Culvert
Culvert
Culvert
DESIGN OF CULVERTS
Introduction......................................................................................... 4-2
Symbols and Definitions...................................................................... 4-2
Engineering Design Criteria ............................................................... 4-3
Design Procedures ............................................................................... 4-5
4.4.1 Inlet and Outlet Control.............................................................. 4-5
4.4.2 Procedures ................................................................................. 4-7
4.4.3 Nomographs............................................................................... 4-7
4.4.4 Steps in Design Procedure.......................................................... 4-8
4.4.5 Performance Curves - Roadway Overtopping............................. 4-11
4.4.6 Storage Routing ......................................................................... 4-13
4.5 Culvert Design Example ..................................................................... 4-13
4.5.1 Introduction ............................................................................... 4-13
4.5.2 Example..................................................................................... 4-13
4.5.3 Example Data ............................................................................ 4-13
4.5.4 Computations............................................................................. 4-13
4.6 Design Procedures for Beveled-Edged Inlets ..................................... 4-16
4.6.1 Introduction ............................................................................... 4-16
4.6.2 Design Figures ........................................................................... 4-16
4.6.3 Design Procedure....................................................................... 4-16
4.6.4 Design Figure Limits.................................................................. 4-16
4.6.5 Multibarrel Installations ............................................................. 4-17
4.6.6 Skewed Inlets............................................................................. 4-17
4.7 Flood Routing and Culvert Design ..................................................... 4-17
4.7.1 Introduction ............................................................................... 4-17
4.7.2 Design Procedure....................................................................... 4-18
4.8 HY8 Culvert Analysis Microcomputer Program ............................... 4-18
References .................................................................................................. 4-18
Appendix A - Design Charts and Nomographs.......................................... 4-20
4.1 Introduction
DeKalb County Manual
4-1
Primary considerations for the final selection of any drainage structure are that its design be based
upon appropriate hydraulic principles, economy, and minimized effects on adjacent property by
the resultant headwater depth and outlet velocity. The allowable headwater elevation is that
elevation above which damage may be caused to adjacent property and/or the highway. It is this
allowable headwater depth that is the primary basis for sizing a culvert.
Performance curves should be developed for all culverts for evaluating the hydraulic capacity of a
culvert for various headwaters. These will display the consequence of high flow rates at the site
and any possible hazards. Sometimes a small increase in flow rate can affect a culvert design. If
only the design peak discharge is used in the design, the engineer cannot assess what effects
increases in the estimated design discharge will have on the culvert design.
Definition
Area of cross section of flow
Barrel width
Overtopping discharge coefficient
Culvert diameter or barrel depth
Depth of flow
Critical depth of flow
Uniform depth of flow
Acceleration of gravity
Depth of pool or head, above the face section of invert
Height of hydraulic grade line above outlet invert
Headwater depth above invert of culvert (depth from
inlet invert to upstream total energy grade line)
Inlet loss coefficient
Length of culvert
Number of barrels
Rate of discharge
Slope of culvert
Tailwater depth above invert of culvert
Mean velocity of flow
Critical velocity
Units
sq. ft
ft
in. or ft
ft
ft
ft
ft/s
ft
ft
ft
ft
cfs
ft/f
ft
ft/s
ft/s
at the culvert site and adjacent areas. The following design criteria should be considered for all
culvert designs as applicable.
Frequency Flood - The design storm for culverts is the 100-year storm using future development
land use conditions, assuming no detention. The design for lateral systems shall be based on the
25-year storm event using future development land use conditions assuming no detention. The
100-year frequency storm shall be routed through all culverts to be sure building structures (i.e.,
houses, commercial buildings) are not flooded or increased damage does not occur to the
highway or adjacent property for this design event.
Velocity Limitations - Both minimum and maximum velocities should be considered when designing a culvert. The maximum velocity should be consistent with channel stability requirements at the culvert outlet. The maximum allowable velocity for a pipe flowing full is 15 feet per
second. A minimum velocity of 3.0 feet per second, for the 2-year flow velocity, when the culvert
is flowing partially full is required to ensure a self-cleaning condition during partial depth flow.
Buoyancy Protection - Headwalls, endwalls, slope paving or other means of anchoring should be
considered for all culverts where buoyancy may be a problem.
Length And Slope - The culvert length and slope should be chosen to approximate existing
topography, and to the degree practicable: the culvert invert should be aligned with the channel
bottom and the skew angle of the stream, and the culvert entrance should match the geometry of
the roadway embankment. The maximum slope using concrete pipe is 10% and for CMP is 14%
before pipe restraining methods must be taken. The maximum drop in a drainage structure is 10
feet.
Debris Control - In designing debris control structures it is recommended that the Hydraulic
Engineering Circular No. 9 entitled "Debris - Control Structures" be consulted.
Headwater Limitations - The allowable headwater elevation is determined from an evaluation of
land use upstream of the culvert and the proposed or existing roadway elevation. Headwater is
the depth of water above the culvert invert at the entrance end of the culvert.
