F01 Workbook - Module 2
F01 Workbook - Module 2
F01 Workbook - Module 2
Page
Table of Contents
Subject
Page
Table of Contents
Subject
Page
Table of Contents
Subject
Page
Table of Contents
Subject
Page
Workbook - Module 2
Model: F01/F02
For the first time, a BMW Sedan is fitted with a double wishbone
front axle made of aluminum, a steerable integral-V rear axle,
BMW integral active steering (IAL) and the innovative damper
system, the 2nd generation vertical dynamics control (VDC 2).
E65/E66
F01/F02
Front Axle
Suspension/damping, rear
Brake, front
Parking brake
Suspension/damping, front
Rear axle
Wheels/tires
Steering
Steel spring/EDC
Integral IV
Steel spring/VDC 2
Integral V
Front Axle
A double wishbone front axle as known from the E70 and E71
is now also fitted in the F01/F02.
In comparison with the double pivot spring strut front axle on the
E65, this front axle design offers the following advantages:
Higher transverse acceleration is reflected in greater vehicle
agility.
Index
Explanation
Index
Wheel bearing
1
3
5
Spring strut
Swivel bearing
Stabilizer link
Explanation
Stabilizer bar
E65/E66
F01/F02
1578
1611
88.1
-0 20' 20'
-0 12' 15'
Total toe-in
10' 8'
16' 6'
0 30'
11.92/39.10
12.15/39.86
1 27' 30'
12 20'
Caster angle
7 27' 30'
By connecting the stabilizer bar via the stabilizer link to the spring
strut, the torsion in response to body roll motion is equivalent to the
total wheel lift from the inside to the outside of the curve (in other
suspension setups, the stabilizer bars are connected to a
transverse control arm and therefore achieve only a fraction of the
torsion angle).
0 30'
56.3
Camber
Camber difference
Due to the lack of transverse forces, the piston rod can be made
thinner, resulting in a similar displacement volume in the push and
pull direction of the damper. This serves to improve the design
layout of the damper and is the prerequisite for the innovative
damper control system - vertical dynamics control (VDC).
0.5
Despite being highly effective, this high degree of torsion allows for
the stabilizer bar to be made relatively thin which has a favorable
effect on driving comfort and dynamics as well as saving weight.
7 0'
10
The rear axle design on the F01/02 is a newly designed axle known as the integral-V. This differs from the previous 7 Series which used
the familiar and already proven integral IV. The integral IV rear axle design was introduced on the E38 in 1995 and has been in use on
subsequent 5, 6 and 7 series models as well as both generations of the X5.
Index
1
2
Explanation
Explanation
Integral link
Wheel carrier
Wheel bearing
Index
Thrust strut
Index
Explanation
Index
3
Explanation
Track rod, right
Now, there are new challenges to meet with regard to rear axle
design. While the integral IV axle met and exceeded all of the
requirements of BMW chassis dynamics, the integral V was
developed to meet some of the new requirements of the F01/02
including:
F01 (Standard)
Track width
1628
1650
-1 50' 15
-1 50' 15
Total toe-in
14' 10
16' 6'
Thrust angle
3070
Camber
Camber difference
3070
0 30'
0 12'
0 30'
0 12'
The new rear axle geometry on the F01 is such that any adjustments to the Camber or Toe eccentrics will influence both
adjustments. Therefore, it is necessary that Camber is the
last adjustment rather than Toe.
11
12
Using the designated vehicle perform a four wheel alignment following the steps outlined in the following exercise.
Connect ICOM to vehicle and perform vehicle test. Locate wheel alignment and ride height specifications using ISID.
LF
RF
Ride Height
Specification
Ride Height
Specification
Tire Pressure
Specification
Tire Pressure
Specification
Installed
Weight (Left)
LR
Ride Height
Specification
Tire Pressure
Specification
or
NO
Installed
Weight (Right)
YES
When executing the rear steering test plan what value must be
achieved before adjusting the rear suspension?
RR
Ride Height
Specification
Important!!!
Tire Pressure
Specification
Installed Weight (Trunk)
13
14
Do either of the rear wheels need to be adjusted? If so plot the adjustments on the graph provided.
Left Rear:
Where does the plotted point intersect line D?
Right Rear:
Where does the plotted point intersect line D?
What is the torque specification for the control arm (upper) nut?
_______________ Nm
What is the torque specification for the swing arm (lower) nut?
_______________ Nm
Important!!!
YES
or
NO
After adjusting the second wheel on the rear axle be sure that the first wheel is still in specs.
It may be necessary to readjust first wheel after setting the second wheel if the vehicle was
severely out of specifications. If a second adjustment is required the points must be plotted.
60
55
50
45
40
35
30
25
20
15
Key:
Unit of measurement in diagram: [min]
10
5
A
B
C
D
0
-5
-10
-15
-20
-25
-30
-35
-40
-45
-50
-55
-60
-170 -165 -160 -155 -150 -145 -140 -135 -130 -125 -120 -115 -110 -105 -100 -95
-90
-85
-80
-75
-70
-65
B
F01 Workbook - Module 2
15
-60
-55
-50
Toe
Camber
Control Arm
Swinging Arm
16
60
55
50
45
40
35
30
25
20
15
Key:
Unit of measurement in diagram: [min]
10
5
A
B
C
D
0
-5
-10
-15
-20
-25
-30
-35
-40
-45
-50
-55
-60
-170 -165 -160 -155 -150 -145 -140 -135 -130 -125 -120 -115 -110 -105 -100 -95
-90
-85
-80
-75
-70
-65
-60
-55
-50
Toe
Camber
Control Arm
Swinging Arm
How is the front camber adjustment performed? Are there any special tools needed to perform camber adjustment? If so please list
and explain.
