Mix Design Using Is Code
Mix Design Using Is Code
Mix Design Using Is Code
1 2 3 4 5 6 7 8 9 10 11
2 Test Data of materials OPC 53 Grade Specific Gravity of Cement 3.15 Specific Gravity of Coarse Aggregate 2.83 Specific Gravity of Fine Aggregate 2.6 Water absorption of Coarse Aggregate Nil Water absorption of fine Aggregate 2 Percentage Free moisture of Coarse Aggregate NIL Free moisture of fine Aggregate 3 Percentage Sieve Analysis of Coarse Aggregates (Refer Sheet2) Sieve Analysis of fine Aggregates (Refer Sheet2) Specific Gravity of admixture 1.143
Cement
3 Target strength for mix proportioning fck' = fck + 1.65 S 5 30 38.25 (Refer table 2) N/mm2 N/mm2
S = Std deviation fck = Characteristic strength of Concrete fck' = Target strength 4 Selection of water content
Maximum water content (kg) for 25-50 mm slump Estimate water content for 100
186 mm slump
Water content reduction water content 5 Calculation of cement content Maximum Water cement ratio Water cement ratio desired Cement Content Minimum Cement content
1 191.58
3 Final cement content 425.7333 kg/m (maximum from above two) Final water content 191.58 kg 6 Proportion of volume of coarse aggregate and fine aggregate content
II
Change in w/c ratio with reference to 0.5 Maximum size or coarse aggregate
-0.05 20 mm
Volume of coarse aggregate Correction in volume of coarse aggregate Corrected volume of coarse aggregate Reduction in coarse aggregate Final volume of coarse aggregate Final volume of fine aggregate 7 Mix calculation Volume of concrete Volume of cement Volume of water Volume of chemical admixture Volume of all in aggregate Mass of coarse aggregate Mass of fine aggregate
(Refer table 4)
m3
3 0.135153 m 3 0.19158 m
m3
Proportion of Kapachi / Grit Vol of Cement Concrete 1 425.73333 0.03 12.772 1 410 Water 191.58 5.7474 0.45 197
1 Fine aggregate Kapachi 647.6824315 19.43047295 1.521333616 650 1200.367 36.01101 2.819528 705 Grit 0 0 0 470 Admixture Weight / m3 0 2465.3627
0 3
2435
MIX NO :-2 KEEPING W/C RATIO SAME INCREASE 5% FINE AGGREGATE FINE AGGREGATE = COARSE AGGREGATE = WATER = CEMENT = Vol of Cement Water Fine aggregate Kapachi Concrete 1 409.50392 184.2768 680.0665531 1200.367 MIX NO :-3 REDUCE WATER CEMENT RATIO BY 10% W/C RATIO WATER CONTENT = COARSE AGGREGATE = CEMENT = FINE AGGREGATE = Vol of Cement Water Fine aggregate Kapachi Concrete 1 455.00435 184.2768 642.5106381 1200.367 MIX NO :-4 INCREASE WATER CEMENT RATIO BY 10% W/C RATIO WATER CONTENT = COARSE AGGREGATE = CEMENT = FINE AGGREGATE = Vol of Cement Water Fine aggregate Kapachi Concrete 1 372.27629 184.2768 710.7941199 1200.367 Grit 0 Admixture Weight / m3 0 2467.7141 Grit 0 Grit 0 Admixture Weight / m3 0 2474.2142
Table 1
EXPOSURE MILD MODERATE SEVERE VERY SEVERE EXTREME RCC MINIMUM CEMENT CONTENT 300 300 320 340 360 MAX FREE W/C RATIO 0.55 0.50 0.45 0.45 0.40 MINIMUM CEMENT CONTENT 220 240 250 260 280 PCC MAX FREE W/C RATIO 0.6 0.6 0.5 0.45 0.4
No. 1 2 3 4 5 6 7 8 9 10
Table 2 Grade 10 15 20 25 30 35 40 45 50 55
TABLE 3 No Note 3% increase in water for every 25 mm increase in slump 1 2 3 Max. size of aggregate (mm) 10 20 40
om above two)
TABLE 4 Nominal Volume of coarse aggregate per unit volume of total aggregate f zones of fine aggregate (For w/c ratio of 0.5 Maximum size of Zone IV Zone III 10 0.5 0.48 20 0.66 0.64 40 0.75 0.73 Volume of coarse aggregate per unit volume of total aggregate nee changed at the rate of -/+ 0.01 for every +-0.05 change in w/c r
SAME AS TRIAL 2
LE 4
per unit volume of total aggregate for different aggregate (For w/c ratio of 0.5
Zone II Zone I 0.46 0.44 0.62 0.6 0.71 0.69 olume of total aggregate needs to be every +-0.05 change in w/c ratio
1 2 3 4 5 6 7 8 9 10 11
