH
SCREW
RETAINER
SPLITTER GEAR
TAPERED ROLLER BRG

6
8
9

4303391
X-7-1007
4301843
4302798
4300902BOX
4301844
4303424
14897

BEARING SLEEVE
SNAP RING
SPRING

10

A-7331

SYNCHRONIZER ASSY

11
12

4301840
A-7254

13
14
15
16
17
18
19

4300904
4301842
4302797
4300912
21356-BOX
20191
22254

SLIDING CLUTCH
SYNCHRONIZER
ASSEMBLY
AUXILIARY MAINSHAFT
WASHER
REDUCTION GEAR
SPACER
BEARING
ROTOR
NUT

24

Replaced Part

Qty.

4302973
4300902

1
1
1
1
1

Notes

Kits/Assys Where
Needed

5/8"-18X1-3/4"
K-3553,K-3554

1
1
3
4304396 4304397 A 5917
4303386
A - 4937 A - 5876

HI RANGE

K-3551
K-3492,K-3497,K3551,K-3553,K-3554
K-3492,K-3497

1
1

LO RANGE

K-3497
K-3492,K-3497

21356
16295
11956

1
1
1
1
1
1
1

K-3551
K-3553,K-3554
S-2907

MISCELLANEOUS
Item

Current Part

Description

23205
71203
71204
71205
71206

SHIFT LABEL
SILICONE LUBE
ADHESIVE SEALANT
SEALANT
SILICONE LUBE

Replaced Part

Qty.

Notes

1
1
1
1
1

8 OZ (236.59 CC)-FLEET SIZE

0.5 CC (SINGLE APPLICATION SIZE)
2 CC (SINGLE APPLICATION SIZE)
4 CC (SINGLE APPLICATION SIZE)

Kits/Assys Where
Needed

K-3553,K-3554
K-2078,K-2297,K2298,K-2428,K2429,K-2978,K3332,K-3334

25

Group: OIL COOLER

Flow

Oil Return

11

5
8 9

13
2

12

10

7
6

13

Oil Pump
Outlet

*13
*6

*6
Outlet

Inlet

*14
Return
Outlet

*15
Fuller
17237

10525-4/92 Cooler

*Adding Oil Filter and parts as shown is optional.

Return / Outlet Location

OIL COOLER
Item

Current Part

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

18025
19424
X-8-535
X-3-506
18211
19419
19415
X-10-501
18209
17190
19423
18210
19422
S-1404
17237

OIL COOLER
HOSE
CAPSCREW
LOCKWASHER
BRACKET
CONNECTOR
SWIVEL
WASHER
PLUG-RUBBER MOUNT
STRAP
CLAMP
NUT
ELBOW
OIL FILTER
FILTER ELEMENT

26

Replaced Part

17238

Qty.
1
1
2
2
4
6
4
2
2
8
5
2
4
1
1

Notes
25 FEET
5/16"-16X2-1/2"
5/16"

Kits/Assys Where
Needed
K-1956
K-1956
K-1956
K-1956,S-1404
K-1956

5/16"
K-1956
K-1956
K-1956
K-1956
K-1956
S-1404

Group: RANGE CYLINDER

19

st 18
Late gn
i
s
De

Included in 999

4
17

14

13
9

*
17

11

10

12

15

*Indicates location

of insert valves
and plugs on range
cylinder cover.

16

15
16
rear view of cover

1
11464-06-01

RANGE CYLINDER
Item

Current Part

Description

Replaced Part

Qty.

