Gas

Gas Turbines
A F inmeccanica Company
Ansaldo Energia brings to the market the most advanced consolidated technology gas turbines, combining the robustness of its standard design with its recognised ability in fulfilling customer needs with tailored solutions. GT arrangements gas turbine packages power islands turnkey combined cycle plants liquid Fuels gaseous (natural gas and low heating value gas)
NOx emissions present: 40 mg/Nm3 15% O2 dry
Manufacture in compliance with Companys ISO 9001 (EN 29001) certified quality system
target:
30 mg/Nm3 15% O2 dry
Ansaldo Energia Gas Turbines

18.000 16.000 14.000
Power (MW)
power installed (orders included) [MW].
Total: 118 gas turbines, orders included V94.3A
12.000 10.000 8.000 6.000 4.000 2.000 0

1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006
V94.2
V64.3A V64.3
Years
Cumulated Equivalent Operating Hours, total AEN GTs:
3000 000 EOH
Efficiency
Reliability
Availability
Easy maintenance Cost effectiveness
300
V94.3A
Grid frequency: 50 Hz Characteristics - 15 stages axial-flow compressor - annular combustion chamber with 24 hybrid burners and ceramic tiles - 4 stages turbine with single-crystal turbine blades with thermal barrier coating and film cooling
250
200
ISO Power output [MW]
V94.2K
Grid frequency: 50 Hz Characteristics - V94.2 with 17 stages compressor, suitable for low heating value gases (LVH: 10.000 3.000 kJ/kg) derived from petroleum refining, coal and steel industry processes.
150
V94.2
Grid frequency: 50 Hz
100
Characteristics - 16 stages axial-flow compressor - 2 silo combustion chamber with 8 hybrid burners each and lined with ceramic tiles - 4 stages turbine
50
V64.3A
Grid frequency: 50/60 Hz Characteristics - 15 stages axial-flow compressor - annular combustion chamber with 24 hybrid burners and ceramic-coated heat shields - 4 stages turbine with turbine blades with thermal barrier coating and film cooling
Thermodynamic data ISO base load

Turbine inlet temp. acc. to ISO 2314 [C] Pressure ratio [-] Power output at gen. term. [MW] Efficency at gen term. [%] Exhaust gas mass flow [kg/s] Exhaust gas temperature [C]
V64.3A
1210 17.1 77 36.0 213 586
V94.2
1075 11,8 166 34.5 531 544
V94.2K
1060 12.0 170 36.5 540 545
V94.3A
1230 17.7 285 39.6 690 572
Manufacturing capabilities
In order to meet the challenge of increasing market competitiveness, in recent years the Company has undergone a major reorganization and invested heavily in human resources, advanced technology and new products. A significant portion of the investment was spent on consolidating and upgrading manufacturing facilitites, to optimize the production of complete flange to flange gas turbines, including hot gas path components. The main centres of excellence at the factory are: The gas turbine hot blade production centre with six creepfeed grinding machines and a dedicated electric discharge machining cell with eigth plunging and two cutting machines. Two measuring units are interfaced with them for real time monitoring and correction. The center is used to machine surfaces and cooling / sealing channels on precision cast turbine rotor blades and vanes. The steam and compressor blade production centre with a series of stand alone NC milling machine and a flexible machining system with six 5-axis machining centres, three special 5-axis-5 spindle profile milling machines, a measuring machine, six load/unload stations and 15 buffer stations. Their numeric control are driven dynamically by the Cad/Cam system to support the large number of machines involved and the different type and size of blades to produce.
The manufacturing capacity of the production site currently stands at 18 gas turbines a year. A dedicated production line for manufacturing rotor components has recently improved the capacity by duplicating the most critical machine tools.
Turbogas control system