2 Test Data of materials OPC 53 Grade Specific Gravity of Cement 3.15 Specific Gravity of Coarse Aggregate 2.79 Specific Gravity of Fine Aggregate 2.64 Water absorption of Coarse Aggregate Nil Water absorption of fine Aggregate 2 Percentage Free moisture of Coarse Aggregate NIL Free moisture of fine Aggregate 3 Percentage Sieve Analysis of Coarse Aggregates (Refer Sheet2) Sieve Analysis of fine Aggregates (Refer Sheet2) Specific Gravity of admixture 1.145
Cement
3 Target strength for mix proportioning fck' = fck + 1.65 S 3.5 15 20.775 (Refer table 2) N/mm2 N/mm2
S = Std deviation fck = Characteristic strength of Concrete fck' = Target strength 4 Selection of water content
Maximum water content (kg) for 25-50 mm slump Estimate water content for 50-75
186 mm slump
Water content reduction water content 5 Calculation of cement content Maximum Water cement ratio Water cement ratio desired Cement Content Minimum Cement content
1 191.58
kg/m3 kg/m3
3 Final cement content 319.3 kg/m (maximum from above two) Final water content 191.58 kg 6 Proportion of volume of coarse aggregate and fine aggregate content
II
Change in w/c ratio with reference to 0.5 Maximum size or coarse aggregate
0.1 20 mm
Volume of coarse aggregate Correction in volume of coarse aggregate Corrected volume of coarse aggregate Reduction in coarse aggregate Final volume of coarse aggregate Final volume of fine aggregate 7 Mix calculation Volume of concrete Volume of cement Volume of water Volume of chemical admixture Volume of all in aggregate Mass of coarse aggregate Mass of fine aggregate
(Refer table 4)
m3
3 0.101365 m 3 0.19158 m
m3
Proportion of Kapachi / Grit Vol of Concrete 1 0.03 Cement 319.3 9.579 410 Water 191.58 5.7474 197
0.65 Fine aggregate Kapachi 746.6499962 22.39949989 650 Grit Admixture Weight / m3 0 2441.1399
2435
MIX NO :-2 KEEPING W/C RATIO SAME INCREASE 5% FINE AGGREGATE FINE AGGREGATE = COARSE AGGREGATE = WATER = CEMENT = Vol of Cement Concrete 1 303.88669 Water 182.332 Fine aggregate Kapachi 783.982496 Grit Admixture Weight / m3 0 2453.8111
769.3465 414.2635
MIX NO :-3 REDUCE WATER CEMENT RATIO BY 10% W/C RATIO WATER CONTENT = COARSE AGGREGATE = CEMENT = FINE AGGREGATE = Vol of Cement Concrete 1 337.65188 Water 182.332 Fine aggregate Kapachi 733.4118227 Grit
769.3465 414.2635
MIX NO :-4 INCREASE WATER CEMENT RATIO BY 10% W/C RATIO WATER CONTENT = COARSE AGGREGATE = CEMENT = FINE AGGREGATE = Vol of Cement Concrete 1 276.26063 Water 182.332 Fine aggregate Kapachi 784.8635378 Grit Admixture Weight / m3 0 2427.0661
769.3465 414.2635
Table 1
EXPOSURE MILD MODERATE SEVERE VERY SEVERE EXTREME RCC MINIMUM CEMENT CONTENT 300 300 320 340 360 MAX FREE W/C RATIO 0.55 0.50 0.45 0.45 0.40 MINIMUM CEMENT CONTENT 220 240 250 260 280 PCC MAX FREE W/C RATIO 0.6 0.6 0.5 0.45 0.4
No. 1 2 3 4 5 6 7 8 9 10
Table 2 Grade 10 15 20 25 30 35 40 45 50 55
TABLE 3 No Note 3% increase in water for every 25 mm increase in slump 1 2 3 Max. size of aggregate (mm) 10 20 40
om above two)
TABLE 4 Nominal Volume of coarse aggregate per unit volume of total aggregate f zones of fine aggregate (For w/c ratio of 0.5 Maximum size of Zone IV Zone III 10 0.5 0.48 20 0.66 0.64 40 0.75 0.73 Volume of coarse aggregate per unit volume of total aggregate nee changed at the rate of -/+ 0.01 for every +-0.05 change in w/c r
SAME AS TRIAL 2
LE 4
per unit volume of total aggregate for different aggregate (For w/c ratio of 0.5
Zone II Zone I 0.46 0.44 0.62 0.6 0.71 0.69 olume of total aggregate needs to be every +-0.05 change in w/c ratio
1 2 3 4 5 6 7 8 9 10 11
2 Test Data of materials OPC 53 Grade Specific Gravity of Cement 3.15 Specific Gravity of Coarse Aggregate 2.8 Specific Gravity of Fine Aggregate 2.63 Water absorption of Coarse Aggregate Nil Water absorption of fine Aggregate 2 Percentage Free moisture of Coarse Aggregate NIL Free moisture of fine Aggregate 3 Percentage Sieve Analysis of Coarse Aggregates (Refer Sheet2) Sieve Analysis of fine Aggregates (Refer Sheet2) Specific Gravity of admixture 1.145
Cement