Important!!!
What other BMW vehicles use this method of front camber adjustment?
List at least three conditions that will require Active Front Steering
initialization.
Important!!!
Answer: YES
What are some other systems on the F01 that might require calibration after a wheel alignment?
17
18
Dynamic drive (ARS) with 2 steel springs and single axle air
spring and VDC dampers.
Index
Explanation
2
4
6
8
Brakes
Unlike the E65 predecessor, the F01/F02 is fitted with the Run Flat
System Component (RSC) package on board as standard.
The BMW Group has put together a safety package with the aim of
avoiding such accidents as well as the risk involved with changing
a tire at the side of the road, at night or in wet conditions, in tunnels
or at road construction sites.
Floating brake calipers are fitted on the front and rear axle.
However, the front calipers are lightweight aluminum, while
the rear are cast iron.
Specification
36
With its reinforced side walls, additional strip inserts and heatresistant rubber mixtures, even when completely depressurized, the
"self-supporting tire" makes it possible to continue the journey for a
limited distance at a maximum speed of 50 mph.
Aluminum (riveted)
Aluminum
24
The system consisting of the RSC tires, rims with EH2+ contour
and the electronic tire pressure monitoring system (TPMS).
14.7
Keeps the tire safely on the rim even in the event of sudden
tire pressure loss at high speed.
373
Specification
60
Refer to the owners manual for the maximum driving range after
puncture or deflation occurs.
ABS, ASC and DSC remain fully operational even in the event of
complete tire pressure loss.
44
When driving with a run flat tire with no pressure, the standard VDC
automatically distributes the vehicle weight over the remaining
wheels so as to relieve the load on the depressurized tire with the
aim of achieving the highest possible range for continued
operation.
368
14.5
Cast iron
Cast iron
19
20
Steering
The steering column has a motor for in/out adjustment and a motor
for up/down adjustment with a specially developed gear
mechanism.
Each of these low-noise drive units is mounted acoustically decoupled executes the adjustment with the aid of motor/driven flexible
spindles.
Index
Explanation
Index
Explanation
Flexible coupling
1
3
Splined tube
4
6
Crash tube
Steering gear
Index
1
Explanation
Index
2
Explanation
In addition, the lower and center steering shaft collapses during the
crash thus preventing penetration of the steering column into the
passenger compartment. The system design also prevents the
back displacement of all components in the engine compartment
and possible damage to the bulkhead.
21
22
HA V
Integral V
Integral IV
Central-link
2.
3.
4.
5.
2.
6.
7.
E65/E66
Standard
Longitudinal Dynamics
Dynamic Stability Control
Lateral Dynamics
Servotronic
Vertical Dynamics
Driver Assistance
Cruise Control (FGR)
Active Cruise Control with Stop and Go (ACC Stop and Go)
F01 Workbook - Module 2
23
Optional
F01/F02
Standard
Optional
24
For example, the introduction of the longitudinal dynamics management system in the BMW 3 Series (E9x) was the first step in
this direction. The longitudinal dynamics control functions,
Dynamic Cruise Control and Active Cruise Control, were integrated into one control unit - the LDM control unit. These integrated
functions considerably enhanced the harmony and coordination
of drive and brake actuation.
OBD
5
K-CAN2
FlexRay
K-CAN
ZGM
5
PT-CAN
CAS
FZD
IHKA
CIC
FKA
RSE Mid
ACSM
K
KOMBI
EMA FA
F
JB
PDC
TPMS
EKPS
PT-CAN2
PT-C
-CAN2
FRM
DME
EMA BF
DSC
CON
TOP HiFi
SDARS
EGS
SZL
CID
ULF-SBX
High
DVD
GWS
HSR
NVE
AL
SWW
TCU
HUD
EHC
HKL
FD
FD2
KAFAS
F
FAS
SM FA
F
SM BF
TRSVC
HiFi
EMF
SM FAH
F
SM BFH
VSW
5
K-CAN
PT-CAN2
Ethernet
K-CAN2
K-Bus
(protokoll)
D-CAN
BSD
PT-CAN
LIN-Bus
FlexRay
Local-CAN
25
ICM
VDM
EDC SVL
EDC SVR
EDC SHL
EDC SHR
MOST
26
On an F01/F02, locate the components on the vehicle, then fill in the chart by using the supplied bus charts and wiring diagrams in
ISTA to determine the electrical connections to the vehicle network (refer to example).
Index
1
Explanation
EDC, SVL
EVV Valve
Servotronic valve
EDC, SVR
JB electronics
VDM
ICM
10 a
EMF buttons
10 b
Auto-Hold button
11
12
13
AL (AS)
14
DSC
Connected to
by way of
On an F01/F02, locate the components on the vehicle, then fill in the chart by using the supplied bus charts and wiring diagrams in
ISTA to determine the electrical connections to the vehicle network (refer to example).
Index
Explanation
EDC, SHR
HSR actuator
EDC, SHL
27
Connected to
by way of
28
The integration of the ICM module into the new 7 series allows the
desired dynamic effect in each road situation. Also, the most
suitable actuator can now be selected and activated.
A further task of the ICM control unit is to make the driving dynamics condition available throughout the entire vehicle through in the
form of signals. This is why the DSC sensor in the F01/F02, which
was previously fitted separately, has now been integrated into the
ICM control unit.
This means that all systems have access to the same information
provided by the ICM control unit. As a consequence, the potential
for errors, particularly in networked systems, is reduced and the
system reliability of systems is increased.
The driver can use the driving dynamics switch to select a characteristic that perfectly matches the specific driving requirement or
section of road.
For example, in some instances it might be necessary to activate
the brakes for individual wheels (DSC) while superimposing a
steering angle using the Integral Active Steering (IAL).
