Nightshifter 6000 Hydraulic Series Spare Parts Manual Rev04
Nightshifter 6000 Hydraulic Series Spare Parts Manual Rev04
Nightshifter 6000 Hydraulic Series Spare Parts Manual Rev04
Parts
Manual
General Information
Safety Information
Do not operate or attempt to perform maintenance unless:
9 You are suitably trained and qualified for the task.
9 You have the appropriate tools, lifting equipment and a suitable
workshop.
Spare Parts and Support
In all correspondence with Allight, always have the machine build style, machine unit number, and
the engine make, engine build number and serial number available to allow our operators to assist
you promptly.
( Machine Build Style can be found on the Quality Assurance documentation sent with your
lighting Tower Service and Maintenance Manuals.
( Engine Make number, Build number and Serial number are stamped on the engine block,
near the fuel injection pump.
( Allights Machine Unit Number can be found below the Y-shaped mast receiver on mine
series lighting towers and on the rear fork lift pocket of the Nightshifter series lighting
towers.
Always ensure that adjustments and repairs are done by personnel who are authorized to do the
work and have been properly trained.
Allight is able to supply all parts and service items required for this equipment.
Note: Left and Right hand sides are identified by standing at the back panel of the machine and
looking in the direction of travel.
Technical Publications
All information, illustrations and specifications contained in this manual are correct at the time of
publication.
Allight reserves the right to make changes in this manual at any time without prior notice and
accepts no responsibility for the accuracy or otherwise of the information contained within. The
design of equipment and this publication are protected by copyright. 2008 Allight Pty Ltd.
CONTACT DETAILS
Enquires
+61 8 9302 7000
Sales
[email protected]
Warranty
[email protected]
TABLE OF CONTENTS
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
CANOPY ........................................................................................................ 22
13.
14.
CHASSIS FIXTURES..................................................................................... 26
15.
MAST FIXTURES........................................................................................... 28
16.
17.
18.
ITEM
QTY
NSHYBFDC01
DECAL KIT*
NSDOC0011
DOC BAG*
NSDOC0001
NSLT/001
NSNH-9/005
NSLT/002
NSNH-9/003
NSDOC0018
NSTDCD/006-AVR
DOC ALTERNATOR*
10
NSPARKER/012
F o r a f t e r s a l e s a s s i s t a n c e , p l e a s e l o c a t e yo u r c l o s e s t A l l i g h t d i s t r i b u t o r a t ww w. a l l i g h t . c o m .
1
1
3
F o r a f t e r s a l e s a s s i s t a n c e , p l e a s e l o c a t e yo u r c l o s e s t A l l i g h t d i s t r i b u t o r a t ww w. a l l i g h t . c o m .
2
ITEM
NSHYB-RG-030
NSHYB-RG-004
16 RIM
NSHYB-RG-007
16 TYRE**
NSHYB-RG-012
BRAKE CALIPER
NSHYB-RG-013
NSHYB-RG-014
BRAKE HOSE*
NSHYB-RG-015
NSHYB-RG-001
NSHYB-RG-004
16 RIM
NSHYB-RG-007
16 TYRE**
NSHYB-RG-022
BRAKE CALIPER
NSHYB-RG-023
NSHYB-RG-025
F o r a f t e r s a l e s a s s i s t a n c e , p l e a s e l o c a t e yo u r c l o s e s t A l l i g h t d i s t r i b u t o r a t ww w. a l l i g h t . c o m .
3
7
8
F o r a f t e r s a l e s a s s i s t a n c e , p l e a s e l o c a t e yo u r c l o s e s t A l l i g h t d i s t r i b u t o r a t ww w. a l l i g h t . c o m .
4
ITEM
QTY
NSHYB-DB-005
DRAW BAR
NSHYB-DB-015
NSHYB-MP-019
JOCKEY WHEEL
NSHYB-MP-031
TOW HITCH *
NSHYB-MP-032
RING ATTACHMENT*
BALL ATTACHMENT*
NSHYB-MP-033
NSHYB-MP-008
16 LINK CHAIN*
NSHYB-MP-038
SHACKEL*
NSHYB-DB-005
DRAW BAR
NSHYB-DB-015
NSHYB-MP-019
JOCKEY WHEEL
NSHYB-MP-029
NSHYB-MP-002
NSHYB-MP-034
16 LINK CHAIN
NSHYB-MP-039
SHACKEL
NSHYB-RG-008
10
NSHYB-MC-030
F o r a f t e r s a l e s a s s i s t a n c e , p l e a s e l o c a t e yo u r c l o s e s t A l l i g h t d i s t r i b u t o r a t ww w. a l l i g h t . c o m .
