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    Cold Srat Up

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    thiagu1989
    This document outlines the procedure for a cold startup of a 500MW power plant. It involves: 1. Charging electrical buses and starting auxiliary systems like cooling water pumps to prepare auxiliary systems. 2. Filling the boiler with water and starting circulation pumps to fill the steam drums. 3. Starting combustion air fans and opening dampers to prepare the air and flue gas path. 4. Igniting the boiler by opening fuel valves and starting coal mills to begin the combustion process and heat the steam drums.

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    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd

    Cold Srat Up

    Uploaded by

    thiagu1989
    315 views21 pages
    This document outlines the procedure for a cold startup of a 500MW power plant. It involves: 1. Charging electrical buses and starting auxiliary systems like cooling water pumps to prepare auxiliary systems. 2. Filling the boiler with water and starting circulation pumps to fill the steam drums. 3. Starting combustion air fans and opening dampers to prepare the air and flue gas path. 4. Igniting the boiler by opening fuel valves and starting coal mills to begin the combustion process and heat the steam drums.

    Original Description:

    it is an instrumentation book which used for boiler.

    Original Title

    cold srat up

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    This document outlines the procedure for a cold startup of a 500MW power plant. It involves: 1. Charging electrical buses and starting auxiliary systems like cooling water pumps to prepare auxiliary systems. 2. Filling the boiler with water and starting circulation pumps to fill the steam drums. 3. Starting combustion air fans and opening dampers to prepare the air and flue gas path. 4. Igniting the boiler by opening fuel valves and starting coal mills to begin the combustion process and heat the steam drums.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    315 views21 pages

    Cold Srat Up

    Uploaded by

    thiagu1989
    This document outlines the procedure for a cold startup of a 500MW power plant. It involves: 1. Charging electrical buses and starting auxiliary systems like cooling water pumps to prepare auxiliary systems. 2. Filling the boiler with water and starting circulation pumps to fill the steam drums. 3. Starting combustion air fans and opening dampers to prepare the air and flue gas path. 4. Igniting the boiler by opening fuel valves and starting coal mills to begin the combustion process and heat the steam drums.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
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    The document outlines the detailed procedure for cold startup of a thermal power plant from initial preparation to synchronization of the generator with the grid.

    The steps include preparation of auxiliary systems, filling of water in boiler drum and deaerator, starting air fans and purge cycle, lighting up burners, increasing steam pressure and temperature, opening bypass valves, starting turbine and increasing speed and load.

    The parameters include drum pressure above 50kg/cm2, main steam flow above 200TPH, main steam pressure above 40kg/cm2, main steam temperature above 350°C and reheater steam temperature above 320°C.

    PROCEDURE FOR COLD STARTUP

    (TYPICAL FOR 500MW)

    AJAY KUMAR

    ID FD DMCW LOP CT FOP CWP ACWP RH SH

    INDUCED DRAFT FORCED DRAFT DE-MINERALIZED COOLING WATER LUBE OIL PUMP CONDENSATE TRANSFER FUEL OIL PUMP COOLING WATER PUMP AUXILIARY COOLING WATER PUMP RE - HEATER SUPER HEATER

    MMWC BFP BCW VFD IGV RAPH CC SADC DP NWL LOFCV

    MILLIMETER OF WATER COLUMN BOILER FEED PUMP BOILER CIRCULATING WATER VARIABLE FREQUENCY DRIVE INLET GUIDE VANES ROTARY AIR PRE-HEATER CONTROLLED CIRCULATION SECONDARY AIR DAMPER CONTROL DIFFERENTIAL PRESSURE NORMAL WATER LEVEL LIGHT OIL FUEL CONTROL VALVE

    CHARGE 11 KV BUS, REQUIRED FOR ID FAN CHARGE 3.3/6.6 KV BUS, REQUIRED FOR DMCW, INSTR./PLANT AIR COMPRESSORs, & FD FAN CHARGE 415V BUS, REQUIRED FOR LOPs , CTs & FOPs

    START CWPs (BOTH 1 & 2) START ACWPs (BOTH A & B, KEEP ACWP-C AS STANDBY) LINE UP DM MAKEUP, DMCW & CT PUMPs START CW BOOSTER PUMPs (BOTH A & B)

    START INSTRUMENT AIR COMPRESSOR

    START PLANT /SERVICE AIR COMPRESSOR

    OPEN BOILER DRUM VENTS OPEN DIVISIONAL PANEL SUPER HEATER AIR VENTS OPEN FINAL SUPER HEATER OUTLET HEADER AIR VENTS OPEN STARTUP VENTS OPEN ROOF SUPER HEATER AIR VENTS OPEN SUPER HEATER HEADER DRAIN