Although their names are already familiar from the E70/E71, they
differ considerably in their functional range and design. A multitude
of driving dynamics functions is concentrated in these control units.
The basic version of the ICM control unit is fitted as standard in the
F01/F02. In this case, the vehicle is provided with the Servotronic
steering system and cruise control driver assistance function with
braking function (DCC).
The high-performance version of the ICM control unit is used if
one or both of the following options are ordered by the customer:
Integral Active Steering
Index
Explanation
Index
AL
Road speed
2
ax
ay
Longitudinal acceleration
Lateral acceleration
Explanation
DSC
HSR
VDM
The basic version of the VDM control unit contains the Vertical
Dynamics Control function. This is included in the standard equipment of the F01/F02.
Active Steering
29
30
Two microprocessors
A FlexRay controller
The essential tasks of one of the microprocessors are the calculation of control functions, communication processing and activation
of the output stages.
Two versions of the ICM control unit exist. The version installed in
the vehicle depends on the equipment.
The sensors that were previously accommodated in the DSC sensor are now housed in the ICM. Therefore there are no independent DSC sensors on the F01.
The following graphics make these differences clear.
Index
Explanation
2
4
5
The mounting points on the body are precisely determined and are
measured when the vehicle is manufactured and must not be
replaced with any other mounting points.
Explanation
Index
Explanation
Mounting bolt
Connector
Spacer sleeve
31
32
Ride-height Sensors
Design and Principle of Operation
The angle of a pivoting arm is converted to a voltage signal via the
ride-height sensors. The greater the angle (with reference to a
defined starting position), the greater the output voltage generated
by a Hall sensor element.
Versions
The reasons for this in both cases are the available installation
space and the starting position of the pivoting arm.
NOTES
PAGE
F01 Workbook - Module 2
33
34
Index
Explanation
Index
Explanation
Longitudinal dynamics
ICM
Lateral dynamics
VDM
Vertical dynamics
ICM
Responsible
Control Module
(primary processing)
As is the case in the E71, the new ICM control unit in the F01/F02
essentially performs the calculations for the control functions that
influence the longitudinal and lateral dynamics.
VDM
The previous strategy was to use one control unit to perform the
control tasks for each main movement direction. This approach was
not employed in the E71 or the F01/F02.
Vehicle Dynamics
Systems
Specific Systems
Longitudinal Dynamics
DSC
EMF
Lateral Dynamics
Servotronic
IAL
Driver Assistance
DCC
ACC Stop and Go
Vertical Dynamics
VDC
ARS
EHC
Output Signals
The ICM processes all signal information and provides this
information to other control modules via FlexRay. This information
includes wheel speed, steering angle and ride height information.
The ICM also makes available, via FlexRay, the information from the
integrated DSC sensors. In addition to sensor data, the ICM
provides target values for actuators and actuator control units (i.e.
AL and HSR).
Index
Explanation
2
4
6
8
9
ICM
35
36
Signal Provision
The sensors that were previously accommodated separately in the
DSC sensor are now installed in the ICM control unit. The following variables can be recorded with these sensors:
Longitudinal acceleration and pitch of the road or vehicle in
the longitudinal direction
Lateral acceleration and pitch of road or vehicle in lateral
direction
The ICM control unit is also responsible for the Servotronic function including valve actuation. This steering control function is also
influenced by the driving dynamics control.
ICM Calibration
Calibration of the sensors integrated into the ICM control unit is
necessary in the following cases:
the ICM control unit has been replaced or
Longitudinal acceleration
Lateral acceleration
Yaw rate.
The ICM control unit therefore knows how the vehicle is actually
moving at this point. To be able to optimize the vehicle behavior,
the dynamic driving systems require information about how the
driver wishes the vehicle to move. The driver's command is determined from the following signals:
The yawing force is an output variable of the central driving dynamics control system. This produces a rotation of the vehicle that is
superimposed on the existing movement of the vehicle. This can
be used to "readjust" the driving characteristics if the result
identified does not match the driver's command.
They receive the driving condition and the driver's command from
the ICM control unit via the FlexRay bus system.
37
38
Index
A
B
1
2
3
4
Explanation
Index
A
1
3
4
Explanation
This does not simply mean that the ICM records and processes
ride-height information and then delivers it to the VDM.
The ICM is also responsible for the control of the Active Roll
Stabilization as an integral part of central driving dynamics control
in order to influence the self-steering characteristics.
The effects of more or less rigid anti-roll bars can be emulated with
the aid of the hydraulic motors in the anti-roll bars of the Dynamic
Drive.
Index
This means that the central driving dynamics control of the ICM
can selectively influence the degree of available lateral force on one
axle via the active anti-roll bars of Dynamic Drive.
4
5
6
7
39
Index
1
2
Explanation
Explanation
10
12
14
11
13
40
Index
1
Explanation
SPORT button
Index
2
Explanation
Index
Explanation
1
3
DTC button
All drive and dynamic driving systems installed in the vehicle are
comprehensively switched over via the driving dynamics and DTC
switch.
The ICM control unit imports the control signals then determines
on the basis of this which new mode the driving dynamics control
should adopt.
The ICM control unit also prompts the display of the relevant mode
in the instrument cluster and also in the Central Information Display.
In addition to selecting a mode, the driver can use the controller to
make further settings.
Normal
Comfort
DSC off
Index
Explanation
41
DTC Button
42
The new DSC symbols used for the first time in the F01/F02
replace the symbols previously used.
Two different symbols were formerly used for the two states "DTC
mode" and "DSC off" and were displayed in the instrument cluster.
Compact display
The DTC button provides the driver with two additional modes,
Traction (DTC) and DSC off.