3 Target strength for mix proportioning fck' = fck + 1.65 S 3.5 15 20.775 (Refer table 2) N/mm2 N/mm2
S = Std deviation fck = Characteristic strength of Concrete fck' = Target strength 4 Selection of water content
Maximum water content (kg) for 25-50 mm slump Estimate water content for 75
165 mm slump
Water content reduction water content 5 Calculation of cement content Maximum Water cement ratio Water cement ratio desired Cement Content Minimum Cement content
1 174.9
kg/m3 kg/m3
kg/m3 Final cement content 318 (maximum from above two) Final water content 174.9 kg 6 Proportion of volume of coarse aggregate and fine aggregate content Zone of fine aggregates II
Change in w/c ratio with reference to 0.5 Maximum size or coarse aggregate
0.05 20 mm
Volume of coarse aggregate Correction in volume of coarse aggregate Corrected volume of coarse aggregate Reduction in coarse aggregate Final volume of coarse aggregate Final volume of fine aggregate 7 Mix calculation Volume of concrete Volume of cement Volume of water Volume of chemical admixture Volume of all in aggregate Mass of coarse aggregate Mass of fine aggregate
(Refer table 4)
m3
3 0.100952 m
m3 m3
Proportion of Kapachi / Grit Vol of Concrete 1 0.03 Cement 318 9.54 410 Water 174.9 5.247 197
0.65 Fine aggregate Kapachi 571.3524714 17.14057414 650 Grit Admixture Weight / m3 0 2483.5818
2432
MIX NO :-2 KEEPING W/C RATIO SAME INCREASE 5% FINE AGGREGATE FINE AGGREGATE = COARSE AGGREGATE = WATER = CEMENT = Vol of Cement Concrete 1 305.47814 Water 168.013 Fine aggregate Kapachi 599.920095 Grit Admixture Weight / m3 0 2492.7405
922.5641 496.7653
MIX NO :-3 REDUCE WATER CEMENT RATIO BY 10% W/C RATIO WATER CONTENT = COARSE AGGREGATE = CEMENT = FINE AGGREGATE = Vol of Cement Concrete 1 339.42016 Water 168.013 Fine aggregate Kapachi 541.4204572 Grit
922.5641 496.7653
MIX NO :-4 INCREASE WATER CEMENT RATIO BY 10% W/C RATIO WATER CONTENT = COARSE AGGREGATE = CEMENT = FINE AGGREGATE = Vol of Concrete 1 Cement 277.7074 Water 168.013 Fine aggregate Kapachi 592.9457107 Grit Admixture Weight / m3 0 2457.9954
922.5641 496.7653
Table 1
EXPOSURE MILD MODERATE SEVERE VERY SEVERE EXTREME RCC MINIMUM CEMENT CONTENT 300 300 320 340 360 MAX FREE W/C RATIO 0.55 0.50 0.45 0.45 0.40 MINIMUM CEMENT CONTENT 220 240 250 260 280 PCC MAX FREE W/C RATIO 0.6 0.6 0.5 0.45 0.4
No. 1 2 3 4 5 6 7 8 9 10
Table 2 Grade 10 15 20 25 30 35 40 45 50 55
TABLE 3 No Note 3% increase in water for every 25 mm increase in slump 1 2 3 Max. size of aggregate (mm) 10 20 40
om above two)
TABLE 4 Nominal Volume of coarse aggregate per unit volume of total aggregate f zones of fine aggregate (For w/c ratio of 0.5 Maximum size of Zone IV Zone III 10 0.5 0.48 20 0.66 0.64 40 0.75 0.73 Volume of coarse aggregate per unit volume of total aggregate nee changed at the rate of -/+ 0.01 for every +-0.05 change in w/c r
SAME AS TRIAL 2
LE 4
per unit volume of total aggregate for different aggregate (For w/c ratio of 0.5
Zone II Zone I 0.46 0.44 0.62 0.6 0.71 0.69 olume of total aggregate needs to be every +-0.05 change in w/c ratio
1 2 3 4 5 6 7 8 9 10 11
2 Test Data of materials OPC 53 Grade Specific Gravity of Cement 3.15 Specific Gravity of Coarse Aggregate 2.79 Specific Gravity of Fine Aggregate 2.64 Water absorption of Coarse Aggregate Nil Water absorption of fine Aggregate 2 Percentage Free moisture of Coarse Aggregate NIL Free moisture of fine Aggregate 3 Percentage Sieve Analysis of Coarse Aggregates (Refer Sheet2) Sieve Analysis of fine Aggregates (Refer Sheet2) Specific Gravity of admixture 1.145
Cement
3 Target strength for mix proportioning fck' = fck + 1.65 S 4 20 26.6 (Refer table 2) N/mm2 N/mm2
S = Std deviation fck = Characteristic strength of Concrete fck' = Target strength 4 Selection of water content
Maximum water content (kg) for 25-50 mm slump Estimate water content for 25
208 mm slump