5
MANUAL
HYDRAULIC
F o r a f t e r s a l e s a s s i s t a n c e , p l e a s e l o c a t e yo u r c l o s e s t A l l i g h t d i s t r i b u t o r a t ww w. a l l i g h t . c o m .
6
ITEM
1
NSHYB-ST-010
STABILIZER LEG
NSHYB-MP-010
MANUAL LEG**
NSHYB-ST-010
NSHYB-ST-005
STABILIZER LEG
HYDRAULIC STABILIZER FOOT**
*ITEM NOT ILLUSTRATED
**RECOMMENDED SPARE PART
F o r a f t e r s a l e s a s s i s t a n c e , p l e a s e l o c a t e yo u r c l o s e s t A l l i g h t d i s t r i b u t o r a t ww w. a l l i g h t . c o m .
7
2
3
F o r a f t e r s a l e s a s s i s t a n c e , p l e a s e l o c a t e yo u r c l o s e s t A l l i g h t d i s t r i b u t o r a t ww w. a l l i g h t . c o m .
8
ITEM
QTY
NSHYB-BB-005
NSMEC0054
CAPACITOR**
NSMEC0055
BALLAST (240v)**
NSHYB-BB-002
NSHYECBW02
NSHYECCBA02
NSHYECLWA02
NSHYECLPW02
1000W 60HZ
1000W 50HZ
1
NSHYB-BB-005
NSMEC0053
CAPACITOR**
NSMEC0058
BALLAST (220v)**
NSMEC0059
BALLAST (240v)**
NSHYB-BB-002
NSHYECBW01
NSHYECCBA01
NSHYECLWA01
NSHYECLPW01
NSHYB-BB-005
NSHYB-EP-039
CAPACITOR**
NSHYB-EP-041
BALLAST (240v)**
NSHYB-BB-002
NSHYECBW02
1500W 60HZ
NSHYECCBA02
NSHYECLWA02
NSHYECLPW02
NSHYB-BB-005
NSHYB-EP-042
CAPACITOR**
NSHYB-EP-043
BALLAST (220v)**
NSMEC0059
BALLAST (240v)**
NSHYB-BB-002
NSHYECBW01
NSHYECCBA01
NSHYECLWB01
NSHYECLPW01
1500W 50HZ
F o r a f t e r s a l e s a s s i s t a n c e , p l e a s e l o c a t e yo u r c l o s e s t A l l i g h t d i s t r i b u t o r a t ww w. a l l i g h t . c o m .
9
3
4
5
F o r a f t e r s a l e s a s s i s t a n c e , p l e a s e l o c a t e yo u r c l o s e s t A l l i g h t d i s t r i b u t o r a t ww w. a l l i g h t . c o m .
10
ITEM
QTY
NSHYB-FT-010
NSHYB-FT-005
FUEL TANK
NSHYB-MC-066
NSHYB-MC-067
NSHYB-MP-041
FUEL CAP
NSHYB-MP-036
FUEL GAUGE
*ITEM NOT ILLUSTRATED
**RECOMMENDED SPARE PART
F o r a f t e r s a l e s a s s i s t a n c e , p l e a s e l o c a t e yo u r c l o s e s t A l l i g h t d i s t r i b u t o r a t ww w. a l l i g h t . c o m .
11
11
26
25
7
6
14
15
16
3
4
F o r a f t e r s a l e s a s s i s t a n c e , p l e a s e l o c a t e yo u r c l o s e s t A l l i g h t d i s t r i b u t o r a t ww w. a l l i g h t . c o m .