The "Traction" and "DSC off" modes can be switched off by pressing the DTC button again. The driving dynamics control subsequently returns to "Normal" mode.
The two modes "Traction" and "DSC off" present a special case in
terms of their display requirements. In addition to the text entry, the
yellow DSC indicator and warning lamps must be activated.
Since the launch of the F01/F02, only one symbol has been used
for both states. The new symbols are being gradually introduced in
all newly developed vehicles.
The reason for this are changes to legislation that require automobile manufacturers to produce a uniform display format. This legislation also specifies that the text message "off" must be displayed
as soon as the DSC function is restricted, as is the case in the
"Traction" and "Sport+" modes.
The name of the newly selected mode appears there together with
an explanatory text. This assistance window can be turned on or
off via the Settings/Central Display option in the CID.
In the "Sport" mode, the driver also has the option of configuring
which systems are affected by this selection. Assisted by the controller, the driver can choose whether to apply the "Sport" mode to
the drive systems, or the dynamic driving systems or both.
43
44
Using an instructor assigned F01, use the driving dynamics control switches and DTC Button to select the various modes in driving
dynamics. Follow the exercise below:
Scroll down until you see the text Automatic Program Change
and read about the conditions in which the driving dynamics will
switch to NORMAL.
In the main menu of the owners manual, look for Active Cruise
Control.
What happens to the driving dynamics setting when the Active
Cruise Control is switched on while driving?
Using the supplied posters, work with your instructor to determine which driving dynamics systems are affected by the driving
dynamics and DTC switches. Complete exercise by filling in the chart below.
Vehicle Systems
Normal
Sport
Drive Systems
Accelerator pedal characteristic
Normal
Normal
Normal
Normal
Normal
DSC On
Normal
Normal
45
DTC Switch
Sport +
Normal
Traction
DSC Off
46
Using the illustration below, complete the exercise as outlined on the following pages.
Using the graphic on the previous page and the poster chart, work with ISTA to complete the chart below:
Index
Explanation
Communicates with
Controller
ICM
ICM
2b
DTC Button
ICM
ICM
Accelerator pedal/DME
ICM
Automatic transmission/EGS
ICM
Steering- Servotronic
ICM
6b
Steering - IAL
ICM
VDC/VDM
ICM
ARS/VDM
ICM
DSC
ICM
10
Instrument cluster
ICM
11
CID
ICM
Via Pathway
47
For (function)
48
Longitudinal Dynamics
As far as the Dynamic Stability Control was concerned, coordination with the central dynamic handling controller on the ICM
master control unit had to be taken into consideration.
And the new "dynamic handling control" function also affects the
way the DSC operates. The thresholds and the nature of the DSC
interventions have to be adapted to suit the setting selected.
Thus the DSC doesn't simply contain a setting that suits a luxury
class vehicle such as the F01/F02. Instead, several different
chassis settings have been developed which correspond to the
characteristics of the various dynamic handling control settings.
Starting from the basis of the system on the E70/E71, the electromechanical parking brake has been adapted to the requirements
of the F01/F02. That includes such things as component location
and attachment to the vehicle.
DSC F0x
Function
Dry braking
Start assist
Braking readiness
Fading assistance
Therefore, the DSC F0x does not include the "Hill Descent Control
(HDC)" function specific to 4-wheel drive vehicles.
Symbols:
A new subfunction of the ADB is that traction control brake modulation is available even when the DSC is switched off. This subfunction is called "Electronic Differential Lock Control" and is
described in the following pages.
DSC ON
DSC OFF
Traction
49
50
The regulations also require that even merely limited DSC function
must result in display of the word "off". That is the case in "DTC
mode", in which the stabilizing interventions take place at a later
stage.
Index
1
2
3
Explanation
DTC button
DSC Modes
As familiar from previous vehicles, the Dynamic Stability Control on
F01/F02 incorporates the following function modes:
In the "DSC on" mode, all DSC functions are fully active.
The stabilizing interventions in brake and engine function take
place at an early stage. That makes it easier for less expert drivers
to regain control of a vehicle that is becoming unstable.
DSC on
DTC (Dynamic Traction Control)
DSC off.
ADB brakes the spinning wheel so that the driving torque and
braking force are in equilibrium on that wheel. Then, by virtue of
the differential, an equal amount of driving torque is applied to the
wheel that is not spinning.
The dynamic handling control function does not come into action
until a larger sideslip angle is reached than in "DSC on" mode.
On the new F01/F02 (as well as the 135i and E9X) that ADB
subfunction remains active even when the DSC is switched
off.
A new feature of the DSC modes on the F01/F02 is that they are
integrated in the dynamic handling control function and can be
activated by the console mounted DTC and driving dynamics
buttons.
51
52
Index
1
2
3
4
Explanation
Automatic Hold
This function has been around since the E65, on which it was
called "Auto-P". The Automatic Hold function was also used on
the E70/E71.
The EMF module and actuator are also used to apply the parking
duo-servo parking brake when the engine is off.
Before the vehicle is driven into a car wash, the Automatic Hold
function has to be deactivated as otherwise the brakes are applied
when the vehicle is stationary and it can not be rolled.
When the Automatic Hold function is active, the driver first of all
brakes the vehicle to a standstill. It is then held stationary by the
DSC hydraulic modulator.
The various function statuses and how they are indicated are summarized on the following page.
Slide Detection
When Automatic Hold is holding the vehicle stationary, two additional internal DSC subfunctions are activated: roll-away monitoring
and slide detection.
After the engine is started, the function can be activated until the
next time the engine is switched off. To do so, the driver's door
must be closed and the driver's seatbelt fastened.
The two signals are transmitted to the DSC control unit via the bus
systems. One signal that is not analyzed for the Automatic Hold
function on the F01/F02 is the driver's seat occupancy signal.