Water content reduction water content 5 Calculation of cement content Maximum Water cement ratio Water cement ratio desired Cement Content Minimum Cement content
1 208
3 Final cement content 378.1818 kg/m (maximum from above two) Final water content 208 kg 6 Proportion of volume of coarse aggregate and fine aggregate content
II
Change in w/c ratio with reference to 0.5 Maximum size or coarse aggregate
0.05 20 mm
Volume of coarse aggregate Correction in volume of coarse aggregate Corrected volume of coarse aggregate Reduction in coarse aggregate Final volume of coarse aggregate Final volume of fine aggregate 7 Mix calculation Volume of concrete Volume of cement Volume of water Volume of chemical admixture Volume of all in aggregate Mass of coarse aggregate Mass of fine aggregate
(Refer table 4)
m3
3 0.120058 m
m3 m3
Proportion of Kapachi / Grit Vol of Cement Concrete 1 378.18182 0.35 132.36364 410 Water 208 72.8 197
0 Fine aggregate Kapachi 656.353219 229.7236267 650 0 Grit 1181.073 0 413.3755 705 470 3 2435 Admixture Weight / m3 0 2423.608
MIX NO :-2 KEEPING W/C RATIO SAME INCREASE 5% FINE AGGREGATE FINE AGGREGATE = COARSE AGGREGATE = WATER = CEMENT = Vol of Cement Water Fine aggregate Kapachi Concrete 1 363.85156 200.1184 689.17088 0 MIX NO :-3 REDUCE WATER CEMENT RATIO BY 10% W/C RATIO WATER CONTENT = COARSE AGGREGATE = CEMENT = FINE AGGREGATE = Vol of Cement Water Fine aggregate Kapachi Concrete 1 404.27951 200.1184 591.7898614 0 MIX NO :-4 INCREASE WATER CEMENT RATIO BY 10% W/C RATIO WATER CONTENT = COARSE AGGREGATE = CEMENT = FINE AGGREGATE = Vol of Cement Water Fine aggregate Kapachi Grit Admixture Weight / m3 Concrete 1 330.77414 200.1184 653.394358 0 1181.073 0 2365.3598 Grit 1181.073 Grit 1181.073 Admixture Weight / m3 0 2434.2137
Table 1
EXPOSURE MILD MODERATE SEVERE VERY SEVERE EXTREME RCC MINIMUM CEMENT CONTENT 300 300 320 340 360 MAX FREE W/C RATIO 0.55 0.50 0.45 0.45 0.40 MINIMUM CEMENT CONTENT 220 240 250 260 280 PCC MAX FREE W/C RATIO 0.6 0.6 0.5 0.45 0.4
No. 1 2 3 4 5 6 7 8 9 10
Table 2 Grade 10 15 20 25 30 35 40 45 50 55
TABLE 3 No Note 3% increase in water for every 25 mm increase in slump 1 2 3 Max. size of aggregate (mm) 10 20 40
om above two)
TABLE 4 Nominal Volume of coarse aggregate per unit volume of total aggregate f zones of fine aggregate (For w/c ratio of 0.5 Maximum size of Zone IV Zone III 10 0.5 0.48 20 0.66 0.64 40 0.75 0.73 Volume of coarse aggregate per unit volume of total aggregate nee changed at the rate of -/+ 0.01 for every +-0.05 change in w/c r
SAME AS TRIAL 2
LE 4
per unit volume of total aggregate for different aggregate (For w/c ratio of 0.5
Zone II Zone I 0.46 0.44 0.62 0.6 0.71 0.69 olume of total aggregate needs to be every +-0.05 change in w/c ratio
1 2 3 4 5 6 7 8 9 10 11
2 Test Data of materials OPC 53 Grade Specific Gravity of Cement 3.15 Specific Gravity of Coarse Aggregate 2.79 Specific Gravity of Fine Aggregate 2.64 Water absorption of Coarse Aggregate Nil Water absorption of fine Aggregate 2 Percentage Free moisture of Coarse Aggregate NIL Free moisture of fine Aggregate 3 Percentage Sieve Analysis of Coarse Aggregates (Refer Sheet2) Sieve Analysis of fine Aggregates (Refer Sheet2) Specific Gravity of admixture 1.145
Cement
3 Target strength for mix proportioning fck' = fck + 1.65 S 4 25 31.6 (Refer table 2) N/mm2 N/mm2
S = Std deviation fck = Characteristic strength of Concrete fck' = Target strength 4 Selection of water content
Maximum water content (kg) for 25-50 mm slump Estimate water content for 75-100
186 mm slump
Water content reduction water content 5 Calculation of cement content Maximum Water cement ratio Water cement ratio desired Cement Content Minimum Cement content
1 197.16
3 Final cement content 443.0562 kg/m (maximum from above two) Final water content 197.16 kg 6 Proportion of volume of coarse aggregate and fine aggregate content
II
