S+S Separation and Sorting Technology GmbH

All about PET.

Comprehensive separation and sorting solutions for the entire PET product life cycle
Inductive Metal Detectors Inductive Metal Separators Magnetic Separators Colour Separators Sorting Systems

Systematic contamination separation. Process security in PET production and added value in PET recycling

pure.
S+S offers proven and cost-effective solutions for all applications in the PET industry from granulate processing to finished product via recycled material. No matter if you are looking for detection of contamination and faulty products, separation or material sorting: S+S has an effective solution for any customer designed to provide the highest specific efficiency. With our broad product range, we are able to place detection, separation and sorting precisely where they are the most valuable, whatever the stage in the process. We design complete multi-stage solutions providing an integrated quality system. Complete solutions from a single source.
Secure Detection Inductive Sensors Optical Sensors Near-Infrared X-Ray Technology Laser technology Reliable Separation Metal Contaminants Impurities Faulty Products Sorting Trouble-free Integration At every Process Stage In any Conveying System Plug and Play modules Customer Specific Designs Complete Documentation All Relevant Quality Data Operation and Sequence Logging Intranet Connection Comprehensive Project Support Project Consulting and Analysis Product Tests and Test Equipment Trainings and Seminars Worldwide After-Sales-Service

Perfect production. Perfect recycling.

Separate contamination during the entire PET product life cycle and sort material by type
Analyse PET granulate (new material) to protect injection moulding machinery PET granulate can contain small metal particles which can seriously damage injection moulders and may cause costly machinery downtimes during the production process of pre-forms and caps. S+S metal separators and magnetic systems effectively detect and separate magnetic and non-magnetic metal particles from PET granulate. PET recycling with added value S+S has developed advanced solutions for PET recycling which remove contaminants from PET streams and to segregate these streams by material type into separate pure fractions. S+S makes a significant contribution to returning recycled PET back into the production process profitably. Using S+S systems, the PET industry achieves recycling quotas of up to 100%.

PET pre-forms and caps with no flaws Metal contaminants can clog hot runners. The result is poor quality injection moulding and faulty pre-forms and caps. S+S metal detectors and separators protect against this and guarantee continous production. S+S metal detectors and separators can also ensure the purity of the final product.

To come full circle new products made of recycled PET PET recyclate is the source of many new products, they are often more economical than new material and are environmentally friendly. When processing PET recyclate, contamination by metal particles can cause machinery downtime. S+S metal separators and magnetic systems are designed to protect help prevent machinery damage.

Melt filter with metal deposits after 4 hours usage

Inductive Metal Detectors and Separators Magnetic Separators

Metal free production machinery and tool protection

Incoming material
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SiloTruck

Production

Re-granulation

Silo

Granulate production
3

Filter

Silo

Dryer

4 2
BigBag

7 8

4 5
Doublescrew extruder

9
Pre-form injection moulder Caps injection moulder

Singlescrew extruder

Secure detection and reliable separation of metal contamination from PET granulate.
S+S metal detectors and separators detect and separate ferrous magnetic metals as well as stainless steel, aluminium, copper, brass, lead and all other metals from PET granulate (new material and recyclate), whether the metal is coated, lacquered, insulated, embedded or free. Magnetic separators are usually used for pre-scalping of iron. They support inductive separation and reduce material loss.
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Pipeline magnet SAFEMAG SAFEMAG, due to its solid and flat design (60 mm), is highly suitable for applications where space is at a premium. Its unique construction prevents leakage.
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Pipeline magnet PNEUMAG This pipeline magnet was specifically designed for installation in vacuum and pressure pipelines with high conveying speed (up to 25 m/s). The unique design facilitates material flow in both directions through the system.
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Pipeline magnet EXTRACTOR-J Magnet separator for Jacob pipelines; analyses granulate up to 10 mm.

Metal separator PROTECTOR Designed for low throughput; installed at the infeed to blow moulders; it securely separates contamination beginning from a size of 0,3 mm both during initial dose and recharge.
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Pipeline magnet MAGBOX Magnetic system for separation of small contaminants; easily integrated into existing pipelines.
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Metal separator RAPID VARIO Metal separator for free-fall applications; metal contaminants are rejected through the Quick Flap System without disrupting material flow.

Metal separator RAPID 4000 High sensitivity; installed at the outlet of cyclone (free-fall applications).
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Metal separator GF PRIMUS This separator can be installed in vacuum and pressure pipelines (in any orientation). Fail safe detection is guaranteed even at high conveying speed. Contaminated material is separated without disrupting material flow.

Metal separator MFE PRIMUS Mainly used for applications with high throughput. Its pneumatic driven rejector guarantees secure metal separation even for large grain sizes.

Over-conveyor magnetic system OM Heavy duty magnetic system, optionally available with hydraulic drive; protection on each side prevents damage to the transport belt.

Separation and Sorting

Whole bottle sorting

PET bales PET briquettes Bale dispatch
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Ballistic separation

11

12

14

M
Fe NE + Fe NE + Fe

15

N
Foreign material

16

C
PET bottles - coloured PET bottles - clear

PET recycling. Separation and sorting systems.

S+S covers the complete range of contamination separation and material sorting from systems for whole bottle sorting to highly sensitive PET particle separation. To meet all customers requirements, S+S systems comprise modular design, enabling the optimum combination of technologies for each application, within the same system.