Conversely, the Automatic Hold function is automatically deactivated if the driver's door is opened and the driver's seatbelt unfastened. To prevent the vehicle rolling away in that situation, the EMF
parking mode is activated.
53
54
Status of Auto-H
Function
Switched Off
Status of indicator
lamp (in button)
Status of indicator
lamp (in cluster
That means that the other wheels, on which the brakes are applied,
must be sliding while locked. Under those circumstances, the condition "sliding" would be detected.
The response to detection of sliding is progressive release of brake
pressure so that the vehicle becomes steerable. The driver is
made aware of the critical situation by a CC message and an audible warning signal.
Interface for Adaptive Braking Assistance
The function "Adaptive Braking Assistance" implemented as a coordinated strategy by the DSC and ACC with Stop & Go function.
Switched On and on
Standby
(vehicle moving)
Deactivated by driver
exiting vehicle or
switching engine OFF
The ICM calculates the current handling status and the vehicle
response desired by the driver. To do so, it makes use not only of
the signals from the DSC sensor integrated in the ICM but also of
those from external sensors such as the steering angle sensor and
the wheel-speed sensors.
Index
Explanation
10
Brake
ICM
4
5
6
55
Index
1
2
Explanation
7
9
11
DSC
Powertrain
56
Installation Mode
Emergency Release
The EMF can be released in an emergency by means of a cable.
That cable is accessible through the trunk and is under the trunk
floor trim. To effect emergency release of the EMF, the red Tshaped handle from the vehicle tool kit is required.
After a power supply failure, it may still not be possible to move the
vehicle even after releasing the brake with the emergency release
facility. The automatic transmission parking lock may still be
engaged. In that case, the parking brake must first be released
using the emergency release method.
Electric motor
Gearbox
Force sensor.
In the event of a fault, the EMF actuator unit can only be replaced
as a complete unit.
The familiar conditions for releasing the parking brake must also be
met.
57
58
the cables.
Roll-away Monitoring
The roll-away monitoring function is computed on the DSC control
unit. It is active while the vehicle is being held stationary by:
the DSC hydraulic modulator or
Schematic EMF
Index
1
Footwell Module
Instrument cluster
Fuse for parking brake button (front fuse board, junction box electronics)
8
10
11
59
Explanation
Fuses for EMF electronics and electric motor (rear fuse board in trunk)
EMF force sensor
60
5.
2.
3.
4.
DME
AL
HSR
DSC
ICM
DME
AL
HSR
DSC
ICM
Who is correct?
A. Technician A
C. Both A and B
B. Technician B
D. Neither
NOTES
PAGE
F01 Workbook - Module 2
61
62
Integrated Active Steering is an innovative and logical development of the Active Steering system developed by BMW.
Index
Explanation
Index
10
12
14
1
3
5
DME
CAS
Instrument cluster
Integrated Chassis
Management (ICM)
Explanation
11
ZGM
13
15
16
SZL
DSC
Index
13
12
14
15
Servotronic valve
16
18
17
19
10
21
11
63
Explanation
Active Steering
20
Explanation
Instrument cluster
64
Overview
Implementation of the Integrated Active Steering function has
essentially been made possible by the new ICM system complex
on the F01/F02.
The ICM control unit reads the following signals that are essential
to the Integrated Active Steering from external sensors:
Four wheel-speed signals sent via Flexray by the DSC
Index
1
2
3
4
Explanation
Index
SZL
Explanation
Servotronic valve
Therefore, the ICM control unit also takes the steering angle of the
rear wheels into account. Ultimately, the effective steering angle is
calculated from the two steering angles (front and rear wheels).
The effective steering angle indicates the angle to which the front
wheels would have to be turned to bring about the same vehicle
response without steerable rear wheels.
That variable is the easiest for all vehicle systems to use to analyze
the steering action.
65
66
Distributed Functions
ICM and actuator control units The distribution of functions
between the ICM and the other dynamic handling control units in
the case of Integrated Active Steering is described below.
The Integrated Chassis Management is the control unit which
computes the higher-level dynamic handling control functions for
the Integrated Active Steering.
From the current vehicle handling status and the desired course
indicated by the driver, the Integrated Chassis Management calculates individual settings for the variable steering gear ratio and the
superimposed yaw rate.
Index
1
2
3
4
5
6
Explanation
Index
10
11
Explanation
12
ICM
The AL control unit receives the required setting and has the main
job of controlling the actuators so as to correctly apply the specified setting. Thus, the AL Active Steering control unit is purely an
actuator control unit.
The same applies to the HSR control unit. It too is an actuator
control unit. Like the AL control unit, it is responsible only for
implementing the required steering angle specified by the ICM.
With the introduction of the ICM on the E71, this type of function
distribution was used for the first time. On the F01/F02, it has
been expanded to the extent that
the ICM now controls all linear and lateral dynamics systems
(AL, HSR and also DSC) and
the ICM is the master control module both for linear dynamics
and unstable handling situations.
Index
Explanation
Index
Explanation
10
ICM
DME
11
Hydraulic pump
ZGM
12
CAS
13
Instrument cluster
14
Servotronic valve
DSC
15
AL
16
SZL
It was previously the state of the art that control systems were
largely independent of one another.
On the F01/F02, the Integrated Chassis Management (ICM) system brings the separate systems together.
A central ICM control unit in the ICM architecture replaces the
previous dynamic handling sensors and forms a central dynamic
handling controller.
67
68
Index
Explanation
Index
Explanation
Index
Mounting plate
HSR actuator
Explanation
Index
Worm nut
10
Electrical connector
12
1
3
5
6
Electric motor
Explanation
Iron jacket
11
Permanent magnet
NOTES
PAGE
F01 Workbook - Module 2
69
70
Index
Explanation
Index
M1
Momentary axis 1
M2
Explanation
Momentary axis 2
In the case of conventional vehicles, that momentary axis is positioned at a point along the extension of a line passing through the
center of the rear wheels.