Change in w/c ratio with reference to 0.5 Maximum size or coarse aggregate
-0.05 20 mm
Volume of coarse aggregate Correction in volume of coarse aggregate Corrected volume of coarse aggregate Reduction in coarse aggregate Final volume of coarse aggregate Final volume of fine aggregate 7 Mix calculation Volume of concrete Volume of cement Volume of water Volume of chemical admixture Volume of all in aggregate Mass of coarse aggregate Mass of fine aggregate
(Refer table 4)
m3
3 0.140653 m 3 0.19716 m
m3
Proportion of Kapachi / Grit Vol of Cement Concrete 1 443.05618 0.03 13.291685 410 Water 197.16 5.9148 197
0.55 Fine aggregate Kapachi 646.8245004 19.40473501 650 Grit Admixture Weight / m3 0 2450.9672
2435
MIX NO :-2 KEEPING W/C RATIO SAME INCREASE 5% FINE AGGREGATE FINE AGGREGATE = COARSE AGGREGATE = WATER = CEMENT = Vol of Cement Water Fine aggregate Kapachi Grit Admixture Weight / m3 Concrete 1 426.98916 190.0102 679.1657255 640.1596 523.7669 0 2460.0916 MIX NO :-3 REDUCE WATER CEMENT RATIO BY 10% W/C RATIO WATER CONTENT = COARSE AGGREGATE = CEMENT = FINE AGGREGATE = Vol of Concrete 1 Cement 474.4324 Water 190.0102 Fine aggregate Kapachi 611.2442592 Grit
640.1596 523.7669
MIX NO :-4 INCREASE WATER CEMENT RATIO BY 10% W/C RATIO WATER CONTENT = COARSE AGGREGATE = CEMENT = FINE AGGREGATE = Vol of Cement Water Fine aggregate Kapachi Grit Admixture Weight / m3 Concrete 1 388.17196 190.0102 683.5387204 640.1596 523.7669 0 2425.6474
Table 1
EXPOSURE MILD MODERATE SEVERE VERY SEVERE EXTREME RCC MINIMUM CEMENT CONTENT 300 300 320 340 360 MAX FREE W/C RATIO 0.55 0.50 0.45 0.45 0.40 MINIMUM CEMENT CONTENT 220 240 250 260 280 PCC MAX FREE W/C RATIO 0.6 0.6 0.5 0.45 0.4
No. 1 2 3 4 5 6 7 8 9 10
Table 2 Grade 10 15 20 25 30 35 40 45 50 55
TABLE 3 No Note 3% increase in water for every 25 mm increase in slump 1 2 3 Max. size of aggregate (mm) 10 20 40
om above two)
TABLE 4 Nominal Volume of coarse aggregate per unit volume of total aggregate f zones of fine aggregate (For w/c ratio of 0.5 Maximum size of Zone IV Zone III 10 0.5 0.48 20 0.66 0.64 40 0.75 0.73 Volume of coarse aggregate per unit volume of total aggregate nee changed at the rate of -/+ 0.01 for every +-0.05 change in w/c r
SAME AS TRIAL 2
LE 4
per unit volume of total aggregate for different aggregate (For w/c ratio of 0.5
Zone II Zone I 0.46 0.44 0.62 0.6 0.71 0.69 olume of total aggregate needs to be every +-0.05 change in w/c ratio
1 2 3 4 5 6 7 8 9 10 11
2 Test Data of materials OPC 53 Grade Specific Gravity of Cement 3.15 Specific Gravity of Coarse Aggregate 2.79 Specific Gravity of Fine Aggregate 2.64 Water absorption of Coarse Aggregate Nil Water absorption of fine Aggregate 2 Percentage Free moisture of Coarse Aggregate NIL Free moisture of fine Aggregate 3 Percentage Sieve Analysis of Coarse Aggregates (Refer Sheet2) Sieve Analysis of fine Aggregates (Refer Sheet2) Specific Gravity of admixture 1.145
Cement
3 Target strength for mix proportioning fck' = fck + 1.65 S 5 30 38.25 (Refer table 2) N/mm2 N/mm2
S = Std deviation fck = Characteristic strength of Concrete fck' = Target strength 4 Selection of water content
Maximum water content (kg) for 25-50 mm slump Estimate water content for 100-125
186 mm slump
Water content reduction water content 5 Calculation of cement content Maximum Water cement ratio Water cement ratio desired Cement Content Minimum Cement content
1 202.74
3 Final cement content 482.7143 kg/m (maximum from above two) Final water content 202.74 kg 6 Proportion of volume of coarse aggregate and fine aggregate content
II
Change in w/c ratio with reference to 0.5 Maximum size or coarse aggregate
-0.05 20 mm
Volume of coarse aggregate Correction in volume of coarse aggregate Corrected volume of coarse aggregate Reduction in coarse aggregate Final volume of coarse aggregate Final volume of fine aggregate 7 Mix calculation Volume of concrete Volume of cement Volume of water Volume of chemical admixture Volume of all in aggregate Mass of coarse aggregate Mass of fine aggregate