12
NSHYB-CP-015
NSHYB-DEC-011
NSHYB-EP-017
NSMEC0005
BREAKER 10A
1-2
NSMEC0026
1-5
BREAKER 16A
BREAKER BLANK
NSMEC0042
BREAKER 2A*
10
NSMEC0027
11
NSMEC0006
32A MCB/RCD
12
NSMEC0038
10A MCB/RCD*
13
NSMEC0036
14
3-8
NSMEC0008
TOGGLE SWITCH
ALARM
15
NSHYB-EP-007
16
NSHYB-EP-003
17
NSHYECESA01
18
NSHYECESB01
19
NSHYECEWB01
20
21
1
1
NSHYECEWA01
NSHYECEVA01
22
NSHYECEVB01
23
NSHYECEVA02
24
NSHYECEVB02
25
NSMEC0031
25
NSMEC0032
25
NSMEC0033
25
NSMEC0034
60HZ COMPONENTS
26
NSMEC0022
27
NSHYECAWA02
28
NSHYECAWB02
NSHYECLWB02
29
50HZ COMPONENTS
26
NSMEC0018
26
NSMEC0041
26
MEC0030
27
NSHYECAWA01
28
NSHYECAWB01
29
NSHYECLWB01
F o r a f t e r s a l e s a s s i s t a n c e , p l e a s e l o c a t e yo u r c l o s e s t A l l i g h t d i s t r i b u t o r a t ww w. a l l i g h t . c o m .
13
14
8
2
13
11
10
1
6
12
3
15
F o r a f t e r s a l e s a s s i s t a n c e , p l e a s e l o c a t e yo u r c l o s e s t A l l i g h t d i s t r i b u t o r a t ww w. a l l i g h t . c o m .
14
ITEM
QTY
NSHYB-CH-031
NSHYB-MC-073
NSMBC0093
NSHYB-MP-005
UNIVERSAL COMPONENTS
NSHYB-MP-020
NSHYB-MC-018
NSHYB-MC-019
EXHAUST MUFFLER**
NSHYB-MP-009
EXHAUST - BELLOW
NSMGS0207
U-CLAMP
16
NSHYB-EP-047
AVR UNIT*
10
NSHYB-PP-001
10
NSHYB-PP-004
11
NSHYB-PP-006
11
NSMGC0236
11
NSMGC0235
13
NSHYB-MC-029
14
NSHYB-MC-055
15
NSHYB-MC-035
10
NSHYB-PP-002
11
NSHYB-PP-003
13
NSHYB-MC-028
14
NSHYB-MC-060
15
NSHYB-MC-040
F o r a f t e r s a l e s a s s i s t a n c e , p l e a s e l o c a t e yo u r c l o s e s t A l l i g h t d i s t r i b u t o r a t ww w. a l l i g h t . c o m .
15
7
6
8
3
10
5
17
15
16
22
1
F o r a f t e r s a l e s a s s i s t a n c e , p l e a s e l o c a t e yo u r c l o s e s t A l l i g h t d i s t r i b u t o r a t ww w. a l l i g h t . c o m .
16
ITEM
NSHYB-EP-002
LIMIT SWITCH 2
NSHYB-EP-019
NSHYB-EP-021
NSMLC0049
NSHYB-LB-005
LIGHT BAR
22
NSHYB-MC-065
NSMLS0001A
1KW COMPONENTS
7
NSMLS0001B
NSMLC0002
TRUNNION
NSMLC0044
CASING LHS
10
NSMLC0054
CASING RHS
11
24
NSMLC0045
GLASS CLIP*
GLASS** *
12
NSMLC0046
13
NSMLC0047
LAMP** *
14
12
NSMLC0051
LAMP HOLDER** *
15
NSHYB-EP-006
16
NSHYB-EP-032
TRUNNION
17
NSHYB-EP-033
CASING
18
24
NSHYB-EP-034
GLASS CLIP*
GLASS** *
1.5KW COMPONENTS
19
NSHYB-EP-036
20
NSHYB-EP-037
LAMP** *
21
12
NSHYB-EP-038
LAMP HOLDER** *
*ITEM NOT ILLUSTRATED
**RECOMMENDED SPARE PART
F o r a f t e r s a l e s a s s i s t a n c e , p l e a s e l o c a t e yo u r c l o s e s t A l l i g h t d i s t r i b u t o r a t ww w. a l l i g h t . c o m .