Active Steering intervention turns the rear wheels in the opposite
direction at speeds up to approximately 37 mph.
Index
Explanation
Index
M2
Momentary axis 2
1
3
Explanation
Combination of the Active Steering with the new rear-wheel steering system offers benefits for the driver at all speeds.
Index
Index
M1
M2
Explanation
Momentary axis 1
Momentary axis 2
Index
1
Explanation
Momentary axis 2
Momentary axis 1
71
Index
M1
M2
Explanation
1
3
Explanation
72
The end result is that the vehicle is more stable and more effectively damped. If the driver underestimates how sharp a bend is when
driving quickly on a country road, he/she can be caught out by
sudden understeer.
Hard braking on road surfaces which provide less grip for the
wheels on one side of the vehicle than on the other causes the
vehicle to yaw towards the side with more grip.
Index
A
Explanation
1
3
B) With DSC
The additional "yaw force compensation" function represents a significant safety feature.
When braking on road surfaces with differences in frictional coefficient between one side of the vehicle and the other (tarmac, ice or
snow), a turning force is generated around the vehicle's vertical axis
(yaw force) rendering the vehicle unstable.
In such cases, the DSC calculates the required steering angle for
the front wheels and the Active Steering implements it by actively
applying opposite lock.
As a result, an opposing yaw force around the vertical axis is generated, "compensating" for the original yaw force (cancelling it out,
i.e. the vehicle is stabilized by intelligent co-ordination of DSC brake
modulation and AL steering, constituting a safety feature unique in
this class of vehicle).
Index
A
Explanation
Vehicle without DSC
Vehicle with DSC
Index
C
D
Explanation
73
74
NOTES
PAGE
F01 Workbook - Module 2
75
76
2.
3.
4.
VDM
ACSM
5.
6.
7.
DSC
B. Technician B
D. Neither
NOTES
PAGE
F01 Workbook - Module 2
77
78
Index
1
2
3
4
5
6
7
Explanation
EDC, SVR
Ride-height sensor, front right
Front power distribution box
VDM
Driving Dynamics switch
ICM
Index
8
9
10
11
12
13
Explanation
EDC, SHR
Ride height sensor, rear left
EDC, SHL
ZGM
Ride height sensor, front left
EDC, SVL
VDC improves the following driver-perception related vehicle characteristics according to road surface conditions:
Body-related ride comfort (primary ride comfort)
Index
1
Explanation
Index
2
VDC 1
VDC 2
Model
Program
selection
Program
type
Sport/Comfort
Coordinated integration in
all dynamic handling control
functions
Damper
Fault
diagnosis
Programming
Coding
Malfunction
display
Testing
Control unit
Explanation
79
80
Signal Processing
The vertical movement of the wheels is detected by the wheelacceleration sensors integrated in the EDC satellite control
modules.
From the wheel acceleration rates and the ride height signals
(FlexRay bus) the vehicle body motion is calculated.
The basic version of the VDM control unit is used if the vehicle
has only the standard VDC equipment
The high version of the VDM control unit is used if, as well
as the standard VDC system, the vehicle also has ARS Active
Roll Stabilization (Dynamic Drive).
In that case, the output stages for controlling the ARS valve manifold are also integrated in the VDM control unit.
81
Explanation
82
Index
A
B
1
Index
Explanation
Index
1
3
Damper tube
Explanation
FC = Compression force
VC = Compression velocity
VE = Extension velocity
Explanation
Index
Compression progression
Extension progression
Damper tube
Explanation
A VDC (2) damper with two EDC data-map valves uses independent extension/compression adjustment which does not demand
such a high cycling rate.
With this type of control, the damper adjustment can be based on
body frequency. The body frequency is the frequency at which the
body oscillates along the z-axis (vertically).
Index
1
2
3
4
5
Explanation
Data-map control
FE = Extension force
Index
B
C
D
E
F
Explanation
FC = Compression force
VE = Extension velocity
VC = Compression velocity
Extension data-map
Compression data-map
Control Strategy
The fundamental control principle is known as the "Skyhook system", which means, in theory, primary control objective of holding
the vehicle stationary in a vertical direction regardless of driving situation as if suspended from a "hook in the sky".
With the introduction of the handling setting switch, the VDC setting is incorporated in a number of modes which bring about a
coordinated overall setting across all systems.
83
84
The ARS control module is no longer used, the control of the ARS
system (via ARS valve block) has been assumed by the VDM
module.
VDM Module
The VDM module contains the appropriate output stages for
controlling the ARS valve block. The system architecture on the
F01/F02 now features two different versions of the VDM control
module:
If ARS is not fitted, the VDM has no output stages for ARS
valve manifold control
If ARS is fitted, the VDM has output stages for ARS valve
manifold control
Index
Explanation
Index
EDC, SVR
12
1
3
DME
ICM
5
7
9
10
VDM
Instrument cluster
Explanation
11
13
EDC, SHL
14
15
ZGM
17
19
16
18
20
DSC
EDC, SVL
Failsafe valve
Directional valve
The VDM control unit switches off if the voltage is too low/too high.
From the input signals, the VDM control unit calculates the control
signals to the actuators. The input signals are also checked for
plausibility and used for system monitoring.
The valve currents are mutually checked for plausibility on a continuous basis. Therefore, the pressure can be set more precisely and
the switch valves can be monitored electronically.
FlexRay bus
A message is sent to the DME via the FlexRay bus from the central
dynamic handling controller on the ICM. The message contains
information on how much power the tandem pump currently
requires to supply the active anti-roll bars.