Notes

1
2
3
4
5
6
7
8
9
10
11
12
13
14

X-7-809
22823
14347
K-3334
14197
A-6690
14765
4303596
14341
14345
14344
X-1-1010
22826
22825

X 7 810 ,X 7 811
16775

2
1
1
1
1
1
1
1
1
1
1
1
1
1

1/2"-20X1-3/4"

15
16
17
18
19
999

4300810
23009
X-8L-607
5568539
X2014210
K-3334

BOLT
SHIFT YOKE
GASKET
RANGE VALVE REPL KIT
-O- RING
RANGE CYLINDER ASSY
-O- RING
YOKE BAR
PISTON
-O- RING
-O- RING
NUT
GASKET
RANGE CYLINDER
COVER
INSERT VALVE
PLUG
CAPSCREW
O-RING
BREATHER
RANGE VALVE REPL KIT

A - 6864
4303595
23353

22641 ,4303615
X 8 607
7935
A - 6864

2
2
4
1
1
1

Kits/Assys Where
Needed
K-2297,K-2298,K-3552
K-2297,K-2298,K-3334
K-2297,K-2298
K-2297,K-2298
K-2297,K-2298

5/8"-18
K-2297,K-2298,K-3552
K-3553,K-3554
3/8"-16X2-1/4", 3/8"-16X2-1/4"
K-2297,K-2298,K-3334

27

Group: REVERSE IDLER

8
5

4
3
8

Latest Design
7
5

4
2

11382-3-97 RI

REVERSE IDLER
Item

Current Part

Description

1
2
3
4
5
6

X-7-1008
14283
4302982
14287
16757
K-3209

CAPSCREW
WASHER
WASHER
BEARING
REVERSE IDLER GEAR
IDLER SHAFT REPL KIT

7
8
9

4303336
4303336
4305513

RETAINING RING
RETAINING RING
IDLER SHAFT

28

Replaced Part

14282
4305020
22409
16405 ,4302981
,4305513

Qty.

Notes

2
2
4
2
2
2

5/8"-18X1-1/4

2
4
2

Kits/Assys Where
Needed
K-3209,S-2406
K-3553,K-3554

K-3209
K-3209
K-3209

Group: ROADRANGER VALVE

1

2
2
2

2
2

Old Design

999

2
2

3
4

2 K-2347 Rep Kit Master Valve

14
13

*
6

*6
12

See: Appendix / Air Line Tubing

* 11

11

10104-11/92 RRV

* For Connector and Elbow Assy component information see Appendix.

ROADRANGER VALVE
Item

Current Part

Description

20107

Replaced Part

Qty.

Notes

MEDALLION, LOGO

5586100

MEDALLION, LOGO

5586109

K-2347

FOR A-5510 VALVE

K-3190

FOR A-6910 VALVE

3
4
5
6
6
6

20112
X-8-213
X-9-802
84001
84003
84005

SHIFT DIAGRAM
MEDALLION
MASTER VALVE REPAIR
KIT
MASTER VALVE REPAIR
KIT
COVER
SCREW
NUT
CONNECTOR ASSY
CONNECTOR ASSY
CONNECTOR ASSY

(OLD DESIGN) FULLER LOGO

ONLY
(LATEST DESIGN) FULLER LOGO
ONLY
RTL

11
11
11

85001
85002
85003

ELBOW ASSY
ELBOW ASSY
ELBOW ASSY

12
12
12
13
14
999

84101
84102
84103
80120
13571
A-6910

999

S-2568

UNION ASSY
UNION ASSY
UNION ASSY
SHEATHING (50 FT ROLL)
-O- RING CLAMP
ROADRANGER VALVE
ASSY
ROADRANGER VALVE
ASSY

X 8 202
82501
82503
84501
84502

A - 5510

1
2
1
2
2
2
2
2
2
1
1
1
1
2
1
1

Kits/Assys Where
Needed
A-6910
S-2568

A-6910
8-32X3/8"
1/2"-13
1/8"TUBE-1/16"NPTF
5/32"TUBE-1/16"NPTF
"PUSH-TO-CONNECT" 5/32"TUBE1/16"NPTF
5/32"TUBE-1/8"NPTF
1/8"TUBE-1/8"NPTF
"PUSH-TO-CONNECT" 5/32"TUBE1/8"NPTF
1/8" TUBING
5/32" TUBING
"PUSH-TO-CONNECT" 5/32" TUBING
5/32" - BLACK 50'