(Refer table 4)
m3
3 0.153243 m 3 0.20274 m
m3
Proportion of Kapachi / Grit Vol of Cement Concrete 1 482.71429 0.03 14.481429 410 Water 202.74 6.0822 197
0.5 Fine aggregate Kapachi 629.0761666 18.872285 650 Grit Admixture Weight / m3 0 2446.5198
2435
MIX NO :-2 KEEPING W/C RATIO SAME INCREASE 5% FINE AGGREGATE FINE AGGREGATE = COARSE AGGREGATE = WATER = CEMENT = Vol of Concrete 1 Cement 466.5584 Water 195.9545 Fine aggregate Kapachi 660.529975 Grit Admixture Weight / m3 0 2455.0322
565.9947 565.9947
MIX NO :-3 REDUCE WATER CEMENT RATIO BY 10% W/C RATIO WATER CONTENT = COARSE AGGREGATE = CEMENT = FINE AGGREGATE =
Vol of Cement Water Fine aggregate Kapachi Grit Admixture Weight / m3 Concrete 1 518.39823 195.9545 586.6534457 565.9947 565.9947 0 2432.9955 MIX NO :-4 INCREASE WATER CEMENT RATIO BY 10% W/C RATIO WATER CONTENT = COARSE AGGREGATE = CEMENT = FINE AGGREGATE = Vol of Concrete 1 Cement Water Fine aggregate Kapachi 665.6474613 Grit Admixture Weight / m3 0 2417.7353
424.144 195.9545
565.9947 565.9947
Table 1
EXPOSURE MILD MODERATE SEVERE VERY SEVERE EXTREME RCC MINIMUM CEMENT CONTENT 300 300 320 340 360 MAX FREE W/C RATIO 0.55 0.50 0.45 0.45 0.40 MINIMUM CEMENT CONTENT 220 240 250 260 280 PCC MAX FREE W/C RATIO 0.6 0.6 0.5 0.45 0.4
No. 1 2 3 4 5 6 7 8 9 10
Table 2 Grade 10 15 20 25 30 35 40 45 50 55
TABLE 3 No Note 3% increase in water for every 25 mm increase in slump 1 2 3 Max. size of aggregate (mm) 10 20 40
om above two)
TABLE 4 Nominal Volume of coarse aggregate per unit volume of total aggregate f zones of fine aggregate (For w/c ratio of 0.5 Maximum size of Zone IV Zone III 10 0.5 0.48 20 0.66 0.64 40 0.75 0.73 Volume of coarse aggregate per unit volume of total aggregate nee changed at the rate of -/+ 0.01 for every +-0.05 change in w/c r
SAME AS TRIAL 2
LE 4
per unit volume of total aggregate for different aggregate (For w/c ratio of 0.5
Zone II Zone I 0.46 0.44 0.62 0.6 0.71 0.69 olume of total aggregate needs to be every +-0.05 change in w/c ratio
1 2 3 4 5 6 7 8 9 10 11
2 Test Data of materials OPC 53 Grade Specific Gravity of Cement 3.15 Specific Gravity of Coarse Aggregate 2.78 Specific Gravity of Fine Aggregate 2.63 Water absorption of Coarse Aggregate Nil Water absorption of fine Aggregate 2 Percentage Free moisture of Coarse Aggregate NIL Free moisture of fine Aggregate 3 Percentage Sieve Analysis of Coarse Aggregates (Refer Sheet2) Sieve Analysis of fine Aggregates (Refer Sheet2) Specific Gravity of admixture 1.145
Cement
3 Target strength for mix proportioning fck' = fck + 1.65 S 5 35 43.25 (Refer table 2) N/mm2 N/mm2
S = Std deviation fck = Characteristic strength of Concrete fck' = Target strength 4 Selection of water content
Maximum water content (kg) for 25-50 mm slump Estimate water content for 100
186 mm slump
Water content reduction water content 5 Calculation of cement content Maximum Water cement ratio Water cement ratio desired Cement Content Minimum Cement content
1 208.32
3 Final cement content 490.1647 kg/m (maximum from above two) Final water content 208.32 kg 6 Proportion of volume of coarse aggregate and fine aggregate content
II
Change in w/c ratio with reference to 0.5 Maximum size or coarse aggregate
-0.05 20 mm
Volume of coarse aggregate Correction in volume of coarse aggregate Corrected volume of coarse aggregate Reduction in coarse aggregate Final volume of coarse aggregate Final volume of fine aggregate 7 Mix calculation Volume of concrete Volume of cement Volume of water Volume of chemical admixture Volume of all in aggregate Mass of coarse aggregate Mass of fine aggregate
(Refer table 4)
m3
3 0.155608 m 3 0.20832 m
m3
Proportion of Kapachi / Grit Vol of Cement Concrete 1 490.16471 0.03 14.704941 410 Water 208.32 6.2496 197