The most important control signal for the ARS function is the lateral
acceleration measured by the ICM control unit, which is sent to the
VDM via the FlexRay bus. Additional lateral dynamics information
from the FlexRay bus which is also provided by the ICM comprises
the road speed signal and the steering angle.
85
86
All signal faults are recorded and permanently stored in the fault
memory. If the alive signal fails, the ICM control unit automatically
sends a message to the instrument cluster to activate the ARS
warning lamp.
On the pressure relief valves there are air filter elements (black plastic caps) attached. Those black air filter caps with Goretex inserts
must not be removed.
Oscillating Motor
The hydraulic motor and the hydraulic motor body are each
attached to one half of the anti-roll bar. The active anti-roll bar
consists of the oscillating motor and the anti-roll bar halves fitted to
the oscillating motor, with press-fitted roller bearings for their
connection to the axle carriers. The use of roller bearings ensures
optimum comfort thanks to better response and reduced control
forces. A thin coating of grease on the roller bearing does not
impair the function of the active anti-roll bar.
Index
Explanation
Index
Explanation
Tandem pump
Oscillating motor
4
6
VDM
1 failsafe valve
On the hydraulic motor for the rear suspension anti-roll bar, blanking plugs are fitted in place of the pressure relief valves.
Index
1
Switch-position detector
Explanation
Index
2 pressure valves; 1 for the front suspension and 1 for the rear
suspension [these are proportional pressure limiting valves]
F01 Workbook - Module 2
87
Index
1
2
Explanation
Explanation
88
Tandem Pump
The hydraulic pumps fitted in this model series were based on a
modular design principle. Depending on the engine and equipment specification, a suitably dimensioned hydraulic pump is
flange-mounted to the engine in the same installation space.
Decisive equipment features for these tandem pumps:
Basic steering
Index
1
2
Explanation
Index
Explanation
Electronic volumetric
flow control valve
The hydraulic pump driven by the engine's poly-V belt is, on vehicles with Dynamic Drive, invariably a tandem pump, which consists
of a radial-piston pump section for ARS and a vane pump section
for the power steering. Radial-piston pump section of the tandem
pump:
Radial Piston Pump
At a pump speed of 1450 rpm, the maximum fluid flow rate is limited to approximately 9 liters per minute.
New Feature
NOTES
PAGE
F01 Workbook - Module 2
89
90
Index
Explanation
Index
Explanation
1
3
5
ZGM
EDC_SHR
6
8
Explanation
Index
1
3
Compressor unit
4
6
91
ZGM
Explanation
10
11
92
6.
2.
7.
3.
4.
5.
NOTES
PAGE
F01 Workbook - Module 2
93
94
An active state is indicated by a green indicator light in the circumference of the speedometer dial lighting up. There is an alternative
way to activate the function if a set speed has already been stored.
The cruise control with braking function was introduced with the
BMW 3 Series (E9x). It is also referred to as "Dynamic Cruise
Control" (DCC).
Index
1
2
In the F01/F02, there are differences in how the function is operated and how information is displayed by comparison with the function implemented in other vehicles.
3
4
Explanation
In the F01/F02, the adjustment range for the set speed is 20 mph
to 110 mph. If the rocker switch is pressed and held, the system
will accelerate/decelerate the vehicle until the rocker switch is
released. This is known as a "comfort dynamics" function as featured in the E9x and E6x LCI.
To deactivate the system, the driver can simply operate the brake
pedal like before. Or, the driver can deactivate the system by
pressing the I/0 button.
95
96
The system is then returned to standby and keeps the set speed
last used stored in its memory. If the driver then presses the I/0
button once more, the system is completely switched off and the
green indicator light in the instrument cluster goes out.
Index
Explanation
Standby indication
B
2
3
4
Active state
Green LED; actively maintaining a set speed of 130 km/h (80 mph)
In other words, speed and distance from the vehicle in front are
automatically controlled at those speeds as well.
ACC Stop & Go will automatically stop the car if necessary and
then indicate to the driver as soon as it detects that it is possible to
start moving again.
To pull away again, the driver has to acknowledge this message.
The pulling-away process is controlled fully automatically by ACC
Stop & Go only if the duration of the standstill is very short.
Thus, ACC Stop & Go provides optimum assistance for the driver
not only in moving traffic but also in traffic jams such as are more
and more frequently encountered on highways. However, this
system (in common with ACC) is not intended for use in urban
areas for negotiating junctions or traffic lights.
In the F01/F02, the adjustment range for the set speed is 20 mph
to 110 mph as it is in the E6x LCI.
The functions of ACC Stop & Go in the F01/F02 differ from those
in the E6x LCI in the following areas:
Operation and display
97
98
Index
1
Explanation
Resume button
3
5
If the vehicle is equipped with the head-up display option, the ACC
displays also appear there, provided the driver has configured them
to do so.
Index
Explanation
"Standby" state
Green LED: set speed of 130 km/h selected by the driver (the speedometer needle is not pointing at the LED here because the vehicle in front is
travelling slower than the set speed)
B
2
4
5
6
"Active" state
For ACC Stop & Go, this is absolutely identical to that implemented
for the DSC-internal Automatic Hold function.
ACC Stop & Go is deactivated automatically if, from the bus signals
it receives, it detects that the parking brake function has been activated.
Now the vehicle is still held stationary but by the parking brake
function instead.
Index
Thanks to the EMF, ACC Stop & Go also benefits from improvements designed to enhance comfort while the vehicle is stationary.
Drivers of an E6x LCI had to be issued with a warning if they were
about to get out with ACC Stop & Go still active. They were
reminded to secure the vehicle against rolling away. They had to
apply the parking brake manually.