The following criteria related to headwater should be considered:
The allowable headwater for design frequency conditions should allow
for the following upstream controls.
18 inch freeboard.
Upstream property damage.
Elevations established to delineate flood plain zoning.
Low point in the road grade that is not at the culvert location.
Ditch elevation of the terrain that will permit flow to divert around culvert.
Following HW/D criteria 1. For drainage facilities with cross-section area equal to or less than
30 sq. ft - HW/D = to or < 1.5.
2. For drainage facilities with cross-section area greater than
30 sq. ft - HW/D = to or < 1.2.
The headwater should be checked for the 100-year flood to ensure compliance
with flood plain management criteria and for most facilities the culvert
should be sized to maintain flood-free conditions on major thoroughfares
with 18 inches freeboard at the low-point of the road.
The maximum acceptable outlet velocity should be identified (see Section
5.2.3 in Open Channel Design chapter). Either the headwater should be set to
DeKalb County Manual
4-3
Wingwalls And Aprons - Wingwalls are used where the side slopes of the channel adjacent to
the entrance are unstable or where the culvert is skewed to the normal channel flow.
Improved Inlets - Where inlet conditions control the amount of flow that can pass through the
culvert, improved inlets can greatly increase the hydraulic performance at the culvert.
Material Selection - Reinforced concrete pipe (RCP) is recommended for use (1) under a
roadway, (2) when pipe slopes are less than 1%, or (3) for all flowing streams. RCP and fully
coated corrugated metal pipe with paved invert can be used in all other cases. High Density
4-4
Polyethylene pipe may also be used as approved by DeKalb County. Table 4-3 gives
recommended Manning's n values for different materials. Aluminized steel type 2 corrugated
steel pipe is an approved material for use outside the public right-of-way.
Culvert Skews - Culvert skews shall not exceed 45 degrees as measured from a line perpendicular to the roadway centerline without approval.
Culvert Sizes - The minimum size road culvert shall be 18 inches.
Weep Holes - Weep holes are sometimes used to relieve uplift pressure. Filter materials should
be used in conjunction with the weep holes in order to intercept the flow and prevent the
formation of piping channels. The filter materials should be designed as underdrain filter so that
it will not become clogged and so that piping cannot occur through the pervious material and the
weep hole.
Outlet Protection - Outlet protection should be provided where erosive potential is a design
concern. See Energy Dissipation Chapter for information on the design of outlet protection.
Erosion And Sediment Control - Shall be in accordance with the latest approved DeKalb
County Soil Erosion and Sediment Control Ordinance. See the Manual For Erosion and Sediment Control in Georgia for design standards and details related to erosion and sediment control.
Environmental Considerations - Where compatible with good hydraulic engineering, a site
should be selected that will permit the culvert to be constructed to cause the least impact on the
stream or wetlands. This selection must consider the entire site, including any necessary lead
channels.
Pipe, Concrete
Projecting from fill, socket end (grove-end)
Projecting from fill, square cut end
Headwall or headwall and wingwalls
Coefficient Ke
0.2
0.5
DeKalb County Manual
4-5
0.2
0.5
0.2
0.7
0.5
0.2
0.2
0.9
0.5
0.7
0.5
0.2
0.2
0.5
0.2
0.4
0.2
0.5
0.7
0.2
1 Although laboratory tests have not been completed on K values for High Density Polyethylene (HDPE) pipes, the K values for
e
e
corrugated metal pipes are recommended for HDPE pipes.
* Note: End Section conforming to fill slope, made of either metal or concrete, are the sections commonly available from
manufacturers. From limited hydraulic tests they are equivalent in operation to a headwall in both inlet and outlet control
Manning's n
Concrete Pipe
0.013
0.016
0.017
0.012
0.018
0.024
0.025
Concrete Box
Corrugated
Metal Pipes and
4-6
Boxes Annular
Corrugations
5 by 1 inch corrugations
3 by 1 inch corrugations
6 by 2 inch structural plate
9 by 2 1/2 inch structural plate
2 2/3 by 1/2 inch corrugated
24 inch plate width
Corrugated Metal
Pipes, Helical
Corrugations, Full
Circular Flow
Spiral Rib Metal
3/4 by 3/4 in recesses at 12 inch
Pipe
spacing, good joints
High Density Polyethylene (HDPE)
Corrugated Smooth Liner
Corrugated
Polyvinyl Chloride (PVC)
Note:
0.026
0.028
0.035
0.035
0.020
0.013
0.011
0.024
0.011
For further information concerning Manning n values for selected conduits consult Hydraulic Design of Highway
Culverts, Federal Highway Administration, HDS No. 5, page 163
4.4.2 Procedures
There are two procedures for designing culverts: (1) the manual use of inlet and outlet control
nomographs and (2) the use of a personal computer system such as HY8 - Culvert Analysis
Microcomputer Program (Section 4.8 of this chapter). The following will outline the design procedures for use of the nomograph.