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Drum Magnet System TM TM is an automatic magnetic separation system. Its rotary motion removes ferrous material from the magnetic area and thence away from the influence of the magnetic field they fall off over an (optional) separation plate.
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Metal Detector VARISORT M VARISORT M will automatically separate metallic contaminants from a stream of PET bottles. Bottles are fed across the multi channel detection area on a belt conveyor or via an angled

Metal Detector DLS The two piece construction DLS can be installed on (existing) conveyors and is most suited to inspect larger material streams. High sensitivity levels are possible achieved within the entire area of the detector head. Typical applications include the protection of granulators and shredders.
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Polymer Separator VARISORT N VARISORT N, designed for PET recycling, will automatically separate unwanted types of plastic from a stream of PET bottles. Bottles are transported to the inspection area using a fast belt conveyor which assists with bottle separation.

Plate Metal Detector PT This unit will inspect for large contaminants and is mainly used for machinery protection.

Colour Separator VARISORT C VARISORT C colour separator remove discoloured contaminants from the PET bottle stream. Colours are recognised and categorised using CCD line scan cameras mounted over a high speed conveyor.

Separation and Sorting

Flake sorting
PET bottles Manual sorting Grinding Washing Air separation

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M
Fe

13 12
NE + Fe

C N
PET flakes - coloured

Foreign plastics

Sink-swimprocess

PET flakes - clear

Visible Product and Process Data. Integrated VISUTEC data management system
All separation and sorting systems can be equipped with VISUTEC, the S+S system for monitoring and remote maintenance. The system provides valuable data on both the feed and final product. With VISUTEC, all process relevant figures (such as input, output and reject quantities), are monitored and logged. The WLAN interface enables maintenance, fault tracing and software updates via internet or telephone connection from a central computer.

FLAKE PURIFIER; M, C and N Series

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Visit our Technical Recycling Laboratory in Schnberg, Germany.

The S+S technical lab offers customers the possibility to test small material samples and we can simulate production runs with larger samples. Equipped with a complete range of sorters and separators and the latest S+S technology, our engineers and service technicians will optimise instrument settings and compile reports on the test data. The flexible setup of the laboratory ensure realistic product and production simulations. The S+S technical station the basis for your success.

Metal Separator FLAKE PURIFIER M FLAKE PURIFIER M automatically separates metallic contaminants from a PET flakes stream. Inspection takes place after a vibratory feeder and glass inspection slide

Colour Separator FLAKE PURIFIER C FLAKE PURIFIER C automatically separates discoloured contaminants from a stream of PET flakes. The flakes enter the detection area of the CCD line scan cameras over a feeder and a material chute.

Polymer Separator FLAKE PURIFIER N FLAKE PURIFIER N automatically sorts different types of plastic according to their infrared absorption charakteristics. The PET flake product stream enters the detection area of the multi-spectrum sensor over a feeder and a glass chute.

S+S Separation and Sorting Technology GmbH Regener Strae 130 D-94513 Schnberg Germany Tel. +49 8554 308-0 Fax +49 8554 2606 [email protected] www.se-so-tec.com

Operating Companies: S+S Inspection Ltd. 6 Kingdom Close Kingdom Business Park Segensworth East Fareham Hampshire PO15 5TJ United Kingdom Tel.: +44 1489 553 740 Fax: +44 1489 575 471 [email protected] www.sesotec.co.uk S+S Separation et Technologie Srl 4 rue Artisanale F-67310 Wasselonne France Tel.: +33 388 04 2230 Fax: +33 388 04 2231 [email protected] www.se-so-tec.fr

S+S system world

S+S Inspection Asia Pte Ltd. 25 International Business Park #01-67 German Centre Singapore 609916 Singapore Tel.: +65 6562 8875 Fax: +65 6562 8876 [email protected] www.se-so-tec.com.sg Sorting mixed materials into single fractions
glass plastics metals and many

Detecting and separating contaminants Removing contaminants: metals plastics glass ceramics, porcelain, stones and many others Removing from (good material): bulk materials liquids and pastes individually packaged product packed and loose items Product types end-products (food, textiles, plastics etc) industrial raw materials recycled materials can be integrated into all types of conveyor systems

Detecting and separating sub-standard products Qualitative defects: incorrect colour agglomerations breakages air inclusions in packs incorrect positioning / distribution Quantitative defects: incorrect weight count errors (incorrect number of items in package) Product types end-products (food, textiles, plastics etc) industrial raw materials recycling materials can be integrated into all types of conveyor systems

Types of material:

others Delivery flows: bulk materials individually packaged product can be integrated into: conveying systems bulk material flows

S+S Indian Representative Office No. 1, Madhavi Apartments 2102/5 Vijaynagar Colony Sadashiv Pet, Off Tilak Road Pune 411 030 India Tel.: +91 20 4100 8300 Fax: +91 20 4100 8301 [email protected] www.se-so-tec.com S+S Separation and Sorting Technology (Qingdao) Co., Ltd. Shanghai Branch Room 1105-06 Jiahe International Building No. 1 Lane 66, Huayuan Road CN-200083 Shanghai China Tel.: +86 21 65870798 Fax: +86 21 65870782 [email protected] www.se-so-tec.com.cn S+S Inspection Inc 5126 South Royal Atlanta Drive Tucker Georgia 30084, USA Tel.: +1 770 493 9332 Fax: +1 770 934 3384 [email protected] www.sesotec-usa.com ... and more than 40 agencies worldwide

For further information or to discuss your particular application contact one of our specialists.

www.se-so-tec.com

Made in Germany