K-3554

K-3332,K-3334,K3554,S-2486

STANDARD-W/LOGO
RTL - W/SHIFT DIAGRAM
MEDALLION

29

30

Group: SHIFT BAR HOUSING (STD)

9
9
8

10

8
10
12

14

13

14

11

15

15
1
2

6
3

Eato
Sup n Fu
er 1 ller
0

3
5

19

30

999
20
21

23

29

22
*

24
25

28
33
*

27

26

24

36

37
24

35
34

*
38

*Use lockwire at these positions

10223-5/93 STD Super 10

SHIFT BAR HOUSING (STD)

Item

Current Part

Description

Replaced Part

Qty.

Notes

S-2073

4301786

HOUSING ONLY

4302676

SHIFT BAR HSG ASSY

(STD)
GASKET

14918

3
3
5
6
7
8

4304602
X-12-404
22812
X-12-603
4301999
15900

BREATHER
PIPE PLUG
PIN
PIPE PLUG
PIN
GASKET

23605

1
1
1
1
1
2

1/4" NPT
1/4" NPT

22940

16830

SWITCH NORMALLY OPEN

10

4303656

REV/NEUTRAL LIGHT
SWITCH
PLUG

15917

11
12
12

20815
X-8L-602
X-8L-604

LIFTING EYE
CAPSCREW
CAPSCREW

17105

2
2
16

13
14

15899
15918

PIN
SPRING

1
2

15
19
20
21

X-14-800
22815
22814
22809

STEEL BALL
SNAP RING
WASHER
SPRING

2
1
1
1

22
23
24

22811
S-1786
3220

PLUNGER
SHIFT YOKE ASSY
LOCKSCREW

X12 602
22871

22801

1
1
3

Kits/Assys Where
Needed
K-3552,S-2058,S2073,S-2484,S-2486
S-2058,S-2486

3/8" NPT
S-2058,S-2073,S2484,S-2486
S-2058,S-2073,S2484,S-2486
3/8"-16X1-1/2"
3/8"-16X1-1/4" OR USE 14 PCS OF X8L-604 AND 2 PCS OF X-8L-602
S-2058,S-2486
K-3551,K-3554,S2058,S-2486
1/2"
S-1786,S-2058,S-2486
S-1786,S-2058,S-2486
K-3551,S-1786,S2058,S-2486
S-1786,S-2058,S-2486
S-2058,S-2486

31

Item

Current Part

Description

25
26
27
28
29
30
33
34
35
36
37
38
999

4301787
4301788
4301553
5558502
X-8-423
20070
22803
8968
18739
10019
22805
16136
S-2058

YOKE BAR
INTERLOCK BAR
SELECTOR BLOCK
PIN
CAPSCREW
OIL TROUGH
SHIFT BLOCK
PLUG
SPRING
PLUNGER
YOKE BAR
SHIFT YOKE
SHIFT BAR HSG ASSY
(STD)

32

Replaced Part

22800 ,4301786 ,S 1968

Qty.

Notes

1
1
1
1
2
1
1
1
1
1
1
1
1

REVERSE/1ST

Kits/Assys Where
Needed
S-2058
S-2058
S-2058
S-2058,S-2486

1/4"-20X1/2"

4TH/5TH
COMPLETE

S-2058,S-2486
S-2058,S-2486
S-2058,S-2486
K-3551,S-2058,S-2486
S-2058,S-2486
S-2058
S-2058,S-2486

Group: SPLITTER CYLINDER

13

10
Indicates part of item 999

9
5

11

12

8
6

21
18

4
17

t
Lates
n
Desig

19
16

11467-4-00

SPLITTER CYLINDER
Item

Current Part

Description

Replaced Part

Qty.