17
POST ASSEMBLIES
10
8
7
F o r a f t e r s a l e s a s s i s t a n c e , p l e a s e l o c a t e yo u r c l o s e s t A l l i g h t d i s t r i b u t o r a t ww w. a l l i g h t . c o m .
18
POST ASSEMBLIES
ITEM
QTY
NSHYB-PO-015
NSHYB-PO-042
NSHYB-PO-043
NSHYB-PO-005
POST OUTER
NSHYB-PO-020
NSHYB-CO-013
NSHYB-PO-010
POST INNER
NSHYB-PO-025
POST BASE
NSHYB-PO-040
LOCK BRACKET
10
NSHYB-PO-035
F o r a f t e r s a l e s a s s i s t a n c e , p l e a s e l o c a t e yo u r c l o s e s t A l l i g h t d i s t r i b u t o r a t ww w. a l l i g h t . c o m .
19
MAST ASSEMBLIES
16
17
15
7
12
9
11
14
10
4
5
2
3
1
F o r a f t e r s a l e s a s s i s t a n c e , p l e a s e l o c a t e yo u r c l o s e s t A l l i g h t d i s t r i b u t o r a t ww w. a l l i g h t . c o m .
20
MAST ASSEMBLIES
ITEM
QTY
NSHYB-MA-030
NSHYB-CO-016
COLLARED BUSH
NSHYB-MA-015
NSHYB-MA-035
NSHYB-MA-046
CUSHION
NSHYB-MA-010
NSHYB-MA-025
NSHYB-CO-012
NSHYB-CO-013
BRASS COLLAR
10
NSHYB-CO-018
ROLLER
11
NSHYB-EP-004
LIMIT SWITCH 1
12
NSHYB-MA-034
14
NSHYB-MA-020
MAST OUTER
15
NSHYB-MA-005
MAST INNER
16
NSHYB-MA-045
RETRACTABLE ARM
17
NSHYB-MA-050
MAST CONDUIT
*ITEM NOT ILLUSTRATED
**RECOMMENDED SPARE PART
F o r a f t e r s a l e s a s s i s t a n c e , p l e a s e l o c a t e yo u r c l o s e s t A l l i g h t d i s t r i b u t o r a t ww w. a l l i g h t . c o m .
21
CANOPY
5
4
3
1
F o r a f t e r s a l e s a s s i s t a n c e , p l e a s e l o c a t e yo u r c l o s e s t A l l i g h t d i s t r i b u t o r a t ww w. a l l i g h t . c o m .
22
CANOPY
ITEM
QTY
NSHYB-BB-004
NSHYB-CA-007
NSHYB-CA-050
BATTERY TRAY
NSHYB-CH-005
CHASSIS
NSHYB-CA-026
F o r a f t e r s a l e s a s s i s t a n c e , p l e a s e l o c a t e yo u r c l o s e s t A l l i g h t d i s t r i b u t o r a t ww w. a l l i g h t . c o m .
23
10
2
6
9
7
3
1
13
5
6
4
12
11
F o r a f t e r s a l e s a s s i s t a n c e , p l e a s e l o c a t e yo u r c l o s e s t A l l i g h t d i s t r i b u t o r a t ww w. a l l i g h t . c o m .
24
ITEM
QTY
MUDGUARD
NSMCC0029
NSMCC0041
DOOR HANDLE**
NSHYB-MP-012
GAS STRUT**
NSHYB-MP-014
DOOR HINGE**
NSHYB-MP-011
NSHYB-CA-010
NSHYB-CA-005
NSHYB-CA-035
10
NSHYB-CA-040
11
NSHYB-CA-015
12
NSHYB-CA-020
13
NSHYB-CA-045
14
NSMCC0042
REFLECTORS RED*
15
NSMCC0043
REFLECTORS YELLOW*
*ITEM NOT ILLUSTRATED
**RECOMMENDED SPARE PART
F o r a f t e r s a l e s a s s i s t a n c e , p l e a s e l o c a t e yo u r c l o s e s t A l l i g h t d i s t r i b u t o r a t ww w. a l l i g h t . c o m .
25
CHASSIS FIXTURES
9
8
10
7
11
3
4
10
5
F o r a f t e r s a l e s a s s i s t a n c e , p l e a s e l o c a t e yo u r c l o s e s t A l l i g h t d i s t r i b u t o r a t ww w. a l l i g h t . c o m .
