Design Calculations For 20 KL

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DESIGN CALCULATIONS FOR 20 KL (WC) LPG STORAGE TANK

Designed by: Kushagra Drawing No.: SSVPL-AG-BSI-001

Checked by:

Approved by: Date: 27-Dec-12

DESIGN DATA Code of Design Inspection By Type of Tank Liquid Stored Internal Pressure (Kg/cm2) Static Head (kg/cm2) 1 : IS: 2825 CLASS-1, 2000 + SMPV (U) RULES 1981 : Any CCE approved Inspection Agency : Above Ground : LPG : : 14.5 0 14.73 (-) 6 to (+) 55 1.5 Full 1 20.000 9.41 As per IS: 1893 & location Full Stress Relieving 2300 mm 21 0.23For Water

Internal Design Pressure with static head (Kg/cm2) : External Design pressure Test Pressure (Kg/cm2) Design Temp. (Deg C) Wear & tear Allowance Radiography Joint Efficiency Water capacity (m3) Gas Capacity (MT) Seismic (Earthquake load) Heat Treatment Internal Diameter Manhole Diameter (mm) Assumed Thickness of Dish End (mm) Density of Water / LPG (kg/cu m) MATERIAL SPECIFICATION Shell Dished End / Pad Flanges / Couplings Pipes Studs & Nuts Gasket VOLUMETRIC CALCULATIONS Type of Dish End Assumed thk. Of D/End (td) (mm) Volume of Tank (V) (m3) :
: :

: : : : : : : :

: 457 : 12 : 1000 : SA 516/516M Gr. 70 Cl. 1 : SA 516/516M Gr. 70 Cl. 1 : SA 105 : SA 106 Gr. B : A 193 Gr. B7 / A194 Gr. 2H : Spiral wound SS-304 495

: Torispherical : 12 : 20

Inside Diameter (Di) (m) Inside Radius (ri) (m) Crown Radius (Cr) (mm) Knuckle Radius (Kr) (mm)

: 2.3 : 1.150 : 1840 : 368

Volume of 2 Nos D/End (m3) Volume of Cylindrical Shell (m3) Cylindrical Shell Length (m) Cylindrical Shell Length (L) (mm) Out Side Head Height (h) (mm) Overall Length (mm) SHELL THICKNESS CALCULATIONS Design Pressure (kg/cm2) Corroded Inside Diameter (mm) Max. Allowable Stress (kg/cm2) Joint Efficiency Minimum Shell Thickness (t min) (mm)

: 3.56 : 16.44 : 3.956 : 3956 : 655 : 5266

: 14.73 : 2303 : 16.403 :1 : 10.37

Minimum Shell Thickness Including corrosion Allowance T min + corrosion allowance (mm) Provided Nominal Shell Thickness (mm) DISHEND THICKNESS CALCULATIONS Type of Dish End Design Pressure (kg/cm2) Value of C (From IS: 2825-1969 fig-3.7 for Compensated Ends) : 11.87
: 12 mm

: Torrispherical : 14.73 : 0.9

Minimum Thickness of Dish-End as Eq.3.15 of IS: 2825-1969 (mm) : 9.39 Thinning Allowance & Corrosion Allowance (mm) Minimum Shell Thickness Including corrosion Allowance T min + corrosion allowance (mm) Provided Nominal D/End Thickness (mm) : 11.83 : 12 mm : 2.439

SAFETY VALVE SIZING CALCULATIONS Calculation as per NFPA No. 58-1991, Appendix A Type of Tank External Surface Area (ft2) Required Discharge (CFM) : Above Ground : 468.5 : 8306.64

Against this, 2 Nos. of 2" NB Safety Relief Valves having capacity of 13000 CFM each are to be provided.
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