0.45 Fine aggregate Kapachi 618.9618158 18.56885448 650 Grit Admixture Weight / m3 0 2431.4633
2435
MIX NO :-2 KEEPING W/C RATIO SAME INCREASE 5% FINE AGGREGATE FINE AGGREGATE = COARSE AGGREGATE = WATER = CEMENT = Vol of Concrete 1 Cement 474.3156 Water 201.5841 Fine aggregate Kapachi 649.9099066 Grit Admixture Weight / m3 0 2439.8264
501.3075 612.7092
MIX NO :-3 REDUCE WATER CEMENT RATIO BY 10% W/C RATIO WATER CONTENT = COARSE AGGREGATE = CEMENT = FINE AGGREGATE =
Vol of Cement Water Fine aggregate Kapachi Grit Admixture Weight / m3 Concrete 1 527.01733 201.5841 572.848292 501.3075 612.7092 0 2415.4665 MIX NO :-4 INCREASE WATER CEMENT RATIO BY 10% W/C RATIO WATER CONTENT = COARSE AGGREGATE = CEMENT = FINE AGGREGATE = Vol of Concrete 1 Cement Water Fine aggregate Kapachi 652.8514998 Grit Admixture Weight / m3 0 2399.6484
431.196 201.5841
501.3075 612.7092
Table 1
EXPOSURE MILD MODERATE SEVERE VERY SEVERE EXTREME RCC MINIMUM CEMENT CONTENT 300 300 320 340 360 MAX FREE W/C RATIO 0.55 0.50 0.45 0.45 0.40 MINIMUM CEMENT CONTENT 220 240 250 260 280 PCC MAX FREE W/C RATIO 0.6 0.6 0.5 0.45 0.4
No. 1 2 3 4 5 6 7 8 9 10
Table 2 Grade 10 15 20 25 30 35 40 45 50 55
TABLE 3 No Note 3% increase in water for every 25 mm increase in slump 1 2 3 Max. size of aggregate (mm) 10 20 40
om above two)
TABLE 4 Nominal Volume of coarse aggregate per unit volume of total aggregate f zones of fine aggregate (For w/c ratio of 0.5 Maximum size of Zone IV Zone III 10 0.5 0.48 20 0.66 0.64 40 0.75 0.73 Volume of coarse aggregate per unit volume of total aggregate nee changed at the rate of -/+ 0.01 for every +-0.05 change in w/c r
SAME AS TRIAL 2
LE 4
per unit volume of total aggregate for different aggregate (For w/c ratio of 0.5
Zone II Zone I 0.46 0.44 0.62 0.6 0.71 0.69 olume of total aggregate needs to be every +-0.05 change in w/c ratio
SAND
Cumm Percentage IS Seive size Weight Retained wt. Weight Retained Retained 63 mm 40 mm 20 mm 10 mm 4.75 mm 2.36mm 1.18 mm 600 300 150 75 Pan 0.00 0.00 0.00 0.00 14.00 105.00 115.00 225.00 350.00 101.00 71.00 14.00 995.00 0.00 0.00 0.00 0.00 1.41 10.55 11.56 22.61 35.18 10.15 7.14 1.41 F.M Specific Gravity M1 M2 M3 M4 G 698 1108 1836 1582 2.628205128 0.00 0.00 0.00 0.00 1.41 11.96 23.52 46.13 81.31 91.46 98.59 100.00 2.557789 Cumm Weight passing 100.00 100.00 100.00 100.00 98.59 88.04 76.48 53.87 18.69 8.54 1.41 0.00 IS Seive size 63 mm 40 mm 20 mm 10 mm 4.75 mm 2.36mm 1.18 mm 600 300 150 75 Pan
KAPACHI (20 mm
Weight Retained 0.00 0.00 120.00 1650.00 70.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 1840.00
Specific Gravity M1 M2 M3 M4 G
GRIT
0.00 200.00 2200.00 135.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 2535.00
0.00 7.89 86.79 5.33 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 F.M
0.00 0.00 0.00 102.00 1590.00 12.00 0.00 0.00 0.00 0.00 0.00 0.00 1704.00
M4 G
102 2.368421053
M4 G
COMBINED GRADING
IS Seive size Weight Retained Percentage Weight Retained Cumm wt. Retained 0.00 0.00 4.98 74.92 99.83 100.00 100.00 100.00 100.00 100.00 100.00 100.00 6.797342 Cumm Weight passing 100.00 100.00 95.02 25.08 0.17 0.00 0.00 0.00 0.00 0.00 0.00 0.00 KAPACHI % GRIT %
0.00 0.00 90.00 1263.00 450.00 3.00 0.00 0.00 0.00 0.00 0.00 0.00 1806.00
0.00 0.00 4.98 69.93 24.92 0.17 0.00 0.00 0.00 0.00 0.00 0.00 F.M
SAND
IS Seive size Weight Retained Percentage Weight Retained Cumm wt. Retained 0.00 0.00 0.00 0.00 2.40 10.89 30.87 46.85 72.73 85.91 97.90 100.00 2.496503 Cumm Weight passing 100.00 100.00 100.00 100.00 97.60 89.11 69.13 53.15 27.27 14.09 2.10 0.00 IS Seive size
KAPACHI (20 mm
Weight Retained
0.00 0.00 0.00 0.00 24.00 85.00 200.00 160.00 259.00 132.00 120.00 21.00 1001.00
0.00 0.00 0.00 0.00 2.40 8.49 19.98 15.98 25.87 13.19 11.99 2.10 F.M
0.00 0.00 370.00 1430.00 200.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 2000.00
Specific Gravity M1 M2 M3 M4 G
#DIV/0!