The control system has been designed specifically by Ansaldo Energia to meet the stringent requirements of new generation advanced performance gas turbines, while at the same time offering customers familiarity and ease of maintenance. System development has drawn on know-how gathered during the implementation of hundreds of gas and industrial steam turbine applications. Before release the system was tested extensively at Ansaldo production facilities with the support of dynamic real time simulators, for fuel controller, sequence controller and protection system.
System features
Double redundancy in hot backup for all system processors. Functionally distributed redundant architecture to allow fully automatically safe unit operation (golden push button i.e. completely automatic startup, shutdown and operation). Modular architecture to accommodate the full range of client requirements by adding pre-assembled HW and SW modules. System designed for complete simple cycle applications with a standard interface for combined cycle operation. Extensive use of displays, graphics and mimic diagrams allows all plant diagnostic and supervision functions to be centralised on the operators desk. Product specifications comply with the most widely used industrial standards. Integrated system for single shaft application (gas and steam turbines with a common generator).
System specifications
Control, protection and sequence functions are handled separately, but created using the same functional blocks and uniform technology. High performance processors for critical controls (TG speed fuel control, electrical transients, etc. max cycle time: 8 msec). Dedicated special boards for: automatic synchronization with the electric grid (TAS) hydraulic servo valve actuation (HSS 03) sequence event recorder (if required) VDU based operator interface (conventional tile panel optional) 1,200 I/O for fully automatic operation and supervision 2/3 and 1/2 field mounted instrument redundancy.
Cobra combined cycle power plants

Ansaldo Energia supplies pre-designed combined cycle installations incorporating VX4.2/VX4.3A gas turbines known as Cobra plants (combined Brayton Rankine). The full range of plant configurations covers all possible customer arrangement, flexibility, reliability and availability requirements. All configurations are designed and optimised to provide a completely integrated power generation system. The product line (see table) covers a wide range of applications. The technical parameters of the bottoming steam cycle (which affect plant cost and perfomance) are defined for each individual application on the basis of an economic analysis of capital costs, fuel costs, availability and customer requirements in order to yield the highest thermal efficiency at the lowest installed cost.
Cobra plant performances

Model Net Plant Output [MW] Net Plant Efficiency [%] Heat Rate [kJ/kWh] Grid Frequency [Hz] No. & Type GT
Cobra 164.3A Cobra 264.3A Cobra 194.2 Cobra 294.2 Cobra 194.3A Cobra 294.3A
115 233 246 499 412 820
54.2 54.7 51.7 52.4 57.8 57.6
6647 6586 6962 6873 6225 6248
50 50 50 50 50 50
1xV64.3A 2xV64.3A 1xV94.2 2xV94.2 1 x V94.3A 2 x V94.3A
Iso condition with: condenser vacuum = 0.035 bar, except 0,050 bar for Cobra 2943A GT inlet pressure loss = 10 mbar ISO GT exhaust pressure loss = 30 / 30 / 35 mbar ISO resp. for V64.3A / V94.2 / V94.3A gas turbines
Ansaldo Energia has 150 years experience in the electrical and mechanical engineering business. It is a global player in the power generation sector with an installed capacity of 160,000 MW. Ansaldo Energia offers the full range of manufacturing, engineering, contracting and service activities, as well as a flexible approach to power projects. Steam fossil fired, gas turbine and combined cycle, hydroelectric, geothermal and nuclear power plants, supplied turnkey, in separate lots or by components.
Via N. Lorenzi, 8 - 16152 Genova - Italy Tel. +39.010.6551 - Fax +39.010.6556209 E-mail: [email protected] www.ansaldoenergia.it
Stampa Microarts - Recco (Ge)
10/2006
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Gas

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Gas

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Gas Turbines

NOx emissions present: 40 mg/Nm3 15% O2 dry

30 mg/Nm3 15% O2 dry

Ansaldo Energia Gas Turbines

power installed (orders included) [MW].

Total: 118 gas turbines, orders included V94.3A

12.000 10.000 8.000 6.000 4.000 2.000 0

Cumulated Equivalent Operating Hours, total AEN GTs:

3000 000 EOH

Easy maintenance Cost effectiveness

Thermodynamic data ISO base load

Turbogas control system

Cobra combined cycle power plants

Cobra plant performances

115 233 246 499 412 820

54.2 54.7 51.7 52.4 57.8 57.6

6647 6586 6962 6873 6225 6248

1xV64.3A 2xV64.3A 1xV94.2 2xV94.2 1 x V94.3A 2 x V94.3A

Stampa Microarts - Recco (Ge)

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