1
2

A-7012
14632

SPLITTER YOKE ASSY

GASKET

A - 6304 ,A - 6892

1
1

4303583

GASKET

21609

SPLITTER CYLINDER

4303582

SPLITTER CYLINDER

4
5
6
7
8
9
10
11
12
13
16
17
18
19

21208
4301964
13653
17073
21209
X-1-805
K-3332
19974
15719
X-8L-540
5568534
13653
X2014210
K-3332

-O- RING
PISTON
-O- RING
GASKET
-O- RING
NUT
SPLITTER VLV REPL KIT
INSERT VALVE
PLUG
CAPSCREW
-O- RING
-O- RING
BREATHER
SPLITTER VLV REPL KIT

1
1
1
1
1
1
1
1
1
4
1
1
1
1

4303660
15512 4303616

7935
4303660

Notes

Kits/Assys Where
Needed

PRIOR TO SERIAL NUMBER

51129440 & PRIOR TO SERIAL
NUMBERS STARTING WITH AN
ALPHA CHARACTER
BEGINNING W/SERIAL NUMBER
51129440 & ALL SERIAL NUMBERS
STARTING WITH AN ALPHA
CHARACTER
PRIOR TO SERIAL NUMBER
51129440 & PRIOR TO SERIAL
NUMBERS STARTING WITH AN
ALPHA CHARACTER
BEGINNING W/SERIAL NUMBER
51129440 & ALL SERIAL NUMBERS
STARTING WITH AN ALPHA
CHARACTER

K-2078,K-2298,K-3552

K-2078,K-2298,K-3552

K-2078,K-2298
K-2298,K-3332
K-2078,K-2298,K-3552
K-2078,K-2298
K-3553,K-3554
5/16"-18X1-7/8"
K-2078,K-2298,K-3332
K-2298,K-3332

33

Item

Current Part

Description

Replaced Part

Qty.

Notes

21
999

X-8L-540
K-3332

CAPSCREW
SPLITTER VLV REPL KIT

4
1

5/16"-18X1-7/8"

4303660

34

Kits/Assys Where
Needed

Appendix

Air Line Tubing

Choosing nylon tubing for air lines
Use the following chart to specify the
Eaton Fuller nylon tube appropriate to
your vehicle's air system.

5/32" Air Line and Harness Combinations

Line Type

Line Color

Order Part No.

Length

Supply + Port

Red (S) + Black (P)

52601

50 ft

Splitter + Deep Reduction

Blue (SP) + Green (H/L)

52701

50 ft

Supply + Splitter + Port

Red(S)+Blue(SP)+ Black(P)

74601

50 ft

Order Part No.

75120
75320
75720
75520
80120

Length
50 ft
50 ft
50 ft
50 ft
50 ft

5/32" Air Lines

Line Type
Supply
Port
Splitter
Deep Reduction
Sheathing

Line Color
Red (S)
Black (P)
Blue (SP)
Green (H/L)

1/8" Air Lines

Line Type

Line Color

Order Part No.

Length

Supply
Port

White
Black

68526
82013

50 ft
50 ft

80000

50 ft

Sheathing
10650-1/92 AL Chart

35

36

37

Copyright Eaton Corporation and

Dana Limited, 2008. Eaton and Dana
hereby grant their customers, vendors, or
distributors permission to freely copy,
reproduce and/or distribute this document
in printed format. It may be copied only in its
entirety without any changes or modifications.
THIS INFORMATION IS NOT INTENDED
FOR SALE OR RESALE, AND THIS NOTICE
MUST REMAIN ON ALL COPIES.

For specing or service assistance, call 1-800-826-HELP (4357) 24 hours a day, 7 days a week (Mexico
001-800-826-4357), for more time on the road. Or visit our web site at www.roadranger.com.
Roadranger: Eaton, Dana and other trusted partners providing the best
products and services in the industry, ensuring more time on the road.

38

2008 Eaton Corporation All rights reserved.

Eaton Corporation Truck Components Operations P.O. Box 4013 Kalamazoo, MI 49003 U.S.A. www.roadranger.com