Specific Gravity M1 M2 M3 M4 G
SAND
IS Seive size Weight Retained Percentage Weight Retained Cumm wt. Retained 0.00 0.00 0.00 0.00 1.99 9.56 29.98 46.71 72.01 85.96 97.91 100.00 2.462151 Specific Gravity M1 M2 M3 M4 G Cumm Weight passing 100.00 100.00 100.00 100.00 98.01 90.44 70.02 53.29 27.99 14.04 2.09 0.00 IS Seive size Weight Retained
GRIT
0.00 0.00 0.00 0.00 20.00 76.00 205.00 168.00 254.00 140.00 120.00 21.00 1004.00
0.00 0.00 0.00 0.00 1.99 7.57 20.42 16.73 25.30 13.94 11.95 2.09 F.M
0.00 0.00 0.00 640.00 1310.00 45.00 0.00 0.00 0.00 0.00 0.00 5.00 2000.00
Specific Gravity M1 M2 M3 M4 G
#DIV/0!
GRIT
Percenta Cumm ge wt. Weight Retained Retained 0.00 0.00 0.00 5.99 93.31 0.70 0.00 0.00 0.00 0.00 0.00 0.00 F.M 0.00 0.00 0.00 5.99 99.30 100.00 100.00 100.00 100.00 100.00 100.00 100.00 6.052817 Oven Dry Sur. Dry P in air P in water Cumm Weight passing 100.00 100.00 100.00 94.01 0.70 0.00 0.00 0.00 0.00 0.00 0.00 0.00
1582 2.785311
COMBINED GRADING
IS Seive size 0.75 0.25 Weight Retained Percenta Cumm ge wt. Weight Retained Retained 0.00 0.00 4.35 61.83 33.59 0.23 0.00 0.00 0.00 0.00 0.00 0.00 F.M Specific Gravity M1 M2 M3 M4 G 0.00 0.00 4.35 66.18 99.77 100.00 100.00 100.00 100.00 100.00 100.00 100.00 6.702968 Cumm Weight passing 100.00 100.00 95.65 33.82 0.23 0.00 0.00 0.00 0.00 0.00 0.00 0.00 KAPACHI % GRIT %
0.00 0.00 78.00 1108.20 602.00 4.20 0.00 0.00 0.00 0.00 0.00 0.00 1792.40
GRIT
Percenta Cumm ge wt. Weight Retained Retained 0.00 0.00 0.00 32.00 65.50 2.25 0.00 0.00 0.00 0.00 0.00 0.25 F.M 0.00 0.00 0.00 32.00 97.50 99.75 99.75 99.75 99.75 99.75 99.75 100.00 6.2825 Oven Dry Sur. Dry P in air P in water Mat in water #DIV/0! Cumm Weight passing 100.00 100.00 100.00 68.00 2.50 0.25 0.25 0.25 0.25 0.25 0.25 0.00
COMBINED GRADING
IS Seive size 0.65 0.35 Weight Retained Percenta Cumm ge wt. Weight Retained Retained 0.00 0.00 3.71 53.60 42.39 0.30 0.00 0.00 0.00 0.00 0.00 0.00 F.M 0.00 0.00 3.71 57.31 99.70 100.00 100.00 100.00 100.00 100.00 100.00 100.00 6.607151 Cumm Weight passing 100.00 100.00 96.29 42.69 0.30 0.00 0.00 0.00 0.00 0.00 0.00 0.00 KAPACHI % GRIT %
0.00 0.00 66.00 953.40 754.00 5.40 0.00 0.00 0.00 0.00 0.00 0.00 1778.80
0.55 0.45