    CLOSE ECO / WATER WALL DRAINS OPEN ECO RECIRCULATION VALVE OPEN RH VENTS

    START BOILER FILL PUMPs FILL WATER IN BOILER DRUM UPTO NWL (-50MM). FILL DEAERATOR WITH WATER UPTO 1000MMWC START ONE OF THE BFPs START BCW PUMPs (CC PUMPs)

    6. PREPARE AIR & FLUE GAS PATH


    ENSURE ALL MANHOLES IN AIR & FLUE GAS PATH ARE CLOSED OPEN ALL GATES & KEEP THE ALL DAMPERS IN MAXIMUM POSITION CLOSE I/L & O/L GATES OF ID FANS CLOSE O/L GATE OF FD FANS

    START ID FAN START FD FAN REGULATE O/L DAMPER OF FD FAN & VFD / IGV OF ID FAN TO ACHIEVE A FURNACE PRESSURE CLOSE TO -10MMWC START RAPH START SCANNER AIR FAN

    ENSURE AVAILABILITY OF PURGE PERMISSIVES START PURGE CYCLE AFTER COMPLETION OF PURGING, SET SADC IN AUTO ENSURE WIND BOX DP IS MAINTAINED AT 40MMWC

    START LDO PUMP

    ENSURE OPENING OF MANUAL ISO. VALVES FOR ATM. STEAM & LIGHT OIL AT EACH CORNOR PURGE OIL GUNS WITH STEAM ENSURE OIL GUNS ARE ENGAGED PROPERLY & IN RETRACTED POSITION. ENSURE ATOMIZING AIR PRESSURE IS 7Kg/SQ CM ENSURE LDO PRESSURE IS ABOUT 9 Kg/SQ.CM

    INITIALIZE LIGHT UP - OPEN LOFCV & IGNITE


    CORNOR PAIR 1 & 3, & THEN CORNOR PAIR 2 &4

    CLOSE BOILER DRUM AIR VENTS ONCE DRUM PRESSURE REACHES 2 Kg/SQ. CM CLOSE SUPER HEATER HEADER DRAINS ONCE THE DRUM PRESSURE REACHES 6Kg/SQ CM, CLOSE ALL SH VENTS ENSURE STARTUP VENTS REMAIN OPEN & MAIN STOP VALVES (BOTH OF BOILER & TURBINE) REMAINS CLOSED

    CHARGING
    MAIN STEAM LINE CHARGING OBSERVE MS PRESSURE EXCEEDING 8 KG/CM2 CD- HEAVY OIL START-UP: SWITCH ON HFO PUMP-A IN HFO SYSTEM SWITCH ON PAIR 2&4 WHEN MAIN STEAM PRESSURE CROSSES 8.0 KG/SQ.CM CHARGE HP & LP BYPASS

    KEEP ON OPENING HP BYPASS VALVES 1&2 TILL THE FOLLOWING ROLLING PARAMETERS ARE REACHED Drum Pressure >50 KG/CM2 MS flow > 200TPH MAIN STEAM Pressure >40 KG/CM2 MAIN STEAM TEMPERATURE >3500C RH STEAM TEMPERATURE >3200C

    TURBINE START-UP SGC TURBINE STARTUP OPEN DRAIN BEFORE HPCV1&HPCV2 SET SPEED REF. TO 180 RPM AND SWITCH ON THE LOAD CONTROLLER SELECT TSC MODE TO NORMAL OBSERVE THE X2 CRITERIA FULFILLNESS

    SELECT SGC TURBINE OBSERVE ESVS OPENING OBSERVE TURBINE SPEED CROSSING 300 RPM OBSERVE TURBINE SPEED CROSSING 2950RPM OBSERVE GENERATOR FIELD BREAKER IS ON

    OBSERVE SYNCHRONISER SWITCHES ON & CLOSES THE GENERATOR BREAKER OBSERVE GENERATOR LOAD CROSSES 50 MW AND EHTC SWITCHES OVER TO LOAD CONTROL MODE AT IF THE LOAD DOESNOT CROSS 50 MW RAISE SPEED REF CLOSE HP BYPASS VALVES SET HP BYPASS PRESSURE SP TO 175 KG/CM2 SET HP BYPASS PRESSURE CONTROLLER TO AUTO OBSERVE THAT LP BYPASS VALVES CLOSED CLOSE START UP VENTS

    UNIT SYNCHRONISED AND LOAD >50 MW MILLS IN SERVICE AND INCREASE THE LOAD

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