26
CHASSIS FIXTURES
ITEM
QTY
NSHYB-CO-023
NSHYB-CO-024
NSHYB-CO-037
NSHYB-CO-026
LYNCH PIN**
NSHYB-CO-027
NSHYB-EP-005
NSHYB-EP-030
NSHYB-EP-009
NSHYB-EP-028
BATTERY
NSHYB-EP-031
NSHYB-EP-048
10
NSMCC0015
11
NSHYB-MP-001
VIN PLATE
*ITEM NOT ILLUSTRATED
**RECOMMENDED SPARE PART
F o r a f t e r s a l e s a s s i s t a n c e , p l e a s e l o c a t e yo u r c l o s e s t A l l i g h t d i s t r i b u t o r a t ww w. a l l i g h t . c o m .
27
13
MAST FIXTURES
10
11
5
5
3
2
17
20
21
2
5
10
13
14
18
19
16
15
F o r a f t e r s a l e s a s s i s t a n c e , p l e a s e l o c a t e yo u r c l o s e s t A l l i g h t d i s t r i b u t o r a t ww w. a l l i g h t . c o m .
28
MAST FIXTURES
ITEM
QTY
NSHYB-CO-001
NSHYB-CO-002
NSHYB-CO-038
12
NSHYB-CO-006
NSHYB-CO-007
NSHYB-CO-008
NSHYB-CO-009
NSHYB-CO-019
10
12
NSHYB-CO-021
11
NSHYB-CO-022
13
NSHYB-CO-028
14
NSHYB-CO-033
20MM PIN - 65
15
NSHYB-CO-034
16
NSHYB-CO-036
17
NSHYB-EC-024
18
NSHYB-CO-014
19
NSHYB-MP-023
20
NSHYB-MP-007
CABLE TRACK**
21
NSHYB-MP-024
F o r a f t e r s a l e s a s s i s t a n c e , p l e a s e l o c a t e yo u r c l o s e s t A l l i g h t d i s t r i b u t o r a t ww w. a l l i g h t . c o m .
29
10
11
12
13
F o r a f t e r s a l e s a s s i s t a n c e , p l e a s e l o c a t e yo u r c l o s e s t A l l i g h t d i s t r i b u t o r a t ww w. a l l i g h t . c o m .
30
ITEM
NSDY161612E3LPHG
NSHSG-E40/28X226
NSHSG-E40/28X1300
4
5
1
1
NSHSG-E63/45X773
NSTSZ114-2A
NS402-30932A
NSCBCA-LHN
NSG02511
NSCCP012S
10
NSPP02DP
11
NSD02B2-0.2N
12
NSCKBD-XCN
13
NSD02B2-2.1N
14
NSBASICOR-1
F o r a f t e r s a l e s a s s i s t a n c e , p l e a s e l o c a t e yo u r c l o s e s t A l l i g h t d i s t r i b u t o r a t ww w. a l l i g h t . c o m .
31
F o r a f t e r s a l e s a s s i s t a n c e , p l e a s e l o c a t e yo u r c l o s e s t A l l i g h t d i s t r i b u t o r a t ww w. a l l i g h t . c o m .
32
ITEM
1
2
NSDYE4G
NSHSGE32/22X630
NSCKBD-XCN
NSG02511
NSCCP012S
NSLEGOR-1
F o r a f t e r s a l e s a s s i s t a n c e , p l e a s e l o c a t e yo u r c l o s e s t A l l i g h t d i s t r i b u t o r a t ww w. a l l i g h t . c o m .
33
F o r a f t e r s a l e s a s s i s t a n c e , p l e a s e l o c a t e yo u r c l o s e s t A l l i g h t d i s t r i b u t o r a t ww w. a l l i g h t . c o m .
34
NSDYELG
NSL10-5.5E-RF360-S1-C-H
ROTATION ACTUATOR*
NSG02511
NSCCP012S
NSROTATOR-1
F o r a f t e r s a l e s a s s i s t a n c e , p l e a s e l o c a t e yo u r c l o s e s t A l l i g h t d i s t r i b u t o r a t ww w. a l l i g h t . c o m .
35
Revision No: 04