4.4.3 Nomographs
The use of nomographs require a trial and error solution. The solution is quite easy and provides
reliable designs for many applications. It should be remembered that velocity, hydrograph
routing, roadway overtopping, and outlet scour require additional, separate computations beyond
what can be obtained from the nomographs.
Figures 4-1 and 4-2 show examples of an inlet control and outlet control nomograph that can be
used to design concrete pipe culverts. For culvert designs not covered by these nomographs, refer
to the complete set of nomographs given in Appendix A at the end of this chapter.
4-7
(2)
Determine trail culvert size by assuming a trial velocity 3 to 5 ft/s and computing
the culvert area, A = Q/V. Determine the culvert diameter (inches).
(3)
Find the actual HW for the trial size culvert for both inlet and outlet control.
For inlet control, enter inlet control nomograph with D and Q and find HW/D
for the proper entrance type.
Compute HW and, if too large or two small, try another culvert size before
computing HW for outlet control.
For outlet control enter the outlet control nomograph with the culvert length,
entrance loss coefficient, and trial culvert diameter.
To compute HW, connect the length scale for the type of entrance condition
and culvert diameter scale with a straight line, pivot on the turning line, and
draw a straight line from the design discharge through the turning point to the
head loss scale H. Compute the headwater elevation HW from the equation:
HW = H + ho - LS
(4.1)
Compare the computed headwaters and use the higher HW nomograph to determine if the culvert is under inlet or outlet control.
If outlet control governs and the HW is unacceptable, select a larger trial size and
find another HW with the outlet control nomographs. Since the smaller size of
culvert had been selected for allowable HW by the inlet control nomographs, the
inlet control for the larger pipe need not be checked.
(5)
4-8
Figure 4-1
4-9
Figure 4-2
4-10
(2)
Combine the inlet and outlet control performance curves to define a single performance curve for the culvert.
(3)
When the culvert headwater elevations exceed the roadway crest elevation,
overtopping will begin. Calculate the equivalent upstream water surface depth
above the roadway (crest of weir) for each selected flow rate. Use these water
surface depths and equation 4.2 to calculate flow rates across the roadway.
Q = CdL(HW)1.5
Where: Q
Cd
L
HW
(4.2)
Note: See Figure 4-3 on the next page for guidance in determining a value for
Cd. For more information on calculating overtopping flow rates see pages 39 42 in HDS No. 5.
(4)
Add the culvert flow and the roadway overtopping flow at the corresponding
headwater elevations to obtain the overall culvert performance curve.
4-11
Figure 4-3
Discharge Coefficients for Roadway Overtopping
4-12
Computation
1.
Assume a culvert velocity of 5 ft/s. Required flow area = 70 cfs/5 ft/s = 14 sq. ft
(for the 100-yr recurrence flood).
2.
4-13
3.
A grooved end culvert with a headwall is selected for the design. Using the inlet
control nomograph (Figure 4-1), with a pipe diameter of 48 in. and a discharge of
70 cfs; read a HW/D value of 0.93.
4.
The depth of headwater (HW) is (0.93) x (4) = 3.72 ft which is less than the
allowable headwater of 4.5 ft.
5.
6.
Since HW for outlet control (3.90 ft) is greater than the HW for inlet control
(3.72 ft), outlet control governs the culvert design.
Thus, the maximum headwater expected for a 100-yr recurrence flood is 3.90 ft,
which is less than the allowable headwater of 4.5 ft.
7.
Estimate outlet exit velocity. Since this culvert is on outlet control and
discharges into an open channel downstream, the culvert will be flowing full at
the flow depth in the channel. Using the 100-year design peak discharge of 70
cfs and the area of a 48 inch or 4.0 ft diameter culvert the exit velocity will be: Q
= VA
Therefore: V = 70 / (3.14(4.0)2)/4 = 5.6 ft/s
8.
9.
The 100-year flow should be routed through the culvert to determine if any
flooding problems will be associated with this flood.
4-14
Figure 4-4
The following symbols are used in these figures:
B - Width of culvert barrel or diameter of pipe culvert
D - Height of box culvert or diameter of pipe culvert
Hf - Depth of pool or head, above the face section of invert
N - Number of barrels
Q - Design discharge
4-15
Page
4A-3
4A-10
43A-11
4A-12
4-17
References
American Association of State Highway and Transportation Officials. 1982. Highway
Drainage Guidelines.
American Association of State Highway and Transportation Officials. 1998. Model
Drainage Manual.
Debo, Thomas N. and Andrew J. Reese. Municipal Storm Water Management. Lewis
Publishers. 1995.
Federal Highway Administration. 1978. Hydraulics of Bridge Waterways. Hydraulic
Design Series No. 1.
Federal Highway Administration. 1985. Hydraulic design of highway culverts. Hydraulic
Design Series No. 5.
Federal Highway Administration. 1971. Debris-Control Structures. Hydraulic En4-18
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