The driver's intention to get out of the F01/ F02 is detected by the
signals of the seat belt buckle contact (driver's) and door contact
(driver's door). A signal from the seat occupancy detection (driver's
seat) is not used in the F01/F02.
While the vehicle is being held stationary by ACC Stop & Go, the
DSC unit takes over all monitoring and control processes.
The DSC also controls the system's behavior in response to the
driver's intention to get out of the vehicle.
99
Explanation
The DSC hydraulics hold the vehicle stationary (and are monitored
by the DSC control unit).
100
In the DSC control unit, there are still more conditions that need to
be fulfilled before these two subfunctions can be carried out.
(Example: road speed must be higher than a defined minimum
speed.)
Adaptive Braking Assistance offers the greatest benefit in situations where the vehicle is following another vehicle. If the vehicle in
front brakes hard, it is detected by the long range radar sensor.
Driving with care and anticipation remains the fundamental imperative even with Adaptive Braking Assistance!
The Adaptive Brake Assistant and its subfunctions are always
active and do not have to be switched on separately by the driver.
New warning function
If the customer has activated the collision warning, he is given notification in two stages that a hazardous situation has been detected
and the customer is thereby prompted to intervene:
In addition, the ICM control unit forwards the warning request from
the long-range radar sensor to the instrument cluster and (if fitted)
the head-up display, where the warning is issued.
Advance warning
Acute warning.
The time at which the warning has to be issued is, again, calculated by the long-range radar sensor based on the collision avoidance
deceleration. Each warning stage has its own threshold values.
Setting the advance warning
The driver has some control over the threshold value for the activation of the first stage, the advance warning. From an Assistant
window in the Central Information Display, the driver is able to
select one of three warning times for the advance warning:
Early
Late
For the collision warning, the ICM control unit is responsible for the
following control tasks. The switching on and off, the activation
conditions, the fault monitoring and the adjustment of the warning
time are all computed by the ICM.
Index
A
101
Explanation
Index
B
Explanation
102
Index
A
Explanation
Index
B
Explanation
At the same time, the parts of the display that are irrelevant to this
emergency situation are hidden so as not to distract the driver
unnecessarily. These displays include those of the navigation system, for example. As soon as the acute warning is over, all the
displays in the head-up display re-appear.
The same distinctive tone for the acute warning is used in vehicles
with head-up display.
The collision warning is active only if the driver has switched it on
at the driver assistance systems operating unit.
As the advance warning is the first warning stage, its timing is
configurable but it can also be switched off.
Fault states
The functions of the Adaptive Brake Assistant depend on the faultless operation of the long range radar sensor in particular, but also
of the ICM control unit and the DSC unit.
If one of these essential system components is limited in its availability in any way, these functions may no longer work correctly and
would need to be deactivated.
The driver is given notification of this condition. If, for example, a
fault is present at the time the system is switched on, the function
illumination of the collision warning will not be activated.
From this, the driver can infer that the collision warning is not available. If a fault were to occur some time after the system was
switched on, the driver could fail to see the function illumination go
out. For this reason, a Check Control message is issued as an
additional warning measure.
Index
In the F01/F02, the long-range radar sensor no longer has a connection to the wake-up line. Instead, it is supplied with power by
terminal 15N and is thus hard switched.
Terminal 15N is tapped off at the front fuse carrier. The long-range
radar sensor contains a terminating resistor (for the local CAN) as it
does in the E6x LCI.
The installation location of the long-range radar sensor and the way
it is mounted have been adapted to the structural conditions
specific to the F01/F02.
Explanation
Index
Explanation
Connector
4
6
Housing
Bracket
The short-range radar sensors (SRR) used for ACC Stop & Go in
the E6x LCI have undergone a hardware revision. New, integrated
switch circuits have been implemented.
The principle of operation, however, is much the same. The shortrange radar sensors on the left and right are identical, as they are in
the E6x LCI.
Each of the short-range radar sensors detects its respective installation position from the pin that is assigned to ground in the wiring
harness.
Index
Explanation
Connector
103
Bracket
Index
3
Explanation
104
As in the E6x LCI, the short-range radar sensors cannot be programmed. While they do have a self-diagnostics function, accessing the ICM control unit is the only means by which it is possible to
read their fault code memory entries.
In the F01/F02, the short-range radar sensors - like the long-range
radar sensor - are supplied with power by terminal 15N, which is
supplied in turn by the front fuse carrier.
There is no connection to the wake-up line. The local CAN is connected to the short range radar sensors by two lines, which begin
at the long-range radar sensor.
The short-range radar sensors have no terminating resistor for the
local CAN.
The material for the bracket (and thus for the rib) was also selected
specifically for this particular application. Emergency repairs that
use other plastic parts are not permitted.
Otherwise, there is a risk that the short-range radar sensors may
not work correctly.
Index
Explanation
Index
Explanation
DSC
FlexRay bus
11
4
6
ZGM
10
ICM
Explanation
Function illumination
The ICM does not allow the collision warning to switch on unless
the entire system is working faultlessly. It is only then that a bus
signal providing positive feedback is sent to the FRM in order to
have the function illumination in the button light up.
If, however, a fault is present in any part of the entire system, the
function illumination remains off even if the button is pressed.
From this, the driver can infer that the collision warning is not available.
Multifunction steering wheel button pad
Which version of the MFL button pad on the left-hand spoke of the
multifunction steering wheel is fitted depends on which option,
DCC or ACC Stop & Go, is fitted in the vehicle.
This does not apply to the MFL button pad on the right-hand
spoke, which is the same regardless of whether the vehicle is
equipped with DCC or ACC Stop & Go.
105
106
NOTES
PAGE
F01 Workbook - Module 2